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1

Zhang, Yingpeng, Qun Wang, Chidambaram Seshadri Ramachandran, Peng Guo, and Aiying Wang. "Microstructure and Performance of High-Velocity Oxygen-Fuel Coupled Physical Vapor Deposition (HVOF-PVD) Duplex Protective Coatings: A Review." Coatings 12, no. 10 (2022): 1395. http://dx.doi.org/10.3390/coatings12101395.

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The paper summarizes the current development of high-velocity oxygen–fuel coupled physical vapor deposition (HVOF-PVD) duplex coatings as protective candidates. Following a detailed historical overview of HVOF and PVD technologies, the fabrication methods for duplex protective coatings are presented. The duplex coating superimposes the synergistic advantages of coatings deposited by HVOF and PVD, where the traditional weaknesses of each technique are modified to a great certain extent. Subsequently, the relation between structural characteristics of the duplex coatings and their mechanical, tr
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Hoche, Holger, Thomas Ulrich, Peter Kaestner, and Matthias Oechsner. "Empowering PVD for corrosion protection." Vakuum in Forschung und Praxis 36, no. 2 (2024): 40–44. http://dx.doi.org/10.1002/vipr.202400813.

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SummaryA novel, monolithic DC‐magnetron sputtered TiN+MgGd coating, only 3to5 μm thick, effectively protects steel substrates from corrosion. This achievement is due to alloying of TiN with MgGd, which not only maintains the renowned wear resistance of TiN coatings, but potentially improves it through optimized deposition parameters.The key to the enhanced corrosion resistance lies in the addition of magnesium (Mg) and gadolinium (Gd). It reduces the coating's free corrosion potential, thereby mitigating the driving force for galvanic corrosion between coating and substrate. Moreover, at speci
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Schrader, Tobias, Ulf Engel, and Marion Merklein. "Tribological Characterization of PVD-Coatings." Key Engineering Materials 438 (May 2010): 179–86. http://dx.doi.org/10.4028/www.scientific.net/kem.438.179.

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In cold forging processes the high tribological and mechanical loads often lead to early tool failure. If the cause of failure is wear, an extension of tool life could be achieved by the application of PVD coatings. In industrial tools there is a great variety of load cases that causes wear. Therefore a lot of coatings with different properties are necessary, which need to be adjusted to the various applications. In order to adapt the coatings appropriately to the different processes, a sufficient characterization of the coatings is required. In this paper three new types of PVD coatings based
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Zhao, Jinfu, Zhanqiang Liu, Qi Shen, Bing Wang, and Qingqing Wang. "Investigation of Cutting Temperature during Turning Inconel 718 with (Ti,Al)N PVD Coated Cemented Carbide Tools." Materials 11, no. 8 (2018): 1281. http://dx.doi.org/10.3390/ma11081281.

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Physical Vapor Deposition (PVD) Ti1−xAlxN coated cemented carbide tools are commonly used to cut difficult-to-machine super alloy of Inconel 718. The Al concentration x of Ti1−xAlxN coating can affect the coating microstructure, mechanical and thermo-physical properties of Ti1−xAlxN coating, which affects the cutting temperature in the machining process. Cutting temperature has great influence on the tool life and the machined surface quality. In this study, the influences of PVD (Ti,Al)N coated cemented carbide tools on the cutting temperature were analyzed. Firstly, the microstructures of PV
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BLISS, SHARDONNAY, and BRYONY JAMES. "INFLUENCE OF COMMERCIAL PVD DEPOSITION PARAMETERS WHEN PRODUCING TIN COATINGS." International Journal of Modern Physics B 20, no. 25n27 (2006): 4267–72. http://dx.doi.org/10.1142/s0217979206041203.

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Physical Vapor Deposition (PVD) is a coating technique that relies on the creation of a vapor phase, under vacuum conditions, that condenses on a substrate to form a coating. PVD coatings of titanium nitride are commonly used in functional applications to promote faster cutting speeds and to prolong tool life, leading to operational cost savings and improved productivity. Some of the limitations of a PVD coating for functional applications are based on the coating thickness, where a lower coating thickness reduces the wear volume available on a contacting surface. Also of issue is the presence
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Kudryakov, Oleg V., Valery N. Varavka, and Igor V. Kolesnikov. "Self-Healing of PVD-Coatings." Materials Science Forum 1052 (February 3, 2022): 44–49. http://dx.doi.org/10.4028/p-996e4s.

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The work is devoted to the study of the specific features of the structure of vacuum ion-plasma coatings, called by the authors substructural defects. Formed during the deposition of coatings of various compositions by the mechanism of helical growth, these surface crystalline formations, after reaching a certain size, spontaneously extruded (pushed out) from the coating. The cavities (niches) remaining at the site of the defect are filled (healed) by the deposited ions in the process of further growth of the coating. On the basis of thermodynamic analysis, theoretical estimates of the extrusi
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WU, SIYUAN, SHOUJUN WU, GUOYUN ZHANG, and WEIGUO ZHANG. "HARDNESS AND ELASTIC MODULUS OF TITANIUM NITRIDE COATINGS PREPARED BY PIRAC METHOD." Surface Review and Letters 25, no. 01 (2018): 1850040. http://dx.doi.org/10.1142/s0218625x18500403.

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In the present work, hardness and elastic modulus of a titanium nitride coatings prepared on Ti6Al4V by powder immersion reaction-assisted coating (PIRAC) are tested and comparatively studied with a physical vapor deposition (PVD) TiN coating. Surface hardness of the PIRAC coatings is about 11[Formula: see text]GPa, much lower than that of PVD coating of 22[Formula: see text]GPa. The hardness distribution profile from surface to substrate of the PVD coatings is steeply decreased from [Formula: see text]22[Formula: see text]GPa to [Formula: see text]4.5[Formula: see text]GPa of the Ti6Al4V subs
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Szparaga, Łukasz, Przemysław Bartosik, Adam Gilewicz, Katarzyna Mydłowska, and Jerzy Ratajski. "Optimisation of Mechanical Properties of Gradient Zr–C Coatings." Materials 14, no. 2 (2021): 296. http://dx.doi.org/10.3390/ma14020296.

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One of the key components of the designing procedure of a structure of hard anti-wear coatings deposited via Physical Vapour Deposition (PVD) is the analysis of the stress and strain distributions in the substrate/coating systems, initiated during the deposition process and by external mechanical loads. Knowledge of residual stress development is crucial due to their significant influence on the mechanical and tribological properties of such layer systems. The main goal of the work is to find the optimal functionally graded material (FGM) coating’s structure, composed of three functional layer
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Szparaga, Łukasz, Przemysław Bartosik, Adam Gilewicz, Katarzyna Mydłowska, and Jerzy Ratajski. "Optimisation of Mechanical Properties of Gradient Zr–C Coatings." Materials 14, no. 2 (2021): 296. http://dx.doi.org/10.3390/ma14020296.

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One of the key components of the designing procedure of a structure of hard anti-wear coatings deposited via Physical Vapour Deposition (PVD) is the analysis of the stress and strain distributions in the substrate/coating systems, initiated during the deposition process and by external mechanical loads. Knowledge of residual stress development is crucial due to their significant influence on the mechanical and tribological properties of such layer systems. The main goal of the work is to find the optimal functionally graded material (FGM) coating’s structure, composed of three functional layer
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Arrousse, Nadia, Jorge Ferreira, Sandra Carvalho, and Martin Andritschky. "PVD Black Coating for Decorative Applications." Coatings 13, no. 11 (2023): 1838. http://dx.doi.org/10.3390/coatings13111838.

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PVD coatings have gained considerable attention as decorative coatings because they combine decorative with protective properties. Within the frame of this work, a black PVD coating based on chromium, carbon and oxygen was developed in a semi-industrial coating machine with four magnetrons and continuous substrate rotation. Based on the optical properties of CrxCyOz, the optical properties of the coating can be used in the design of the coating. EDX measurements point to an average composition of Cr0.35O0.53C0.12 for coatings with the most interesting optical properties. XPS measurements show
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11

Saremi, M., and M. Yeganeh. "IMPROVED CORROSION RESISTANCE OF NANOSTRUCTURED COPPER DEPOSITED BY EB-PVD IN ACIDIC MEDIA." International Journal of Modern Physics: Conference Series 05 (January 2012): 687–95. http://dx.doi.org/10.1142/s2010194512002632.

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Electron Beam-Physical Vapor Deposition (EB-PVD) is being used in coating component for many applications such as electronic industry for producing nanostructures and ICs coatings. In this work, nanostructured copper was deposited on glass using EB-PVD technique. Surface and elemental characteristics of EB-PVD coatings investigated and evidenced corrosion resistance of nanostructured coatings produced by this technique are higher than Cu sheet in chloride media.
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Sagalovicha, Olexiy, Viktor Popov, Vladislav Sagalovich, Stanislav Dudnik, and Oleksandr Оlijnyk. "Working Out the Processes of Deposition “MetalMetal“ Multi-Layer Coatings (Cu-Mo, Cu-MoN, Cu-C) and Studying the Tribological Characteristics of Friction Pairs." Journal of Materials and Engineering 1, no. 1 (2023): 26–37. http://dx.doi.org/10.61552/jme.2023.01.004.

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As part of the program to search for new materials with high characteristics according to Avinit vacuum-plasma technologies, based on the complex use of coating methods (CVD + PVD), stimulated by nonequilibrium low-temperature plasma, the technological parameters of applying tightly bonded high-quality multilayer and nano-layer "metalmetal coatings" were worked out:  metal PVD coatings of Mo, Cu;  multi-layer PVD coatings based on Cu-Mo-N;  multi-layer PVD coatings on the basis of (Cu-C) (with different carbon content). Studies of samples with coatings were performed (micro-grinding, coatin
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13

Lille, Harri, Jakub Kõo, Andre Gregor, et al. "Comparison of Curvature and X-Ray Methods for Measuring of Residual Stresses in Hard PVD Coatings." Materials Science Forum 681 (March 2011): 455–60. http://dx.doi.org/10.4028/www.scientific.net/msf.681.455.

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Physical Vapour Deposition and PVD coatings are designed for several applications, from industrial to biomedical. Residual stresses, arising during coating deposition, have important effect on the coating’s service life as their influence to the mechanical and tribological properties. Our aim was to investigate the residual stresses in five different PVD coatings (TiN, TiCN, TiAlN, TiAlN, nc-(AlTi) N/α -Si3N4) (presence of the Ti as adhesion layer) by the layer growing curvature method and the X-ray diffraction techniques using a plate and a strip as the substrate. Residual stresses were compr
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14

Muhammed, Musa, Mousa Javidani, Tahere Ebrahimi Sadrabadi, Majid Heidari, Tom Levasseur, and Mohammad Jahazi. "A Comprehensive Review of Cathodic Arc Evaporation Physical Vapour Deposition (CAE-PVD) Coatings for Enhanced Tribological Performance." Coatings 14, no. 3 (2024): 246. http://dx.doi.org/10.3390/coatings14030246.

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In the realm of industries focused on tribology, such as the machining industry, among others, the primary objective has been tribological performance enhancement, given its substantial impact on production cost. Amid the variety of tribological enhancement techniques, cathodic arc evaporation physical vapour deposition (CAE-PVD) coatings have emerged as a promising solution offering both tribological performance enhancement and cost-effectiveness. This review article aims to systematically present the subject of CAE-PVD coatings in light of the tribological performance enhancement. It commenc
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15

Bobzin, K., C. Kalscheuer, M. Carlet, and C. Schulze. "Influence of the etching process on the coating performance in dry tribological contacts." Journal of Vacuum Science & Technology A 41, no. 3 (2023): 033104. http://dx.doi.org/10.1116/6.0002363.

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Physical vapor deposition (PVD) coatings are utilized for wear protection of gears. The use of PVD coatings in unlubricated contacts is also the subject of several research efforts. A promising approach to reduce wear in dry tribological contacts is the combination of MoS2 and WS2 embedded in CrAlN. One possible way to deposit these coatings is the application of High Power Pulse Magnetron Sputtering (HPPMS) process combined with direct current Magnetron Sputtering (dcMS). A challenge by depositing these coatings with an HPPMS/dcMS process is a sufficient adhesion between the coating and the s
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16

Saarna, Mart, Liina Lind, Priidu Peetsalu, and Fjodor Sergejev. "Cyclic Loading of TiCN Coating by Vickers Indentation." Key Engineering Materials 721 (December 2016): 425–29. http://dx.doi.org/10.4028/www.scientific.net/kem.721.425.

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Physical Vapour Deposited (PVD) coatings are used in wide range of industrial applications where requirements differ. For example, in cutting applications adhesive-abrasive wear along with high contact stresses prevail and PVD coating with thickness of ~2 μm are used. In forming applications adhesive wear usually dominates and relatively thick PVD coatings (~5 μm) are preferred. For both the applications coatings are subjected to cyclic stress and therefore it is a point of interest to learn the behaviour of PVD coatings with different thickness under cyclic loading. Cracking resistance and fa
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17

Wang, Shaoqing, Wei Ji, Yaru Wang, et al. "Comparative Study of Corrosion Behavior of LPCVD-Ti0.17Al0.83N and PVD-Ti1−xAlxN Coatings." Coatings 12, no. 6 (2022): 835. http://dx.doi.org/10.3390/coatings12060835.

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In the present work, a low-pressure chemical vapor deposition (LPCVD) Ti0.17Al0.83N and state-of-the-art arc ion plating PVD-Ti1−xAlxN (x = 0.25, 0.55, 0.60, 0.67) coatings were deposited on cemented carbide substrate. The morphological, structural, and electrochemical properties of LPCVD-Ti0.17Al0.83N and PVD-Ti1−xAlxN coatings were compared. The X-ray diffraction (XRD) results and scanning electron microscopy (SEM) images revealed that the LPCVD-Ti0.17Al0.83N coating had a face-centered cubic (fcc) structure, while presenting a crack-free surface morphology and a compressive residual stress
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18

Kazlauskas, Deividas, Vytenis Jankauskas, and Maksim Antonov. "Investigation of the Corrosion and Tribological Properties of WC-Co Tools Hardened with PVD Coatings in Solid Oak Wood Processing." Coatings 14, no. 5 (2024): 569. http://dx.doi.org/10.3390/coatings14050569.

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Corrosion and friction coefficient tests were performed on solid oak wood machined with hard-metal woodworking tools coated with PVD coatings (AlCrN, AlTiN, TiAlN, TiCN and CrN). The tannic acid attacks the carbide more intensively than the PVD coatings. During cutting, corrosion spreads on the cutting edge of the cutter due to mechanical action, which dissolves the cobalt binder of the hard-metal and causes the carbide grains to flake off. After 80 min of contact with the wood, the cobalt content decreases from 3.53 to 1.74%. Depending on the PVD coating material, cracks of 4 to 40 µm in widt
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19

Movchan, Boris A., and Kostyantyn Yu Yakovchuk. "Advanced Graded Protective Coatings, Deposited by EB-PVD." Materials Science Forum 546-549 (May 2007): 1681–88. http://dx.doi.org/10.4028/www.scientific.net/msf.546-549.1681.

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Electron beam technology (EB-PVD) and equipment for one-stage deposition of advanced graded protective coatings using a composite ceramic ingot for evaporation are described. This technology allows replacing the flat interface between coating layers by a graded transition zones and achieve of a high degree of reproducibility of the composition, structure and lifetime of the functionally graded coating in compare with traditional multi-stages technologies of protective coating deposition.A design of the composite ceramic ingot is considered, as well as the ability to regulate in a broad range t
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Cheng, Zefei, Jiasheng Yang, Fang Shao, et al. "Thermal Stability of YSZ Coatings Deposited by Plasma Spray–Physical Vapor Deposition." Coatings 9, no. 8 (2019): 464. http://dx.doi.org/10.3390/coatings9080464.

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The plasma spray–physical vapor deposition (PS–PVD) process has received considerable attention due to its non-line of sight deposition ability, high deposition rates, and cost efficiency. Compared with electron beam–physical vapor deposition (EB–PVD), PS–PVD can also prepare thermal barrier coatings (TBCs) with columnar microstructures. In this paper, yttria-stabilized zirconia (YSZ) coatings were fabricated by PS–PVD. Results showed that the as-deposited coating presented a typical columnar structure and was mainly composed of metastable tetragonal (t′-ZrO2) phase. With thermal exposure, the
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Lukaszkowicz, Krzysztof, and Jarosław Konieczny. "Microstructure and Mechanical Properties of PVD Nanoncrystalline Layers." Solid State Phenomena 186 (March 2012): 230–33. http://dx.doi.org/10.4028/www.scientific.net/ssp.186.230.

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This work presents the research results on the structure and mechanical properties of coatings deposited by PVD methods on the X40CrMoV5-1 hot work tool steel substrates. It was found that tested coatings have nanostructural character with fine crystallites, while their average size fitted within the range 10–15 nm, depending on the coating type. The morphology of the fracture of coatings is characterized by a dense microstructure. The coatings demonstrated good adhesion to the substrate, the latter not only being the effect of interatomic and intermolecular interactions, but also by the trans
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Saydakhmedov, Ravshan, and Gulirano Saidakhmedova. "Chromium nanostructured coatings formed by the PVD method." Acta Periodica Technologica, no. 55 (2024): 133–42. http://dx.doi.org/10.2298/apt2455133s.

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Practical interest in materials with high physicomechanical properties has increased in nanomaterials and, in particular, nanocoating. First of all, it is the protection of metals from corrosion, the increase in wear resistance of parts and tools, and reflective properties. Environmentally friendly technologies are used in the vacuum sputtering process of producing chromium-based coatings. Consider the technological capabilities of a magnetron-sputtering vacuum system. It was proposed to pretreat the surface of the substrate with argon ions before applying the chrome plating. For this purpose,
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He, Qing, Xinhui Li, Yusheng Zhang, Jianchao Li, and Xiaoming You. "Investigation of the Interface Diffusion Layer’s Impact on the Thermal Cycle Life of PS-PVD Thermal Barrier Coatings." Coatings 15, no. 1 (2024): 13. https://doi.org/10.3390/coatings15010013.

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The behaviour of the interdiffusion layer between the ceramic layer and the metal bonding layer in thermal barrier coatings, resulting from high-energy beam coating deposition, is a critical factor influencing the thermal cycle life of these coatings. Given that the interdiffusion layer at the interface of plasma spray-physical vapour deposition (PS-PVD) coatings has been relatively underexplored and its influencing mechanisms remain unclear, this study investigates how different pre-oxidation layer states affect the thermal cycle life of PS-PVD coatings. Under conditions conducive to effectiv
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Yang, Zhongyi, Ning Zhang, Hongtao Li, Bo Chen, and Bo Yang. "Comparison to Micro Wear Mechanism of PVD Chromium Coatings and Electroplated Hard Chromium." Materials 16, no. 7 (2023): 2695. http://dx.doi.org/10.3390/ma16072695.

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Electroplated hard chromium (EPHC) has been widely used in industry due to its excellent mechanical properties, but the development of this technology is limited by environmental risks. The physical vapor deposition (PVD) process has shown promise as an alternative to EPHC for producing chromium-based coatings. In this research, we investigate the microstructure and wear resistance of pure chromium coatings using two PVD techniques, namely, magnetron sputtering ion plating (MSIP) and micro-arc ion plating (MAIP), which are compared to EPHC. To assess wear resistance, we evaluated factors such
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Goral, Marek, Slawomir Kotowski, and Jan Sieniawski. "The Technology of Plasma Spray Physical Vapour Deposition." High Temperature Materials and Processes 32, no. 1 (2013): 33–39. http://dx.doi.org/10.1515/htmp-2012-0051.

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AbstractThe article presents a new technology of thermal barrier coating deposition called Plasma Spray – Physical Vapour Deposition (PS-PVD). The key feature of the process is the option of evaporating ceramic powder, which enables the deposition of a columnar ceramic coating. The essential properties of the PS-PVD process have been outlined, as well as recent literature references. In addition, the influence of a set of process conditions on the properties of the deposited coatings has been described. The new plasma-spraying PS-PVD method is a promising technology for the deposition of moder
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Gopi, R., I. Saravanan, Ayyannan Devaraju, and P. Sivasamy. "A Review on Recent Progress in PVD-TiN Coatings." Diffusion Foundations and Materials Applications 34 (December 21, 2023): 41–53. http://dx.doi.org/10.4028/p-31wzme.

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Hard nitride coatings has an important role for enhancing the wear resistance of metallic materials, thus increasing the life time of the products in industries. In this paper reviews the different methods of coating techniques, methods of PVD, mechanical properties of TiN coatings and wear resistance of titanium nitride-based coatings by physical vapor deposition (PVD) techniques. Thus the various approaches for enhancing the corrosion and wear resistance are categorized and summarized. The advantages, disadvantages and applications of Nitride based coatings are discussed.
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Wu, Liying, Lianchang Qiu, Yong Du, et al. "Structure and Mechanical Properties of PVD and CVD TiAlSiN Coatings Deposited on Cemented Carbide." Crystals 11, no. 6 (2021): 598. http://dx.doi.org/10.3390/cryst11060598.

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This work reports the results of our investigation of the structure and mechanical properties of physical vapor deposition (PVD) and chemical vapor deposition (CVD) TiAlSiN coatings deposited on cemented carbide substrates. For the first time, a novel nanocomposite of Ti0.13Al0.85Si0.02N coating deposited from TiCl4-AlCl3-SiCl4-NH3-H2 gas precursors was prepared by low pressure chemical vapor deposition (LPCVD) at 780 °C and a pressure of 60 mbar, while PVD Ti0.31Al0.60Si0.09N coating was prepared using the arc ion plating method. The investigation results including morphology, microstructure,
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Chen, Wen Long, Hong Jian Wu, Min Liu, and Xiao Ling Xiao. "Erosion Behavior of PS-PVD Thermal Barrier Coatings and the Effect of Composite Coating (PS-PVD + APS) Thickness." Materials Science Forum 993 (May 2020): 1095–103. http://dx.doi.org/10.4028/www.scientific.net/msf.993.1095.

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In this work, feather-column 7YSZ thermal barrier coatings (TBCs) were prepared by plasma spray-physical vapor deposition (PS-PVD). The anti-particle erosion test was carried out at room temperature to study the erosion behavior and failure mechanism of PS-PVD TBCs. The results showed that the particle erosion process of the PS-PVD TBCs experienced three stages of high-rate, medium-rate and slow-rate erosion. In order to improve the particle erosion resistance of the PS-PVD TBCs, different thicknesses of dense-layered coatings were prepared on the surface of the PS-PVD TBCs by air plasma spray
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Borovsky, G., S. Grigoryev, and S. Molodyk. "Gas-tight PVD coatings." Nanoindustry Russia, no. 3 (2015): 40–43. http://dx.doi.org/10.22184/1993-8578.2015.57.3.40.43.

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ZHANG, KEDONG, JIANXIN DENG, YOUQIANG XING, and XUHONG GUO. "INFLUENCE OF POST-LASER PROCESSING ON THE MECHANICAL AND TRIBOLOGICAL PROPERTIES OF PVD TiAlN COATINGS." Surface Review and Letters 27, no. 04 (2019): 1950137. http://dx.doi.org/10.1142/s0218625x19501373.

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TiAlN-coated cemented carbide samples were treated using an Nd:YAG laser at different scanning speeds after the physical vapor deposition (PVD) process. The ball-on-disk wear tests in dry friction condition were performed to evaluate the tribological properties of the treated TiAlN coated samples sliding against AISI 316 stainless steel materials. Characterization tests such as instrumented nanoindentation hardness tests and variable depth scratch tests were also carried out to evaluate the mechanical properties as well as the coating adhesiveness of the PVD TiAlN coatings with additional lase
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Buchwalder, Anja, Erik Zaulig, Rolf Zenker, and Jürgen Liebich. "PVD Hard Coatings for High Loaded Al Alloys – Potentials and Limitations." Materials Science Forum 828-829 (August 2015): 334–39. http://dx.doi.org/10.4028/www.scientific.net/msf.828-829.334.

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PVD hard coating is a well-known surface treatment technology for steels to improve wear resistance and, to some extent, corrosion resistance. In principle, hard coating can be carried out for Al alloys, but due to the natural oxide layer and the insufficient load-bearing capacity of the soft base material, the application of this technology for wear protection of components is not regarded as being particularly promising. The research activities described in this paper focused on electron beam (EB) surface alloying with a Co-based additive, and the influence of two different hardness levels (
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Bobzin, Kirsten, Nazlim Bagcivan, and Philipp Immich. "Deposition of Oxides as Tool Protection for Large Thixoforming Dies by Using the Pulsed MSIP-PVD Process." Solid State Phenomena 141-143 (July 2008): 249–54. http://dx.doi.org/10.4028/www.scientific.net/ssp.141-143.249.

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Oxide coatings offer great potential for their use in forming operations in the semi-solid state. Advantages of these types of coatings are high resistance against abrasive wear, high hot hardness and low thermal conductivity. Nevertheless deposition by pulsed Magnetron Sputter Ion Plating-PVD for oxide coatings is quite challenging: deposition rates are low and insulating layers on the target surface can cause arcing. On laboratory scale it was possible to deposit γ-Alumina using PVD in a temperature range, where hot working steel can be utilized. The next important step in the development to
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Panjan, Peter, Aleksandar Miletić, Aljaž Drnovšek, et al. "Cracking Resistance of Selected PVD Hard Coatings." Coatings 14, no. 11 (2024): 1452. http://dx.doi.org/10.3390/coatings14111452.

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In this study, we used the depth-sensing indentation technique to determine the cracking resistance of different PVD hard coatings deposited on tool steel substrates. By comparison, with the load–displacement curves, measured at the sites of carbide inclusion and a tempered martensite matrix in the D2 tool steel substrate surface, we observed different fracture mechanisms on TiAlN hard coating prepared by sputtering. Additional information about the deformation and fracture phenomena was obtained from the SEM images of FIB cross-sections of both types of indents. We found that the main deforma
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Kacprzyńska-Gołacka, Joanna, Sylwia Sowa, Rafał Brudnias та ін. "The Influence of nc-AlCrTiN/α-BN Coatings on Increasing the Durability of WC/Co Cutting Inserts in the Inconel Alloy Machining Process". Materials 17, № 11 (2024): 2587. http://dx.doi.org/10.3390/ma17112587.

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Anti-wear coatings obtained through PVD methods may significantly increase the durability of cutting tools by impacting their wear mechanisms. This study presents and discusses the results of studies on the impact of the thermal conductivity of PVD coatings on the intensity of the built-up edge (BUE) and built-up layer (BUL) formation in Inconel 600 alloy machining processes. The authors determine the microstructure, phase structure, mechanical properties (hardness, Young’s modulus, and adhesion), and thermal conductivity of different PVD coatings selected for the purpose of the study and vary
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Lille, Harri, Alexander Ryabchikov, Eron Adoberg, Liisa Kurissoo, Priidu Peetsalu, and Liina Lind. "Evaluation of Residual Stresses in PVD Coatings by Means of the Curvature Method of Plate." Key Engineering Materials 721 (December 2016): 404–8. http://dx.doi.org/10.4028/www.scientific.net/kem.721.404.

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Physical Vapor Deposition (PVD) coatings are primarily designed for metal cutting tools operating in extreme machining and blanking conditions. Residual stresses arising during coating deposition exert an important effect on the service life of the coating through influencing mechanical and tribological properties and adhesion. To determine macroscopic residual stresses, the conventional curvature method was used. As an application, residual stresses in four aluminum based PVD hard coatings, i.e. AlTiN, AlTiSiN, AlCrN, and AlCrSiN, were investigated in the presence of the Ti adhesion layer. Ni
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Góral, Marek, Tadeusz Kubaszek, Sławomir Kotowski, Jan Sieniawski, and Stanislaw Dudek. "Influence of Deposition Parameters on Structure of TDCs Deposited by PS-PVD Method." Solid State Phenomena 227 (January 2015): 369–72. http://dx.doi.org/10.4028/www.scientific.net/ssp.227.369.

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The paper presents an advanced technology of Thermal Barrier Coatings (TBCs) deposition called Plasma Spray – Physical Vapor Deposition (PS-PVD). The PS-PVD is a low pressure plasma spray technology to deposit coatings out of vapor phase, which enables obtaining of columnar ceramic coatings. In this paper, the influence of various gas mixtures on properties of deposited coatings has been investigated. The measurement of coating thickness was conducted by a light microscopy method, followed by a statistical analysis. All processes had been conducted at a very low feed rate, which additionally a
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Yumoto, Atsushi, Takahisa Yamamoto, Fujio Hiroki, Ichiro Shiota, and Naotake Niwa. "Fabrication of Nanostructure Composites in Functionally Graded Coatings with Supersonic Free-Jet PVD." Materials Science Forum 492-493 (August 2005): 341–46. http://dx.doi.org/10.4028/www.scientific.net/msf.492-493.341.

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Graded Al/AlTi and Al/Al-Si coatings are prepared by depositing nanoparticles with supersonic free-jet PVD (SFJ-PVD). The SFJ-PVD has been developed as a new coating method in which a coating film is formed by depositing nanoparticles with very high velocity onto a substrate. The high velocity of nanoparticles is produced by the supersonic gas flow of inert gas. A smooth, compact and defect-free microstructure is formed both at the interface between substrates and coating films and inside the coating films. The microstructures of Al/AlTi and Al/Al-Si coating films have very fine grain size. Mi
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Dobrzański, Leszek Adam, and Daniel Pakuła. "Structure and Properties of the Wear Resistant Coatings Obtained in the PVD and CVD Processes on Tool Ceramics." Materials Science Forum 513 (May 2006): 119–34. http://dx.doi.org/10.4028/www.scientific.net/msf.513.119.

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The paper presents investigation results of structure and functional properties of the hard wear resistant coatings obtained in the PVD and CVD processes on the Si3N4 nitride tool ceramics. Examinations of coatings structures were made using the transmission (TEM) and scanning (SEM) electron microscopes, microhardness tests, coating adhesion to the substrate with the „scratch test”, and the coatings abrasive resistance „pin-on-disc” test. Machining tests results and roughness tests results for the machined grey cast iron surface are also presented. The research carried out proved that depositi
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Navabpour, Parnia, Liam Cooper, Shicai Yang, et al. "PVD Coatings for Lightweight Bipolar Plates." Surfaces 7, no. 4 (2024): 812–23. http://dx.doi.org/10.3390/surfaces7040053.

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Bipolar plates are one of the main components of proton exchange membrane fuel cells (PEMFCs). Their functions include distributing reactants, supporting the cell, and conducting heat and electricity. They account for a significant proportion of the fuel cell stack’s weight and volume. The main materials currently used for bipolar plates are graphite and stainless steel. Aluminium has a much lower density than steel and is easier to form than both steel and graphite. Its use, therefore, would allow fuel cells with higher power densities but is hindered due to it being prone to corrosion. This
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Dang, Minh Nhat, Surinder Singh, Hannah J. King, et al. "Surface Enhancement of Titanium-Based Coatings on Commercial Hard Steel Cutting Tools." Crystals 14, no. 5 (2024): 470. http://dx.doi.org/10.3390/cryst14050470.

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This study investigates the mechanical properties, surface integrity, and chemical configuration of PVD-coated high-speed steel (HSS) cutting tools, with a particular focus on titanium nitride (TiN) and titanium aluminium nitride (TiAlN) coatings. A range of characterisation methodologies were employed to examine the impact of pre-coating surface conditions on the resulting coatings. This impact includes the effects of gas bubble production and unequal distribution of elements, which are two unwanted occurrences. Notwithstanding these difficulties, coatings applied on surfaces that were highly
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Staszuk, M. "Application of PVD and ALD Methods for Surface Treatment of Al-Si-Cu Alloys." Solid State Phenomena 293 (July 2019): 97–109. http://dx.doi.org/10.4028/www.scientific.net/ssp.293.97.

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The article presents the results of research on tribological properties and corrosion resistance of hybrid and individual coatings embedded with the ALD (Atomic Layer Deposition) and PVD (Physical Vapour Deposition) technique on aluminum alloy substrates. Al-Si-Cu alloys coated with hybrid ALD+PVD coatings show significantly higher abrasion resistance compared to uncoated samples. In particular, the TiO2+WC hybrid coating has the highest abrasion resistance. The highest resistance to corrosion is demonstrated by the sample with the TiO2 type ALD coating. As a result of coating, the surface rou
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Liu, Zhen, Shuai Ren, Tijun Li, et al. "A Comparison Study on the Microstructure, Mechanical Features, and Tribological Characteristics of TiN Coatings on Ti6Al4V Using Different Deposition Techniques." Coatings 14, no. 2 (2024): 156. http://dx.doi.org/10.3390/coatings14020156.

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Titanium alloys are considered lightweight alloys and are widely applied across various industries. However, their low hardness, poor wear resistance, and limited oxidation resistance restrict their prospects for wider application. In this paper, nitride coatings were prepared using three preparation processes, namely laser surface nitriding (LSN), physical vapor deposition (PVD), and plasma ion implantation (PII). Their microstructure, microhardness, tribological behavior, and high-temperature oxidation characteristics were compared. The experimental results revealed that nitrided coatings we
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Knotek, O., F. Löffler, and L. Wolkers. "Amorphous SiC PVD coatings." Diamond and Related Materials 2, no. 2-4 (1993): 528–30. http://dx.doi.org/10.1016/0925-9635(93)90114-h.

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Knotek, O., E. Lugscheider, F. Lo¨ffler, B. Bosserhoff, and S. Schmitz. "Superstoichiometric PVD carbide coatings." Materials Science and Engineering: A 209, no. 1-2 (1996): 394–98. http://dx.doi.org/10.1016/0921-5093(95)10122-5.

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Godse, R. V., and A. T. Santhanam. "Composite CVD + PVD coatings." Materials Science and Engineering: A 209, no. 1-2 (1996): 384–88. http://dx.doi.org/10.1016/0921-5093(95)10138-1.

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Jakubéczyová, Dagmar, and Beáta Ballóková. "The Analyse of Nanocomposite Thin Coatings Using Specimens Prepared by Focused Ion Beam Milling." Materials Science Forum 891 (March 2017): 579–85. http://dx.doi.org/10.4028/www.scientific.net/msf.891.579.

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The microstructure of physical vapour deposition (PVD) coatings deposited by duplex technology was investigated by Dual Beam FIB/SEM system (focused ion beam / scanning electron microscope), which allows one to examine cross sections of specimens from their surface down to the substrate. Examined were PVD coatings of nanocomposite type: duplex AlXN3 (X=Cr) and duplex nACRo3, deposited by LARC and CERC technologies. Duplex coating is a modern technology, which combines plasma nitriding and PVD coating in one cycle. The FIB analysis can be widely used in the field of study of basic materials and
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Staszuk, M., D. Pakuła, M. Pancielejko, T. Tański, and L. A. Dobrzański. "Investigations on Wear Mechanisms of PVD Coatings on Carbides and Sialons." Archives of Metallurgy and Materials 62, no. 4 (2017): 2095–100. http://dx.doi.org/10.1515/amm-2017-0310.

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AbstractThe paper presents the results on the wear resistance of PVD coatings on cutting inserts made from sintered carbide and sialon ceramics. The exploitative properties of coatings in technological cutting trials were defined in the paper, which also examined the adhesion of coatings to the substrate, the thickness of the coating, and the microhardness. As a result, it was found that isomorphic coating with AlN-h phase of covalent interatomic bonds exhibits much better adhesion to the sialon substrate than isomorphic coating with titanium nitride TiN. These coatings assure the high wear re
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Ardila-Tellez, Luis-Carlos, Giovany Orozco-Hernandez, Fredy Estupiñan-Mongui, Carlos-Mauricio Moreno-Téllez, and Jhon-Jairo Olaya-Florez. "Review of Nitride-Based Multifunctional PVD-Deposited Coatings." Revista Científica 46, no. 1 (2023): 162–76. http://dx.doi.org/10.14483/23448350.20093.

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The success of a functional coating is intrinsically linked to the improvement of its surface properties, as it is the surface that will be in direct contact with the environment and mechanical stresses when the material is used in severe wear, fatigue, or corrosion applications. It has been shown, for example, by increasing mechanical properties, that factors such as surface hardness increase the durability of the coating/substrate system. Consequently, current research on the design and development of multifunctional coatings for surface engineering within mechanical systems must address sur
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Tański, Tomasz, Krzysztof Labisz, and Janusz Szewczenko. "TEM Investigations of (Ti, Si)N Layer Coated on Magnesium Alloy Using PVD Technique." Solid State Phenomena 203-204 (June 2013): 198–203. http://dx.doi.org/10.4028/www.scientific.net/ssp.203-204.198.

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Thin films and coatings are applied to engineering materials in order to improve the mechanical properties of the surface, such as wear resistance, corrosion resistance and hardness. This research work deals with coatings deposited by appliance of the Physical Vapour Deposition method (PVD). The presented instigations concerning the production of coatings are one of the present important directions connected with modern surface engineering, ensuring the obtainment of coatings of high usable properties like mechanical characteristics and wear resistance. The general purpose of this work is inve
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Kupczyk, Maciej Jan, and Jerzy Józwik. "Effect of Laser Heating on the Life of Cutting Tools Coated with Single- and Multilayer Coatings Containing a TiN Layer." Materials 15, no. 11 (2022): 4022. http://dx.doi.org/10.3390/ma15114022.

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This study proposes a novel use of laser heating to increase the adhesion between coatings fabricated by low-temperature PVD and replaceable cemented carbide cutting inserts, thus extending the life of these cutting tools in the machining of difficult-to-machine materials. Our previous studies conducted on CVD coatings showed that these coatings had higher adhesion due to a much higher process temperature. However, taking into account the fact that PVD coatings have better technological properties (e.g., lower structure porosity, higher hardness, and better tribological properties) than CVD co
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