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Journal articles on the topic '3D printer; 3D printing; Screw design'

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1

Praneeth, B. "Exploring Parametric Screw Jack Design through 3D Printing." International Journal for Research in Applied Science and Engineering Technology 13, no. 6 (2025): 973–78. https://doi.org/10.22214/ijraset.2025.72115.

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A screw jack is a tool for lifting heavy loads with little effort. In this paper, the design, model and fabrication of a Screw jack using 3D Printing Technology is discussed. Digital fabrication, or 3D printing or additive manufacturing, creates physical objects from a geometrical representation by successive addition of materials. In agriculture, health care, motor vehicles, locomotives and aviation, 3D Printing is increasingly being applied for mass customization or production for all types of open-source design. Design is an important industrial activity which influences the quality of the
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Prakash, Kode Jaya, and Shivraj Narayan Yeole. "Design and Additive Manufacturing of a Prototype Using Fused Deposition Modeling Technique." Journal of Mechatronics Machine Design and Manufacturing 6, no. 2 (2024): 1–6. http://dx.doi.org/10.46610/jmmdm.2024.v06i02.001.

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A screw jack is a tool for lifting heavy loads with little effort. In this paper, the design, model and fabrication of a Screw jack using 3D Printing Technology is discussed. Digital fabrication, or 3D printing or additive manufacturing, creates physical objects from a geometrical representation by successive addition of materials. In agriculture, health care, motor vehicles, locomotives and aviation, 3D Printing is increasingly being applied for mass customization or production for all types of open-source design. Design is an important industrial activity which influences the quality of the
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3

POLISHCHUK, Andrii, and Oleh POLISHCHUK. "DEVELOPMENT OF THE METHOD OF DESIGNING THE MICRO SCREW EXTRUDER OF A 3D PRINTER." Herald of Khmelnytskyi National University. Technical sciences 323, no. 4 (2023): 389–402. http://dx.doi.org/10.31891/2307-5732-2023-323-4-389-402.

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The article deals with the development of a design method for a 3D printer extruder screw. The key aspects that must be applied during design are described. The main mechanical properties that should be taken into account when designing the screw element of the extruder are given. Various designs of screws, their advantages and disadvantages are considered. A single-screw extruder was selected for a 3D printer, which uses granules, crushed waste polymer materials as raw materials. It is proposed to use a three-zone cylindrical one-way screw with a constant pitch and without a degassing zone of
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Wei, Shuyi, Xiaoyue Chen, and Xiuxia Zhang. "Design of remote monitoring system for 3D printing nano diamond film." SHS Web of Conferences 166 (2023): 01061. http://dx.doi.org/10.1051/shsconf/202316601061.

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The rapid development of the 3D printing industry has had a positive impact on all walks of life. Compared with the traditional manufacturing industry, 3D printing could not only shorten the design and manufacturing cycle, but also had great advantages in manufacturing accuracy. With the rapid development of cloud computing in recent years, the combination of cloud services and 3D printing had produced a new production model. This paper proposed to use single-screw extrusion 3D printer to prepare nanodiamond films. In order to monitor the printing process, cloud servers were used to monitor 3D
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Long, Cheng, Jin-hai Liu, Xiang-ping Chai, Xiang-feng Liu, and Zhi-xi Duan. "A Novel 3D-Printed Device for Precise Percutaneous Placement of Cannulated Compression Screws in Human Femoral Neck Fractures." BioMed Research International 2021 (June 10, 2021): 1–9. http://dx.doi.org/10.1155/2021/1308805.

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Background. The aim of this study was to investigate the application of computer-aided design and 3D printing technology for percutaneous fixation of femoral neck fractures using cannulated compression screws. Methods. Using computed tomography data, an individualized proximal femur model was created with a 3D printer. The reduction of the femoral neck fracture and the placement of the cannulated compression screws were simulated on a computer. A 3D printing guide plate was designed to match the proximal femur. After demonstrating the feasibility of the 3D model before the surgical procedure,
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Fekete, Dániel, László Rónai, and József Lénárt. "Mechanical design of a Cartesian robot." Design of Machines and Structures 14, no. 2 (2024): 35–42. https://doi.org/10.32972/dms.2024.011.

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This paper investigates the assembling options of a cartesian type robot, which can be used for material handling or 3D printing purposes. The structure has three ball screw driven linear units, which will be controlled by a microcontroller. The requirements of the structure to use as a 3D printer are defined. The solution selection matrix is constructed in order to choose the appropriate configuration of the system.
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Miloš, Matúš, Beniak Juraj, Križan Peter, and Šooš Ľubomír. "Mathematical design theory of screw extruder used for additive manufacturing." Global Journal of Engineering and Technology Advances 5, no. 3 (2019): 059–68. https://doi.org/10.5281/zenodo.4478445.

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Additive manufacturing as the technology of the future brings new challenges. One of them is the economic efficiency of production. This paper focuses on the mathematical analysis and structural design of extrusion screw used for additive manufacturing. The primary objective is to analyze the screw tool geometry and determine a procedure for its design, specifically the theory involved with the pressing tool and force relations which are necessary for the verification of the proposed tool geometry and its strength analysis. Procedures for determining frictional performance of the screw press a
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Ungureanu, Dragoș, Cătălin Onuțu, Dorina Nicolina Isopescu, et al. "A Novel Approach for 3D Printing Fiber-Reinforced Mortars." Materials 16, no. 13 (2023): 4609. http://dx.doi.org/10.3390/ma16134609.

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Three-dimensional printing with cement-based materials is a promising manufacturing technique for civil engineering applications that already allows for the design and the construction of complex and highly customized structures using a layer-by-layer deposition approach. The extrusion mechanism is one of the most expensive parts of the 3D printer. Also, for low-scale 3D printers, based on the shape of the extruder and the geometry limitation of the mixing blade, the 3D mixture is often limited to a narrow range of materials due to the risk of layer splitting or blockage. Therefore, there is a
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9

Pambudi, Abim Adhanis, Setyawan Bekti Wibowo, Widia Setiawan, and Stephanus Danny. "Perancangan Sistem Ekstruder untuk 3D Printer Cokelat." Jurnal Rekayasa Mesin 19, no. 2 (2024): 211–22. https://doi.org/10.32497/jrm.v19i2.5099.

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The chocolate 3D printer is one such development, designed to assist humans in creating objects using chocolate as the base material. Chocolate 3D printers can produce a wide range of creative objects according to user preferences. This research project began with the design of the extruder components to be used in the chocolate extrusion process of the 3D printer. The components utilized in this design include the barrel and nozzle, Nema 17 stepper motor, 150 W 24 V silicon heater, single screw, hopper, and bracket. The design process was tailored to meet the specific requirements and objecti
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Kashif A, Mohd, Malhar Pravin Dhavale, Shaikh Ayan Shakib, Ajinkya Sushil Chavan, and Samimohammad Jalil Pathan. "Design and Development of 3D Printer Filament Maker Machine." International Journal of All Research Education & Scientific Methods 12, no. 07 (2024): 1689–96. http://dx.doi.org/10.56025/ijaresm.2024.1207241689.

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Filament extruder produces plastic filaments with specified diameter by using compounding dies. Input materials (thermoplastics) are used in the form of granules and pellets and waste plastic materials can be used. Rod heaters are used to melt the input materials and Screw in used to feed the input raw materials longitudinally along the barrel. Screw is consisted of three zones namely feed, melt, and transition zone. Input raw material is melted by using rod heater Two temperature zone with six rod heaters are used to acquire maximum efficiency. Analog temperature controller is used to control
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Yang, Kun, Jingbo Yuan, Yibo Wang, Fan Yang, and Changzai Ren. "Optimization of 3D Printing Nozzle Structure and the Influence of Process Parameters on the Forming Performance of Underwater Concrete." Materials 18, no. 7 (2025): 1431. https://doi.org/10.3390/ma18071431.

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Underwater concrete 3D printing (3DPC) technology, as a pioneering construction process, has demonstrated significant potential in various fields, such as marine engineering, underwater restoration projects, and ecological construction. However, the complexity and variability of the underwater environment pose stricter quality standards for the printed structures. To address this, this study employed a self-developed framed concrete 3D printer and utilized response surface methodology to optimize the structural dimensions of the printing nozzle. Through in-depth analysis of the internal flow f
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Gayakwad, S. R. "Design and Development of 3D Printer Using PVC Pipes Represents an Innovative and Cost-Effective Approach to Additive Manufacturing." INTERNATIONAL JOURNAL OF SCIENTIFIC RESEARCH IN ENGINEERING AND MANAGEMENT 09, no. 04 (2025): 1–9. https://doi.org/10.55041/ijsrem46181.

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Abstract - This paper presents the design and development of a low-cost, modular 3D printer utilizing polyvinyl chloride (PVC) pipes as the primary structural framework. The use of PVC pipes, selected for their affordability, ease of procurement, and mechanical stability, enables a customizable and scalable printer architecture suitable for various build volumes. The mechanical structure is integrated with standard additive manufacturing components, including NEMA 17 stepper motors, lead screw or belt-driven linear motion systems, a hot end with thermistor and heating element, and open-source
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POLISHCHUK, Andrii, and Mykola SKYBA. "JUSTIFICATION OF THE DESIGN OF A 3D PRINTER EXTRUDER NOZZLE USING GRANULES AND CUT POLYMER PARTICLES AS INPUTS." Herald of Khmelnytskyi National University. Technical sciences 325, no. 5 (2023): 192–204. http://dx.doi.org/10.31891/2307-5732-2023-325-5-192-204.

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The article defines extrusion as a continuous process of converting a solid bulk polymer into a viscous state followed by pushing it through a molding tool. It is emphasized that extruders are one of the most promising types of equipment for processing polymer materials and are used in various industries, including 3D printing. Attention is focused on the fact that one of the important parts of each extrusion unit is the extrusion head. It is the main tool that determines the final shape of extruded products. It is emphasized that the extruder nozzle has a significant impact on the quality of
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14

Leng, Jie, Junjie Wu, Ning Chen, Xiang Xu, and Jie Zhang. "The development of a conical screw-based extrusion deposition system and its application in fused deposition modeling with thermoplastic polyurethane." Rapid Prototyping Journal 26, no. 2 (2019): 409–17. http://dx.doi.org/10.1108/rpj-05-2019-0139.

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Purpose This paper aims to develop an integrated and portable desktop 3D printer using direct extruding technology to expand applied material field. Different from conventional fused deposition modeling (FDM) which uses polymer filaments as feedstock, the developed system can fabricate products directly using polymer pellets. And its printing properties are also investigated. Design/methodology/approach A conical screw-based extrusion deposition (CSBED) system was developed with a large taper conical screw to plasticize and extrude fed materials. The 3D printer was developed with assistance of
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15

Hikmawati, Dyah, Siswanto Siswanto, Aminatun Aminatun, et al. "Pedicle Screw Pitch Design: 3D-Printed Injectable Bone Substitute for Spinal Osteoporosis." Journal of Biomimetics, Biomaterials and Biomedical Engineering 68 (June 6, 2025): 143–51. https://doi.org/10.4028/p-2pmxda.

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This study aims to determine the effect of pitch variations on pedicle screws for spinal osteoporosis applications. Five variations of pedicle screw pitch (1.75; 2.00; 2.25; 2.50; 2.75 mm) were printed with filaments made of Polylactide Acid (PLA) using a 3D-printing with the Fused Deposition Modelling (FDM) technique. The materials mixed to make the Injectable Bone Substitute (IBS) paste injected into the pedicle screw were Hydroxyapatite (HA), gelatin, hydroxypropyl methylcellulose (HMPC), and alendronate. The pull-out test results showed that the pedicle screw with a pitch of 2.75 mm had th
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16

Sheiko, Tetiana I., and Kyrylo V. Maksymenko-Sheiko. "Mathematical and Computer Simulation of Hex Head Screws for Implementation on a 3D Printer." Journal of Mechanical Engineering 24, no. 3 (2021): 70–75. http://dx.doi.org/10.15407/pmach2021.03.070.

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In this paper, based on the R-functions theory, methods have been developed and equations have been constructed for the 3D printing of hex-head screws with Bristol, Pentalobe, Polydrive and other types of screw slots. Such screws are used both in personal computers and other high-end equipment. The Bristol slot has four or six radial grooved beams. The advantage of the design of this slot is the correct perpendicular, rather than tangential, vector of force application when the slot is rotated by a tool, which minimizes the risk of stripping out the slot. For this reason, the Bristol slot is u
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17

Et.al, Ji-Yeong, Yun. "Development of 3D Concrete Extrusion Nozzle for Producing Free-form Concrete Panels." Turkish Journal of Computer and Mathematics Education (TURCOMAT) 12, no. 6 (2021): 427–36. http://dx.doi.org/10.17762/turcomat.v12i6.1859.

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There has been an increase in demand for free-form building through the development of advanced technologies, and the fourth industrial revolution has become a worldwide trend, thereby changing the construction industry. In particular, in the case of the free-form architecture sector, development of 3D printing technologies has been ongoing for construction automation. According to such trends, this study develops an FCP production equipment using 3D printing technologies. The FCP production equipment in this study is made up of mould equipment and 3D printer. It is different from existing 3D
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18

Lough, Connor, Will Bezold, Kevin Feltgz, Kevin Middleton, Nathan Skelley, and Samuel Gieg. "Mechanical Comparison of 3D-Printed Plates and Screws for Open Reduction and Internal Fixation of Fractures." Orthopaedic Journal of Sports Medicine 8, no. 7_suppl6 (2020): 2325967120S0038. http://dx.doi.org/10.1177/2325967120s00389.

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Objectives: Three-dimensional (3D) printing has emerged as a promising technology in the field of orthopaedic surgery. The purpose of this study was to evaluate the mechanical properties of 3D printed 1/3 tubular plates and cortical screws compared to standard-of-care stainless steel 1/3 tubular plates and cortical screws. Methods: Replication and modification designs were developed for both plates and screws using open-source computer-assisted design (CAD) software. Models were printed in four materials: acrylonitrile butadiene styrene (ABS), carbon fiber reinforced polylactic acid (PLA), pol
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Firmansyah, Iqbal, Angga Sateria, and Nanda Pranandita. "Rancang Bangun Mesin Extruder Filamen 3D Printing." Jurnal Inovasi Teknologi Terapan 3, no. 1 (2025): 90–95. https://doi.org/10.33504/jitt.v3i1.262.

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The 3D printer filament extruder is a machine used to melt and extrude filament for 3D printing processes. Thermoplastics are one type of plastic commonly used in filament production due to their durability, strength, and easy to shape, making them a preferred material for filament manufacturing. Filament is produced through an extrusion process using a machine equipped with a high-temperature heating system to shape the filament. The aim of this research is to design, construct, and test a 3D printing filament extruder to produce filament. This research produces a 3d printing filament extrude
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Lipina, Jan, Václav Krys, and Josef Sedlák. "Shaped Glued Connection of Two Parts Made by Rapid Prototyping Technology." Applied Mechanics and Materials 555 (June 2014): 541–48. http://dx.doi.org/10.4028/www.scientific.net/amm.555.541.

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An increasing number of designs and subsequent production of parts created by the Rapid prototyping (RP) [1] technology led to a problem with the maximum workspace of the 3D printer. Due to this reason, it was necessary to work on the solution of joining the parts to overcome the limited workspace of the printer. This article is devoted to glue joints analysis of two parts made by RP technology. A great emphasis is given to the load capacity testing of the parts made this way. The measured values than may serve as a lead for the construction design of the outlined joints. The article builds on
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Hartanti, L. P. S., Haniel, F. W. Nugraha, et al. "Sustainable additive manufacturing of interference screws made from eco-friendly filament for anterior cruciate ligament reconstruction." IOP Conference Series: Earth and Environmental Science 1268, no. 1 (2023): 012065. http://dx.doi.org/10.1088/1755-1315/1268/1/012065.

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Abstract Additive manufacturing (AM) is a sustainable manufacturing approach because it can lower emissions and have a lower negative impact on the environment. 3D-printed interference screws from poly-lactic acid, eco-friendly filament, by fused deposition modelling (FDM), were fabricated with different process parameters. The most popular technique for reconstructing the anterior cruciate ligament is interference screw fixation. This study considered the role of the AM sustainability paradigm in terms of material input for FDM and product manufacturing. This study considered the role of the
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Alshiha, Ahmad, Riyadh Alotaibi, Abdullah Alrawsaa, Badr Almutairi, Abdullah Alfuraih, and Abdullah Alobaid. "Novel 3D Printing Designs of Drywall Anchor." Journal of Engineering and Applied Sciences 11, no. 1 (2024): 100. http://dx.doi.org/10.5455/jeas.2024010506.

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In this research project, the unique designs for 3D printed drywall anchors in this study were inspired by the skin of animals seen in nature, including reptiles, fish, and butterflies. The tough skin of these animals inspired our drywall anchor design. Engineered nylon produces drywall Anchors, one-piece, self-drilling drywall, and hollow cavity anchors. It may be installed in walls as thin as 12mm and optimized for drywall usage. You can screw with the nylon piece. A drywall sleeve anchor is an insert or sleeve made of plastic inserted into a tiny pilot hole. The sleeve enlarges as the drywa
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Prabha, Rahul D., Sandhra T. Madhu, and Ajith V V. "3D printed simplified guide design for Infra-zygomatic screws." Journal of Contemporary Orthodontics 9, no. 1 (2025): 133–35. https://doi.org/10.18231/j.jco.2025.018.

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Placement of infra-zygomatic crest screw (IZC) in patients with missing posterior teeth or low set sinus floor often presents as a clinical challenge. The ideal position of the bone screw was identified and pre-planned using CBCT images. The critical factors in placement position like the available bone thickness, proximity of sinus floor and adjacent root structures were evaluated. The 3D printed guide was designed for the precise insertion of the bone screw. A detailed protocol for designing and printing the implant guide along with additional features for accuracy of placement has been elab
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Petsiuk, Aliaksei, Bharath Lavu, Rachel Dick, and Joshua M. Pearce. "Waste Plastic Direct Extrusion Hangprinter." Inventions 7, no. 3 (2022): 70. http://dx.doi.org/10.3390/inventions7030070.

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As the additive manufacturing industry grows, it is compounding the global plastic waste problem. Distributed recycling and additive manufacturing (DRAM) offers an economic solution to this challenge, but it has been relegated to either small-volume 3D printers (limiting waste recycling throughput) or expensive industrial machines (limiting accessibility and lateral scaling). To overcome these challenges, this paper provides proof-of-concept for a novel, open-source hybrid 3D printer that combines a low-cost hanging printer design with a compression-screw-based end-effector that allows for the
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Çantı, Ebubekir, and Mustafa Aydın. "Effects of micro particle reinforcement on mechanical properties of 3D printed parts." Rapid Prototyping Journal 24, no. 1 (2018): 171–76. http://dx.doi.org/10.1108/rpj-06-2016-0095.

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Purpose The purpose of this paper is to characterize the effects of different micro particle reinforcement with same weight ratio in acrylonitrile-butadiene-styrene (ABS) feed-stocks for 3D printing process. Design/methodology/approach In this study, composite filaments were produced by using a co-rotational twin screw extruder and used as building material to print samples in a commercial fused deposition modeling (FDM) 3D printer. The reinforcement particles, ZrB2 and Al, have different properties, including density, surface area, purity and particle morphology, and were expected to improve
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Glasschroeder, Johannes, Emanuel Prager, and Michael F. Zaeh. "Powder-bed-based 3D-printing of function integrated parts." Rapid Prototyping Journal 21, no. 2 (2015): 207–15. http://dx.doi.org/10.1108/rpj-12-2014-0172.

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Purpose – The purpose of this paper is to show a possibility of how new functions can be integrated in parts, created by the powder-bed-based 3D-printing technology. One big advantage of additive manufacturing technologies is the possibility to create function-integrated parts during the manufacturing process. This applies to mechanical functions like movable elements, thermodynamic functions like contour near cooling channels in a part as well as electrical functions like conductive lines and electrical components. Design/methodology/approach – A powder-bed-based 3D-printer is utilized to pro
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Friedrich, Christian, Stephan Rothstock, Laura Slabon, and Steffen Ihlenfeldt. "Additive In-Time Manufacturing of Customised Orthoses." Journal of Manufacturing and Materials Processing 8, no. 2 (2024): 63. http://dx.doi.org/10.3390/jmmp8020063.

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Additive manufacturing of plastic components in medical technology enables greater freedom of design when designing patient-specific products, in particular, in production of customised medical products, such as orthoses. In the present contribution, the advantages of a digital process chain are combined, from the 3D scan of the patient to CAD-supported modelling of the corrective form and the orthosis design until the path planning of a printable geometry. The main disadvantages of current additive printing techniques, such as the fused filament fabrication (FFF) process, are high printing ti
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Chen, Xiaojun, Deyun Mo, and Manfeng Gong. "3D Printed Reconfigurable Modular Microfluidic System for Generating Gel Microspheres." Micromachines 11, no. 2 (2020): 224. http://dx.doi.org/10.3390/mi11020224.

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Integrated microfluidic systems afford extensive benefits for chemical and biological fields, yet traditional, monolithic methods of microfabrication restrict the design and assembly of truly complex systems. Here, a simple, reconfigurable and high fluid pressure modular microfluidic system is presented. The screw interconnects reversibly assemble each individual microfluidic module together. Screw connector provided leak-free fluidic communication, which could withstand fluid resistances up to 500 kPa between two interconnected microfluidic modules. A sample library of standardized components
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Dolgalev, A. A., D. S. Svyatoslavov, V. A. Put, et al. "Morphological assessment of osseointegration during replacement of mandible defect with implants that made using additive technologies. Experimental research." Medical alphabet 1, no. 5 (2019): 63–68. http://dx.doi.org/10.33667/2078-5631-2019-1-5(380)-63-68.

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According to the pre-made patterns of 3D-design and prototyping patterns during the experiment, defects of the lateral portion of the ram's lower jaw were created using the piezosurgical technique. The defects were replaced by plastic implants obtained by the method of layer-by-layer melting of FDM-printing (fusing deposition modeling, FDM) and fixing titanium screws to the jaw body. In the time interval, plastic implants are replaced by titanium ones, obtained using SLS technology -selective laser sintering using a 3D-printer. In order to study the processes of reparative osteogenesis, micros
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Veenstra, Joshua, Peter Gustafson, Cody Bearden, and James Jastifer. "The Effect of Pitch Variation and Diameter Variation on Screw Pullout in 3D Printed Screws." Foot & Ankle Orthopaedics 3, no. 3 (2018): 2473011418S0050. http://dx.doi.org/10.1177/2473011418s00503.

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Category: Basic Sciences/Biologics Introduction/Purpose: There are many screw and thread designs available to the foot and ankle surgeon for bone fixation. Comparing screws between companies is difficult because properties including core diameter, thread diameter, and pitch confound direct comparisons. There is a paucity of literature on comparative mechanical properties of various screw designs including variable pitch screws and tapered screws. The purpose of this study was to determine the effect of varying thread pitch and/or tapering a screws core diameter. Our hypothesis was that variabl
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Ubando, Aristotle T., Isidro Antonio V. Marfori, Marnel S. Peradilla, Charlle L. Sy, Andre Marvin A. Calapatia, and Wei-Hsin Chen. "Sustainable Manufacturability of Archimedes Screw Turbines: A Critical Review." Journal of Manufacturing and Materials Processing 6, no. 6 (2022): 161. http://dx.doi.org/10.3390/jmmp6060161.

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Archimedes screw turbines are considered a new technology in small- or microscale hydropower. Archimedes screw turbines are easy and practical to operate. However, their manufacturing presents some challenges owing to their screw-shaped design. Most of the previous works on Archimedes screw turbines focused on the turbines’ design, while limited studies were found on their manufacturing processes. In addition, no review work was found on the manufacturability of the Archimedes screw turbine. Hence, this work aims to address this gap by reviewing the various manufacturing methods of Archimedes
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Antoniac, Iulian, Diana Popescu, Aurelian Zapciu, Aurora Antoniac, Florin Miculescu, and Horatiu Moldovan. "Magnesium Filled Polylactic Acid (PLA) Material for Filament Based 3D Printing." Materials 12, no. 5 (2019): 719. http://dx.doi.org/10.3390/ma12050719.

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The main objective of this research is to prove the viability of obtaining magnesium (Mg) filled polylactic acid (PLA) biocomposites as filament feedstock for material extrusion-based additive manufacturing (AM). These materials can be used for medical applications, thus benefiting of all the advantages offered by AM technology in terms of design freedom and product customization. Filaments were produced from two PLA + magnesium + vitamin E (α-tocopherol) compositions and then used for manufacturing test samples and ACL (anterior cruciate ligament) screws on a low-cost 3D printer. Filaments an
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Cirrincione, Claudio, Giulia Guarnieri, and Annamaria Morelli. "Digital Workflow with Open-Source CAD-CAM Software Aimed to Design a Customized 3D Laser-Printed Titanium Mesh for Guided Bone Regeneration." Bioengineering 12, no. 5 (2025): 436. https://doi.org/10.3390/bioengineering12050436.

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Guided bone regeneration (GBR) is a procedure used for the treatment of bone deficiencies. Computer-Aided Designed–Computer-Aided Manufacturing (CAD-CAM) allows us to design a titanium mesh (TM) for GBR directly on a 3D bone defect model (3DBM). The design and printing of TMs are often delegated to specialized 3D printing centers, thus preventing the surgeon from controlling surgical parameters such as the thickness, pore width, texture, and stiffness. Therefore, we have here proposed a personalized digital workflow for designing a TM. The 3DBM was uploaded to an open-source CAD-CAM software.
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Zárybnická, Lucie, Eliška Stránská, Kristýna Janegová, and Barbora Vydrová. "The effect of 3D printing parameters on electrochemical properties of heterogeneous cation exchange membrane." Rapid Prototyping Journal 27, no. 8 (2021): 1538–47. http://dx.doi.org/10.1108/rpj-08-2020-0207.

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Purpose The study aims to focus on the preparation of a heterogeneous cation exchange membrane by a three-dimensional (3D) method – fused filament fabrication using a series of nozzles of various diameters (0.4–1.0 mm). Polypropylene random copolymer (PPR) as a polymeric binder was mixed with 50 Wt.% of the selected conventional cation exchange resin, and a filament was prepared using a single screw mini extruder. Then filament was processed by FFF into the membranes with a defined 3D structure. Design/methodology/approach Electrochemical properties, morphology, mechanical properties and water
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Avanisyan, Vazgen, Aleksandr Dolgalev, Yuriy Sergeev, and Sergey Garazha. "APPLICATION OF THE METHOD OF BIOLOGICALLY ORIENTED BONE MODELING AS A WAY TO RECREATE THE NATURAL STRUCTURE AND STRENGTH UNDER EXPERIMENTAL CONDITIONS." Actual problems in dentistry 20, no. 2 (2024): 114–21. http://dx.doi.org/10.18481/2077-7566-2024-20-2-114-121.

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The relevance. Bone is an organic mineral composite with a complex structure. Bone modeling for different experiments also involves different design and application of loads. The applied additive technologies, in conjunction with the necessary equipment, help to recreate the structural features of the jaw bones in order to study the future implantation or position of the orthopedic structure. Digital dentistry is not always able to simulate all the biological nuances, in such cases models and templates made in advance by 3D printing from a material with similar strength characteristics come to
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John, Maya Jacob, Nokuzola Dyanti, Teboho Mokhena, Victor Agbakoba, and Bruce Sithole. "Design and Development of Cellulosic Bionanocomposites from Forestry Waste Residues for 3D Printing Applications." Materials 14, no. 13 (2021): 3462. http://dx.doi.org/10.3390/ma14133462.

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This paper deals with the development of cellulose nanofibres (CNFs) reinforced biopolymers for use in packaging applications. Cellulose nanofibres were extracted from sawdust by a combination of chemical and mechanical treatments. The extracted cellulose nanofibres were chemically modified (fCNFs) and characterised by Fourier Transform Infrared Spectroscopy (FTIR). Bionanocomposites were prepared from biopolymers polylactic acid/polybutylene succinate (PLA/PBS) and cellulose nanofibres by compounding in a twin-screw extruder followed by injection moulding. The developed bionanocomposites were
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Shaheen, Eman, Robin Willaert, Isabel Miclotte, Ruxandra Coropciuc, Michel Bila, and Constantinus Politis. "A novel fully automatic design approach of a 3D printed face specific mask: Proof of concept." PLOS ONE 15, no. 12 (2020): e0243388. http://dx.doi.org/10.1371/journal.pone.0243388.

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The use of high quality facemasks is indispensable in the light of the current COVID pandemic. This study proposes a fully automatic technique to design a face specific mask. Through the use of stereophotogrammetry, computer-assisted design and three-dimensional (3D) printing, we describe a protocol for manufacturing facemasks perfectly adapted to the individual face characteristics. The face specific mask was compared to a universal design of facemask and different filter container’s designs were merged with the mask body. Subjective assessment of the face specific mask demonstrated tight clo
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Biedrzycki, Adam H., Hannah C. Kistler, Erik E. Perez-Jimenez, and Alison J. Morton. "Use of Hausdorff Distance and Computer Modelling to Evaluate Virtual Surgical Plans with Three-Dimensional Printed Guides against Freehand Techniques for Navicular Bone Repair in Equine Orthopaedics." Veterinary and Comparative Orthopaedics and Traumatology 34, no. 01 (2021): 009–16. http://dx.doi.org/10.1055/s-0040-1721846.

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AbstractObjective The aim of this study was to evaluate the surgical execution of a virtual surgical plan (VSP) with three-dimensional (3D) guides against a freehand approach in the equine navicular bone using an automated in silico computer analysis technique.Study Design Eight pairs of cadaveric forelimb specimens of adult horses were used in an ex vivo experimental study design with in silico modelling. Limbs received either a 3.5 mm cortical screw according to a VSP or using an aiming device. Using computed tomography and computer segmentation, a comparison was made between the executed sc
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Li, Shuigen, Chang Liu, Yulong Zhang, et al. "Continuous 3D Printing of Biomimetic Beetle Mandible Structure with Long Bundles of Aramid Fiber Composites." Biomimetics 8, no. 3 (2023): 283. http://dx.doi.org/10.3390/biomimetics8030283.

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Fiber-reinforced composites are an ideal high-performance composite material made from a combination of high-strength continuous fibers and a polymer matrix. Compared to short cut fibers, continuous long strand fibers can improve the mechanical properties of fiber composites more effectively. Herein, continuous aramid fiber-reinforced PLA filaments with fiber centering were prepared by modifying the outlet design of a desktop-grade thermoplastic single-screw melt extruder. Inspired by the cross-laminated structure of a beetle’s mandible fibers, a biomimetic structure composite was printed, whi
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Arrigo, Rossella, Daniele Battegazzore, Giulia Bernagozzi, Fulvia Cravero, David Norberto Ribero Pedraza, and Alberto Frache. "Recycled PP for 3D Printing: Material and Processing Optimization through Design of Experiment." Applied Sciences 12, no. 21 (2022): 10840. http://dx.doi.org/10.3390/app122110840.

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In this work, blends that were based on first use PP added with talc (PPt) and recycled polypropylene (r-PP) were designed and formulated, aiming at producing filaments that are suitable for 3D printing fused filament fabrication (FFF) processes. A preliminary characterization of PPt/r-PP blends at different weight ratios allowed selecting two systems showing adequate rheological behavior for FFF. The selected blends were melt compounded in a twin-screw extruder, optimizing the processing conditions through a design of experiments approach, involving the use of Taguchi’s method. The materials
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Sayanjali, Mozhgan, Amir Masood Rezadoust, and Foroud Abbassi Sourki. "Tailoring physico-mechanical properties and rheological behavior of ABS filaments for FDM via blending with SEBS TPE." Rapid Prototyping Journal 26, no. 10 (2020): 1687–700. http://dx.doi.org/10.1108/rpj-06-2019-0173.

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Purpose This paper aims to focus on the development of the three-dimensional (3D) printing filaments based on acrylonitrile butadiene styrene (ABS) copolymer and styrene-ethylene/butylene-styrene (SEBS) block copolymer, with tailored viscoelastic properties and controlled flow during the 3D printing process. Design/methodology/approach In this investigation, ABS was blended with various amounts of SEBS via a melt mixing process. Then the ABS/SEBS filaments were prepared by a single-screw extruder and printed by the FDM method. The rheological properties were determined using an MCR 501 from An
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Baron, Jana, Simon Hazubski, and Andreas Otte. "3D Multi-Material Printing of an Anthropomorphic, Personalized Replacement Hand for Use in Neuroprosthetics Using 3D Scanning and Computer-Aided Design: First Proof-of-Technical-Concept Study." Prosthesis 2, no. 4 (2020): 362–70. http://dx.doi.org/10.3390/prosthesis2040034.

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Background: This paper presents a novel approach for a hand prosthesis consisting of a flexible, anthropomorphic, 3D-printed replacement hand combined with a commercially available motorized orthosis that allows gripping. Methods: A 3D light scanner was used to produce a personalized replacement hand. The wrist of the replacement hand was printed of rigid material; the rest of the hand was printed of flexible material. A standard arm liner was used to enable the user’s arm stump to be connected to the replacement hand. With computer-aided design, two different concepts were developed for the s
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Antolin-Urbaneja, Juan Carlos, Haritz Vallejo Artola, Eduard Bellvert Rios, Jorge Gayoso Lopez, Jose Ignacio Hernández Vicente, and Ana Isabel Luengo Pizarro. "Experimental Characterization of Screw-Extruded Carbon Fibre-Reinforced Polyamide: Design for Aeronautical Mould Preforms with Multiphysics Computational Guidance." Journal of Manufacturing and Materials Processing 8, no. 1 (2024): 34. http://dx.doi.org/10.3390/jmmp8010034.

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In this research work, the suitability of short carbon fibre-reinforced polyamide 6 in pellet form for printing an aeronautical mould preform with specific thermomechanical requirements is investigated. This research study is based on an extensive experimental characterization campaign, in which the principal mechanical properties of the printed material are determined. Furthermore, the temperature dependency of the material properties is characterized by testing samples at different temperatures for bead printing and stacking directions. Additionally, the thermal properties of the material ar
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Arifvianto, Budi, Candra Irawan, Suyitno Suyitno, Urip Agus Salim, and Muslim Mahardika. "Characterization of Extruded Ultra-High Molecular Weight Polyethylene (UHMWPE) Filament Prepared for 3D Printing." Applied Mechanics and Materials 920 (March 5, 2024): 43–48. http://dx.doi.org/10.4028/p-vnw3fs.

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Fused filament fabrication (FFF) has nowadays become a popular 3-dimensional (3D) printing technique for the fabrication of polymeric components with customized and complex-shape design, including biomedical implants. However, the use of this technique is often constrained by the limited number of polymeric materials that can be printed to form the final product. Despite excellent wear resistance and widely used as the acetabular component of a joint prosthesis, ultra-high molecular weight polyethylene (UHMWPE) is among such the rarely-found filament material in the market. In this research, p
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Golovakha, Maxim, Stanislav Bondarenko, Olexandra Grytsenko, and Anton Pogarsky. "The first experience of individual revers shoulder arthroplasty in case of post-traumatic glenoid deformation (case from practice)." ORTHOPAEDICS, TRAUMATOLOGY and PROSTHETICS, no. 1-2 (November 15, 2022): 93–98. http://dx.doi.org/10.15674/0030-598720221-293-98.

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Total shoulder arthroplasty (anatomical or reversible) has gained considerable popularity, but the difficulty of installing the glenoid component determines the development of 30–50 % of mechanical complications and revision operations. To simplify glenoid installation, an individual tool of an unusual design is used. Objective. To show clinical case of individual modeling of a glenoid implant, made by 3D printing, for the patient with old fixed humeral dislocation. Methods. A 52-year-old patient complained of severe pain and impaired limb function 4 years after a fracture-dislocation of the l
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Ceretti, Daniel V. A., Yoshi W. Marien, Mariya Edeleva, Andrea La Gala, Ludwig Cardon, and Dagmar R. D’hooge. "Thermal and Thermal-Oxidative Molecular Degradation of Polystyrene and Acrylonitrile Butadiene Styrene during 3D Printing Starting from Filaments and Pellets." Sustainability 14, no. 23 (2022): 15488. http://dx.doi.org/10.3390/su142315488.

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An important polymer processing technique is additive manufacturing (AM), which enables shape-free design of complex final parts with limited waste during the development change, at least if the impact of molecular degradation reactions is minimized. In the present work, polystyrene (PS) and acrylonitrile butadiene styrene (ABS) polymer have been processed via: (i) fused filament fabrication (FFF), separately accounting for the prior single screw extrusion (SSE) filament production; and (ii) pellet-based additive manufacturing (PBAM), which are two important AM techniques. The influence of pri
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Worth, Andrew, Katherine Crosse, and Andrew Kersley. "Computer-Assisted Surgery Using 3D Printed Saw Guides for Acute Correction of Antebrachial Angular Limb Deformities in Dogs." Veterinary and Comparative Orthopaedics and Traumatology 32, no. 03 (2019): 241–49. http://dx.doi.org/10.1055/s-0039-1678701.

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Objective The aim of this study was to report the use of custom saw guides produced using computed tomographic imaging (CT), computer simulation and three-dimensional (3D) printing to aid surgical correction of antebrachial deformities in six dogs. Materials and Methods Antebrachial limb deformities in four small, and two large, breed dogs (seven limbs) were surgically corrected by a radial closing wedge ostectomy and ulnar osteotomy. The location and orientation of the wedge ostectomy were determined using CT data, computer-assisted planning and production of a saw guide in plastic using a 3D
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Hothi, Harry, Johann Henckel, Anna Di Laura, Klaus Schlueter-Brust, and Alister Hart. "STRUCTURAL DEFECTS AND VARIABLE POROSITY IN 3D-PRINTED CUPS FROM SIX MANUFACTURERS." Orthopaedic Proceedings 105-B, SUPP_11 (2023): 27. http://dx.doi.org/10.1302/1358-992x.2023.11.027.

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3D printing is rapidly being adopted by manufacturers to produce orthopaedic implants. There is a risk however of structural defects which may impact mechanical integrity. There are also no established standards to guide the design of bone-facing porous structures, meaning that manufacturers may employ different approaches to this. Characterisation of these variables in final-production implants will help understanding of the impact of these on their clinical performance.We analysed 12 unused, final-production custom-made 3D printed acetabular cups that had been produced by 6 orthopaedic manuf
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Nowicki, Adam, and Karolina Osypko. "Digital Workflow in Full Mouth Rehabilitation with Immediate Loading, Intraoral Welding and 3D-Printed Reconstructions in a Periodontal Patient: A Case Report." Reports 6, no. 4 (2023): 52. http://dx.doi.org/10.3390/reports6040052.

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Background: Complex implant reconstructions in patients with residual dentition due to periodontitis is a challenging task in many aspects. Methods: This study shows a full digital workflow combining 3D printing, guided implant placement, intraoral scanning and welding with immediate loading and digital smile design. An analog impression was taken to validate the passive fit of final restorations. The whole treatment plan was divided into three stages. The first stage included an intraoral scan of baseline dentition, and then the extraction of all teeth was performed, implanting four temporary
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Schilperoort, Bart, César Jiménez Rodríguez, Bas van de Wiel, and Miriam Coenders-Gerrits. "A distributed-temperature-sensing-based soil temperature profiler." Geoscientific Instrumentation, Methods and Data Systems 13, no. 1 (2024): 85–95. http://dx.doi.org/10.5194/gi-13-85-2024.

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Abstract. Storage change in heat in the soil is one of the main components of the energy balance and is essential in studying the land–atmosphere heat exchange. However, its measurement proves to be difficult due to (vertical) soil heterogeneity and sensors easily disturbing the soil. Improvements in the precision and resolution of distributed temperature sensing (DTS) equipment has resulted in its widespread use in geoscientific studies. Multiple studies have shown the added value of spatially distributed measurements of soil temperature and soil heat flux. However, due to the spatial resolut
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