Academic literature on the topic 'Abrasion resistant coating wear'

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Journal articles on the topic "Abrasion resistant coating wear"

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Li, Xing Hui. "Study on Erosion Wear Resistance of Internal Coating of Wear-Resistant FRP Compound Pipe." Applied Mechanics and Materials 851 (August 2016): 112–16. http://dx.doi.org/10.4028/www.scientific.net/amm.851.112.

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A resin matrix compound coating is prepared by taking epoxy as the matrix and α-Al2O3 particle as the reinforced phase. By simulating the actual wear conditions of pipes in the heavy medium coal preparation in a laboratory, the paper explored the change law of the erosion wear resistance of wear-resistant coating with different reinforced particle sizes and abrasion angles, and discussed the wear mechanism by combining with abrasive appearances. The results show that reinforced particles with a lager particle size (60 mesh) are of excellent erosion wear resistance when the erosion wear particle is smaller (200 mesh), and the α-Al2O3 particle wear-resistant epoxy coating with a particle size of 60-80 mesh is of good erosion wear resistance under the condition of heavy medium coal preparation and is suitable to be a wear-resistant coating material.
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Wang, Hong Tao, Gang Chang Ji, Qing Yu Chen, Xue Fei Du, and Wei Fu. "Microstructure and Abrasive Wear Behaviour of HVOF Sprayed Carbide-Based Cermet Coatings." Advanced Materials Research 211-212 (February 2011): 182–85. http://dx.doi.org/10.4028/www.scientific.net/amr.211-212.182.

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Thermally sprayed carbide-based cermet coatings are being widely used for a variety of wear resistance applications. These coatings deposited by high velocity oxy-fuel (HVOF) technique are known to provide improved wear performance. In the present study, WC-12Co and Cr3C2-25NiCr carbide-based cermet coatings are deposited by HVOF. The microstructure and abrasion wear resistance of these coatings are compared. The correlation between coating microstructure and the coating wear behavior was investigated. The results indicated that WC-12Co coating has higher microhardness and better abrasive wear resistance in comparison to Cr3C2-25NiCr coating. The two HVOF sprayed carbide-based coatings have different abrasive wear behaviour.
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Wei, Long, Zong De Liu, Xin Zhi Li, Ming Ming Yuan, and Cheng Yuan Zhong. "Microstructure and Grain Abrasion Properties of Cr3C2-NiCr Coating Prepared by Laser Cladding Method." Applied Mechanics and Materials 271-272 (December 2012): 3–7. http://dx.doi.org/10.4028/www.scientific.net/amm.271-272.3.

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Cr3C2-NiCr has high quality of wear resistant properties and is widely used in abrasive environment. In this paper, Cr3C2-NiCr coating was prepared on 45 steel by laser cladding technology. Analysis and research of the coatings were achieved by SEM and XRD to determine the main component and the different region on coatings. The hardness and the element component were investigated by micro-hardness tester and EDS. Abrasion tests were performed to contrast the wear resistance of two materials. The results indicate that the hardness of the coatings is nearly 3 times as the substrate. The coatings are well combined with the substrate and the phase of Cr3C2 has a large proportion in the coatings. Abrasion tests show that the average of wear rate on substrate is 5.2 times as the coatings.
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Han, Ye, Shu Yu Yao, Wei Wei Zhang, Ming Gu, and Yu Sui Yao. "A Novel Wear Resistant Glass-Ceramic Coating Material." Materials Science Forum 686 (June 2011): 521–27. http://dx.doi.org/10.4028/www.scientific.net/msf.686.521.

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A novel wear resistant glass-ceramic coating system (based on SiO2-B2O3-Al2O3 glass system) on iron based substrate was developed. Friction coefficient, wear rate and coefficient of thermal expansion of coating material were evaluated using suitable methods. The coating materials and the resultant coatings were characterized using differential thermal analysis (DTA), X-ray diffraction analysis (XRD) and Scanning Electron Microscope (SEM). XRD analysis of the coating materials showed presence of a number of microcrystal. SEM micrographs indicate strong chemical bonding at the iron-ceramic interface. The coating material showed perfect properties for protection the iron substrate from abrasion.
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Pessolano Filos, Irene, Raffaella Sesana, Massimiliano Di Biase, and Rocco Lupoi. "New Abrasive Coatings: Abraded Volume Measurements in Ceramic Ball Production." Journal of Manufacturing and Materials Processing 5, no. 3 (July 27, 2021): 81. http://dx.doi.org/10.3390/jmmp5030081.

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Technological progress in hybrid bearings developed high wear and abrasion resistant materials for rolling elements. The manufacturing process of bearing balls presents new challenges, as nowadays, it requires time-consuming and costly processes. In this frame, the bearing manufacturing industry is demanding improvements in materials, geometry, and processes. This work aims to investigate new abrasive coatings for grinding wheels for Si3N4 ball manufacturing. Tribological pin on disk tests are performed on samples of grinding materials (disk) versus a Si3N4 ball (pin). Two samples of specimens coated with an electrodeposited diamond and diamond-reinforced metal matrix composite are examined to measure the abrasion rate and the wear resistance of Silicon Nitride Si3N4 balls, considering the influence of sliding speed and the effect of coating deposition on diamond particle density and granulometry. The measurements estimated the specific wear coefficient k, the height wear surface h, and the wear rate u of the Si3N4 balls. The results pointed out that by increasing the sliding speed, the abraded volume increases for both the coatings. The parameters affecting the abrasion effectiveness of both the coatings are the surface roughness, the abrasive particle dimension, and the sliding speed.
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Wang, Can Ming, Hong Fei Sun, Qiang Song, and Qiong Qiong Yan. "Application of Wear Resistant Coating Technology on Coating Blade." Key Engineering Materials 353-358 (September 2007): 1761–64. http://dx.doi.org/10.4028/www.scientific.net/kem.353-358.1761.

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Coating blade wears seriously in paper coating process. Wear mechanism was analyzed in this article. A new technology of surface coating process was introduced to increase the hardness of the edge of coating blade and thus to prolong its service life. Surface coating preparing process on blade was studied and metal-ceramic compound coating prepared successfully on the edge of coating blade with AT13 (Al2O3+13%TiO2) wear resistant material by plasma spraying process. NiCrAl alloy powder was used as under coat material. Microstructure of the coating is dense. The coating bonds well with the matrix and have high hardness. Results of grain-abrasion testing show that wear-resisting property of the metal/ceramic compound coating is about 7-8 times as that of steel blade.
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Yang, Zheng Zheng, Jian Zhang, and Xin Hai Yu. "Preparation of WC/Ni Flexible Cloth Coating by Vacuum Brazing." Key Engineering Materials 871 (January 2021): 112–24. http://dx.doi.org/10.4028/www.scientific.net/kem.871.112.

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In this study, one novel WC/Ni flexible cloth coatings were prepared to enhance the abrasion and erosion resistances and meanwhile to accommodate the complicated component surfaces. Neither precipitation of WC particle nor pores or cracks were detected in the coating. The scarification extent of WC particle decreased with the increase in the WC content. With the abrasion mechanism of three body abrasive wear, the WC/Ni coating with 59.8 wt.% WC (WC/Ni-59.8 wt.%) showed the best abrasion resistance with the wear rate of 0.3% of 304 stainless steel. At 30° of impact angle, the WC/Ni-59.8 wt. % exhibited a superior erosion resistance to that of WC coating developed by high velocity oxygen fuel (HVOF). The application potential of WC/Ni flexible cloth coating for the commercial components was testified by developing the coating on a ball valve disc.
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Klimek, Joanna, Julita Dworecka-Wójcik, Tomasz Durejko, and Dariusz Zasada. "Investigations of wear resistance of composite coatings (cobalt alloy-WC) produced by the LENS method." Inżynieria Powierzchni 25, no. 1-2 (November 3, 2020): 38–47. http://dx.doi.org/10.5604/01.3001.0014.4478.

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Metallic coatings strengthened by the reinforcing phase are among the widely used wear-resistant materials. The work attempted to produce composite coatings in the metallic matrix system (cobalt alloy) – reinforcing phase (tungsten carbide) fabricated by the Laser Engineered Net Shaping (LENS) technique. The obtained coatings were assessed by metallurgical quality (microscopic observations), microhardness test in coating-substrate transition zone and tests of abrasive wear resistance under dry friction conditions. For this purpose, two different test methods were used: the ball-on-disc method and the rubber wheel abrasion test method. For each method, the same test parameters were used, such as force and number of disc/ roller rotations. The conducted tests showed that the weight loss of the coatings subjected to wear resistance tests in loose abrasive was much greater compared to the ball-on-disc method.
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Czekajło, Marcin, Krzysztof Zakowski, Stefan Krakowiak, and Sławomir Kierepa. "Analysis of the Possibility of Using New Types of Protective Coatings and Abrasion-Resistant Linings under the Operating Conditions of the Spiral Classifier at KGHM Polska Miedź S.A. Ore Concentration Plant." Coatings 11, no. 9 (September 19, 2021): 1138. http://dx.doi.org/10.3390/coatings11091138.

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A study was carried out to select the appropriate coatings for corrosion protection of the spiral classifier working at KGHM Polska Miedź S.A. Ore Concentration Plant. The abrasion resistance of selected protective coatings and wear-resistant linings was investigated using a DT-523 rotary abrasion tester with Taber CS-10 rubber abrasive discs. The average weight loss of the coatings after a cycle of 2000 revolutions was determined. Tests of protective coatings using the electrochemical impedance spectroscopy (EIS) technique were carried out to determine the suitability of coatings in the highly saline environment of the aqueous suspension of ground copper ore. During the measurements, changes in resistance, polarising current and capacitance were determined as a function of time for the tested coatings. The linings selected on the basis of laboratory tests were also tested under industrial conditions. Their degrees of wear were characterised. The results obtained indicated the highest abrasion resistance of materials from the polyolefin group (polyethylenes), where the average weight loss did not exceed 5 g/dm2. In the case of protective coatings, the highest durability was demonstrated by coatings with additives of ceramic aggregates, phenol-epoxy, and an elastomeric coating based on polyurea, whose average weight loss during the test cycle did not exceed 19 g/dm2. EIS measurements showed that the tested coatings were resistant to the aggressive environment of the feedstock. Tests under cathodic polarisation conditions of the samples at a potential below the protection potential showed that they were resistant to a highly saline environment and were also resistant to its alkalinisation resulting from the application of cathodic protection, which will be used to protect the classifier together with protective coatings. Tests carried out under industrial conditions using wear-resistant linings made of plastics have made it possible to analyse the mechanism and degree of wear of the various materials during the operation of the classifier. Measurements of lining wear were made in relation to baseline volumes. Polyurethane, a polymer lining based on MDI and PTMG, and those made of ultra-high-molecular-weight polyethylene with anti-stick additives showed the lowest wear rates.
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Kamdi, Zakiah, P. H. Shipway, and K. T. Voisey. "A Modified Micro-Scale Abrasion for Large Hard Phase Cermet." Applied Mechanics and Materials 393 (September 2013): 888–92. http://dx.doi.org/10.4028/www.scientific.net/amm.393.888.

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Various research programmes have been conducted examining cermet coatings in relation to wear, corrosion and the combination of both (erosion-corrosion and abrasion-corrosion). Several methods have been employed to deposit cermet coatings, the most common being thermal spraying or hard facing (weld overlaying).The cermet coatings are carbide-sized ranging from 50 150 μm which is larger than abrasive particles which range between 2 to 10 μm. This allows the abrasive particles to interact with the carbide and matrix separately. Understanding the mechanism of this situation is necessary as abrasion maybe caused by a small abrasive. However, carbide sinking caused by this large carbide leads to diverse local carbide distributions and wear rates with a larger standard deviation. Modified micro-scale abrasion tests were performed with a silica abrasive of 2-10 μm particle size distribution and suspended in water. Due to the sinking of carbide particles during the coating process, the ground samples with more carbide on the surface displayed better wear resistance than those with a lower local carbide content. By using a modified micro-scale abrasion wear test, the correlation between local carbide content and wear rate may be determined with a smaller standard deviation. Rolling wear mode was observed due to the lower degree of hardness of the abrasive compared to the hard phase. The wear behaviour is related to the microstructure.
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Dissertations / Theses on the topic "Abrasion resistant coating wear"

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Krčál, Petr. "Frézování vnitřních závitů na tělesech vstřikovacích jednotek Bosch." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2010. http://www.nusl.cz/ntk/nusl-229162.

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At the beginning of this diploma thesis I describe the production of different types of threads (with special emphasis on the production of internal threads), then I discuss different types of application of abrasion resistant coating by PVD and CVD, I describe their main advantages and disadvantages. Further, this diploma thesis explains particular mechanisms and forms of tool wear on tool with coating. In the second part of this diploma thesis the analysis of the current status of the production of internal threads in the Rail (high-pressure chamber) is made. In the last part I compare six different threads cutters by the use of a scanning electron microscope
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Lindholm, Per. "Wear resistant low friction coatings for engine components." Doctoral thesis, Stockholm, 2004. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-54.

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Harpster, Steven. "A Feasibility Study on Development of Dust Abrasion Resistant Gear Concepts for Lunar Vehicle Gearboxes." The Ohio State University, 2009. http://rave.ohiolink.edu/etdc/view?acc_num=osu1236365431.

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Betrabet, Chinmay Suresh. "Inorganic-organic hybrid materials and abrasion resistant coatings based on a sol-gel approach." Diss., Virginia Tech, 1993. http://hdl.handle.net/10919/40188.

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Novel inorganic-organic hybrid materials made previously in the laboratory have utilized acids catalysts such as HCI, acetic acid, toluene sulfonic acid and polystyrene sulfonic acid to catalyze the sol-gel reaction. The sol-gel reaction can also be catalyzed under near neutral (i.e. 5 < pH < 7) and basic conditions. The effects of synthesizing hybrid materials under near basic and basic conditions has not been studied. Attempts to synthesize hybrid materials from polytetramethylene oxide (PTMO) end functionalized with triethoxy silyl groups and, tetraethylorthosilicate (TEOS) under basic conditions met with only partial success. The films obtained had low mechanical stability. This was attributed to the low reactivity of the triethoxy species under neutral and basic conditions. In contrast, films with good mechanical stability were obtained when the TEOS was replaced with titanium tetraisopropoxide (TIOPR). The microstructure of the TIOPRlPTMO hybrid synthesized under near neutral conditions was generally similar to the acid catalyzed PTMOffIOPR hybrids.
Ph. D.
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Varadarajan, Ashok. "Dross formation mechanism and development of wear resistant scraper in 55Al-1.5Si-Zn coating bath." Morgantown, W. Va. : [West Virginia University Libraries], 2008. https://eidr.wvu.edu/etd/documentdata.eTD?documentid=6022.

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Thesis (Ph. D.)--West Virginia University, 2008.
Title from document title page. Document formatted into pages; contains xi, 106 p. : ill. (some col.). Includes abstract. Includes bibliographical references (p. 101-106).
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Almström, Linda, and Camilla Söderström. "Alternative materials for high-temperature and high-pressure valves." Thesis, Karlstads universitet, Fakulteten för teknik- och naturvetenskap, 2010. http://urn.kb.se/resolve?urn=urn:nbn:se:kau:diva-7393.

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AB SOMAS Ventiler manufactures valves for different applications. A valve of type DN VSSL 400, PN 100, used in high-temperature and high-pressure applications was investigated in this thesis. This type of valve is coated with high cobalt alloys to achieve the tribological properties needed for this severe condition. However there is a request from AB Somas Ventiler to find another solution. This request is based on the fact that demands on higher temperatures, from customers, yields higher requirements on the material. It is also a price issue since cobalt is quite expensive. Materials investigated were high-nitrogen steel, Vanax 75, nickel-based superalloy Inconel 718 and hardened steels, EN 1.4903 and EN 1.4923 presently used as base material in the valve. Calculation of contact pressure that arises when the valve is closed was first approached by using finite element method (FEM). Several models were constructed to show the behavior of the valve during closing in terms of deformation. Hot wear tests, in which a specimen was pressed against a rotating cylinder, were performed to be able to compare the materials to the solution of today and among each other. Data extracted from the tests were compiled in the form of coefficients of friction. Profilometer examinations were used to reveal the volumes of worn and adhered material and together with scanning electron microscopy (SEM) the wear situation for each material couple could be assessed. Wear mechanisms detected in SEM were adhesive and abrasive and the results clearly showed that the steels were not a good solution because of severe adhesive wear due to the similarity of mating materials creating a more efficient bonding between the asperities. Vanax 75 showed much better performance but there was still an obvious difference between the steels and the superalloy in terms of both coefficient of friction and amount of wear. On this basis, Inconel 718 was selected as the most suitable material to replace the high cobalt alloys used in the valves today.
AB Somas ventiler är ett företag som tillverkar ventiler för ett brett spann av applikationer. I det här examensarbetet har undersökningar genomförts på en ventil av modell DN VSSL 400, PN 100, som normalt används i applikationer för höga tryck och höga temperaturer. Ventilen beläggs i dagsläget med höghaltiga koboltlegeringar för att uppnå de tribologiska egenskaper som krävs i de påfrestande arbetsförhållanden som råder. AB Somas Ventiler har dock framfört en förfrågan om att hitta en alternativ lösning, en förfrågan som grundar sig i att kundernas ständiga önskemål på att ventilerna ska klara högre arbetstemperaturer också medför högre krav på ventilmaterialen. Det är även en prisfråga, då kobolt är en dyr legering att använda sig av. De material som inkluderades i undersökningen var det kvävelegerade stålet Vanax 75, nickelbaserade superlegeringen Inconel 718 samt de två stålen EN 1.4903 och EN 1.4923 i härdat tillstånd. De två sistnämnda används idag som basmaterial i ventilen. Genom att använda den finita element metoden (FEM) kunde en första beräkning göras av det kontakttryck som uppstår då ventilen stängs. Flera modeller konstruerades för att simulera ventilens deformation vid stängning. Där efter utfördes nötningstester i hög temperatur på de alternativa materialen, genom att låta en provbit pressas mot en roterande cylinder, för att sedan kunna göra en jämförelse mellan materialen och även med den nuvarande lösningen. Från nötningstesterna erhölls data som kunde användas för att ta fram friktionskoefficienter för de olika materialparen. Med hjälp av undersökningar med profilometer och svepelektronmikroskop (SEM) kunde värden på nötta och vidhäfta volymer erhållas tillsammans med information om nötningssituationer för ytorna mellan de olika materialparen. De nötningsmekanismer som påvisades med hjälp av SEM-undersökningen var adhesiv och abrasiv nötning, och resultaten visade tydligt att nötningen av stålen var omfattande, på grund av att lika material i kontakt med varandra skapar starkare band mellan ytorna, och att de därför inte var en intressant lösning. Det kvävelegerade Vanax 75 uppförde sig visserligen bättre men en tydlig skillnad mot superlegeringarna kunde dock fortfarande konstateras, sett till både friktionskoefficient och mängden slitage. Baserat på dessa resultat valdes Inconel 718 som det bäst lämpade materialet att ersätta de höghaltiga koboltlegeringarna som idag används i ventilen.
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Bryngelsson, Maria. "Relations between the performance of a coated cutting tool and the composition and properties of the wear resistant coating : A study including first principles modeling, mechanical properties and technological testing." Thesis, Uppsala universitet, Materialteori, 2013. http://urn.kb.se/resolve?urn=urn:nbn:se:uu:diva-207566.

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This thesis work was performed at AB Sandvik Coromant and aimed to enhance the knowledge about the relationships between the performance of TiN and TiAlN-coated cutting tools in metal turning and their mechanical and chemical properties. Measurements of coating material properties and turning wear tests in annealed tool steel Sverker 21, stainless steel 316L, grey cast iron V314 and nodular cast iron SS0727 were performed. The cutting temperatures were estimated from FEM-simulations. To find the dominant wear mechanism and identify the properties that are most important for the resistance against that particular wear, a correlation analysis was performed together with a wear study using LOM, SEM and EDS. The results show that relations between cutting performance and mechanical properties and/or composition of the coatings can be established. The FEM-simulations suggested that the peak tool temperature was highest, ~750°C, for turning in 316L and lowest for turning in Sverker 21, ~300°C. Turning in cast iron resulted in temperatures around 500-550°C. A mechanism for the growth of the crater on inserts tested in stainless steel 316L is proposed. Wear due to thermo-mechanical load and adhesion are believed to be the dominating wear mechanisms. The performance of the tool showed a high correlation to the composition of the coatings, with a decreased tool life for higher Al-contents. The reason for this might lie in an increased brittleness of these coatings, accelerating formation of lateral cracks above the crater. Calculated ratios of bulk and shear modulus suggests an increased brittleness for higher Al-contents. A higher tendency to stick to the work piece material might also contribute to a decrease in tool life. An Increased Al-content could also drive the formation of c-AlN to h-AlN, causing even higher wear rates. The coatings with higher substrate bias showed an enhanced performance, even though the crack pattern was worsened for these variants. The reason for the enhanced performance seen for these variants might instead originate in an enhanced adhesion to the substrate. In the flank wear resistance test in Sverker 21 the Al-content proved to be important, with an improved performance for higher Al-contents. In contrast to the test in 316L, a change in bias or hardness had no effect on the performance in this test. Scratch patterns on the flank supports that an abrasive wear mechanism is present, but no correlation between hardness and tool life could be obtained. Either some other material property than hardness is of importance for the abrasive resistance in this test, or another wear mechanism, occurring simultaneously with abrasion, is the wear rate deciding. The second part of this thesis work was to evaluate the ability of a quantum mechanical computational method, density functional theory, to predict material properties. The method predicts the lattice parameters and bulk moduli in excellent agreement with experimental values. The method also well predicts other elastic properties, with results consistent with reference values. There seems to be a constant shift of about 50-100 GPa between the calculated elastic modulus and the experimentally measured values, probably originating in contributions from grain boundaries, texture, stresses and defects present in the real coatings, and possibly also in errors in the experimental method due to an influence from the substrate. The calculated hardness values did not follow the trend of an increased hardness for TiAlN compared to TiN, which is seen in experiments.
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Yang, Ching-Ping, and 楊靜萍. "Abrasion resistant coating on plastics." Thesis, 2002. http://ndltd.ncl.edu.tw/handle/79004143992781716072.

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碩士
國立中央大學
化學工程與材料工程研究所
90
This work describes the reaction of nanoscaled metal oxides and silane by the sol-gel process to make inorganic/organic hybrid coatings. These hybrid coatings are UV curable, hard, transparent and can improve the abrasion resistance of plastics ( eg. PC、PMMA、PVC and PET). The nanoscaled boehmite particles and methacrylate functionalized silanes were used for the preparation of the UV curable hard coatings. After the hydrolysis and condensation of the methacryloxysilane in presence of the nanoparticles at high temperature, the sol was diluted with solvents. The solid content of this coating sol was 45wt% and it had a long pot life. The transparent coatings on plastics were produced by spin coating or wire bat and the coatings show good optical quality and excellent adhesion on plastics coated with primers. The transparent coatings show good abrasion resistance after performing the Taber abrader test. After 500 abrasion cycles, haze values of the coating on PC、PVC、PMMA were 5~10% and for the coatings on PET film (38μm, thickness) the haze values were 2% after 100 cycles.
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Books on the topic "Abrasion resistant coating wear"

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McCann, J. Abrasion, erosion and wear resistant steels for improved reliability and performance of plant and equipment. Luxembourg: Commission of the European Communities, 1986.

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Blickensderfer, Robert. Laboratory tests of spalling, breaking, and abrasion of wear-resistant alloys used in mining and mineral processing. Avondale, MD: U.S. Dept. of the Interior, Bureau of Mines, 1985.

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Miyoshi, Kazuhisa. Surface design and engineering toward wear-resistant, self-lubricating diamond films and coatings. [Cleveland, Ohio]: National Aeronautics and Space Administration, Lewis Research Center, 1999.

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Miyoshi, Kazuhisa. Surface design and engineering toward wear-resistant, self-lubricating diamond films and coatings. [Cleveland, Ohio]: National Aeronautics and Space Administration, Lewis Research Center, 1999.

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Preliminary tuft testing of metallic bristles versus PS212, PS300, and HVOF300. [Cleveland, Ohio]: National Aeronautics and Space Administration, Lewis Research Center, 1998.

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Preliminary tuft testing of metallic bristles versus PS212, PS300, and HVOF300. [Cleveland, Ohio]: National Aeronautics and Space Administration, Lewis Research Center, 1998.

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Kent), Harperset (Maidstone, ed. Abrasion-resistant & low-friction linings, employed to combat problems of wear and adhesion in the handling of bulk materials /composition and origination by Harperset, Maidstone, Kent. London: Loadstar, 1987.

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United States. National Aeronautics and Space Administration., ed. Final report to NASA Marshall Space Flight Center on the study of low temperature unbalanced magnetron deposition of hard, wear-resistant coatings for liquid-film bearing applications: Contract number NAG8-1020. [Washington, DC: National Aeronautics and Space Administration, 1996.

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Book chapters on the topic "Abrasion resistant coating wear"

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Vincent, H. L., D. J. Kimball, and R. R. Boundy. "Polysiloxane-Silica Hybrid Resins as Abrasion-Resistant Coatings for Plastic Substrates." In Polymer Wear and Its Control, 129–34. Washington, D.C.: American Chemical Society, 1985. http://dx.doi.org/10.1021/bk-1985-0287.ch009.

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Lux, B., and R. Haubner. "Diamond as a wear-resistant coating." In Thin Film Diamond, 127–41. Dordrecht: Springer Netherlands, 1994. http://dx.doi.org/10.1007/978-94-011-0725-9_11.

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Wang, Can Ming, Hong Fei Sun, Qiang Song, and Qiong Qiong Yan. "Application of Wear Resistant Coating Technology on Coating Blade." In Key Engineering Materials, 1761–64. Stafa: Trans Tech Publications Ltd., 2007. http://dx.doi.org/10.4028/0-87849-456-1.1761.

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Karlsohn, M., A. Röttger, P. A. Silva, S. Weber, A. R. Pyzalla, W. Reimers, and W. Theisen. "Hot Direct Extrusion of Abrasion Resistant Fe-Base Metal Matrix Composites - Microstructure and Wear Properties." In Friction, Wear and Wear Protection, 152–58. Weinheim, Germany: Wiley-VCH Verlag GmbH & Co. KGaA, 2011. http://dx.doi.org/10.1002/9783527628513.ch17.

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Ma, Kung Jeng, Hsi Hsin Chien, and Choung Lii Chao. "Investigation of Toughness and Wear Resistance of a-C/a-C:Cr Multilayer Coatings." In Advances in Abrasive Technology IX, 731–36. Stafa: Trans Tech Publications Ltd., 2007. http://dx.doi.org/10.4028/0-87849-416-2.731.

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Silva, P. A., S. Weber, M. Karlsohn, A. Röttger, W. Theisen, W. Reimers, and A. R. Pyzalla. "Hot Direct Extrusion of Abrasion Resistant Fe-Base Metal Matrix Composites - Interface Characterization and Mechanical Properties of Co-Extruded Layered Structures." In Friction, Wear and Wear Protection, 690–95. Weinheim, Germany: Wiley-VCH Verlag GmbH & Co. KGaA, 2011. http://dx.doi.org/10.1002/9783527628513.ch90.

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Jiang, Jiaren, and Kidus Y. Tufa. "The Effect of Corrosion on Slurry Abrasion of Wear Resistant Steels." In Tribo-Corrosion: Research, Testing, and Applications, 66–87. 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959: ASTM International, 2013. http://dx.doi.org/10.1520/stp156320120038.

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Zhang, Zefei, Hao Bai, Ning Li, Jian Zhang, and Huanmei Yuan. "Preparation of Abrasion and Erosion-Resistant Ceramic Coating on Copper by Slurry Method." In Advances in Powder and Ceramic Materials Science, 23–32. Cham: Springer International Publishing, 2020. http://dx.doi.org/10.1007/978-3-030-36552-3_3.

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Sears, James William, Eric Pollard, Mark Moberg, Nick Wald, Vance Johnson, and Fernand D. S. Marquis. "Laser Powder Deposition of Titanium Engine Exhaust Valves with Wear Resistant Coating." In Powder Materials: Current Research and Industrial Practices III, 209. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2014. http://dx.doi.org/10.1002/9781118984239.ch26.

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Wood, Robert J. K., and Mandar R. Thakare. "Abrasion-Corrosion of Thermal Spray Coatings." In Materials Science and Engineering, 1265–92. IGI Global, 2017. http://dx.doi.org/10.4018/978-1-5225-1798-6.ch050.

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WC-based thermal-spray and High Velocity Oxy-Fuel (HVOF) coatings are extensively used in a wide range of applications ranging from downhole drilling tools to gas turbine engines. WC-based thermal spray coatings offer improved wear resistance as a result of hard phases dispersed in binder-rich regions. However, the presence of hard and soft phases within the coating can also lead to the formation of micro-galvanic couplings in aqueous environments leading to some reduction in combined wear-corrosion resistance. Furthermore, the coating also responds differently to change in mechanical loading conditions. This chapter examines the wear-corrosion performance of thermal spray coatings in a range of wear, electrochemical, and wear-corrosion tests under varying contact conditions to develop models and establish relationships between wear mechanisms, wear rates, and environmental factors such as pH and applied load.
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Conference papers on the topic "Abrasion resistant coating wear"

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Dallaire, S. "Hard Arc-Sprayed Coating with Enhanced Erosion and Abrasion Wear Resistance." In ITSC 2000, edited by Christopher C. Berndt. ASM International, 2000. http://dx.doi.org/10.31399/asm.cp.itsc2000p0575.

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Abstract Exposed to particle erosion environments, metal-sprayed coatings are damaged by micro-machining and ploughing at low impact angles. The generation and propagation of subsurface lateral cracks at high impacting angles damage single-phase ceramic coatings. Therefore, multicomponent coatings deposited by high-energy processes have been widely used to provide wear protection in most of the applications. As commercial arc-sprayed coatings have been used to a limited extent in applications involving erosion and abrasion wear, developing attractive wear resistant arc-sprayed coatings has been found necessary. A cored wire formulation, referred to as Alpha-1800, has been developed to produce tailored arc-sprayed coatings that are tough enough to resist particle impacts at 90° and sufficiently hard to deflect eroding particles at low impact angles. Typical 1 mm-thick coatings composed of ductile and hard phases with Knoop hardness reaching 1800 kg/mm2 were easily produced by arc spraying the cored wire with air. Coatings were: 1) erosion tested at 25°C and higher temperatures at impact angles of 25° and 90° in a gas-blast erosion rig, 2) slurry erosion tested at impact angles of 25° and 90°, 3) abrasion wear tested using the ASTM G-65 test procedure. Results show that coatings produced with the new cored wire are at least 5 times more erosion resistant and 10 times more abrasion resistant than coatings produced by arc spraying commercial cored wires. The performance of the new arc-sprayed coating can be compared with that of high-energy WC-based coatings. Being thermally stable up to 850°C, arc-sprayed coatings produced with the new cored wire are attractive for applications in many industrial sectors up to high temperatures.
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Knuuttila, J., S. Ahmaniemi, E. Leivo, P. Sorsa, P. Vuoristo, and T. Mantyla. "Wet Abrasion and Slurry Erosion Resistance of Sealed Oxide Coatings." In ITSC 1998, edited by Christian Coddet. ASM International, 1998. http://dx.doi.org/10.31399/asm.cp.itsc1998p0145.

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Abstract Several recently published studies have shown remarkable improvements in dry abrasion resistance and corrosion resistance of aluminum phosphate sealed oxide coatings when compared to unsealed ones. There are numerous applications in chemical industry where a corrosive environment is accompanied with abrasive or erosive particles. In this study the wet abrasion resistance and slurry erosion resistance of aluminum phosphate-sealed and unsealed oxide coatings were studied and compared to their dry abrasion resistance. In wet abrasion tests kaolin and water mixture was used as the abrasive. In slurry erosion tests several abrasives in water with various pH values was used as the erosive medium. The coatings were characterized for microstructure and their wear mechanisms were analyzed using SEM. The results from wear tests are reported and correlated with coating properties. The influence of coating quality to the relative improvement achieved by sealing is presented and discussed.
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Siegmann, S. D., O. C. Brandt, and N. M. Margadant. "Tribological Requirements of Thermally Sprayed Coatings for Wear Resistant Applications." In ITSC 2000, edited by Christopher C. Berndt. ASM International, 2000. http://dx.doi.org/10.31399/asm.cp.itsc2000p1135.

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Abstract During the last decades, improved understanding of tribological behavior of different material combinations led also to an intensified development of thermal spray applications. In the field of e.g. hard chromium replacement by thermal spraying, significant amount of work has been done and published world wide, however, the authors manly focused on only one tribological aspect like friction, abrasion, erosion, cavitation or corrosion, respectively. In real applications, often more than one of those factors influence the successful use of these coatings. Besides the bulk properties of the materials, the coating micro structure, which is strongly spray system dependent, needs to be considered and investigated. Higher functionality and reliability than conventional competitive coatings still has to be proved at laboratory scale and under field conditions for thermally sprayed coatings. This paper describes the state of the art of thermally sprayed coatings as alternatives for other coatings. Published literature data and a wide range of own tribological investigations and field tests, reveals the potential for other applications.
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De Palo, S., S. Usmani, S. Sampath, D. J. Sordelet, and M. Besser. "Friction and Wear Behavior of Thermally Sprayed Al-Cu-Fe Quasicrystal Coatings." In ITSC 1997, edited by C. C. Berndt. ASM International, 1997. http://dx.doi.org/10.31399/asm.cp.itsc1997p0135.

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Abstract Gas atomized Al63Cu25Fe12 powders of varying size fractions were plasma sprayed to study the relationships between coating microstructure and tribological behavior. After spraying, annealing was performed on one of the coatings. Abrasion and sliding wear tests were performed on the coatings. The results indicate a correlation between the abrasion resistance and hardness of the coatings. Furthermore, sliding wear tests reveal lower coefficients of friction for the as-sprayed coatings compared to the annealed coatings.
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Gawne, D. T., Z. Qiu, T. Zhang, Y. Bao, and K. Zhang. "Abrasive Wear Resistance of Plasma-Sprayed Glass-Composite Coatings." In ITSC 2000, edited by Christopher C. Berndt. ASM International, 2000. http://dx.doi.org/10.31399/asm.cp.itsc2000p0977.

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Abstract A ball-milled mixture of glass and alumina powders has been plasma sprayed to produce alumina-glass composite coatings. The coatings have the unique advantage of a melted ceramic secondary phase parallel to the surface in an aligned platelet composite structure. The alumina raises the hardness from 300HV for pure glass coatings to 900HV for a 60wt% alumina-glass composite coating. The scratch resistance increases by a factor of three and the wear resistance by a factor of five. The glass wears by the formation and intersection of cracks. The alumina wears by fine abrasion and supports most of the sliding load. The wear resistance reached a plateau at 40-50vol% alumina, which corresponds to the changeover from a glass to a ceramic matrix. Keywords: glass composite coatings, wear, thermal spraying
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Mally, Timothy S., Roger H. Walker, and Jesse J. French. "Empirical Estimation of the Abrasion Endurance Life of Epoxy Coatings for Applications on Transmission Pipelines." In ASME 2012 Pressure Vessels and Piping Conference. American Society of Mechanical Engineers, 2012. http://dx.doi.org/10.1115/pvp2012-78648.

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Internal and external pipeline erosion due to suspended particulate matter, wax and sand content, and geoseismic motion can rapidly reduce pipeline wall thicknesses to critically low values. Due to low shrinkage rates on curing, epoxy polymer coatings are well suited for slowing the rate at which pipe wall thickness is lost. The abrasion resistance of an epoxy coating is a function of the hardness of the coating, the abrasive particle velocity, angle of impact, and particle size. This paper describes the authors’ attempts to estimate longevity of certain Bisphenol-A based epoxy coatings against particulate abrasion. Details are presented for the abrasion resistance testing of four different commercial epoxy coatings. Experimental methodology is detailed consisting of two different methods of accelerated erosion testing: water-jet droplet erosion and fixed frequency mechanical abrasion. The methods are used to calculate abrasion endurance lifetime for a variety of pipeline installation environments. Test samples are exposed to abrasive wear for a given period of time and material loss is measured. Loaded and unloaded abrasion testing is used to represent forces proportional to buried and non-buried piping. Erosion volume and time to the specified erosion depth are compared with control data on uncoated carbon steel substrates. This accelerated erosion data is transposed to reflect in-situ life expectancies.
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Machado, Roger, Paola Andrea de Sales Bastos, Danny Daniel Socorro Royero, and Eugene Medvedovski. "Corrosion and Wear Resistant Boronizing for Tubulars and Components Used Down-Hole." In SPE Annual Technical Conference and Exhibition. SPE, 2021. http://dx.doi.org/10.2118/206074-ms.

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Abstract Components and tubulars in down-hole applications for oil and gas production must withstand severe wear (e.g. erosion, abrasion, rod wear) and corrosion environments. These challenges can be addressed through boronizing of steels achieved employing chemical vapour deposition-based process. This process permits protection of the entire working surfaces of production tubulars up to 12m in length, as well as various sizes of complex shaped components. The performance of these tubulars and components have been evaluated in abrasion, erosion, and corrosion conditions simulating the environment and service conditions experienced in down-hole oil and gas production. Harsh service conditions are very common in the oil industry and the combination of abrasion, friction-induced wear, erosion, and corrosion environments can be quite normal in wells producing with the assistance of artificial lift methods. The boronized steel products demonstrated significantly higher performance in terms of material loss when exposed to harsh operating conditions granting a significant extension of the component service life in wear and corrosion environments. As opposed to many coating technologies, the boronizing process provides high integrity finished products without spalling or delamination on the working surface and minimal dimensional changes. Successful application of tubulars and components with the iron boride protective layer in oil and gas production will be discussed and presented.
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Budinski, Kenneth G., and Phillip Chapados. "Tribological Properties of Crystalline Hardcoat on Aluminum." In World Tribology Congress III. ASMEDC, 2005. http://dx.doi.org/10.1115/wtc2005-63084.

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This study evaluates the abrasion, solid-particle erosion resistance and system wear characteristics of a crystalline ceramic coating (CIC) for aluminum. Specifically the ASTM G 174 loop abrasion resistance test, the ASTM G 133 reciprocating wear and the ASTM G 99 particle impingement tests were conducted on the crystalline hard coat, eight competitive coatings and reference materials. The study results indicated that CIC has significantly better abrasion and erosion resistance than conventional hardcoat. It also indicates that 52100 is not a suitable counterface for the reciprocating system wear.
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Saha, Gobinda C., A. Mateen, and Tahir I. Khan. "Tribological Performance Study of HVOF-Sprayed Microstructured and Nanostructured WC-17wt.%Co Coatings." In ASME 2010 International Mechanical Engineering Congress and Exposition. ASMEDC, 2010. http://dx.doi.org/10.1115/imece2010-40086.

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Abrasive and erosive wear of components and machinery is an ongoing challenge in the oil sands industry in northern Alberta, Canada. To improve the wear resistance by increasing surface hardness of steels, heat treatments and deposition of hard layers of metal alloys (such as stellite) by fusion welding techniques are traditionally used. However, these deposition techniques are not applicable to all shapes and add considerable weight to the final component. Thermal spraying techniques such as the use of high velocity oxy-fuel (HVOF) composite coatings based on WC-Co cermet system offer better wear resistance and greater flexibility in applications. This study presents work on two feedstock powders, namely nanocrystalline and microcrystalline WC-Co cermets, with identical matrix phase content: WC-17wt.%Co. The novelty of the research is that an engineered duplex Co coated WC-17wt.%Co cermet particle designed to withstand coating spalling under elevated loads as well as to limit abrasive debridement during wear is introduced for the first time to produce a more homogeneously-dispersed coating microstructure. The engineered particle has 6wt.% of the ductile phase material mixed into the core to insure that the reinforcement WC phase is discontinuous to limit the debridement during wear, while remainder (11wt.%) of the Co is applied as a coating on the particle to improve the ductility. The mechanical properties of the overall particle are further improved by controlling the size of the reinforcing phase (WC) in the matrix (Co). This resulted in a WC-17wt.%Co particle containing a characteristic WC grain in the order of 350 nm in the core with the Co outer coating of 1–2 μm thick, making the powder particle as nanocrystalline. HVOF deposited coatings of the nanocrystalline and microcrystalline powders were examined for microhardness, fracture toughness, sliding abrasion (ASTM G133-05) and dry-sand rubber wheel abrasion (ASTM G65-04) wear performance. The wear rate under various loads and sliding distances was studied. In both the coatings, it was found that the wear rate increased with increasing applied loads, while it decreased with increasing sliding distances. 3D surface analysis of the wear tracks using atomic force microscopy (AFM) revealed two distinctive mechanisms associated with the two coatings after abrasive wear. The improved wear resistance was attributed to the higher hardness value of the nanostructured WC-17wt.%Co coating. It was also found that the nanostructured WC-17wt.%Co coating has about twice the toughness of the conventional microstructured coating counterpart. The extent of the WC decarburization and the dissolution of Co in the coatings were also studied.
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Vuoristo, P., M. Väisänen, T. Mäntylä, and L. M. Berger. "Properties of TiC-Ni Based Coatings Deposited by Different HVOF Spraying." In ITSC 2000, edited by Christopher C. Berndt. ASM International, 2000. http://dx.doi.org/10.31399/asm.cp.itsc2000p0509.

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Abstract Hardmetal-like coatings of the TiC-Ni system are potential for use as wear, corrosion and heat resistant coatings in various operation conditions. Our previous works [1-12] have shown that these materials are well sprayable using different thermal spray processes such as plasma, D-Gun and HVOF spraying. Since HVOF spraying is today the most important process used to apply carbide based coatings, this study was carried out in order to evaluate more systematically the sprayability of these novel spray powders and the influence of HVOF spray parameters on some coating properties. Coating samples were prepared by using DJ Hybrid gun with propane as a fuel gas, and a CDS gun with hydrogen fuel gas. Oxygen flow rate was varied in both cases for changing the flame temperature. Microstructure, phase composition, hardness, and abrasion wear resistance of the coated samples were investigated. The results showed that both HVOF processes used give satisfactory coating properties and that the use of high oxygen flow rates is beneficial for improving the wear resistance of the coatings. Powders with fine particle size are beneficial in the DJ Hybrid process; the use of coarse powders results in coatings with somewhat higher wear rates. The optimum spray condition for the TiC-Ni system powders differs from that typically used for conventional WC-Co and Cr3C2-NiCr powders by a higher flame temperature.
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Reports on the topic "Abrasion resistant coating wear"

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Gee, Randy C. Final Technical Report: Development of an Abrasion-Resistant Antisoiling Coating for Front-Surface Reflectors. Office of Scientific and Technical Information (OSTI), July 2017. http://dx.doi.org/10.2172/1371550.

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Gray, Matthew. Development of Abrasion-Resistant Coating for Solar Reflective Films. Cooperative Research and Development Final Report, CRADA Number CRD-07-247. Office of Scientific and Technical Information (OSTI), October 2015. http://dx.doi.org/10.2172/1225965.

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Naylor, M. Development of wear-resistant ceramic coatings for diesel engine components. Volume 1, Coating development and tribological testing: Final report: DOE/ORNL Ceramic Technology Project. Office of Scientific and Technical Information (OSTI), June 1992. http://dx.doi.org/10.2172/10176352.

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