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Journal articles on the topic 'AlSi10Mg'

Author: Grafiati

Published: 4 June 2021

Last updated: 26 July 2025

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1

Gomes, Rui, Gonçalo Soares, Rui Madureira, et al. "Development of Heat Treatments for Structural Parts in Aluminium Alloys Produced by High-Pressure Die Casting (HPDC)." Metals 14, no. 9 (2024): 1059. http://dx.doi.org/10.3390/met14091059.

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In this work, we intended to study the effect of heat treatments (T5 and flash T6) on blistering, mechanical properties and microstructure for different parts produced by vacuum-assisted HPDC. These parts were produced with primary and secondary aluminium alloys (AlSi10MnMg alloy and AlSi10Mg(Fe) alloy, respectively). The parts presented blisters for all combinations of temperature (between 360 °C and 520 °C) and stage times (15 and 30 min) of solution heat treatments. However, when subjected to the T5 heat treatment, blisters were no longer visible. With this heat treatment, there was an incr

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2

Soares, Gonçalo, Rui Neto, Rui Madureira, et al. "Characterization of Al Alloys Injected through Vacuum-Assisted HPDC and Influence of T6 Heat Treatment." Metals 13, no. 2 (2023): 389. http://dx.doi.org/10.3390/met13020389.

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AlSi12(Fe), AlSi10Mg(Fe), AlSi10MnMg, and AlMg4Fe2 die-casting alloys were produced by high-pressure die casting (HPDC) and vacuum-assisted high-pressure die casting (VADC) under a vacuum level of 200 mbar. The chemical composition, hardness, gas and shrinkage porosity, and mechanical properties were analyzed. The parts under study were subjected to a T6 heat treatment. The VADC led to a decrease in the percentage of defects in the as-cast state for all the alloys, due to a reduction in the amount of gas porosities. After heat treatment, the quantity of gas and shrinkage porosities increased.

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3

Tiwari, Abhishek, Gaurav Singh, and Rengaswamy Jayaganthan. "Improved Corrosion Resistance Behaviour of AlSi10Mg Alloy due to Selective Laser Melting." Coatings 13, no. 2 (2023): 225. http://dx.doi.org/10.3390/coatings13020225.

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The corrosion behaviour of AlSi10Mg alloy produced by selective laser melting (SLM) under two different atmospheres, namely argon and nitrogen, was compared to that of AlSi10Mg alloy that had been cast. The present study demonstrates the systematic electrochemical behaviour of selective-laser-melted (SLMed) AlSi10Mg. Potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) were used to investigate the electrochemical behaviour, illustrating the degrading features of SLMed AlSi10Mg alloy in 0.1 M NaCl solution. The corrosion resistance of AlSi10Mg produced using selective l

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4

Ramakotaiah, Dr K., J. Koteswara Rao, and P. Faizulla Khan. "SIMULATION AND ANALYSIS OF ALSI10MG ALLOY FOR PISTON MATERIAL IN ADDITIVE MANUFACTURING." International Journal of Engineering Applied Sciences and Technology 7, no. 5 (2022): 142–57. http://dx.doi.org/10.33564/ijeast.2022.v07i05.025.

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- This report presents a detailed study on the design and analysis of the Piston Head of the Internal Combustion Engine with the Additive manufacturing technique of Laser Powder Bed fusions. The variety of materials for additive manufacturing is discussed and the compatible material AlSi10Mg Alloy was selected for Piston. It also focuses on the various simulations of manufacturing the Piston part by utilizing “Autodesk Netfabb Simulation 2020.1”. The residual stresses, hotspots, and, lack of fusion spots from simulation results are discussed and the suitable heat treatment analysis and tempera

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5

Radhakrishnan, Raj Mohan, Venkatraman Ramamoorthi, and Raghuraman Srinivasan. "Wear characteristics of additively manufactured AlSi10Mg against EN-31 and silicon carbide abrasive sheet counter bodies using box Behnken design approach." Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 236, no. 4 (2021): 779–86. http://dx.doi.org/10.1177/14644207211057002.

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High strength-to-weight ratio materials are used in the automotive and aerospace industries, and AlSi10Mg is suitable for those applications. The research aims to compare and investigate the wear characteristics of selective laser melted AlSi10Mg pin against two counter bodies, EN-31 hardened steel, and silicon carbide abrasive sheet. The wear rate of additively manufactured AlSi10Mg pin at 0° building orientation was investigated using the box Behnken design approach to identify the suitable wear parameters with the pin on the disc testing facility. Based on analysis of variance, the interact

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6

Luo, Shixuan, Ruifeng Li, Peiyuan He, Hangyu Yue, and Jiayang Gu. "Investigation on the Microstructure and Mechanical Properties of CNTs-AlSi10Mg Composites Fabricated by Selective Laser Melting." Materials 14, no. 4 (2021): 838. http://dx.doi.org/10.3390/ma14040838.

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CNT-AlSi10Mg composites fabricated by SLM have drawn a lot attention in structural application due to its excellent strength, elasticity and thermal conductivities. A planetary ball milling method was used to prepare the carbon nanotube (CNT)-AlSi10Mg powders, and the CNT-AlSi10Mg composites were fabricated by selective laser melting (SLM). The density, microstructure and mechanical properties of CNT-AlSi10Mg composites were studied. The density of the test samples increased at first and then decreased with increasing scan speed. When the laser scan speed was 800 mm/s, the test sample exhibite

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7

Zhang, Fuxu, Zhenyu Zhang, Qinming Gu, et al. "Microstructure and Mechanical Properties of Nanoparticulate Y2O3 Modified AlSi10Mg Alloys Manufactured by Selective Laser Melting." Materials 16, no. 3 (2023): 1222. http://dx.doi.org/10.3390/ma16031222.

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AlSi10Mg has a good forming ability and has been widely accepted as an optimal material for selective laser melting (SLM). However, the strength and elongation of unmodified AlSi10Mg are insufficient, which limits its application in the space industry. In this paper, yttrium oxide (Y2O3) nanoparticles modified AlSi10Mg composites that were manufactured using SLM. The effects of Y2O3 nanoparticles (0~2 wt.% addition) on the microstructure and mechanical properties of AlSi10Mg alloys were investigated. An ultimate tensile strength of 500.3 MPa, a yield strength of 322.3 MPa, an elongation of 9.7

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8

Bruzzo, Francesco, Mehar Prakash Reddy Medapati, Daniele Pullini, et al. "Sustainable laser metal deposition of aluminum alloys for the automotive industry." Journal of Laser Applications 34, no. 4 (2022): 042004. http://dx.doi.org/10.2351/7.0000741.

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In the last few years, there has been increasing interest in the processing of aluminum alloys using additive manufacturing (AM) processes. Thanks to their properties, aluminium alloys are extensively used in aerospace, rail, and automotive industries. Laser metal deposition (LMD), among the AM processes, can manufacture complex features as well as reinforcement structures on pre-existing complex parts. The work performed within the SAMOA project aims to expand the knowledge of the material properties of aluminum alloys when the LMD process is performed under atmospheric conditions. Both commo

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9

Somasundara Vinoth, K., R. Subramanian, S. Dharmalingam, and B. Anandavel. "Optimization of dry sliding wear conditions for AlSi10Mg/SiCp composites using response surface: genetic algorithm approach." Industrial Lubrication and Tribology 66, no. 5 (2014): 593–600. http://dx.doi.org/10.1108/ilt-02-2012-0016.

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Purpose – The purpose of this research paper is to find the optimum parameters, namely, the sliding speed, applied load and percentage of silicon carbide particles (SiCp), under which AlSi10Mg/SiCp composites experience minimum wear. Design/methodology/approach – Wear rate (WR) of AlSi10Mg, AlSi10Mg/10SiC and AlSi10Mg/20SiC was measured using pin-on-disk equipment according to ASTM G99 standards. Response surface method was used to design the experiments, model and analyze the tribological behaviour. Tests were conducted as per Box–Beheken design of experiments. The wear mechanisms were observ

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10

Chang, Yeonha, Hyomoon Joo, Wanghyun Yong, et al. "A Parametric Study on the L-PBF Process of an AlSi10Mg Alloy for High-Speed Productivity of Automotive Prototype Parts." Journal of Powder Materials 31, no. 5 (2024): 390–98. http://dx.doi.org/10.4150/jpm.2024.00325.

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The AlSi10Mg alloy has garnered significant attention for its application in laser powder bed fusion (L-PBF), due to its lightweight properties and good printability using L-PBF. However, the low production speed of the L-PBF process is the main bottleneck in the industrial commercialization of L-PBF AlSi10Mg alloy parts. Furthermore, while L-PBF AlSi10Mg alloy exhibits excellent mechanical properties, the properties are often over-specified compared to the target properties of parts traditionally fabricated by casting. To accelerate production speed in L-PBF, this study investigated the effec

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11

Lu, Zhongliang, Yu Han, Yunpeng Gao, et al. "Effect of Nano-Si3N4 Reinforcement on the Microstructure and Mechanical Properties of Laser-Powder-Bed-Fusioned AlSi10Mg Composites." Crystals 12, no. 3 (2022): 366. http://dx.doi.org/10.3390/cryst12030366.

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Laser powder bed fusion (LPBF) technology is of great significance to the rapid manufacturing of high-performance metal parts. To improve the mechanical behavior of an LPBFed AlSi10Mg alloy, the influence of nano-Si3N4 reinforcement on densification behavior, microstructure, and tensile property of AlSi10Mg was studied. The experimental results show that 97% relative density of the 3 vol.% nano-Si3N4/AlSi10Mg composite was achieved via optimization of the LPBF process. With the increase in the nano-Si3N4 content, the tensile strength and the yield strength of the composite steadily increase as

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12

R, Raj Mohan, Venkatraman R, Raghuraman S, et al. "Influence of Planetary Ball Mill Parameters on Powder Flowability of AlSi10Mg with Niobium Carbide Using Central Composite Design (CCD)." Advances in Materials Science and Engineering 2022 (August 3, 2022): 1–11. http://dx.doi.org/10.1155/2022/2869225.

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The hypoeutectic aluminum alloy (AlSi10Mg) is a well-known candidate material used predominantly for its processability and inherent characteristics in metal-based additive manufacturing. Besides, transition metal carbide, such as niobium carbide (NbC), is added to the AlSi10Mg, enhancing its mechanical properties and preferably its wear resistance to the matrix. However, in additive manufacturing, the mixed powder’s flowability is a prerequisite for determining the final properties of the specimens. In this study, mixed powder flowability analysis was carried out through the regular mixing of

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13

Angolkar, Pooja, and Manzoor Hussian. "Effect of build direction and surface finish on wear behavior of AlSi₁₀Mg alloy casted by laser powder bed fusion." Metallurgical Research & Technology 119, no. 4 (2022): 409. http://dx.doi.org/10.1051/metal/2022048.

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In this research the Al10SiMg alloy were printed with different build direction (horizontal, vertical and inclined) using laser powder bed fusion (LPBF) method. The primary aim of this present study was to investigate the effect of build direction and surface finish condition on wear behavior of laser powder bed fusion printed AlSi10Mg alloy. The significance of printing direction and surface finish was revealed via wear behavior using pin-on-disc. According to the results the horizontally casted alloy shows lesser surface roughness. Subsequently the rough finished AlSi10Mg alloy on to the abr

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14

Qi, Peng, Bo Long Li, Tong Bo Wang, Lian Zhou, and Zuo Ren Nie. "Effect of Heat Treatment on Microstructure and Mechanical Properties of AlSi10Mg Alloy Fabricated by Selective Laser Melting." Materials Science Forum 1035 (June 22, 2021): 312–17. http://dx.doi.org/10.4028/www.scientific.net/msf.1035.312.

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The effects of the heat treatment process parameters on the microstructure and mechanical properties of a selective laser melted (SLMed) AlSi10Mg alloy were systematically investigated. The SLMed AlSi10Mg alloy was treated with T1 (180°C× 4h + air cooling) process, which had the microstructure of fine α-Al grains, fine Si phase, and nano-sized precipitations. The microhardness significantly increased to 150 HV, which is even higher than as-SLMed one (126 HV). The microhardness of SLMed AlSi10Mg alloy treated with T4 (540°C × 2h + water cooling) heat-treatment process significantly decreased to

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15

Krishnan, Manickavasagam, Eleonora Atzeni, Riccardo Canali, et al. "On the effect of process parameters on properties of AlSi10Mg parts produced by DMLS." Rapid Prototyping Journal 20, no. 6 (2014): 449–58. http://dx.doi.org/10.1108/rpj-03-2013-0028.

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Purpose – The aim of this research is to reach a deep understanding on the effect of the process parameters of Direct Metal Laser Sintering process (DMLS) on macroscopic properties (hardness and density) of AlSi10Mg parts and resulting microstructure. Design/methodology/approach – A full factorial design of experiment (DOE) was applied to determine the most significant process parameter influencing macroscopic properties of AlSi10Mg parts manufactured by DMLS process. The analysis aims to define the optimum process parameters and deduce the process window that provides better macroscopic prope

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16

Wang, Hui, Like He, Qingyong Zhang, and Yiqing Yuan. "Influence of Ni Contents on Microstructure and Mechanical Performance of AlSi10Mg Alloy by Selective Laser Melting." Materials 16, no. 13 (2023): 4679. http://dx.doi.org/10.3390/ma16134679.

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To improve the tensile strength and wear resistance of AlSi10Mg alloys, a novel in situ synthesis method of selective laser melting (SLM) was used to fabricate the Ni-reinforced AlSi10Mg samples. The eutectic Si networks formed around the α-Al crystals by diffusion and transportation via Marangoni convection in the SLM process. Moreover, the XRD and TEM results verified that the Al3Ni nanoparticles were created by the in situ reaction of the Ni and aluminum matrix in the Ni/AlSi10Mg samples. Therefore, the microstructure of the Ni-containing alloys was constituted by the α-Al + Si network + Al

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17

Yılmaz, Mustafa Safa, Gökhan Özer, Zafer Çağatay Öter, and Onur Ertuğrul. "Effects of hot isostatic pressing and heat treatments on structural and corrosion properties of direct metal laser sintered parts." Rapid Prototyping Journal 27, no. 5 (2021): 1059–67. http://dx.doi.org/10.1108/rpj-10-2020-0245.

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Purpose This paper aims to investigate the effects of various heat treatments on microstructure, hardness, porosity and corrosion properties of the parts. Design/methodology/approach Hot isostatic pressing (HIP) process, various heat treatments and their combinations were applied to the AlSi10Mg parts produced by direct laser metal sintering (DMLS). Findings It has been found that the HIP process, which is a post-processing process, reduces the amount of porosity in DMLS-AlSi10Mg material, thus improves corrosion resistance significantly. Originality/value In this study, the HIP process and su

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18

Park, Serim, Hyunbin Jo, Woon Ik Park, and Junghoon Lee. "Electropolishing for AlSi10Mg Alloy Manufactured by Powder Bed Fusion." Korean Journal of Metals and Materials 63, no. 4 (2025): 251–63. https://doi.org/10.3365/kjmm.2025.63.4.251.

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The irregular and highly rough surface of AlSi10Mg alloy parts fabricated by metal additive manufacturing technology can result in dimensional instability, poor surface quality and fluid turbulence. Therefore, post-treatments are needed to adjust the surface roughness and irregular surface morphology to satisfy industrial requirements. One of the most promising candidates is electropolishing, which dissolves the metal surface by electrochemical reactions. In this study, we investigated electropolishing processes to effectively reduce surface roughness while minimizing deformation of the shape

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19

Subramaniam, Shankar, Naveenkumar Raju, Elango Shanmugam, et al. "Tribo-mechanical behaviour of aluminium alloy (AlSi10Mg) reinforced with palmyra shell ash and silicon carbide particles." Metallurgical Research & Technology 119, no. 3 (2022): 315. http://dx.doi.org/10.1051/metal/2022038.

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AlSi10Mg alloy is blended with palmyra shell ash (PSA) and silicon carbide (SiC) using stir casting route and its tribological properties on the reinforcement addition with the aluminium alloy (AlSi10Mg) hybrid composite are studied. Hybrid composites are fabricated by adding 3, 6 and 9 wt.% of silicon carbide and 9 wt.% palmyra shell ash particle into aluminium (AlSi10Mg) alloy. The dry sliding properties of the AlSi10Mg hybrid alloy composite were examined under different loading conditions against carbon steel disc using a pin-on-disc Tribometer. The results showed that the hybrid metal mat

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20

Gobber, Federico Simone, Elisa Fracchia, Roberto Spotorno, Alessandro Fais, and Diego Manfredi. "Wear and Corrosion Resistance of AlSi10Mg–CP–Ti Metal–Metal Composite Materials Produced by Electro-Sinter-Forging." Materials 14, no. 22 (2021): 6761. http://dx.doi.org/10.3390/ma14226761.

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Metal–metal composites are a class of composite materials studied for their high ductility and strength, but their potential applications are currently limited by the complex manufacturing processes involved. Electro-sinter-forging (ESF) is a single-pulse electro discharge sintering technique that proved its effectiveness in the rapid sintering of several metals, alloys, and composites. Previous studies proved the processability of Ti and AlSi10Mg by ESF to produce metal–metal composites and defined a correlation between microstructure and processing parameters. This paper presents the wear an

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21

Ji, Xinghua, Shufeng Li, Huiying Liu, et al. "Process Optimization of SiC-Reinforced Aluminum Matrix Composites Prepared Using Laser Powder Bed Fusion and the Effect of Particle Morphology on Performance." Materials 17, no. 5 (2024): 1187. http://dx.doi.org/10.3390/ma17051187.

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Process parameters and powder spreading quality are important factors for aluminum matrix composites (AMCs) prepared using laser powder bed fusion (LPBF). In this study, a Box–Behnken Design (BBD) was used to optimize the process parameters, and near-spherical β-SiC was selected to improve the quality of powder spreading. The rationality of parameter optimization was verified by testing the density of samples prepared using different laser power levels. Al4C3 diffraction peaks were found in XRD patterns, which indicated that interface reactions occurred to form good interface bonding between t

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22

Sharma, Purushottam, Tarun Bhardwaj, Namrata Gangil, and Dinesh Kumar Singh. "PARAMETRIC INFLUENCES ON MECHANICAL TRAITS IN SELECTIVE LASER MELTING OF AlSi10Mg." International Journal of Technical Research & Science 9, Spl (2024): 27–35. http://dx.doi.org/10.30780/specialissue-iset-2024/042.

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The objective of this review is to present a thorough evaluation of the existing knowledge concerning the processing of AlSi10Mg Aluminum alloy by using Selective Laser Melting (SLM). The manufacturing of complex and intricate components has been significantly influenced by additive manufacturing in a wide range of industries, with SLM becoming increasingly popular owing to its numerous advantages. This review explores key characteristics of AlSi10Mg alloy components made by SLM. In this review, the impacts of various process parameters, post-processing treatments, and heat treatments on the m

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23

Kiani, Parnian, Alexander D. Dupuy, Kaka Ma, and Julie M. Schoenung. "The Reusability of AlSi10Mg Powder in Directed Energy Deposition." Powders 3, no. 1 (2024): 28–43. http://dx.doi.org/10.3390/powders3010003.

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The low deposition efficiency in directed energy deposition (DED) has prompted the reuse of powders that do not fuse to the builds to make additive manufacturing more sustainable. It is unknown, however, how the properties of the powder and deposited parts change as powders are continuously reused. In this study, AlSi10Mg was investigated for five deposition cycles in DED. Exposing AlSi10Mg powder to DED conditions changes the morphology, size, and flowability. The mechanical properties of AlSi10Mg DED parts decreased after the feedstock powder was reused one time. Notably, no additional signi

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24

Jing, Yufei, Xinliang Xie, and Rengeng Li. "Modification of Microstructure and Properties of Cold-Sprayed AlSi10Mg+TiB2 Composite by Friction Stir Process." Coatings 14, no. 12 (2024): 1509. https://doi.org/10.3390/coatings14121509.

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This study investigates the influence of friction stir processing (FSP) on the microstructure, microhardness, and tribological properties of cold-sprayed AlSi10Mg+TiB2 composite coatings on Al substrates. Due to the limitation of particle deformation during cold spraying, there were still some porosities and poorly bonded regions in the as-deposited AlSi10Mg+TiB2 composite coating, which decreased the mechanical performance. Applying FSP to the composite coating significantly reduced the porosity and improved metallurgical bonding. Further, the FSP process induced severe plastic deformation, l

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Wu, Liyun, Zhanyong Zhao, Peikang Bai, et al. "The Effect of Silicon Phase Morphology on Microstructure and Properties of AlSi10Mg Alloys Fabricated by Selective Laser Melting." Materials 15, no. 24 (2022): 8786. http://dx.doi.org/10.3390/ma15248786.

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This paper investigated the effect of silicon phase morphology and size on microstructure, mechanical properties, and corrosion resistance of the AlSi10Mg alloys fabricated by selective laser melting (SLM). Using different heat treatment conditions for SLM-fabricated alloys, the microstructure characteristics and mechanical properties are analyzed. The corrosion behavior analysis is also performed using potentiodynamic polarization, electrochemical and immersion tests. Results show that the AlSi10Mg alloy directly fabricated by SLM has a continuous eutectic silicon network, which has a small d

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26

Jian, H., J. Wu, J. Pai, W. Zhang, and X. Yang. "Study on microstructure and properties of selective laser melting formed AlSi10Mg alloy." Materialwissenschaft und Werkstofftechnik 54, no. 12 (2023): 1684–95. http://dx.doi.org/10.1002/mawe.202300015.

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AbstractThe microstructure and properties of an AlSi10Mg alloy produced by selective laser melting were examined using optical microscopes, scanning electron microscopes, electron backscattered diffraction, and x‐ray diffraction. The results show that the mechanical characteristics of selective laser melting formed AlSi10Mg alloy is superior to those of traditional sand cast AlSi10Mg alloy due to fine grain strengthening and solid solution strengthening. AlSi10Mg alloy formed by selective laser melting is mainly composed of α‐aluminum solid solution, eutectic silicon with network structure and

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27

Rong, Guangfei, Wenjie Xin, Minxu Zhou, Tengfei Ma, Xiaohong Wang, and Xiaoying Jiang. "Exploring Microstructure, Wear Resistance, and Electrochemical Properties of AlSi10Mg Alloy Fabricated Using Spark Plasma Sintering." Materials 16, no. 23 (2023): 7394. http://dx.doi.org/10.3390/ma16237394.

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Al-Si-Mg alloy has excellent casting performance due to its high silicon content, but the coarse eutectic silicon phase can lead to a decrease in its mechanical properties. Samples of AlSi10Mg alloy were prepared by using a spark plasma sintering method, and it was found that sintering temperature has a significant impact on the grain size, eutectic silicon size and wear and corrosion properties after heat treatment. At a sintering temperature of 525 °C, the alloy exhibits the best wear performance with an average friction coefficient of 0.29. This is attributed to the uniform precipitation of

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28

Rautio, Timo, Matias Jaskari, Mikko Hietala, Aappo Mustakangas, and Antti Järvenpää. "Fatigue Performance and Impact Toughness of PBF-LB Manufactured AlSi 10Mg." Key Engineering Materials 978 (March 27, 2024): 3–10. http://dx.doi.org/10.4028/p-our7cc.

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Additive manufacturing (AM) has transformed the production of complex geometries and customized components.Powder Bed Fusion with Laser Beam (PBF-LB) is a popular AM technique known for its ability to produce parts with excellent mechanical properties. This study focuses on the characterization of AlSi10Mg, an aluminum alloy widely used in aerospace and automotive industries, manufactured through PBF-LB. The influence of printing orientation on the mechanical properties of the material is investigated. Previous research has shown that PBF-LB manufactured AlSi10Mg can exhibit superior mechanica

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Shahir Mohd Yusuf, Nurul Hakimah Lazim, Nur Azmah Nordin, Saiful Amri Mazlan, and Nong Gao. "Synthesis of an Ultra-high Hardness Nanostructured AlSi10Mg Alloy via A Hybrid Laser Powder Bed Fusion/High-Pressure Torsion Approach." Journal of Advanced Research in Micro and Nano Engieering 21, no. 1 (2024): 66–74. http://dx.doi.org/10.37934/armne.21.1.6674.

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The hybrid combination of laser powder bed fusion (L-PBF) and high-pressure torsion, respectively an additive manufacturing (AM) and severe plastic deformation (SPD) has recently emerged as an important field of study due to the ability to produce novel nanostructured metals/alloys with simultaneous enhancements in mechanical (hardness, yield and tensile strengths) and functional (corrosion and wear) performances. Pioneering studies on the hybrid L-PBF/HPT approach was focused on 316L stainless steel (316L SS) and AlCuMg alloys due to their widespread engineering applications. AlSi10Mg, an all

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Ozherelkov, D. Yu, I. A. Pelevin, A. Yu Nalivaiko, B. O. Zotov, L. V. Fedorenko, and A. A. Gromov. "Application of carbon nanofibers in additive manufacturing of aluminum matrix composites." Deformation and Fracture of Materials, no. 4 (2023): 15–23. http://dx.doi.org/10.31044/1814-4632-2023-4-15-23.

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The possibility of using carbon nanofibers (CNF) in the production of aluminum matrix composite materials (AMC) by selective laser melting (SLM) has been experimentally shown. The powder composition based on the AlSi10Mg alloy with the addition of 0.5% (wt.) CNF was prepared by mechanical activation. The optimal parameters of the SLM process were determined to ensure the density of the synthesized AMC samples over 99%. The retention of CNFs in the AMC structure and the formation of Al4C3 inclusions, which have a higher strength and hardness as compared with the initial aluminum alloy AlSi10Mg,

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Gatto, Andrea, Camilla Cappelletti, Silvio Defanti, and Fabrizio Fabbri. "The Corrosion Behaviour of Additively Manufactured AlSi10Mg Parts Compared to Traditional Al Alloys." Metals 13, no. 5 (2023): 913. http://dx.doi.org/10.3390/met13050913.

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Additive manufacturing of metal parts in the motorsport industry is becoming a decisive technology for producing lightweight and rigid parts, with increasing applications as the costs decrease. Among the available metal alloys, AlSi10Mg is one of the most widely used. In this paper, the corrosion resistance of additively manufactured AlSi10Mg is compared with that of other traditionally manufactured aluminium alloys widespread in the automotive industry. Several potentially corrosive agents, typical of vehicle applications, were used: salty water, motor oil, suspension oil, cooling fluid and g

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32

Liao, Z., L. Zhang, X. Huang, and D. Juul Jensen. "Microstructural and textural gradients in SLM-manufactured AlSi10Mg after low-draught cold-rolling and heat treatment." Journal of Physics: Conference Series 2635, no. 1 (2023): 012038. http://dx.doi.org/10.1088/1742-6596/2635/1/012038.

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Abstract Additively manufactured AlSi10Mg is often subject to a two-stage heat treatment, namely solid solution treatment followed by artificial aging, to achieve optimal properties. Before such heat treatments, slight surface plastic deformation may be applied to modify the surface quality and properties. However, gradients in microstructure and texture near the surface introduced by the plastic deformation may cause undesired microstructural and textural evolutions during subsequent heat treatment. In this work, we introduce plastic deformation in the surface layer in an SLM-manufactured AlS

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He, Qiongyi, Xiaochong Kang, and Xian Wu. "Micro-Milling of Additively Manufactured Al-Si-Mg Aluminum Alloys." Materials 17, no. 11 (2024): 2668. http://dx.doi.org/10.3390/ma17112668.

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Additively manufactured aluminum alloy parts attract extensive applications in various felids. To study the machinability of additively manufactured aluminum alloys, micro-milling experiments were conducted on the additively manufactured AlSi7Mg and AlSi10Mg. By comparing the machinability of Al-Si-Mg aluminum alloys with different Si content, the results show that due to the higher hardness of the AlSi10Mg, the cutting forces are higher than the AlSi7Mg by about 11.8% on average. Due to the increased Si content in additively manufactured Al-Si-Mg aluminum alloys, the surface roughness of AlSi

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Bian, Zhi, Xiaojia Wang, Zhe Zhang, et al. "An ML-Based Approach for HCF Life Prediction of Additively Manufactured AlSi10Mg Considering the Effects of Powder Size and Fatigue Damage." Aerospace 10, no. 7 (2023): 586. http://dx.doi.org/10.3390/aerospace10070586.

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As a popular technique, additive manufacturing (AM) has garnered extensive utilization in various engineering domains. Given that numerous AM metal components are exposed to fatigue loads, it is of significant importance to investigate the life prediction methodology. This study aims to investigate the high-cycle fatigue (HCF) behavior of AM AlSi10Mg, taking into account the influences of powder size and fatigue damage, and a novel ML-based approach for life prediction is presented. First, the damage-coupled constitutive model and fatigue damage model are derived, and the Particle Swarm Optimi

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Ur Rehman, Asif, Muhammad Arif Mahmood, Peyman Ansari, et al. "Spatter Formation and Splashing Induced Defects in Laser-Based Powder Bed Fusion of AlSi10Mg Alloy: A Novel Hydrodynamics Modelling with Empirical Testing." Metals 11, no. 12 (2021): 2023. http://dx.doi.org/10.3390/met11122023.

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Powder spattering and splashing in the melt pool are common phenomena during Laser-based Powder Bed Fusion (LPBF) of metallic materials having high fluidity. For this purpose, analytical and computational fluid dynamics (CFD) models have been deduced for the LPBF of AlSi10Mg alloy. The single printed layer’s dimensions were estimated using primary operating conditions for the analytical model. In CFD modelling, the volume of fluid and discrete element modelling techniques were applied to illustrate the splashing and spatter phenomena, providing a novel hydrodynamics CFD model for LPBF of AlSi1

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Zhang, Baopeng, Xuesong Han, Changpeng Chen, Wenqi Zhang, Hailong Liao, and Baijin Chen. "Effect of the strut size and tilt angle on the geometric characteristics of selective laser melting AlSi10Mg." Rapid Prototyping Journal 27, no. 5 (2021): 879–89. http://dx.doi.org/10.1108/rpj-08-2020-0187.

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Purpose The purpose of this study is to investigate the effect of the strut size and tilt angle on the densification behavior, surface roughness and dimensional accuracy of the selective laser melting AlSi10Mg lattice structure was investigated in this study. In this study, the characteristics such as the density, up-skin and down-skin roughness and dimensional accuracy of selective laser melting forming technology manufacturing (SLMed) AlSi10Mg cellular lattice structure were carried. This work reveals the effect of the strut size and tilt angle on the geometric characteristics of SLMed AlSi1

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Liu, Peng, Maoliang Wu, and Guoqiang Wu. "Effect of laser power on microstructure and mechanical properties of selective laser melted AlSi10Mg alloy." Journal of Physics: Conference Series 2587, no. 1 (2023): 012008. http://dx.doi.org/10.1088/1742-6596/2587/1/012008.

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Abstract Selective laser melting technology has the advantages of high machining precision, complex forming structure, short processing time, and low cost. In this work, the effect of laser power on the microstructure and mechanical properties of AlSi10Mg alloy formed by SLM was studied. The density, microhardness, and elongation of SLMed AlSi10Mg alloy increased with the increase of laser power, while the tensile strength and yield strength increased first and then decreased.

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He, Ying, Gang Xue, Haifeng Xiao, and Haihong Zhu. "Investigating the Characteristics of the Laser Powder Bed Fusion of SiCp/AlSi10Mg Composites: From a Single Track to a Cubic Block." Micromachines 16, no. 6 (2025): 697. https://doi.org/10.3390/mi16060697.

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Laser powder bed fusion (LPBF) of SiCp/AlSi10Mg is promising in many industrial fields. In this paper, the characteristics of a 15 wt.% 1200 mesh SiCp/AlSi10Mg metal matrix composite fabricated by LPBF were investigated systematically, i.e., from a single track to a block. It was found that when the laser energy input was high enough, the single track was continuous and not distorted; when the laser energy input was low, the single track was unstable and wrinkled. The densification of the LPBFed composite sample was influenced significantly by the surface morphologies and geometric dimensions

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Pal, Ritam, and Amrita Basak. "Linking Powder Properties, Printing Parameters, Post-Processing Methods, and Fatigue Properties in Additive Manufacturing of AlSi10Mg." Alloys 1, no. 2 (2022): 149–79. http://dx.doi.org/10.3390/alloys1020010.

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Additive manufacturing (AM) of metals can be broadly accomplished via two defined technologies: powder bed fusion and directed energy deposition. During AM fabrication, the melted feedstock material experiences fast thermal cycling due to the layer-by-layer deposition process resulting in microstructures and properties that are drastically different from the traditionally manufactured parts. For AM to become a viable process for fabricating critical components made of high-performance structural alloys, such as AlSi10Mg, a comprehensive understanding is required toward developing the process-s

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Tjahjanti, Prantasi Harmi, Djauhar Manfaat, Eko Panunggal, Darminto, and Wibowo Harso Nugroho. "Numerical Modeling of Ship Composite-Based on Aluminum Casting as Alternative Materials for Ship Building." Advanced Materials Research 789 (September 2013): 143–50. http://dx.doi.org/10.4028/www.scientific.net/amr.789.143.

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The structure and construction of the ship is made of aluminum alloy, generally are of wrought aluminum alloys, when experiencing fatigue failure caused by a cracked vessel structure, is a serious problem. Reviewing of 'weakness' of wrought aluminum alloys for the ship, then in this study tries to provide material alternative for ship building is composite material based on aluminum casting AlSi10Mg (b) and reinforcing material silicon carbide (SiC), which has been in-treatment with the optimum composition 15%. Analysis of numerical computation with the help of ANSYS software version 2.00 to b

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Revilla, Reynier I., Clara A. Rybin, and Iris De Graeve. "On the Zr Electrochemical Conversion of Additively Manufactured AlSi10Mg: The Role of the Microstructure." Journal of The Electrochemical Society 168, no. 12 (2021): 121502. http://dx.doi.org/10.1149/1945-7111/ac3c28.

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Additively manufactured (AM) AlSi10Mg is one of the most studied AM aluminium alloys to date. While several studies have focused on investigating its mechanical properties and corrosion performance, very little work has been dedicated to study corrosion protection mechanisms and surface treatments applicable for this material. This work presents for the first time an analysis of the mechanism of Zr electrochemical conversion on AM AlSi10Mg parts. A comparison with the conventional cast alloy was also conducted. An analysis of the specimens using SEM/EDS provided interesting insights concerning

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Zhang, Yuwu, Yuliang Lin, and Xiangcheng Li. "Plastic Crushing Failure of Bio-Inspired Cellular Hierarchical Topological Sandwich Core." Materials 14, no. 17 (2021): 5040. http://dx.doi.org/10.3390/ma14175040.

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Bio-inspired self-similar hierarchical honeycombs are multifunctional cellular topologies used for resisting various loadings. However, the crushing behavior under large plastic deformation is still unknown. This paper investigates the in-plane compressive response of selective laser melting (SLM) fabricated hierarchical honeycombs. The effects of hierarchical order, relative density as well as constituent material are evaluated. The results show that at small deformation, the AlSi10Mg alloy hierarchical honeycombs show great advantages over the elastic modulus and compressive strength than 31

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Böhm, Constantin, Martin Werz, and Stefan Weihe. "Practical Approach to Eliminate Solidification Cracks by Supplementing AlMg4.5Mn0.7 with AlSi10Mg Powder in Laser Powder Bed Fusion." Materials 15, no. 2 (2022): 572. http://dx.doi.org/10.3390/ma15020572.

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The range of available aluminum alloy powders for laser powder bed fusion (LPBF) is restricted to mainly Al–Si based alloys. Currently aluminum alloy powders, designed for lightweight application, based on Al–Mg (5000 series), Al–Si–Mg (6000 series), or Al–Zn–Mg (7000 series), cannot be processed by LPBF without solidification cracks. This has an impact on the potential of LPBF for lightweight applications. In fusion welding, solidification cracks are eliminated by using filler materials. This study aims to transfer the known procedure to LPBF, by supplementing EN AW-5083 (AlMg4.5Mn0.7) with A

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Moheimani, Seyed Kiomars, Mehran Dadkhah, and Abdollah Saboori. "Development of Novel AlSi10Mg Based Nanocomposites: Microstructure, Thermal and Mechanical Properties." Metals 9, no. 9 (2019): 1000. http://dx.doi.org/10.3390/met9091000.

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Al matrix nanocomposites are interestingly employed in the automotive, military, aerospace and electronics packaging industries. In this study, Graphene Nanoplatelets (GNPs) reinforced AlSi10Mg nanocomposites were produced via powder metallurgy. The effect of GNPs content on density, microstructure and mechanical characteristics of the AlSi10Mg/GNPs nanocomposites was investigated systematically. To this aim, AlSi10Mg/GNPs nanocomposites reinforced with 0.5, 1.0 and 2.0 wt.% of GNPs were produced by wet mixing method following by hot compaction at 600 °C. To evaluate the effect of GNPs on mech

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Bai, Peikang, Pengcheng Huo, Taotao Kang, et al. "Failure Analysis of the Tree Column Structures Type AlSi10Mg Alloy Branches Manufactured by Selective Laser Melting." Materials 13, no. 18 (2020): 3969. http://dx.doi.org/10.3390/ma13183969.

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AlSi10Mg alloy branches were fabricated by selective laser melting (SLM), and the branches were employed to evaluate their effect on the mechanical properties. When the porous branches were compressed along its building direction, the tree column structures-type AlSi10Mg alloy branches collapsed twice, which had typical elastic, shear, collapse, and densification stages. The compressive stress concentration at the interface between the support and the porous body caused the fracture of the tree column structures-type AlSi10Mg alloy branches. The fracture surface indicated that the prepared tre

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Chen, Tian, Linzhi Wang, and Sheng Tan. "Effects of vacuum annealing treatment on microstructures and residual stress of AlSi10Mg parts produced by selective laser melting process." Modern Physics Letters B 30, no. 19 (2016): 1650255. http://dx.doi.org/10.1142/s0217984916502559.

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Selective laser melting (SLM)-fabricated AlSi10Mg parts were heat-treated under vacuum to eliminate the residual stress. Microstructure evolutions and tensile properties of the SLM-fabricated parts before and after vacuum annealing treatment were studied. The results show that the crystalline structure of SLM-fabricated AlSi10Mg part was not modified after the vacuum annealing treatment. Additionally, the grain refinement had occurred after the vacuum annealing treatment. Moreover, with increasing of the vacuum annealing time, the second phase increased and transformed to spheroidization and c

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Boshkanets, D. А., and S. N. Sergeenko. "Properties of cold-deformed powder materials 12Cr18Ni10Ti AND AlSi10Mg obtained by selective laser melting." Rasplavy, no. 5 (November 27, 2024): 473–83. http://dx.doi.org/10.31857/s0235010624050011.

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The article considers a combined technology which mixes selective laser melting (SLM) and longitudinal rolling of powder materials 12Cr18Ni10Ti and AlSi10Mg. The objective of the work is to experimentally establish the regularities of pressure treatment on the mechanical characteristics of the obtained SLM materials, namely on hardness and bending strength. A literature review was prepared, based on the information from which a batch of test samples were made from powders of stainless steel 12Cr18Ni10Ti and aluminum alloy AlSi10Mg. Pressure treatment of the resulting samples was performed usin

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Nammalvar Raja Rajan, Aravindh, Marcel Krochmal, Thomas Wegener, et al. "Micromechanical Modeling of AlSi10Mg Processed by Laser-Based Additive Manufacturing: From as-Built to Heat-Treated Microstructures." Materials 15, no. 16 (2022): 5562. http://dx.doi.org/10.3390/ma15165562.

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The unique microstructure of the alloy AlSi10Mg produced by the laser-based powder bed fusion of metals (PBF-LB/M) provides high-strength and high-strain-hardening capabilities of the material. The microstructure and mechanical properties of 3D-printed, i.e., additively manufactured, AlSi10Mg are significantly altered by post-building heat-treatment processes applied in order to tailor the final properties of the parts. Using an accurate computational model to predict and improve the mechanical performance of 3D-printed samples considering their microstructural features can accelerate their em

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Yang, Chunxia, Ke Zhu, Yayan Liu, et al. "A Comparative Study of Fatigue Energy Dissipation of Additive Manufactured and Cast AlSi10Mg Alloy." Metals 11, no. 8 (2021): 1274. http://dx.doi.org/10.3390/met11081274.

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In this paper, the fatigue energy dissipation of Gravity Casting (GC) and Laser-based Powder Bed Fusion (LPBF) AlSi10Mg alloys under cyclic loading are investigated. The increase in surface temperature related to the energy dissipation effect is decoupled and used to predict the fatigue limits of GC and LPBF AlSi10Mg alloys as being 55.8% UTS and 33.9% UTS, respectively. The energy dissipation rate is obtained by solving the one-dimensional thermal diffusion problem. This energy dissipation is separated into related and unrelated fatigue damage using polynomial function fitting. The energy dis

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Estupiñan-López, Francisco, Citlalli Gaona-Tiburcio, Jesús Jáquez-Muñoz, et al. "A Comparative Study of Corrosion AA6061 and AlSi10Mg Alloys Produced by Extruded and Additive Manufacturing." Materials 14, no. 19 (2021): 5793. http://dx.doi.org/10.3390/ma14195793.

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The aim of this work was to evaluate the corrosion behavior of the AA6061 and AlSi10Mg alloys produced by extruded and additive manufacturing (selective laser melting, SLM). Alloys were immersed in two electrolytes in H2O and 3.5 wt. % NaCl solutions at room temperature and their corrosion behavior was studied by electrochemical noise technique (EN). Three different methods filtered EN signals, and the statistical analysis was employed to obtain Rn, the localization index (LI), Kurtosis, skew, and the potential spectral density analysis (PSD). The Energy Dispersion Plots (EDP) of wavelets meth

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