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Relevant bibliographies by topics / Aluminum casting

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Academic literature on the topic 'Aluminum casting'

Author: Grafiati

Published: 4 June 2021

Last updated: 8 February 2022

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Journal articles on the topic "Aluminum casting"

1

Midson, Stephen. "Industrial Applications for Aluminum Semi-Solid Castings." Solid State Phenomena 217-218 (September 2014): 487–95. http://dx.doi.org/10.4028/www.scientific.net/ssp.217-218.487.

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The goal of this paper is to examine industrial applications for semi-solid castings, and to develop strategies necessary for the wider commercialization of the semi-solid casting process. The performance and production techniques of semi-solid castings are reviewed, with the goal of identifying commercial niches where semi-solid castings can provide clear benefits over other casting process. A comparison of mechanical properties between semi-solid castings and other casting processes is presented. In addition, this paper provides an evaluation of the features of the optimal semi-solid casting processes, examines the characteristics of components that would benefit for production by semi-solid casting and describe the types of quality systems that casters need to have in place to make these types of castings. Cost analyses are presented suggesting that rheocasting can complete well with other casting processes.

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Rapp, Bob. "Casting aluminum." Materials Today 8, no. 7 (July 2005): 6. http://dx.doi.org/10.1016/s1369-7021(05)70961-5.

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FUJITA, Masato. "Casting and die castings of aluminum alloys." Journal of Japan Institute of Light Metals 39, no. 9 (1989): 664–83. http://dx.doi.org/10.2464/jilm.39.664.

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Vanko, Branislav, Ladislav Stanček, Michal Čeretka, Eduard Sedláček, and Roman Moravčík. "Properties of EN AW-2024 Wrought Aluminum Alloy after Casting with Crystallization under Pressure." Scientific Proceedings Faculty of Mechanical Engineering 23, no. 1 (December 1, 2015): 58–65. http://dx.doi.org/10.1515/stu-2015-0009.

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Abstract Establishing of wrought aluminum alloys casting to manufacture is now a global trend, for example due to lower production costs compare to forging or due to the ability to produce parts with thinner sections and more complex shapes. The aim of using these alloys in the foundry industry is in particular the creation of castings with higher mechanical properties than achieve castings made of standard casting aluminum alloys. Most often are cast wrought aluminum alloys of the 2xxx, 6xxx and 7xxx series. In the experiment, an alloy EN AW-2024 has been cast by modified technology of casting with crystallization under pressure. They were measured basic mechanical properties of the castings in the as-cast state and after heat treatment.

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Wang, Xue Dong, Jian He Lin, Suo Qing Yu, and Li Yong Ni. "Casting Mold Designing for Aluminum Alloy Car Holders." Applied Mechanics and Materials 378 (August 2013): 350–54. http://dx.doi.org/10.4028/www.scientific.net/amm.378.350.

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The structure and processing of car holders castings were analyzed. Die-casting molding process scheme was established. The design of mold includes three core-drawing mechanisms. the gate of the gating system was arranged on the casting bottom surface. For economy and die easy maintenance considerations, die-casting machine, mold, and mold standard parts should be standard parts. The designs of mold gating system and non-standard pieces were completed with the aid of PROE. Proved by actual production, the mold operated smoothly, without clamping stagnation, and the production of die castings meet delivery requirements.

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Adianta, Andri Willy, Suprianto Suprianto, Arnius Daely, and Mikael F. Bangun. "Studi Fluiditas dan Karakteristik Aliran pada Pengecoran Al-Si Alloy Menggunakan Simulasi Numerik." Talenta Conference Series: Energy and Engineering (EE) 1, no. 1 (October 16, 2018): 007–12. http://dx.doi.org/10.32734/ee.v1i1.102.

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Aluminium silikon alloy merupakan paduan aluminium yang banyak digunakan dalam bidang teknik. Paduan ini memiliki kekuatan yang baik dan banyak diproduksi menjadi suatu komponen melalui proses pengecoran. Kandungan silikon dapat mengakibatkan penurunan fluiditas coran alumunium yang pada akhirnya akan menurunkan kualitas coran, fluiditas ini juga dipengaruhi temperatur pada saat penuangan alumunium cair. Penelitian ini bertujuan untuk mengetahui efek temperatur penuangan terhadap fluiditas, karakteristik aliran dan cacat coran pada pengecoran aluminium silikon alloy menggunakan cetakan pasir. Pengecoran dilakukan dengan gravity casting, analisa aliran simulasi meliputi distribusi kecepatan aliran, temperatur, tekanan, cacat permukaan dan fluiditas yang terjadi pada saat proses pengisian rongga cetak serta perbandingan fluiditas coran dan cacat permukaan pada eksperimental. Temperatur penuangan 685, 710, 735, 760 dan 785°C dengan ketebalan cetakan pola 1, 3, 5, 7, 9, dan 12 mm. Proses simulasi menggunakan software berbasis computational fluid dynamic. Hasil penelitian diperoleh temperatur tuang 785oC memiliki kecepatan aliran tertinggi yaitu sebesar ±0.145 m/s pada rongga 12 mm dan distribusi temperatur yang tinggi yaitu sebesar ±759 oC pada rongga 3 mm, sedangkan temperatur tuang 685oC memiliki distribusi tekanan yang tinggi yaitu sebesar ±107287 Pa pada rongga 6 mm. Cacat permukaan terbanyak pada temperatur tuang 785oC dan temperatur tuang 685oC paling sedikit. Fluiditas coran terbaik pada temperatur 785oC dimana rongga 12, 9, 7, 5 dan 3 mm terisi penuh dan 1 mm mencapai 181.4 mm. Aluminum silicon alloy is an aluminum alloy that is widely used in engineering. This alloy has good strength and plenty of it are produced into a component through the casting process. Silicon content could result in a decrease in fluidity of aluminum castings which in turn would reduce the quality of casting. This fluidity is also influenced by temperature at the time of pouring liquid aluminum. This study aims to determine the effect of pouring temperature on fluidity, flow characteristics and casting defects on aluminum alloy silicon casting by using sand mold. Casting was conducted by gravity casting, simulation flow analysis including flow velocity distribution, temperature, pressure, surface and fluidity defects that occured during the process of filling the mold cavity as well as the comparison of the fluidity of castings and surface defects in the experiment. Casting temperatures was 685, 710, 735, 760 and 785°C with a mold thickness of patterns 1, 3, 5, 7, 9 and 12 mm. The simulation process used software based on computational fluid dynamic. The result showed pouring temperature of 785oC had the highest flow velocity of ± 0.145 m/s in 12 mm cavity and a high temperature distribution of ± 759oC in cavity of 3 mm, while the pouring temperature of 685oC had a high pressure distribution of ± 107287 Pa in 6 mm cavity. Most surface defects occurred at pour temperature of 785oC and the least at pour temperature of 685oC. The best castings liquidity occurred at temperature of 785oC where the cavity of 12, 9, 7, 5 and 3 mm was fully filled and 1 mm reached 181.4 mm.

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He, Li Tong, Yi Dan Zeng, and Jin Zhang. "Solidification and Microstructure Simulation of A356 Aluminum Alloy Casting." Materials Science Forum 1033 (June 2021): 18–23. http://dx.doi.org/10.4028/www.scientific.net/msf.1033.18.

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To obtain an A356 aluminum alloy casting with a uniform structure and no internal shrinkage defects, ProCAST software is used to set different filling and solidification process parameters for an A356 aluminum alloy casting with large wall thickness differences, And multiple simulations are conducted to obtain optimized casting process; then, based on the process, the microstructure of the thickest and thinnest part of the casting are simulated. The size, morphology, and distribution of the simulated microstructure of the thinnest part and the thickest part of the casting are very similar. The simulated microstructure is similar to that of the actual casting. This shows that castings with uniform structure and no internal shrinkage defects can be obtained through the optimized casting process .

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MIZUNO, Shinya. "New technologies of aluminum castings. New casting process." Journal of Japan Institute of Light Metals 47, no. 11 (1997): 580–86. http://dx.doi.org/10.2464/jilm.47.580.

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Arulra, M., P. K. Palani, and L. Venkatesh. "Optimization of Process Parameters in Stir Casting of Hybrid Metal Matrix (LM25/SiC/B4C) Composite Using Taguchi Method." JOURNAL OF ADVANCES IN CHEMISTRY 13, no. 11 (March 29, 2017): 6038–42. http://dx.doi.org/10.24297/jac.v13i11.5774.

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Aluminium based composites exhibit many attractive material properties such as increased stiffness, wear resistance, specific strength and vibration damping and decreased co-efficient of thermal expansion compared with the conventional aluminium alloys. Aluminium Matrix Composites consist of non-metallic reinforcement which offers advantageous properties over base material. Reinforcements like SiC, B4C and Al2O3 are normally preferred to improve the mechanical properties. Here Aluminum LM25 is selected as matrix material while Silicon carbide and Boron carbide are selected as reinforcement material. The fabrication of aluminium matrix was done by stir casting method. In the present study an attempt has been made to investigate the effect of three major stir casting parameters (stir speed, stir duration and preheated temperature of reinforcement material) on stir casting of Aluminium LM25 - SiC - B4C composite. Experiments were conducted based on Taguchi methodology. Taguchi quality design concepts of L9 orthogonal array has been used to determine S/N ratio and through S/N ratio a set of optimum stir casting parameters were obtained. The experimental results confirmed the validity of Taguchi method for enhancing tensile strength of castings.

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Arulraj, M., P. K. Palani, and L. Venkatesh. "Optimization of Process Parameters in Stir Casting of Hybrid Metal Matrix (LM25/SiC/B4C) Composite Using Taguchi Method." JOURNAL OF ADVANCES IN CHEMISTRY 13, no. 9 (February 22, 2017): 6475–79. http://dx.doi.org/10.24297/jac.v13i9.5777.

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Aluminium based composites exhibit many attractive material properties such as increased stiffness, wear resistance, specific strength and vibration damping and decreased co-efficient of thermal expansion compared with the conventional aluminium alloys. Aluminium Matrix Composites consist of non-metallic reinforcement which offers advantageous properties over base material. Reinforcements like SiC, B4C and Al2O3 are normally preferred to improve the mechanical properties. Here Aluminum LM25 is selected as matrix material while Silicon carbide and Boron carbide are selected as reinforcement material. The fabrication of aluminium matrix was done by stir casting method. In the present study an attempt has been made to investigate the effect of three major stir casting parameters (stir speed, stir duration and preheated temperature of reinforcement material) on stir casting of Aluminium LM25 - SiC - B4C composite. Experiments were conducted based on Taguchi methodology. Taguchi quality design concepts of L9 orthogonal array has been used to determine S/N ratio and through S/N ratio a set of optimum stir casting parameters were obtained. The experimental results confirmed the validity of Taguchi method for enhancing tensile strength of castings.

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Dissertations / Theses on the topic "Aluminum casting"

1

Ziolkowski, Joseph Edmund. "Modeling of an aerospace sand casting process." Link to electronic thesis, 2002. http://www.wpi.edu/Pubs/ETD/Available/etd-1223102-102625.

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Chen, Chien-Lung. "Evaluation of aluminum die casting defects causing casting rejection during machining." Connect to resource, 1997. http://rave.ohiolink.edu/etdc/view?acc%5Fnum=osu1155309911.

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Saleem, Muhammad Qaiser. "Helium Assisted Sand Casting of Aluminum Alloys." Digital WPI, 2011. https://digitalcommons.wpi.edu/etd-dissertations/204.

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Sand casting is the most widely used casting process for both ferrous and non-ferrous alloys; however, the process is marred by large grain size structures and long solidification times. The coarser microstructure has a negative effect on the mechanical properties of the cast components and the long processing time affects the overall productivity of the process. The research reported herein addresses these problems for aluminum sand castings by enhancing the rate of heat extraction from the casting by replacing air, which is typically present in the pores of the sand mold and has a relatively low thermal conductivity by helium which has a thermal conductivity that is at least five times that of air in the temperature range of interest. The effect of (1) the flow rate of helium, (2) the way in which it is introduced into the mold, and (3) the mold design on (a) the average grain size, (b) the secondary dendrite arm spacing, and (c) the room temperature tensile properties of castings is investigated and compared to their counterparts produced in a typical sand casting process. In addition, a cost analysis of the helium-assisted sand casting process is performed and an optimum set of parameters are identified. It is found that when the helium-assisted sand casting process is performed with close to the optimum parameters it produces castings that exhibit a 22 percent increase in ultimate tensile strength and a 34 percent increase in yield strength with no significant loss of ductility, no degradation in the quality of the as-cast surfaces, and no significant increase in the overall cost.

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4

Wu, Yaping. "Numerical analysis of direct-chill casting of aluminum ingot." Morgantown, W. Va. : [West Virginia University Libraries], 1999. http://etd.wvu.edu/templates/showETD.cfm?recnum=672.

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Thesis (M.S.)--West Virginia University, 1999.
Title from document title page. Document formatted into pages; contains xi, 150 p. : ill. (some col.) Vita. Includes abstract. Includes bibliographical references (p. 86-89).

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Ammar, Hany. "Effet des imperfections de la coulée sur les propriétés en fatigue des alliages de fonderie aluminium silicium = Effect of casting imperfections on the fatigue properties of aluminum-silicon casting alloys /." Thèse, Chicoutimi : Université du Québec à Chicoutimi, 2006. http://theses.uqac.ca.

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Tenekedjiev, Nedeltcho. "Strontium treatment of aluminum : 17% silicon casting alloys." Thesis, McGill University, 1989. http://digitool.Library.McGill.CA:80/R/?func=dbin-jump-full&object_id=61774.

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Joseph, Carolyn M. "Detection of Floating Grains in DC Aluminum Casting." Thesis, Massachusetts Institute of Technology, 2017. http://hdl.handle.net/1721.1/109015.

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Thesis: S.M., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 2017.
Cataloged from student-submitted PDF version of thesis.
Includes bibliographical references (pages 42-44).
Free-moving "floating" grains have been linked to macrosegregation in direct-chill (DC) aluminum castings. The presence of these grains in the sump of a solidifying ingot has been acknowledged based on measurements of cast microstructures and by recent work using a turbulent jet to suspend solute-poor grains and minimize macrosegregation.1,2 Experiments in this study were designed to sample grains from the mushy region of two ingots, one cast by the standard method and another stirred with a turbulent jet. Measurements of floating grain size, concentration, morphology, and chemical composition are reported. The observations from the standard ingot offer a point of comparison for floating grain theories and casting models. The measurements from the stirred ingot show how the turbulent jet modifies the distribution, concentration and morphology of the floating grains.
by Carolyn M. Joseph.
S.M.

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Hogan, Patrick Alan. "Prediction and Reduction of Die Soldering." Digital WPI, 2008. https://digitalcommons.wpi.edu/etd-theses/523.

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Die Soldering occurs in aluminum permanent mold casting when the cast metal bonds with the die surface and remains stuck upon ejection of the part. Eventually, this layer builds up and production must be stopped for cleaning. It was estimated in a Contech squeeze casting plant in Pierceton, IN, that 1.5% of variable overhead can be directly attributed to die soldering. Previous work at WPI has focused on developing the mechanism of how soldering occurs. This work focuses on how that knowledge can be applied in an industrial setting. The work has focused on 4 major areas: (1) Using MAGMAsoft to predict die soldering, (2) Using surface metrology to measure die soldering, (3) Documenting the total process effects of using strontium modified casting alloys. The work has resulted in: (1) Guidelines for using MAGMAsoft to predict die soldering. The results can be incorporated into the existing MAGMA die soldering module, but provide more accurate time and temperature criteria. (2) The results of the study prove that measurement of the surface of the cast part itself can be used as a method for quantifying die soldering. (3) The total process effects of Sr-modification are reported, along with suggestions for immediate use of Sr-modification at the Pierceton, IN casting plant and guidelines for using Strontium in the future.

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Turkyilmaz, Gokhan. "Processing And Assessment Of Aluminum Ceramic Fiber Reinforced Aluminum Metal Matrix Composite Parts For Automotive And Defense Applications." Master's thesis, METU, 2009. http://etd.lib.metu.edu.tr/upload/12610751/index.pdf.

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The aim of this study was to produce partially reinforced aluminum metal matrix composite components by insertion casting technique and to determine the effects of silicon content, fiber vol% and infiltration temperature on the mechanical properties of inserts, which were the local reinforcement parts of the components. Silicon content of alloys was selected as 7 wt% and 10 wt%. The reinforcement material, i.e. Saffil fiber preforms, had three different fiber vol% of 20, 25 and 30 vol% respectively. The infiltration temperatures of composite specimens were fixed as 750 °
C and 800 °
C. In the first part of the thesis, physical and mechanical properties of composite specimens were determined according to the parameters of silicon content of the matrix alloy, infiltration temperature and vol% of the reinforcement phase. X-ray diffraction examination of fibers resulted as the fibers mainly composed of deltaalumina fibers and scanning electron microscopy analyses showed that fibers had planar isotropic condition for infiltration. Microstructural examination of composite specimens showed that appropriate fiber/matrix interface was created together with small amount of micro-porosities. Bending tests of the composites showed that as fiber vol% increases flexural strength of the composite increases. The highest strength obtained was 880.52 MPa from AlSi10Mg0.8 matrix alloy reinforced with 30 vol% Saffil fibers and infiltrated at 750 °
C. Hardness values were also increased by addition of Saffil fibers and the highest value was obtained as 191 HB from vertical to the fiber orientation of AlSi10Mg0.8 matrix alloy reinforced with 30 vol% Saffil fibers. Density measurement revealed that microporosities existed in the microstructure and the highest difference between the theoretical values and experimental values were observed in the composites of 30 vol% Saffil fiber reinforced ones for both AlSi7Mg0.8 and AlSi10Mg0.8 matrix alloys. In the second part of the experiments, insertion casting operation was performed. At casting temperature of 750 °
C, a good interface/component interface was obtained. Image analyses were also showed that there had been no significant fiber damage between the insert and the component.

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Capps, Johnathon. "Advancements in vacuum process molding and casting." Auburn, Ala., 2005. http://repo.lib.auburn.edu/2005%20Summer/master's/CAPPS_JOHNATHON_6.pdf.

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Books on the topic "Aluminum casting"

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Ammen, C. W. Casting Aluminum. Blue Ridge Summit, PA, USA: Tab Books, 1985.

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A, Belov N., and Glazoff Michael V, eds. Casting aluminum alloys. Amsterdam: Elsevier Science, 2007.

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Melting & casting aluminium [sic.]. Bradley, Il: Lindsay Publications, 1987.

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Chaffin, Glen N. Guidelines for aluminum sow casting and charging. Washington, D.C: Aluminum Association, 1998.

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5

Ėskin, G. I. Physical metallurgy of direct chill casting of aluminum alloys. Boca Raton: Taylor & Francis, 2008.

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Eskin, D. G. Physical metallurgy of direct chill casting of aluminum alloys. Boca Raton: Taylor & Francis, 2008.

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Materials Solutions Conference '98 on Aluminum Castng Technology (1998 Rosemont, Ill.). Advances in aluminum casting technology: Proceedings from Materials Solutions Conference '98 on Aluminum Casting Technology, 12-15 October, 1998, Rosemont, Illinois. Materials Park, Ohio: ASM International, 1998.

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1950-, Cheng Shu-hong, and Mobley Carroll E. 1941-, eds. A fractography atlas of casting alloys. Columbus, Ohio: Battelle Press, 1992.

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Bradney, David D. The NFFS guide to aluminum casting design: Sand and permanent mold. Des Plaines, Ill: Non-Ferrous Founders' Society, 1994.

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Onat, Adem. Silicon carbide particulate reinforced aluminum alloys matrix composites fabricated by squeeze casting method. New York: Nova Science Publishers, 2011.

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Book chapters on the topic "Aluminum casting"

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Aydın, Okan, Aziz Kocaveli, Özen Gürsoy, Eray Erzi, and Derya Dışpınar. "Aluminum Matrix Graphene-Reinforced Composite Materials." In Shape Casting, 365–71. Cham: Springer International Publishing, 2019. http://dx.doi.org/10.1007/978-3-030-06034-3_36.

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Greer, A. L., and A. Tronche. "Modeling of Grain Refinement in Aluminum Alloys." In Continuous Casting, 149–53. Weinheim, FRG: Wiley-VCH Verlag GmbH & Co. KGaA, 2006. http://dx.doi.org/10.1002/3527607331.ch22.

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Tiryakioğlu, Murat. "The Myth of Hydrogen Pores in Aluminum Castings." In Shape Casting, 143–50. Cham: Springer International Publishing, 2019. http://dx.doi.org/10.1007/978-3-030-06034-3_14.

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Krug, P., and B. Commandeur. "Spray Forming of Advanced High Strength Aluminum Alloys." In Continuous Casting, 101–5. Weinheim, Germany: Wiley-VCH Verlag GmbH & Co. KGaA, 2006. http://dx.doi.org/10.1002/9783527607969.ch12.

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Ruvalcaba, D., D. Eskin, L. Katgerman, and J. Kiersch. "Quenching Study on the Solidification of Aluminum Alloys." In Continuous Casting, 290–95. Weinheim, Germany: Wiley-VCH Verlag GmbH & Co. KGaA, 2006. http://dx.doi.org/10.1002/9783527607969.ch40.

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Senkov, O. N., A. P. Druschitz, S. V. Senkova, K. L. Kendig, and J. Griffin. "Ultra-High Strength Sand Castings from Aluminum Alloy 7042." In Shape Casting, 199–206. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2011. http://dx.doi.org/10.1002/9781118062050.ch24.

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Archer, Lucas, F. V. Guerra, and Christoph Beckermann. "Measurement of Air Entrainment During Pouring of an Aluminum Alloy." In Shape Casting, 31–43. Cham: Springer International Publishing, 2019. http://dx.doi.org/10.1007/978-3-030-06034-3_3.

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Park, J., M. Kim, H. Jeong, and G. Kim. "Electromagnetic Casting of Aluminum and Steel Billet Using Slit Mold." In Continuous Casting, 124–30. Weinheim, Germany: Wiley-VCH Verlag GmbH & Co. KGaA, 2006. http://dx.doi.org/10.1002/9783527607969.ch16.

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Neumann, Karsten, Bernd Friedrich, Klaus Krone, Jürgen Jestrabek, and Elmar Nosch. "Hydrogen in Aluminum Containing Copper Alloy Melts - Solubility, Measurement and Removal." In Continuous Casting, 13–19. Weinheim, FRG: Wiley-VCH Verlag GmbH & Co. KGaA, 2006. http://dx.doi.org/10.1002/3527607331.ch2.

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Tøndel, Per Arne, Gary Grealy, John Henry Hayes, Gabriel Tahitu, Einar Kristian Jensen, Inge Jan Thorvaldsen, and Dietmar Brandner. "Improved Metal Distribution during DC-casting of Aluminum Alloy Sheet Ingots." In Continuous Casting, 61–70. Weinheim, FRG: Wiley-VCH Verlag GmbH & Co. KGaA, 2006. http://dx.doi.org/10.1002/3527607331.ch9.

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Conference papers on the topic "Aluminum casting"

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Puckett, John D. "Modern Day Aluminum Die Casting." In SAE International Congress and Exposition. 400 Commonwealth Drive, Warrendale, PA, United States: SAE International, 1986. http://dx.doi.org/10.4271/860559.

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Nurhadiyanto, Didik, Mr Mujiyono, and Febrianto Amri Ristadi. "The Characteristics of Aluminum Casting Product Using Centrifugal Casting Machine." In International Conference on Technology and Vocational Teachers (ICTVT 2017). Paris, France: Atlantis Press, 2017. http://dx.doi.org/10.2991/ictvt-17.2017.27.

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Bakhtiyarov, Sayavur I., Ruel A. Overfelt, and Johnathon Capps. "Cooling Rate Studies in Aluminum Counter Gravity Lost Foam Casting." In ASME 2002 International Mechanical Engineering Congress and Exposition. ASMEDC, 2002. http://dx.doi.org/10.1115/imece2002-33930.

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In this paper we present the results of the experimental study of the liquid metal front dynamics during the gravity pouring and the vacuum assisted counter-gravity lost foam casting techniques. The cooling rates of the castings produced by both techniques are compared.

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Wang, Qigui, Peggy Jones, Yucong Wang, and Dale Gerard. "Latest Advances in Aluminum Shape Casting." In WCX™ 17: SAE World Congress Experience. 400 Commonwealth Drive, Warrendale, PA, United States: SAE International, 2017. http://dx.doi.org/10.4271/2017-01-1665.

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Cook, Daniel P., Sachin S. Deshmukh, and David P. Carey. "Modeling Permanent Mold Casting of Aluminum." In ASME 2007 International Mechanical Engineering Congress and Exposition. ASMEDC, 2007. http://dx.doi.org/10.1115/imece2007-42409.

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Modeling the complex, coupled fluid flow, heat transfer and solidification phenomena taking place in metal casting is a challenging task. The quality of any metal casting depends on many parameters such as the type of mould, rate of filling, and rate of solidification. Optimization of these operational parameters is very important in reducing casting defects such as oxide inclusions and porosity. This paper addresses the first steps in validating a computational fluid dynamics (CFD) model of permanent mold casting of aluminum. A mathematical model of the casting system has been developed using the commercial CFD package StarCD. A physical model of the system has been used to validate the mold filling phenomena in the process. Comparison of the results from these models will be presented.

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Skočilasová, Blanka, Alena Petrenko, Milan Žmindák, Josef Soukup, and Jan Skočilas. "Cooling of core during aluminum casting." In 37TH MEETING OF DEPARTMENTS OF FLUID MECHANICS AND THERMODYNAMICS. Author(s), 2018. http://dx.doi.org/10.1063/1.5049924.

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Haga, Toshio, Sinjiro Imamura, Hisaki Watari, and Shinichi Nishida. "Effect of Casting Conditions on Fluidity of Aluminum Alloy in Die Casting." In JSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing. American Society of Mechanical Engineers, 2020. http://dx.doi.org/10.1115/lemp2020-8625.

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Abstract The fluidity of pure aluminum and Al-Si alloys was investigated for casting thin products using a spiral die in die casting. An aluminum alloy with good fluidity can be die-cast into thin products. For a Si content of less than 6 mass%, the fluidity increased with decreasing Si content. For a Si content of greater than 6 mass%, the fluidity increased with increasing Si content. The fluidity was affected by latent heat, flowability in the semisolid state, and heat transfer between the die and metal. For pure aluminum, the latent heat is small and there is no semisolid state. However, pure aluminum has excellent fluidity because the heat transfer between the die and metal is small. For Al-25%Si, the latent heat is very large and flowability increases in the semisolid state. Therefore, the fluidity of Al-25%Si is high. Fluidity typically increases with increasing die temperature. The increase in fluidity due to an increase in die temperature for the pure aluminum is small compared with that for hypoeutectic Al-Si alloys. This means that the heat transfer between the pure aluminum and the die is smaller than that for hypoeutectic Al-Si alloys. Therefore, the influence of die temperature on the fluidity of the pure aluminum is small. It is estimated that the chill layer of the pure aluminum rapidly peels from the die, decreasing the heat transfer between the pure aluminum and the die.

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Stephens, Robert D., Candace S. Wheeler, and Maria Pryor. "Life Cycle Assessment of Aluminum Casting Processes." In 2001 Environmental Sustainability Conference & Exhibition. 400 Commonwealth Drive, Warrendale, PA, United States: SAE International, 2001. http://dx.doi.org/10.4271/2001-01-3726.

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9

Wolfe, Robert, and Rob Bailey. "High Integrity Structural Aluminum Casting Process Selection." In SAE 2000 World Congress. 400 Commonwealth Drive, Warrendale, PA, United States: SAE International, 2000. http://dx.doi.org/10.4271/2000-01-0760.

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10

Nakamura, R., T. Haga, H. Tsuge, H. Watari, S. Kumai, Francisco Chinesta, Yvan Chastel, and Mohamed El Mansori. "Roll Casting of Aluminum Alloy Clad Strip." In INTERNATIONAL CONFERENCE ON ADVANCES IN MATERIALS AND PROCESSING TECHNOLOGIES (AMPT2010). AIP, 2011. http://dx.doi.org/10.1063/1.3552522.

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Reports on the topic "Aluminum casting"

1

Makhlouf M. Makhlouf and Diran Apelian. Casting Characteristics of Aluminum Die Casting Alloys. Office of Scientific and Technical Information (OSTI), February 2002. http://dx.doi.org/10.2172/792701.

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2

David Schwam, John F. Wallace, Tom Engle, and Qingming Chang. Gating of Permanent Molds for ALuminum Casting. Office of Scientific and Technical Information (OSTI), March 2004. http://dx.doi.org/10.2172/822451.

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3

David Schwam, John F. Wallace, Tom Engle, and Qingming Chang. Gating of Permanent Molds for Aluminum Casting. Office of Scientific and Technical Information (OSTI), January 2004. http://dx.doi.org/10.2172/840927.

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David Schwam, John F. Wallace, Qingming Chang, and Yulong Zhu. Optimization of Squeeze Casting for Aluminum Alloy Parts. Office of Scientific and Technical Information (OSTI), July 2002. http://dx.doi.org/10.2172/801193.

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5

Dr. Geoffrey K. Sigworth. Development Program for Natural Aging Aluminum Casting Alloys. Office of Scientific and Technical Information (OSTI), May 2004. http://dx.doi.org/10.2172/840824.

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M. M. Makhlouf, D. Apelian, and L. Wang. Microstructures and properties of aluminum die casting alloys. Office of Scientific and Technical Information (OSTI), October 1998. http://dx.doi.org/10.2172/751030.

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Okuno, Tomokazu, Ikuo Ihara, and Tetsuya Yamaguchi. The Analysis of Solidification Process for Aluminum Die Casting. Warrendale, PA: SAE International, September 2005. http://dx.doi.org/10.4271/2005-08-0600.

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Masuda, Kenichi, Shigetaka Morita, Kuniharu Ushijima, Shigeyuki Haruyama, Yasuhiro Akahoshi, and Dai-heng Chen. Development of Impact-Absorbed Parts With Aluminum Alloy Casting (No. 1). Warrendale, PA: SAE International, May 2005. http://dx.doi.org/10.4271/2005-08-0233.

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9

Zhang, X. An evaluation of direct pressure sensors for monitoring the aluminum die casting process. Office of Scientific and Technical Information (OSTI), December 1997. http://dx.doi.org/10.2172/307969.

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10

Venkatasamy, Vasanth Kumar. Analysis of in-cavity thermal and pressure characteristics in aluminum alloy die casting. Office of Scientific and Technical Information (OSTI), January 1996. http://dx.doi.org/10.2172/578731.

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