Academic literature on the topic 'Baking furnace'

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Journal articles on the topic "Baking furnace"

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Choi, Jongrak, Giyeob Yang, and Nahmkeon Hur. "A numerical simulation of a line-type paint drying furnace." International Journal of Numerical Methods for Heat & Fluid Flow 30, no. 5 (July 29, 2019): 2639–53. http://dx.doi.org/10.1108/hff-11-2018-0697.

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Purpose Paint drying is a very important process in an industry where shorter drying time for productivity and lower energy consumption for production cost are required while maintaining the product’s painting quality. In the present study, a drying process in a line-type paint drying furnace equipped with nozzles for hot air supply and moving conveyer belt to dry painted automotive parts is numerically simulated for the flow and heat transfer inside the furnace to evaluate the quality of the drying or baking at the end of the drying process in a production line. Design/methodology/approach A baking window for a specific paint is used for judging the local degree of baking (DOB) of the painted parts, which can be useful to identify under-baked or over-baked locations of the painted parts, and hence the quality of the baking process. Findings Numerical results of a time history of temperatures at two monitoring points on the painted parts were obtained and compared to the measured data in an actual furnace and showed good agreement. Three types of paints were considered in the present study and numerical results showed different drying characteristics. In addition to the original furnace nozzle configuration, two more furnace nozzle configurations with different numbers, direction and speed of hot air supply were simulated to improve the furnace’s drying performance. As a result, a newly suggested nozzle configuration with quick drying paint can give us a remarkable improvement in surface averaged DOB compared to the original nozzle configuration with original paint. Originality/value The present simulation technique and DOB methodology can be used for the optimal design of a drying furnace.
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Nakate, Prajakta, Domenico Lahaye, Cornelis Vuik, and Marco Talice. "Analysis of the Aerodynamics in the Heating Section of an Anode Baking Furnace Using Non-Linear Finite Element Simulations." Fluids 6, no. 1 (January 19, 2021): 46. http://dx.doi.org/10.3390/fluids6010046.

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The emissions from the industrial furnaces impact the environment. Among the various factories, those having anode baking furnaces are working on reducing the pollutant emissions. The aerodynamics in the furnace influences the emissions due to the high dependence of combustion and radiation phenomena on the mixing characteristics. Therefore, this paper aims to establish the numerical simulation results for the three-dimensional turbulent flow in a single section of an anode baking furnace with a high rate of fuel injection. The stabilized non-linear finite element approach on the Reynolds-averaged Navier-Stokes (RANS) equation is used with COMSOLMultiphysics. The turbulent viscosity ratio is highly sensitive to the mesh for the standard k-ϵ model. The requirements of the Cartesian and refined mesh near the jet development region is explained. The comparison of meshes generated by two meshing tools namely cfMesh and COMSOL Multiphysics default Mesher is carried out. The high numerical diffusion in the flow models due to the coarser mesh leads to convergence but deficit the precision in the results. This paper shows that the mesh generated by cfMesh with flow aligned refinement combined with the non-linear finite element solver in COMSOL Multiphysics proves to provide accurate results of turbulent quantities.
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Oumarou, Noura, Duygu Kocaefe, Yasar Kocaefe, and Brigitte Morais. "Transient process model of open anode baking furnace." Applied Thermal Engineering 107 (August 2016): 1253–60. http://dx.doi.org/10.1016/j.applthermaleng.2016.07.090.

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Sha, Peng, Weimin Pan, Jiyuan Zhai, Zhenghui Mi, Song Jin, Baiqi Liu, Chao Dong, et al. "Quality Factor Enhancement of 650 MHz Superconducting Radio-Frequency Cavity for CEPC." Applied Sciences 12, no. 2 (January 6, 2022): 546. http://dx.doi.org/10.3390/app12020546.

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Medium-temperature (mid-T) furnace baking was conducted at 650 MHz superconducting radio-frequency (SRF) cavity for circular electron positron collider (CEPC), which enhanced the cavity unloaded quality factor (Q0) significantly. In the vertical test (2.0 K), Q0 of 650 MHz cavity reached 6.4 × 1010 at 30 MV/m, which is remarkably high at this unexplored frequency. Additionally, the cavity quenched at 31.2 MV/m finally. There was no anti-Q-slope behavior after mid-T furnace baking, which is characteristic of 1.3 GHz cavities. The microwave surface resistance (RS) was also studied, which indicated both very low Bardeen–Cooper–Schrieffer (BCS) and residual resistance. The recipe of cavity process in this paper is simplified and easy to duplicate, which may benefit the SRF community.
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Gundersen, Ø., and Jens G. Balchen. "Modeling and simulation of an anode carbon baking furnace." Modeling, Identification and Control: A Norwegian Research Bulletin 16, no. 1 (1995): 3–33. http://dx.doi.org/10.4173/mic.1995.1.1.

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Li, Xiao Bin, Ting Hu, Hai Yan Sun, Nai Jie Xia, and Jian Hua Wang. "Intelligent Modeling and Optimization of Carbon Anode Baking Temperature." Applied Mechanics and Materials 284-287 (January 2013): 1018–27. http://dx.doi.org/10.4028/www.scientific.net/amm.284-287.1018.

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Coal anode baking temperature system is a MIMO control system which is nonlinear and has cross-coupling and time-delay. The thermal model and flue model before are usually created based on hydrodynamics and heat transfer theory which take long to do the calculation or have ill conditions sometimes. The PID control systems based on the two mechanism models do not yield satisfactory results. In order to control the baking temperature accurately, an intelligent control model based on GA-NN with the aim of improving control precision of baking temperature of carbon anode is established by gathering the real data from anode baking furnace used for initial predictive models. A new GA-NN predictive control system is thus realized for the control of anode baking temperature of which the simulation and real control results showed that the system is efficient and effective with better control precision and robust properties than tradition PID control systems.
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You, Wei, Yan Mei Jiang, Qian Lin, Xiao Xia Yu, Peng Fei Li, and Yu Ge Wang. "Lost Wax Casting Process Design of Artificial Jade Cup Basing on Blast Furnace Slag." Advanced Materials Research 937 (May 2014): 462–64. http://dx.doi.org/10.4028/www.scientific.net/amr.937.462.

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The blast furnace slag is an industrial solid waste in the production process, this paper deals with the blast furnace slag as products -- artificial jade cup handicraft lost wax casting process of high additional value of main raw material, firstly analyses the production process of chemical composition and artificial jade common blast furnace slag and natural jade, then the detailed design of the lost wax casting process of artificial jade cup, including manufacturing, shell mould manufacturing, dewaxing, baking, imitation jade material melting and casting. The lost wax casting method for producing artificial jade crafts complex products, the added value of products, so as to achieve a high added value utilization of blast furnace slag.
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Nizhegorodov, A., A. Gavrilin, B. Moyzes, and K. Kuvshinov. "The development of baking technology for bulk materials based on the use of alternative electric furnace." Bulletin of the Karaganda University. "Physics" Series 98, no. 2 (June 30, 2020): 93–100. http://dx.doi.org/10.31489/2020ph2/93-100.

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The article based on the experimental data and it describes the development of a rational design of an oscillatory system for controlled vibrational feeding of bulk materials during their heat treatment in furnaces with a vibratory base plate, which, together with the moving trolley on elastic connections, is the basis to transfer bulk material in the thermal field of an electric heating system with set processing time. To create nonsymmetric oscillations and to obtain unidirectional material motion at the horizontal furnace position, the conical springs are used. They should provide a gently inclined resonant peak, which can significantly reduce the sensitivity of the oscillating system to fluctuations of the natural frequency and excitation frequency, stiffness, friction and other factors under high temperatures and instability of the electrical network. However, the total elastic characteristic of the oscillatory system which is obtained as a result of the experiments consists of conical and cylindrical springs and shows a weakly expressed nonlinearity. Therefore, to achieve a transport effect it will require the installation of the entire furnace unit at an angle to the horizon. According to the available experimental data, a linear model of the oscillatory system was utilized.
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Litovchenko, Igor. "Modeling work furnace recirculating heating gases for tunnel baking ovens." Ukrainian Food Journal 5, no. 3 (September 2016): 560–67. http://dx.doi.org/10.24263/2304-974x-2016-5-3-15.

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Zhang, Liqi, Chuguang Zheng, and Minghou Xu. "Simulating the Heat Transfer Process of Horizontal Anode Baking Furnace." Developments in Chemical Engineering and Mineral Processing 12, no. 3-4 (May 15, 2008): 427–40. http://dx.doi.org/10.1002/apj.5500120416.

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Dissertations / Theses on the topic "Baking furnace"

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Домалега, Олександра Валеріївна. "Проект очищення газів, що відходять від печей прожарювання вуглецевої сировини електродного виробництва." Магістерська робота, 2020. https://dspace.znu.edu.ua/jspui/handle/12345/5002.

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Домалега О. В. Проект очищення газів, що відходять від печей прожарювання вуглецевої сировини електродного виробництва : кваліфікаційна робота магістра спеціальності 183 «Технології захисту навколишнього середовища» / наук. керівник О. О. Троїцька. Запоріжжя : ЗНУ, 2020. 101 с.
UA : Проаналізована технологія прожарювання вуглецевої сировини електродного виробництва, наведена характеристика шкідливих викидів від печей прожарювання, розроблена та запроектована схема очищення газопилових викидів від печей прожарювання.
EN : The technology of baking carbon raw materials in electrode production is analyzed, the characteristic of harmful emissions from calcination furnaces is given, the scheme of purification of gas-dust emissions from calcination furnaces is developed and designed.
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Book chapters on the topic "Baking furnace"

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Keller, F., and J. H. M. Disselhorst. "Modern Anode Baking Furnace Developments." In Essential Readings in Light Metals, 486–91. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2013. http://dx.doi.org/10.1002/9781118647745.ch65.

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Hosni, Said Al, Jim Chandler, Olivier Forato, François Morales, Jean Bigot, and Christian Jon ville. "Sohar Aluminium's Anode Baking Furnace Operation." In Light Metals 2011, 859–63. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2011. http://dx.doi.org/10.1002/9781118061992.ch147.

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Hosni, Said Al, Jim Chandler, Olivier Forato, François Morales, Jean Bigot, and Christian Jonville. "Sohar Aluminium’s Anode Baking Furnace Operation." In Light Metals 2011, 859–63. Cham: Springer International Publishing, 2011. http://dx.doi.org/10.1007/978-3-319-48160-9_147.

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Severo, Dagoberto S., Vanderlei Gusberti, Peter O. Sulger, Felix Keller, and Markus W. Meier. "Recent Developments in Anode Baking Furnace Design." In Light Metals 2011, 853–58. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2011. http://dx.doi.org/10.1002/9781118061992.ch146.

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Contard, Philippe, Christophe Bayard, Yann El Ghaoui, Yvan Foster, François Ordronneau, Peter Sulzberger, Edgard Altmann, Raphael Grange, Jérémie Lhuissier, and Patrick Noraz. "Anode Baking Furnace Firing System Lean Engineering." In Light Metals 2014, 1171–74. Cham: Springer International Publishing, 2014. http://dx.doi.org/10.1007/978-3-319-48144-9_195.

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Severo, Dagoberto S., Vanderlei Gusberti, Peter O. Sulger, Felix Keller, and Dr Markus W. Meier. "Recent Developments in Anode Baking Furnace Design." In Light Metals 2011, 853–58. Cham: Springer International Publishing, 2011. http://dx.doi.org/10.1007/978-3-319-48160-9_146.

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Contard, Philippe, Christophe Bayard, Yann El Ghaoui, Yvan Foster, François Ordronneau, Peter Sulzberger, Edgard Altmann, Raphael Grange, Jérémie Lhuissier, and Patrick Noraz. "Anode Baking Furnace Firing System Lean Engineering." In Light Metals 2014, 1171–74. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2014. http://dx.doi.org/10.1002/9781118888438.ch195.

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Mahieu, Pierre, and Patrice Sedmak. "Improving Fuel Gas Injection in Anode Baking Furnace." In Light Metals 2014, 1165–69. Cham: Springer International Publishing, 2014. http://dx.doi.org/10.1007/978-3-319-48144-9_194.

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Mahieu, Pierre, and Patrice Sedmak. "Improving Fuel Gas Injection in Anode Baking Furnace." In Light Metals 2014, 1163–69. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2014. http://dx.doi.org/10.1002/9781118888438.ch194.

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Palavar, Pragasan, Tapan Kumar Sahu, Amer Al Marzouqi, Saleh Ahmed Rabba, Galappaththi Neville Priyantha, and Thaseen Aiyaz. "Baking Furnace Rebuild Strategy at Dubal to Improve Productivity." In Light Metals 2015, 1109–14. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2015. http://dx.doi.org/10.1002/9781119093435.ch186.

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Conference papers on the topic "Baking furnace"

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Tajik, Abdul Raouf, Tariq Shamim, Ahmed F. Ghoniem, and Rashid K. Abu Al-Rub. "Optimizing Pulse Combustion Parameters in Carbon Anode Baking Furnaces for Aluminum Production." In ASME 2019 International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, 2019. http://dx.doi.org/10.1115/imece2019-10500.

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Abstract Pulsating flame jets have been widely used in open-top carbon anode baking furnaces for aluminum electrolysis. Reducing energy consumption and pollutant emissions are still major challenges in baking (heat-treatment) carbon anode blocks. It is also of immense significance to bake all the anodes uniformly irrespective of their position in the furnace. Baking homogeneity can be enhanced noticeably by optimizing anode baking operational, geometrical, and physical parameters. In the present study, CFD simulations are combined with a response surface methodology to investigate and optimize the effects of pulse pressure, pulse frequency, and mainstream inlet oxygen concentration and mainstream inlet temperature. Two-levels half fractional factorial design with a center point is employed. It is perceived that pulse combustion with short pulse time and high momentum results in significant enhancement of the anode baking furnace energy efficiency. The temperature homogeneity is also significantly improved. It is found that the oxygen concentration is statistically the most significant parameter on NOx and soot formations, followed by the fuel flow rate. For NOx formation, air inlet oxygen concentration has a strong interaction with pulse duration. Coupling CFD models with the response surface methodologies demonstrated great potential in multi-objective optimization of the anode baking process with enhanced energy efficiency and baking uniformity.
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Zaidani, Mouna, Rashid Abu Al-Rub, Abdul Raouf Tajik, and Tariq Shamim. "Computational Modeling of the Effect of Flue-Wall Deformation on the Carbon Anode Quality for Aluminum Production." In ASME 2017 Heat Transfer Summer Conference. American Society of Mechanical Engineers, 2017. http://dx.doi.org/10.1115/ht2017-5063.

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The flue-wall deformation during the service life of carbon anode baking furnaces has a substantial impact on the carbon anode quality (i.e., thermal, electrical, and mechanical properties) used in the reduction cell of aluminum production. Deformation of the furnace flue-walls, which is one critical mode of furnace aging, leads among others to inhomogeneous baking of the anodes and consequently to a deterioration of the resulting anode quality. This paper focuses on the development of a 3D multi-physics computational model, which is able to take into account a large number of physical phenomena and parameters that play a role in the baking process while considering different levels of the flue-wall deformation. In fact, this 3D model takes into account the thermo-hydro-mechanical coupling due to coupled fluid flow and transient heat transfer, packing coke load and the thermal expansion, and enable us to analyze the influence of these parameters on the resistance to deflection of the flue-walls, and ultimately improved baking process and furnace geometry can be proposed The developed model can predict the anode temperature distribution, creation of hot spot and anode overbaking in certain area as a function of the flue wall deformation mode. By developing this tool, we can effectively predict the deformable flue wall reliability under varying operating conditions, and provide useful insights on enhancing the long-term structural integrity through furnace retrofitting or design adjustment.
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Tajik, Abdul Raouf, Mouna Zaidani, Tariq Shamim, and Rashid K. Abu Al-Rub. "Investigating Effects of Different Flue-Wall Deformation Modes on the Performance of Anode Baking Furnaces for Aluminum Electrolysis." In ASME 2019 International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, 2019. http://dx.doi.org/10.1115/imece2019-10507.

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Abstract In carbon anode baking furnaces, temperature and quality of carbon anodes are significantly affected by the deformation of the flue-walls, where the flue-gases flow and combustion occur. Flue-walls aging gives rise to non-homogeneous baking of the carbon anodes and results in deterioration of the anode quality, which eventually causes instabilities in aluminum reduction cells and overconsumption of anodes and energy. It is imperative to develop a fully coupled 3D multi-physics computational model which takes into account a large number of physical phenomena that play vital roles in the baking process and are affected by the flue-wall deformation mode. In the present study, the effects of flue-wall deformation modes on flue-wall cavity gas flow and anode temperature distribution are investigated. The pressure and flow distributions for different levels of flue-wall deformation are demonstrated. It is perceived that a 100 mm convex mode of flue-wall deformation leads to under-baking of anodes by almost 20 degC. For the concave mode of deformation, since the packing coke thickness reduces, overbaking of anode occurs. The methodology and results presented in the present research can be employed effectively by the aluminum industry in modifying the furnace geometrical and operational parameters to enhance baking uniformity after flue-wall is deformed.
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Rami´rez-Barro´n, A., A. Aguilar-Moreno, A. Gallegos-Mun˜oz, J. M. Riesco-A´vila, S. Marti´nez-Marti´nez, and F. A. Sa´nchez-Cruz. "Numerical-Experimental Study of the Gas LP Atmospheric Burner." In ASME 2010 Power Conference. ASMEDC, 2010. http://dx.doi.org/10.1115/power2010-27135.

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A numerical-experimental study of the gas LP atmospheric burner used in the ceramist furnace is presented. A new design of the burner was proposed to obtain a temperature distribution in the furnace better that the temperature distribution obtained with the actual burner. The experimental study helped to know the temperature and flame distribution in the furnace that permit to achieve the temperature of baking of the ceramic. The experimental results were obtained with a thermal camera and thermocouples placed in the furnace. Numerical models were developed with CFD (Fluent ®) comparing the results with the experimental results to obtain the new design of the burner. The experimental and numerical results permitted to identify the zones with temperature near to the temperature of baking, which is reached in the high and intermediate zones of the furnace. Then it is necessary a recirculation of the hot gases toward the low zone of the furnace.
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Tajik, Abdul Raouf, Tariq Shamim, Ahmed F. Ghoniem, and Rashid K. Abu Al-Rub. "CFD Modelling of NOx and Soot Formation in Aluminum Anode Baking Furnace." In ASME 2018 International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, 2018. http://dx.doi.org/10.1115/imece2018-88390.

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The cost and quality of aluminum produced by the reduction process are strongly dependent on heat treated (baked) carbon anodes. A typical aluminum smelter requires more than half a million tons of carbon anodes for producing one million ton of aluminum. The anode baking process is very energy intensive, approximately requires 2GJ of energy per ton of carbon anodes. Moreover, pollutant emissions such as NOx and soot formation are of major concern in the aluminum anode baking furnace. The current study aims at developing an accurate numerical platform for predicting the combustion and emissions characteristics of an anode baking furnace. The Brookes and Moss model, and the extended Zeldovich mechanism are employed to estimate soot and NOx concentration, respectively. Considering a fire group of three burner bridges, one after the other in the fire direction, combustion and emissions features of these three firing sections are interrelated in terms of oxidizer’s concentration and temperature. In the present study, considering this interconnection, the effect of diluted oxygen concentration at elevated oxidizer’s temperature (∼1200°C), which are the key features of the moderate or intense low oxygen dilution (MILD) combustion are analyzed. It is observed that by circulating some of the exhaust gases through the ABF crossovers, oxygen dilution occurs which results in higher fuel efficiency, lower pollutant emissions, and more homogeneous flow and temperature fields.
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Nakate, Prajakta, Domenico Lahaye, Cornelis Vuik, and José Juan de Felipe. "Reactive Turbulent Flow Model Of Anode Baking Furnace To Estimate Nox Through Zeldovich Mechanism." In The 5th World Congress on Mechanical, Chemical, and Material Engineering. Avestia Publishing, 2019. http://dx.doi.org/10.11159/htff19.141.

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Nakate, Prajakta, Domenico Lahaye, Cornelis Vuik, and Marco Talice. "Systematic Development and Mesh Sensitivity Analysis of a Mathematical Model for an Anode Baking Furnace." In ASME 2018 5th Joint US-European Fluids Engineering Division Summer Meeting. American Society of Mechanical Engineers, 2018. http://dx.doi.org/10.1115/fedsm2018-83131.

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The anode baking process is developed and improved since the 1980s due to its importance in Aluminium industry. The process is characterized by multiple physical phenomena including turbulent flow, combustion process, conjugate heat transfer, and radiation. In order to obtain an efficient process with regards to quality of anodes, soot-free combustion, reduction of NOx and minimization of energy, a mathematical model can be developed. A mathematical model describes the physical phenomena and provides a deeper understanding of the process. Turbulent flow is one of the important physical phenomena in an anode baking process. In the present work, isothermal turbulent flow is studied in detail with respect to two turbulence models in COMSOL Multiphysics software. The difference between wall boundary conditions for these models and their sensitivity towards the boundary layer mesh is investigated. A dimen-sionless distance in viscous scale units is used as a parameter for comparison of models with and without a boundary layer mesh. The investigation suggests that the boundary layer mesh for both turbulence models increase the accuracy of flow field near walls. Moreover, it is observed that along with the accuracy, the numerical convergence of Spalart-Allmaras turbulence model in COMSOL Multiphysics is highly sensitive to the boundary layer mesh. Therefore, development of converged Spalart-Allmaras model for the complete geometry is difficult due to the necessity of refined mesh. Whereas, the numerical convergence of k-ε model in COMSOL Multiphysics is less sensitive to the dimen-sionless viscous scale unit distance. A converged solution of the complete geometry k-ε model is feasible to obtain even with less refined mesh at the boundary. However, a comparison of a developed solution of k-ε model with another simulation environment indicates differences which enhance the requirement of having converged Spalart-Allmaras model for complete geometry.
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Dicampli, James, Luis Madrigal, Patrick Pastecki, and Joe Schornick. "Aeroderivative Power Generation With Coke Oven Gas." In ASME 2012 International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, 2012. http://dx.doi.org/10.1115/imece2012-89601.

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A major environmental concern associated with integrated steel mills is the pollution produced in the manufacture of coke, an essential intermediate product in the reduction of iron ore in a blast furnace. Coke is produced by driving off the volatile constituents of the coal—including water, coke oven gas, and coal-tar—by baking the coal in an airless furnace at temperatures as high as 2,000 degrees Celsius. This fuses together the fixed carbon and residual ash. The coke oven gas (COG) byproduct, a combustible hydrogen and hydrocarbon gas mix, may be flared, recycled to heat the coal, or cleaned to be used as a fuel source to generate energy or used to produce methanol. There are several inherent problems with COG as a fuel for power generation, notably contaminants that would not be found in pipeline natural gas or distillate fuels. Tar, a by-product of burning coal, is plentiful in COG and can be detrimental to gas turbine hot gas path components. Particulates, in the form of dust particles, are another nuisance contaminant that can shorten the life of the gas turbine’s hot section via erosion and plugging of internal cooling holes. China, the world’s largest steel producing country, has approximately 1,000 coke plants producing 200MT/year of COG. GE Energy has entered into the low British thermal unit (BTU) gases segment in China with an order from Henan Liyuan Coking Co., Ltd. The gas turbines will burn 100% coke oven gas, which will help the Liyuan Coking Plant reduce emissions and convert low BTU gas to power efficiently. This paper will detail the technical challenges and solutions for utilization of COG in an aeroderivative gas turbine, including operational experience. Additionally, it will evaluate the economic returns of gas turbine compared to steam turbine power generation or methanol production.
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