Academic literature on the topic 'Calcosols'

Solidification heat transfer in continuous casting slab was simulated with the business software CALCOSOFT. The position on solidification end point which obviously effect on soft reduction was predicted and verified by nail—shooting technique. It is shown from the numerical simulation that the casting speed affected the position significantly: the solidification end point moved backward 3 or 4m as the casting speed increased by 0.2m /min, while the casting temperature has little effect that the solidification end point moved backward only 0.2 or 0.25mm as it increased 6°C or 7°C.

In this study, the influence of pulling velocity on temperature field, fluid field and grain structure of a unidirectionally solidified superalloy DZ417G cylindrical casting was investigated by using a 3D cellular automaton finite element (CAFE) model within commercial software CALCOSOFT. The predictions show that temperature distribution in the casting is well in accordance with the experiment result. The solidification front and fluid field are sensitive to changes in pulling velocity. And the pulling velocity should be controlled less than 0.5 mm/s in our experiment so as to effectively decrease the grain number and mean grain deviation.

In foundry technology the modeling of heat transfer in materials containing exothermic components must take into consideration the presence of heat sources in the Fourier–Kirchhoff equation. The aim of this investigation was the identification of real and effective thermophysical parameters of the insulating and insulating –exothermic materials used as riser sleeves containing these exothermic heat sources. The experiments of liquid steel or cast iron pouring into the mould, containing different insulating and exothermic sleeves were carried out, using thermocouples meas-urement systems (thermal analysis of casting–mould system). Then the thermo-physical coefficients of these materials were calculated using inverse problem solution. The numerical system Calcosoft and its Inverse Solution procedure were applied.

The modeling of heat transfer in materials containing exothermic components must take into consideration the presence of heat sources in the Fourier–Kirchhoff equation. The aim of this investigation was the identification of real and effective thermophysical parameters of the insulating–exothermic materials used as riser sleeves containing these exothermic heat sources. The experiments of steel pouring into the mould, containing different insulating and exothermic sleeves were carried out, using thermocouples measurement systems (thermal analysis of casting–mould system). Then the thermophysical coefficients of these materials were calculated using inverse problem solution. The worked time–dependent formula of exothermic reaction heat (heating yield in W/m3) was called heat source function. The paper presents the basis and the practical expression of heat source by different functions, its justification and the results of simulations using these functions. The numerical system Calcosoft and its Inverse Solution procedure were applied.

Epitaxial Laser Metal Forming (E-LMF) consists in impinging a jet of metallic powder onto a molten pool formed by controlled laser heating and thereby, generating epitaxially a single crystal deposit onto a single crystal substrate. It is a near net-shape process for rapid prototyping or repair engineering of single crystal high pressure/high temperature gas turbines blades. Single crystal repair using E-LMF requires controlled solidification conditions in order to prevent the nucleation and growth of crystals ahead of the columnar dendritic front, i.e., to ensure epitaxial growth and to avoid the columnar to equiaxed transition. A major limitation to the process lies in the formation of stray grains which can originate either from heterogeneous nucleation ahead of the solidification front or from remelting of dendrite arms due to local solute enriched liquid flow, .i.e fragmentation. To study this last aspect, heat and fluid flow modelling is required to establish the relationship between process parameters such as laser power, beam diameter and scanning speed, and the local solidification conditions plus the fluid flow in the vicinity of the mushy zone. Surface tension driven convection known as the Marangoni effect needs to be included in the model owing to its large influence on the development of eddies and on the shape of the liquid pool. The 3D model implemented in the FE software calcosoft® is used to compute the fluid convection within the liquid pool and to assess the risk of fragmentation using a criterion based on the local velocity field and thermal gradient. The computed results are compared with EBSD maps of laser traces carried out at EPF-Lausanne in re-melting experiments.

The paper presents the scope of applicability and the usefulness of the method of predicting crystalline structure of castings using a commercially available system called Calcosoft CAFE. The influence of individual values of the parameters of the thermal model and the model predicting the structure (phenomenon of nucleation and crystal growth), and the method of interpretation of the results were identified. In simulation studies, it is important to use reliable and validated material database, under appropriate conditions. It is necessary to predict the properties of castings with a comprehensive, new and practical approach to modelling the formation of phase components of structure in terms of both macroscale and microscale phenomena (Multiscale and Multiphysics). Therefore, in this paper, the experimental-simulation validation of the CAFE code was undertaken. The tests were carried out on castings solidifying under various heat transfer conditions controlled by mould materials such as: a homogenous mould made of moulding sand, moulding sand with chill, and mould made of insulating mass with chill. These conditions directly influence the structure formation. The method of validation of the structure was determined in terms of its three parameters, i.e., the degree of refinement of the crystals, the location of the columnar-to-equiaxed transition zone—CET and the angle of the crystals. The above tests enabled to extend the content of databases, which often lack the necessary values of parameters used in modelling, e.g., crystallization of a specific alloy under given conditions (sand casting, chills or laser surface treatment). On this basis, the basics of correlating the simulation results on a micro- and macroscale were generalized, the limits of the application of individual parameters (mould, alloy materials) and their impact on the structure formation were determined. It resulted in the extension of the database for simulation calculations.

Epitaxial Laser Metal Forming (E-LMF) consists in impinging a jet of metallic powder onto a molten pool formed by controlled laser heating and thereby, generating epitaxially a single crystal deposit onto the damaged component. This new technique aims to be used for the repair and reshape single crystal gas turbine components. Because of the very localised melting pool, the high temperature gradients produced during the process must be carefully controlled in order to avoid both the columnar-to-equiaxed transition (CET) and the appearance of hot tears. To this end, heat flow modelling is required to establish the relationship between process parameters such as laser power, beam diameter and scanning speed, and the local solidification conditions. When modelling the heat transfer within the sample, it is necessary to include the liquid flow pattern generated by the surface tension driven convection known as the Marangoni effect. Indeed, the fluid flow in the liquid pool dictates the shape of the traces as shown by the measurements carried out at EPF-Lausanne in re-melting experiments. A three dimensional (3D) model is implemented in the finite element software calcosoft$^\text{\textregistered}$ in order to model the development of the fluid convection within the liquid pool. It is shown that the velocities due to natural convection are of the order of 1 mm/sec whereas Marangoni convection produces velocities of the order of 1 m/sec. Moreover, at low scanning speeds, the liquid pool becomes larger than the beam diameter and the development of Marangoni eddies leads to a widening and deepening of the pool. The local solidification conditions such as the thermal gradient and the solidification speed can be extracted at both the solidus and liquidus temperatures to assess the risk of CET and hot cracking.

AbstractWorking within a vineyard in the Pessac Léognan Appellation of Bordeaux, France, this study documents the potential of using simple statistical methods with spatially-resolved and increasingly available electromagnetic induction (EMI) geophysical and normalized difference vegetation index (NDVI) datasets to accurately estimate Bordeaux vineyard soil classes and to quantitatively explore the relationship between vineyard soil types and grapevine vigor. First, co-located electrical tomographic tomography (ERT) and EMI datasets were compared to gain confidence about how the EMI method averaged soil properties over the grapevine rooting depth. Then, EMI data were used with core soil texture and soil-pit based interpretations of Bordeaux soil types (Brunisol, Redoxisol, Colluviosol and Calcosol) to estimate the spatial distribution of geophysically-identified Bordeaux soil classes. A strong relationship (r = 0.75, p < 0.01) was revealed between the geophysically-identified Bordeaux soil classes and NDVI (both 2 m resolution), showing that the highest grapevine vigor was associated with the Bordeaux soil classes having the largest clay fraction. The results suggest that within-block variability of grapevine vigor was largely controlled by variability in soil classes, and that carefully collected EMI and NDVI datasets can be exceedingly helpful for providing quantitative estimates of vineyard soil and vigor variability, as well as their covariation. The method is expected to be transferable to other viticultural regions, providing an approach to use easy-to-acquire, high resolution datasets to guide viticultural practices, including routine management and replanting.

Une mauvaise connaissance des propriétés des sols et de leur fonctionnement peut avoir de nombreuses conséquences néfastes sur le rendement et la qualité des récoltes, sur la dégradation des sols et sur une pollution de l'environnement. En raison de l'importance des pratiques agricoles, notre étude s'est focalisée sur leur impact sur la qualité et la santé des sols. La recherche s'est effectuée de novembre 2003 à octobre 2007 sur des vergers de pommiers implantés sur des collines dans le nord-est de la Slovénie. Deux pratiques agricoles fréquentes dans cette région ont été suivies : (i) une irrigation localisée au goutte à goutte sur des Calcaric Cambisol (CALCOSOL) développés sur marnes, et ses effets sur la stabilité structurale des sols et leur biomasse microbienne à la Station expérimentale de Gačnik et (ii) la combinaison d'un engrais organique (Compo guano) et d'un amendement calcaire dans un verger conduit en agriculture biologique à Pohorski dvor sur un District Cambisol (ALOCRISOL) développé sur schistes. La présence de microbes pathogènes fécaux dans le sol, dus à l'irrigation ou à l'apport d'engrais organiques animaux a aussi été recherchée sur les deux sites. Le régime hydrique du sol a été suivi durant deux étés par des relevés tensiométriques hebdomadaires sur les deux sites. A la station expérimentale de Gačnik, un rang irrigué a été comparé à un rang non irrigué. La teneur en matière organique totale, son fractionnement granulométrique et la signature isotopique des différentes fractions permettant de discuter de leur origine et leur turn over ont été mesurés. La biomasse microbienne et son activité ont été caractérisées au printemps et à l'automne en 2004 et 2005. La stabilité structurale a été mesurée selon la méthode de Bartoli à l'automne 2004 et au printemps 2005. Sur le verger conduit en agriculture biologique à Pohorski dvor seul le pH et les paramètres microbiologiques ont été suivis selon la même périodicité en comparant les différents traitements dans une expérimentation par blocs. Enfin, sur les deux sites, une quantification des champignons, des bactéries (aérobies, anaérobies, coliformes fécaux) et des virus présents dans le sol a été réalisée. Incidence de l'irrigation par goutte à goutte sur la qualité du sol sur le site de Gačnik sur la qualité physique du sol- Les sols de ce verger, argilo-limoneux et carbonatés, varient fortement de l'amont à l'aval de la parcelle située sur une pente de 15%. le sol est peu épais à l'amont, la marne altérée apparaissant dès 60 cm tandis qu'à mi-pente et à l'aval le sol est épais >1 m et la marne plus fortement altérée. L'observation des profils pédologiques et l'historique de la parcelle montrent que le sol a été fortement remanié sur les 60 premiers centimètres préalablement à la plantation du verger. Le passage d'une plantation en terrasses à une plantation dans le sens de la pente a conduit à l'effacement des terrasses suivi d'un labour profond dont en voit encore la trace à 60 cm de profondeur à l'aval de la parcelle (Fig. 3.3 & Tab. 3.9). Un échantillonnage systématique de la teneur en carbone organique de l'horizon de surface, selon un pas de 6 m, montre un accroissement selon la pente suivant une forme en zig-zag reflétant la trace des anciennes terrasses (Fig. 3.19). Dans les 30 premiers centimètres la teneur en matières organiques, le rapport C/N et la capacité d'échange cationique augmentent de l'amont vers l'aval tandis la teneur en carbonates de calcium décroît (Fig. 3.15). Le pH reste stable entre 8 et 8, 4. A la surface du sol dans les rangs de plantation traités par désherbage chimique, une croûte alguaire se forme sur le côté ombragé du rang...