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Dissertations / Theses on the topic 'Cast Iron Production Simulation'

Author: Grafiati

Published: 5 June 2025

Last updated: 2 August 2025

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1

Lukhi, Mehul. "Micromechanical Simulation of Fatigue in Nodular Cast Iron." Technische Universität Bergakademie Freiberg, 2020. https://tubaf.qucosa.de/id/qucosa%3A72791.

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In the present thesis, fatigue behavior of nodular cast iron (NCI) is investigated using micromechanical simulations. An elastic-plastic porous material experiences an increase in a void volume fraction with each cycle of loading. This is called void ratchetting. The hypothesis of this thesis is to explain the fatigue failure of NCI using void ratchetting mechanism. The strain-life, stress-life, notch support effect, and fatigue crack growth are studied using the micromechanical simulations. In all these studies, matrix material is defined as an elastic-plastic with isotropic/kinematic hardeni

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2

Elwell, David W. J. "Toughness and abrasion resistance of high alloy cast iron." Thesis, Aston University, 1986. http://publications.aston.ac.uk/11866/.

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3

Lukhi, Mehul [Verfasser], Meinhard [Akademischer Betreuer] Kuna, Meinhard [Gutachter] Kuna, and Sebastian [Gutachter] Münstermann. "Micromechanical Simulation of Fatigue in Nodular Cast Iron / Mehul Lukhi ; Gutachter: Meinhard Kuna, Sebastian Münstermann ; Betreuer: Meinhard Kuna." Freiberg : Technische Universität Bergakademie Freiberg, 2020. http://d-nb.info/1226110894/34.

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4

Elmabrouk, Omar Mustafa. "An Investigation Of Compacted Graphite Cast Iron Production By Means Of Thermal Analysis Technique And Other Process Control Windows." Phd thesis, METU, 2007. http://etd.lib.metu.edu.tr/upload/3/12608096/index.pdf.

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ABSTRACT AN INVESTIGATION OF COMPACTED GRAPHITE IRON PRODUCTION BY MEANS OF THERMAL ANALYSIS TECHNIQUE AND OTHER PROCESS CONTROL WINDOWS El-mabrouk, Omar PhD, Metallurgical and Material Engineering Department Supervisor: Prof. Dr. Ali Kalkanli January 2007, 123 pages Compacted graphite irons have been proved valuable in many applications such as exhaust manifolds, hydraulic valves, and diesel engine blocks, the process of producing compacted graphite irons is not a straight forward process because of its narrow processing windows and its high sensitivity to the section thickness, treatm

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5

Eriksson, Viktor. "Numerical Simulation of Ductile Cast Iron Fracture : A parameterization of the material model *MAT_224 in the FE-code LS-DYNA." Thesis, Karlstads universitet, Fakulteten för hälsa, natur- och teknikvetenskap (from 2013), 2015. http://urn.kb.se/resolve?urn=urn:nbn:se:kau:diva-37576.

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In crashes, fracture of Ductile Cast Iron (DCI) components can have a big influence on the global behaviour of the structure and the survival probability of the driver. In this thesis the material model *MAT_224 is parameterized for one ferritic-pearlitic grade, SS-0727-02, of DCI. The aim is to better describe the fracture and yielding of DCI components in crash simulations using the FE-code LS-DYNA. This is done by mechanical testing and simulations where the hardening behaviour and failure criteria are quantified. The failure criteria are defined by a failure strain surface, which depends o

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6

Alkan, Anil. "Production And Assesment Of Compacted Graphite Iron Diesel Engine Blocks." Master's thesis, METU, 2011. http://etd.lib.metu.edu.tr/upload/12613874/index.pdf.

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In Diesel engine blocks properties such as tensile strength, heat conductivity, sound damping, engine vibration and noise are strongly influenced by graphite shape and volume percent in the matrix microstructure. In this study, the engine blocks were produced at ELBA Basin&ccedil<br>li D&ouml<br>k&uuml<br>m Od&ouml<br>ksan Cast iron foundry in Osmaneli Turkey by performing casting into furan resin sand and preparing cast iron liquid alloy in induction furnace that were treated with Mg by using ladle method. The main purpose of this study is to achive 0 &ndash<br>25% volume nodularity and remai

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Mäkinen, Katri. "Optimisation of local material parameters : Optimising local material parameters in ductile cast iron cylinder head casting." Thesis, Jönköping University, JTH, Material och tillverkning, 2021. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-54500.

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The constantly tightening emission regulations demand the engines to be moreefficient, to get more power out of smaller engines. Higher engine loads andcomponent temperatures are causing more stresses to engine components. Therefore,a company that produces engines wanted to study if it would be possible to increasethe capabilities of the components by optimising the used material. In this final project work, a cylinder head will be studied. The cylinder heads for theengines are made of ductile cast iron. The limits of that material are near safety limits,and therefore a better material is need

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8

Chinbat, Undram, and Soemon Takakuwa. "USING OPERATION PROCESS SIMULATION FOR A SIX SIGMA PROJECT OF MINING AND IRON PRODUCTION FACTORY." IEEE, 2008. http://hdl.handle.net/2237/12109.

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9

Kasap, Yücel. "Optimization of the Chemical Analysis SS-EN-GJL-250 Using Casting Simulation Software." Thesis, Tekniska Högskolan, Högskolan i Jönköping, JTH, Maskinteknik, 2011. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-15904.

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The main purpose of the thesis work is based on achieving same mechanical properties on the three different sized bearing housings. The key mechanical property that had to be focused on was the hardness of the parts. In order to achieve this goal, chemical compositions of the parts have studied. However there were some limitations on the composition variants. Allowed variables of the compositions are silicon, nickel and copper. Due to necessity another element, Molybdenum (Mo), was also introduced. After many simulations three different compositions are proposed. Then the feasibility of result

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10

Molina, Griggs Alejandro José. "Laser Metal Powder Deposition of Austenitic Stainless Steel on Spheroidal Graphite Cast Iron : A corrosion resistant coating for the Food & Beverage Industry." Thesis, Högskolan Väst, Avdelningen för svetsteknologi (SV), 2018. http://urn.kb.se/resolve?urn=urn:nbn:se:hv:diva-13016.

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Spheroidal graphite cast iron is a material widely used in the industry for the manufacturing of all kind of covers and protective casings thanks to its good combination of mechanical properties, processability and cost. When cast iron components are put into service in corrosive environments the most common approach to protect the components is painting them. The protective painting has been found to flake off with time when aggressive washing procedures, such as the ones used in the Food & Beverage industry, are applied several times. In this project, the coating of cast iron with a corr

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11

Ghasemi, Rohollah. "The influence of microstructure on mechanical and tribological properties of lamellar and compacted irons in engine applications." Doctoral thesis, Tekniska Högskolan, Högskolan i Jönköping, JTH, Material och tillverkning, 2016. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-32052.

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Lamellar graphite iron (LGI) is commonly used in diesel engine applications such as piston rings–cylinder liner where an excellent combination of physical and tribological properties is essential to avoid scuffing and bore polishing issues. The excellent tribological behaviour of LGI alloys is related to the graphite lamellas, which act as solid lubricant agents by feeding onto the tribosurfaces under sliding conditions. However, increasingly tighter emissions and fuel economy legislations and the higher demands on enhanced power and durability have encouraged both engine designers and manufac

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12

Stuewe, Luciana. "Avaliação da influência do cromo e molibdênio na solidificação e formação de rechupes em ferros fundidos cinzentos." Universidade de São Paulo, 2008. http://www.teses.usp.br/teses/disponiveis/3/3133/tde-09022009-173733/.

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Ferros fundidos cinzentos ligados com cromo e molibdênio são utilizados em cabeçotes de motor para se obter alta resistência à tração e à fadiga (com menores seções), maior resistência à temperaturas elevadas e maior estabilidade térmica. No presente trabalho é feita uma avaliação da influência da adição dos elementos de liga cromo e molibdênio na solidificação e na formação de rechupes em ferros fundidos cinzentos, através da fundição de corpos de prova com diferentes composições químicas, variando porcentagens de cromo e molibdênio comumente utilizadas em ferros fundidos cinzentos de alta re

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13

Machado, Marcio Alexandre Gonçalves 1974. "Reaproveitamento de bedames intercambiáveis." [s.n.], 2013. http://repositorio.unicamp.br/jspui/handle/REPOSIP/264572.

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Orientador: Amauri Hassui<br>Dissertação (mestrado) - Universidade Estadual de Campinas, Faculdade de Engenharia Mecânica<br>Made available in DSpace on 2018-08-23T09:41:04Z (GMT). No. of bitstreams: 1 Machado_MarcioAlexandreGoncalves_M.pdf: 7046476 bytes, checksum: c4116e182c526a80c0f1d8c7b1fe8d4a (MD5) Previous issue date: 2013<br>Resumo: Sabe-se que atualmente a competitividade das empresas é fator de sobrevivência. Assim, a busca por redução de custo é um constante desafio. Um aspecto dentro dos processos de fabricação que atua diretamente nesse tocante é o desenvolvimento de melhores fe

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14

Kachyňa, Stanislav. "Návrh výrobní technologie součásti obráběcího stroje." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2010. http://www.nusl.cz/ntk/nusl-229221.

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This thesis deals with design for manufacturing technology single part on machine FS, which is the connecting part. Work deals with the material of this component, therefore, cast iron with lamellar graphite, the properties of this material, primarily focusing on the machinability. Due to the shape and dimensions of the workpiece is also described problems cutting of box parts, the most common operations used in their manufacture, including cutting tools and materials. These findings are then applied in terms of the company TOS Kuřim - OS a.s. An analysis of current manufacturing technology an

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15

Kavan, Petr. "Řešení technologie součásti "víko" v podmínkách středně velké strojírenské firmy." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2011. http://www.nusl.cz/ntk/nusl-229896.

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The diploma thesis is concerned with evaluation of actual production technology of part “hydraulics cover” and with design of new, progressive variation machining of this part. Solution is focused at first on rationalization of cutting tools and choice of suitable cutting tools. An effort is to achieve shorter production time and decrease costs on production of component. With this problem is related alteration of technological documentation and technical economic evaluation for determination return rate of investments into progressive cutting tools.

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16

Satyavolu, S. "Optimization of production parameters in sms plant, welspun." Thesis, 2014. http://ethesis.nitrkl.ac.in/6205/1/E-26.pdf.

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Welspun Steel Limited produces steel billets of various dimensions 30% of which are sent to produce Re-bars. WSL’s TMT is presently the second best TMT available for business and industry based constructions in the market after JINDAL’s. As per the Welspun Fellowship Program, the student has undergone a training period alongside doing the project in optimizing the production of the WSL plant in Anjar, Gujarat. The thesis details the findings and discusses the current issues that a typical secondary steel industry, namely WSL, is facing along with some theoretical suggestions. DRI + Scrap is th

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17

Hu, Chen-Yu, and 胡鎮宇. "Production of Graphite from Catalytic Liquid Cast Iron Bath." Thesis, 2018. http://ndltd.ncl.edu.tw/handle/f987bp.

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碩士<br>國立清華大學<br>材料科學工程學系<br>106<br>Via the use of iron-carbon phase diagram and the theory of graphitization of carbon in cast irons, this study investigates an innovative method for continuously, effectively and efficiently, as well as environment-friendly producing graphite in a catalytic cast iron bath. It is concluded that the transformation from amorphous carbon to graphite via the method is available, and the degree of graphitization (DOG) described in this study reaches a high value of more than 93% like that of Acheson’s. Furthermore, the DOG is process-controlled and is independent of

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18

吳慶郎. "Simulation of solidification in eutectic nodular cast iron system." Thesis, 1988. http://ndltd.ncl.edu.tw/handle/59909604391109681403.

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19

Ghorai, Uttam. "Production Optimization and Simulation of large Open Cast Mines." Thesis, 2011. http://ethesis.nitrkl.ac.in/3023/1/uttam_ghorai.pdf.

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The impact of production optimization and scheduling mainly depends on availability of the machineries; their break-down maintenance schedule and minimization of their idle time i.e. increase in their availability which maximizes their utility. The simulation work-sheet prepare here for the same purpose only for shovel-dumper transport system. In next phase all the machineries are analyzed of their break-down record by random number distribution for preventive maintenance so as to minimize the same and increase their availability in work condition to maximize productivity and hence productio

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20

Chun-PingYeh and 葉俊平. "Integrated Numerical Simulation for a FC250 Gray Cast Iron Brake Disc Casting." Thesis, 2009. http://ndltd.ncl.edu.tw/handle/32354044072954616781.

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博士<br>國立成功大學<br>材料科學及工程學系碩博士班<br>98<br>Brake discs are subject to wear and overheating during normal use and may distort, causing disc thickness variation(DTV) and feedback to the driver as brake judder through the brake pedal. Disc thickness variation on the brake disc may be due to relaxation of residual stresses through heating during continuous severe braking or by uneven wear. In order to improve mechanical properties of a brake disc casting to reduce the brake judder phenomena, proper design of casting condition is of great importance. In this study, a computer-aided engineering software

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21

Lin, Kai-Wei, and 林凱偉. "Study on the Effects of Metallurgical and Processing Parameters on the Production of Compacted Graphite Cast Iron." Thesis, 2016. http://ndltd.ncl.edu.tw/handle/43416777915772492272.

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碩士<br>國立臺灣大學<br>機械工程學研究所<br>104<br>The primary purpose of this research is to establish the optimal conditions for the production of compacted graphite cast iron by investigating the effects of metallurgical and processing parameters (types of compactizer, addition amounts of compactizer, holding time, holding temperature and late inoculation) on graphite morphology and mechanical properties of compacted graphite cast iron. The results show that, for a fixed C.E. value of 4.2% and addition amounts of 0.3% inoculant and 0.6% Mg-RE compactizer without late inculation, a carbide-free compacted gr

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22

CHIANG, YI-LIN, and 江依霖. "The Effect of Cast Iron Casting Physical Property Variation of Foundry-use CAE Software on the Simulation Result." Thesis, 2018. http://ndltd.ncl.edu.tw/handle/m9w4hq.

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碩士<br>逢甲大學<br>機械與電腦輔助工程學系<br>106<br>The objective of this study is to investigate the effects of physical properties on the mold filling and solidification process using CAE Software, JS-CAST. Gating system for flake graphite cast iron(FC350) and spheroidal graphite cast iron (FCD450-10)are chosen as the research targets. The method adopted for studying mold filling and solidification of casting is as followed. First, obtain the total cross-sectional area of the gate. Then choose a suitable gating ratio to design a gating system. Finally, modify the physical properties’ settings (specific heat

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23

Altmann, Randall C. "Investigation into the use of thermal analysis as a quality control tool in the production of ductile cast iron." 1991. http://catalog.hathitrust.org/api/volumes/oclc/24487037.html.

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Thesis (M.S.)--University of Wisconsin--Madison, 1991.<br>Typescript. eContent provider-neutral record in process. Description based on print version record. Includes bibliographical references (leaves 112-120).

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