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Journal articles on the topic 'CNC Wire-Cut'

Author: Grafiati

Published: 3 June 2025

Last updated: 31 July 2025

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1

Chiranjivi, M. "Design and Fabrication of CNC Thermocol Cutting Machine." International Journal for Research in Applied Science and Engineering Technology 13, no. 6 (2025): 1134–40. https://doi.org/10.22214/ijraset.2025.72168.

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Traditional manual thermocol cutting often results in material waste and imprecise shapes. This project introduces a Thermocol Cutting Machine that uses a heated nichrome wire to cut thermocol (EPS) with high precision. Powered by an Arduino Uno, CNC shield, and stepper motors running GRBL firmware, it interprets G-code for smooth, accurate motion. The heated wire melts thermocol cleanly along the cutting path, producing burr-free edges. The machine supports complex patterns with minimal errors. Designed to be cost-effective and user-friendly, it suits industries, hobbyists, and educational us

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2

Rahmat, Saepul. "The Development of CNC Hot Wire 3D Cutting Foam Tool." Jurnal Jartel Jurnal Jaringan Telekomunikasi 13, no. 2 (2023): 190–95. http://dx.doi.org/10.33795/jartel.v13i2.723.

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Wedding decorations are considered incomplete without decoration. The decoration business must prepare a skilled and creative workforce and improve the artistic creation skills of employees to provide several choices of decorating styles to clients. The material that was recently used in decorations is styrofoam. The purpose of this research is to design a CNC machine to get good results and neatly cut Styrofoam using a hot wire. This research also contributes to solving problems with Styrofoam cutting usually a problem with detailed and complicated work that can be solved automatically using

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3

Dani, Agus. "DESAIN DAN SIMULASI PEMOTONGAN WIRE CUT DIES PRESS TOOL OUTSIDE DIAMETER MICROMETER SPANNER." INFO-TEKNIK 19, no. 1 (2018): 29. http://dx.doi.org/10.20527/infotek.v19i1.5140.

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Micrometer spanner is a tool that calibrate the micrometer in order to provide precise measurement results. Size of micrometer spanner is relatively small, making it easy lose and easily damaged. Micrometer calibration performed with improper equipment will cause the micrometer not to be precise. This research aims to obtain dies design and simulation process of making dies press tool micrometer spanner by using CAD CAM software. The results of the study are presstool dies design, simulation of wire cut process and G Code of CNC wire cut.

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4

GANESH, MOHANTY, and KUMAR BEHERA DHIREN. "EFFECT OF PROCESS PARAMETERS OF MACHINING IN CNC WIRE-CUT EDM FOR ALUMINIUM." Asian Journal of Current Research 2, no. 1 (2017): 1–9. https://doi.org/10.5281/zenodo.1408474.

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The objective of this present work is to investigate the effect of input process parameters of wire electrical discharge machining (WEDM) on aluminium, which are now widely used in many Aerospace, Automotive, Marine, Rail, Building, Mechanical industries. The tool material damages the work piece due to chipping, presence of burrs. Wire cut Electrical discharge machining technique is a thermo electrical process capable of machining complex shapes and any hardness of conductive materials which are difficult to machine with traditional machining methods. As a part of the present research work, al

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Nandakumar, C., B. Mohan, and S. Srisathirapathy. "Optimization of Process Parameters of Titanium Alloy Grade 5 Using CNC Wire-Cut EDM." Advanced Materials Research 984-985 (July 2014): 56–61. http://dx.doi.org/10.4028/www.scientific.net/amr.984-985.56.

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Accompanying the development of mechanical industry, the demand for alloy materials having high hardness, toughness and impact strength are increasing. As these materials pose severe difficulty to be machined by conventional methods, Wire-cut Electric Discharge Machining (Wire EDM) machines are employed to machine them. The ultimate requirement of any machining process being fine surface finish, is accurately satisfied by wire-cut EDM process. Hence this project aims at obtaining the best surface finish by optimizing various process parameters affecting the machining conditions. With the assis

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Sun, Peng. "CNC Processing Method of Complicated Curved Surface." Advanced Materials Research 785-786 (September 2013): 1181–84. http://dx.doi.org/10.4028/www.scientific.net/amr.785-786.1181.

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To get complicated curved surface parts in wire cut electronic discharge machining, a rotary CNC processing table was designed. Through establishing the mathematical equations of the general motion form, the several major processed forms are obtained. Then the processing system and its experimental device were established. Through machining experiment and error analysis, it shows that the system has high machining quality and low cost and has practical applicability, to produce a novel research direction for solving the difficult problems of machining spatial curved surface parts.

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7

Koura, Omar Monir. "CNC Routine for Manufacturing Spur Gear." Applied Mechanics and Materials 598 (July 2014): 539–45. http://dx.doi.org/10.4028/www.scientific.net/amm.598.539.

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Manufacturing of spur gears on CNC machining centers and CNC wire cutting is randomly used due to the difficulty in producing the perfect gear profile. The present paper faces this problem by developing a special cycle that can be used on both types of machines. A code for this cycles is designed to read the part program of any product and if detects the code nominated for this cycle (G77) which indicates that a gear needs to be cut, it develops the geometrical statements of the gear profile and the motion statements. It follows by writing the full code of the cycle. The validity of the design

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8

Mocian, Ioan, and Razvan Cazacu. "Aspects Regarding the Technologies on Wire EDM CNC Machines." Applied Mechanics and Materials 371 (August 2013): 255–59. http://dx.doi.org/10.4028/www.scientific.net/amm.371.255.

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The present paper presents an application for the computer aided generation of the programs for the wire cut EDM CNC machine ONA AE 300. The technological performances of this machine are highlighted, along with the implications of the work regimes on the generation of the machine programs. The application is developed for the AutoCAD environment, being written in VB.NET. The trajectories are defined as polylines between the Start and Stop points and the technological information is introduced by the user inside a dialog. The output of the application is a text file with the complete program f

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9

Mohammed, Israa Q., and Ali H. Kadhum. "Optimizing the Parameters of Hot-wire CNC Machine to Enhance the Cutting of Plastic Foam." Al-Khwarizmi Engineering Journal 15, no. 3 (2019): 29–37. http://dx.doi.org/10.22153/kej.2019.01.006.

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Hot-wire cutting is one of the important, non-traditional thermomechanical way to cut polymer, usually expanded foam and extruded foam, in low volume manufacturing. The study and analysis of Hot-Wire cutting parameters play an important role to enhance the quality and accuracy of the process and products. The effects on the surface have been investigated by using experimental tests designed according to the Taguchi orthogonal array (OA). In this study, four parameters with five levels for each parameter have been used: [temperature of wire (A) (100, 120, 130, 150, 160) °C], [diameter of wire (

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10

Chockalingam, K., N. Jawahar, N. Muralidharan, and K. L. Jeyaraj. "Material subtraction study of AISI T-15-HSS by wire cut electrical discharge machining (CNC-wire cut EDM) based on Taguchi grey relational analysis." International Journal of Machining and Machinability of Materials 21, no. 3 (2019): 139. http://dx.doi.org/10.1504/ijmmm.2019.099481.

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11

Chockalingam, K., N. Jawahar, K. L. Jeyaraj, and N. Muralidharan. "Material subtraction study of AISI T-15-HSS by wire cut electrical discharge machining (CNC-wire cut EDM) based on Taguchi grey relational analysis." International Journal of Machining and Machinability of Materials 21, no. 3 (2019): 139. http://dx.doi.org/10.1504/ijmmm.2019.10020835.

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12

Wu, Xiao Jun, Fu Ru Xu, and Ji Gang Shao. "A Study of the Hot Cutting Technology to EPS Architectural Model." Applied Mechanics and Materials 423-426 (September 2013): 801–6. http://dx.doi.org/10.4028/www.scientific.net/amm.423-426.801.

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This paper provides the details of continuous cutting technology to architectural model made by EPS. To solve the interference problem between outline surface and hot cutting-wire in the cutting process, STL model projection profile method is used. Slicing algorithm based on grouping matrix is proposed to cutting the outline model continuously. Local topological relations in each group are established to improve the efficiency of slicing cutting. In order to apply this algorithm to the actual process better, automatic programming system with Visual C + + 6.0 based on STL model is developed, wh

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13

Indriastiningsih, Erna, and Muhammad Hafid Ridlo Nugroho. "Analisis Perbaikan Kinerja Mesin CNC HAAS TM-3 dengan Metode Overall Equipment Effectiveness pada Departemen Workshop PT. XYZ." Tekinfo: Jurnal Ilmiah Teknik Industri dan Informasi 6, no. 1 (2017): 23–36. http://dx.doi.org/10.31001/tekinfo.v6i1.388.

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PT. XYZ merupakan perusahaan manufaktur yang memproduksi kemasan kaleng sebagai produk utama. Selain memproduksi kaleng kemasan, PT. XYZ juga memproduksi tolling/ spare part mesin untuk digunakan pada lini produksinya. Spare part merupakan bagian komponen mesin produksi yang diproduksi pada workshop departemen melalui beberapa proses permesinan seperti lathe, fraise, dan wire cut, grinding baik melalui mesin manual maupun CNC. Untuk menghasilkan kualitas spare part dan tolling yang presisi (0,001 mm) maka digunakan mesin CNC. Namun dalam pengggunaannya, mesin CNC ini sering mengalami breakdown

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14

Gurusamy, Navakodi, Jawahar Natarajan, and Palaniappan Kanagasabai Palaniappan. "Parameter Optimization of the CNC Wire-Cut EDM Process for Machining Aluminium 6063-B4C Metal Matrix Composites." Transactions of FAMENA 43, no. 4 (2020): 91–108. http://dx.doi.org/10.21278/tof.43408.

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15

Manna, A., and B. Bhattacharyya. "Taguchi and Gauss elimination method: A dual response approach for parametric optimization of CNC wire cut EDM of PRAlSiCMMC." International Journal of Advanced Manufacturing Technology 28, no. 1-2 (2005): 67–75. http://dx.doi.org/10.1007/s00170-004-2331-0.

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16

Satish, K., V. R. Srinivasan, and C. P. S. Prakash. "Optimization Of Machining Parameters In Machining Nimonic C-263 By WEDM Process." Journal of Mines, Metals and Fuels 70, no. 3A (2022): 46. http://dx.doi.org/10.18311/jmmf/2022/30667.

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<p>This paper discusses an experimental work carried out to optimize the machining parameters in machining Nimonic C263 by WEDM. Nimonic 263 is used as the workpiece material. Machining is performed with CNC wire cut electric discharge machine. Deionized water is used as dielectric fluid and molybdenum wire of diameter 0.18mm is used as the wire electrode material. Input parameters considered in this project work are pulse ON time (tonne), pulse OFF time (Toff), peak current (Ip) and voltage (V). Cycle time is considered as the output parameter. Robust design study is carried out to perf

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17

Shatagin, Dmitrii, Maksim S. Anosov, Pavel Kolchin, Dmitry A. Ryabov, and Andrey V. Kiselev. "Cold Resistance and Mechanical Properties of 07Cr25Ni13 (ER309LSI) Stainless Steel Obtained by 3D Printing by Electric Arc Surfacing on a CNC Machine." Materials Science Forum 1037 (July 6, 2021): 65–70. http://dx.doi.org/10.4028/www.scientific.net/msf.1037.65.

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The article discusses the mechanical properties and cold resistance of austenitic stainless steel (analogue 07Cr25Ni13) obtained by 3D printing by electric arc surfacing from ER309LSI welding wire on a CNC machine. These properties were investigated in the process of physical tests of samples cut along and across the layers of 3D printing for tensile and impact bending. Using optical microscopy, the microstructures of steel sections were obtained for various temperature conditions of interlayer exposure, as well as the values of the recommended microhardness. In the process of 3D printing, a

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18

Nor Azinee Said, Muhammad Afiq Roslan, Norsilawati Ngah, et al. "Design and Fabrication of Jig and Fixture for Drilling Machine in the Manufacturing Industry to Improve Time Productivity." Journal of Advanced Research in Applied Sciences and Engineering Technology 29, no. 2 (2023): 304–13. http://dx.doi.org/10.37934/araset.29.2.304313.

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Jigs and fixtures were brought to the world of machining, bringing a variety of practical purposes. The concept enables rapid mass production of the same product. Thus, the company will streamline the manufacturing process for each component and boost productivity. At times, the machining operation was carried out entirely by the machine, without jigs and fixtures. As a result, jigs and fixtures were created to expedite the drilling process. The project's objectives are to design a jig and fixture, fabricate it, and analyze the performance on a square block of wood. The structural model for dr

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19

Hadi, Syamsul, Bambang Irawan, Purwoko Purwoko, Anggit Murdani, Fica Aida Nadhifatul Aini, and Cahyo Tri Waluyo. "DESAIN DAN PEMBUATAN PERANGKAT PELUBANG PORTABEL RUMAH ANAK KUNCI PADA KERANGKA ALUMINIUM HOLLOW." Jurnal Pengabdian kepada Masyarakat 11, no. 2 (2024): 292–98. https://doi.org/10.33795/abdimas.v11i2.6115.

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Manual work using drilling machines, manual grinding, and filing in penetrating holes in the profile of the hollow Aluminum frame in the shape of the glass door lock housing is the problem faced. Community service aims to obtain a portable door lock children's home hole prototype for hollow aluminum frame profiles for glass doors. The method applied is design discussions with partners, making a hole punch frame for a portable door lock housing for an Aluminum frame profile according to the dimensions of a 3 Ton jack, making a punch in the exact shape of a particular key housing hole with an el

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20

Kumar, Sandeep, and Dhanabalan S. "Selection of WEDM parameters to measure the performance and productivity of die steel grade D3 using GRA and fuzzy logic system." Grey Systems: Theory and Application 9, no. 3 (2019): 336–55. http://dx.doi.org/10.1108/gs-01-2019-0004.

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Purpose The purpose of this paper is to examine the performance parameters of WEDM to improve the productivity and material removal rate (MRR) with a high surface finish of high chromium-high carbon dies steel. Design/methodology/approach The experiments were performed on AGIE CUT 220 CNC WEDM. High chromium-high carbon dies steel (D3) was used in the form of a rectangular plate. The workpiece and the brass wire having diameter ɸ 0.25 mm had linked up with +ve and –ve polarity in the DC power source, respectively. De-ionized water having a conductivity level of 0.6 µs/cm was used as the dielec

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21

Almeida, Sergio Tadeu, John Mo, Cees Bil, Songlin Ding, and Xiangzhi Wang. "Conceptual Design of a High-Speed Wire EDM Robotic End-Effector Based on a Systematic Review Followed by TRIZ." Machines 9, no. 7 (2021): 132. http://dx.doi.org/10.3390/machines9070132.

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Exotic materials such as titanium offer superior characteristics that, paradoxically, make them hard-to-cut by conventional machining. As a solution, electric discharge machining (EDM) stands out as a non-conventional process able to cut complex profiles from hard-to-cut materials, delivering dimensional accuracy and a superior surface. However, EDM is embodied in CNC machines with a reduced axis and machining envelope, which constrains design freedom in terms of size and shape. To overcome these CNC constraints, traditional machining using six-axis industrial robots have become a prominent re

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Kumar, Dheeraj, and Rajesh Kumar Porwal. "Recent Advances in Machining of Composite Materials by Electrical Discharge Machine." Key Engineering Materials 965 (November 28, 2023): 3–20. http://dx.doi.org/10.4028/p-tsff0o.

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Composites are being used since decades and imparting excellent properties comparatively. It may be used in numerous industries because of its light weight and specific strength. Machinability of these materials is a concerned aspect. Conventional and The composites have been machined using unconventional machining techniques. Conventional methods are less suitable than non-conventional quoting the best surface finish and ability to machine complex parts. This article investigates the suitability of thermo-electric process for the machining of composites for higher surface quality and material

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23

"CNC wire-cut EDMs give good surface finishes." Precision Engineering 10, no. 3 (1988): 169. http://dx.doi.org/10.1016/0141-6359(88)90044-x.

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24

Chana, Raksiri, and Chatchaikulsiri Pornchai. "CNC Wire-Cut Parameter Optimized Determination of the Stair Shape Workpiece." October 22, 2010. https://doi.org/10.5281/zenodo.1073331.

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The objective of this research is parameters optimized of the stair shape workpiece which is cut by CNC Wire-Cut EDM (WEDW). The experiment material is SKD-11 steel of stair-shaped with variable height workpiece 10, 20, 30 and 40 mm. with the same 10 mm. thickness are cut by Sodick's CNC Wire-Cut EDM model AD325L. The experiments are designed by 3k full factorial experimental design at 3 level 2 factors and 9 experiments with 2 replicate. The selected two factor are servo voltage (SV) and servo feed rate (SF) and the response is cutting thickness error. The experiment is divided in two experim

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SonuDhiman. "ANALYSIS AND STUDYTHE EFFECTSOFVARIOUS CONTROL FACTORS OF CNC-WIRE CUT EDMFOR S7 STEEL." June 25, 2019. https://doi.org/10.5281/zenodo.3255291.

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Wire electrical discharge machining (WEDM) is a non conventional machining process which is widely used in machining of conductive materials.The applications of WEDM are in automobiles, aero-space, medical instruments, tool and die industries. in the present study analysis of effect of various control factors like Ton,Toff,Sv,Ip,Wf,Wt on checking the cutting rate of S7 steel is studied by using wire cut EDM and one factor time approach.S7 steels contain less carbon and higher toughness than the high carbon types that are more wear resistant. Shock resistant steels are used where heavy cutting

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SonuDhiman. "ANALYSIS AND STUDYTHE EFFECTSOFVARIOUS CONTROL FACTORS OF CNC-WIRE CUT EDMFOR S7 STEEL." July 23, 2019. https://doi.org/10.5281/zenodo.3346182.

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Wire electrical discharge machining (WEDM) is a non conventional machining process which is widely used in machining of conductive materials.The applications of WEDM are in automobiles, aero-space, medical instruments, tool and die industries. in the present study analysis of effect of various control factors like Ton,Toff,Sv,Ip,Wf,Wt on checking the cutting rate of S7 steel is studied by using wire cut EDM and one factor time approach.S7 steels contain less carbon and higher toughness than the high carbon types that are more wear resistant. Shock resistant steels are used where heavy cutting

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27

SonuDhiman. "ANALYSIS AND STUDYTHE EFFECTSOFVARIOUS CONTROL FACTORS OF CNC-WIRE CUT EDMFOR S7 STEEL." March 25, 2020. https://doi.org/10.5281/zenodo.3726492.

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Wire electrical discharge machining (WEDM) is a non conventional machining process which is widely used in machining of conductive materials.The applications of WEDM are in automobiles, aero-space, medical instruments, tool and die industries. in the present study analysis of effect of various control factors like Ton,Toff,Sv,Ip,Wf,Wt on checking the cutting rate of S7 steel is studied by using wire cut EDM and one factor time approach.S7 steels contain less carbon and higher toughness than the high carbon types that are more wear resistant. Shock resistant steels are used where heavy cutting

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28

Karthikeyan, A. G., K. Kalaiselvan, and N. Muralidharan. "CNC wire-cut EDM input variables analysis on Ni -based superalloy (MONEL K-500)." Materials and Manufacturing Processes, November 15, 2021, 1–10. http://dx.doi.org/10.1080/10426914.2021.2001522.

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29

Victor, Sharun, and Anand Ronald Bennet. "Optimization and machinability evaluation for WEDM of austempered ductile iron." Materials Testing, October 31, 2024. http://dx.doi.org/10.1515/mt-2024-0266.

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Abstract Wire electrical discharge machining (Wire EDM) is a non-contact CNC machining that removes material from a workpiece with electrical sparks. Optimization of parameters involved in wire EDM is essential for better operational economics and energy usage. The major goal and objective of this research are to assess the machining parameters, like surface roughness Ra, material removal rate MRR, and hardness HV by experimental investigation utilizing the wire cut EDM machine and austempered ductile iron (ADI) as the work material. An artificial neural network (ANN) has been employed to crea

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30

Mahesh, G. Bhonde, and Bankar Vaibhav. "Progressive Press Tool for Cabinet Plate." June 27, 2023. https://doi.org/10.5281/zenodo.8084999.

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In this project, we are designing progressive press tool of cabinet back plate, for which we have under gone through various types of press tools starting from conceptual design. Our conceptual design is approved by the client as it is fulfilling its requirement which depends on the costing, geometry of tool, press machine specification. There are several elements of press tools which have very critical geometry and needs higher accuracy to be maintained, these elements are Punches, Pilots Stripper plate, Dies, Guide pillar, Guide Bush etc. These critical elements need higher end CNC machines

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31

Nguyen, Hong-Phong, Van-The Tran, Tien-Long Banh, and Minh-Thuan Hoang. "Experimental Investigation of CNC Wire-Cut EDM Machining Accuracy on Vibration Characteristics of Non-Circular Gear Pairs." Iranian Journal of Science and Technology, Transactions of Mechanical Engineering, June 19, 2025. https://doi.org/10.1007/s40997-025-00900-3.

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32

Gurinder, Singh Brar, Singh Sarbjeet, and Garg Harry. "Optimization of Wire EDM Parameters for Fabrication of Micro Channels." August 3, 2015. https://doi.org/10.5281/zenodo.1109025.

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Wire Electric Discharge Machining (WEDM) is thermal machining process capable of machining very hard electrically conductive material irrespective of their hardness. WEDM is being widely used to machine micro scale parts with the high dimensional accuracy and surface finish. The objective of this paper is to optimize the process parameters of wire EDM to fabricate the micro channels and to calculate the surface finish and material removal rate of micro channels fabricated using wire EDM. The material used is aluminum 6061 alloy. The experiments were performed using CNC wire cut electric discha

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33

Mohsen, Soori, and Asmael Mohammed. "A Review of the Recent Development in Machining Parameter Optimization." February 25, 2022. https://doi.org/10.5281/zenodo.6272785.

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The optimization process is applied to the machining operations in order to provide continual improvement in accuracy and quality of produced parts. The effects of machining parameters in milling operations such as spindle speed, depth of cut and feed rate are investigated in order to minimize the surface roughness as well as time of machining process. The effective machining parameters such as depth of cut, feed rate and spindle speed in turning operations are investigated to minimize the surface roughness as well as time of machining process. Also, machining parameters such as peak current,

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34

"Influence of Mx-Trivex, A-Skew, Three Flat Threaded and Concave Shouldered Mx-Triflute Tool Pin Profiles on Tensile Properties and Fractural Behaviour of Aa 6082-T6 Weldments During Friction Stir Welding." International Journal of Innovative Technology and Exploring Engineering 9, no. 4 (2020): 1376–84. http://dx.doi.org/10.35940/ijitee.d1638.029420.

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Friction Stir Welding (FSW) is a topical and propitious solid-state joining process producing economical and strengthened joints of age-hardened and heat-treatable Aluminium Alloy AA 6082-T6. Mechanical and fractural behaviour of weldments were investigated in order to find crack initiation and necking on the weld zone thereby perceiving the complete behaviour of fracture occurred near the weld zone. Weldments are fabricated by employing four tool pin profiles namely MX-TRIVEX, A-SKEW, Three flat threaded and Concave shouldered MX-TRIFLUTE tools at various rotational speeds 1000 rpm, 1200 rpm

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