Academic literature on the topic 'Continuous casting; Aluminium strip production'

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Journal articles on the topic "Continuous casting; Aluminium strip production"

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Ściężor, Wojciech, Andrzej Mamala, and Paweł Kwaśniewski. "Analysis of Properties of Selected Aluminium Alloys, Obtained by Twin Roll Casting Method and Subjected to Cold Rolling Process." Key Engineering Materials 641 (April 2015): 202–9. http://dx.doi.org/10.4028/www.scientific.net/kem.641.202.

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Modern manufacturing technologies of flat cold-rolled products made of aluminium and its alloys are based on raw materials produced with the use of continuous casting technology. One of the most frequently used integrated production processes, based on continuous casting of metal, is twin roll casting method (TRC). In TRC method liquid metal flows into the area formed by two water-cooled rolls, solidifies and next is deformed (rolled) which allows to obtain strip with several millimetres thickness. Thanks to this, it is possible to eliminate hot rolling stage from the typical production technology, and directly subject obtained sheets to cold rolling process.This paper presents results of cold rolling strain dependency on the mechanical properties of tested aluminium alloys from 1XXX, 3XXX and 8XXX series, produced in the laboratory conditions with the use of TRC method. Furthermore the rolling loads and basic mechanical properties, determined in an uniaxial tensile, were examined.
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TADA, Koichi, and Atsumi OHNO. "Production of aluminum strip through continuous casting with a heated rotary mold." Journal of Japan Institute of Light Metals 41, no. 6 (1991): 406–11. http://dx.doi.org/10.2464/jilm.41.406.

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Shi, Chen, Gaofeng Fan, Xuqiang Mao, and Daheng Mao. "Effects of Ultrasonic Bending Vibration Introduced by an L-Shaped Ultrasonic Rod on the Microstructure and Properties of a 1060 Aluminum Alloy Strip Formed by Twin-Roll Casting." Materials 13, no. 9 (April 25, 2020): 2013. http://dx.doi.org/10.3390/ma13092013.

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In order to achieve the industrial application of ultrasonic energy in the continuous casting and rolling production of aluminum alloy, a new type of L-shaped ultrasonic rod was used to introduce an ultrasonic bending vibration into the aluminum melt in the launder during the horizontal twin-roll continuous casting and rolling process of a 1060 aluminum alloy. The effects of the ultrasonic bending vibration on the microstructure and properties of the 1060 aluminum alloy cast rolling strip and its subsequent cold rolling strip were studied experimentally, and the effect of the ultrasonic-assisted refining with different amounts of Al-Ti-B refiner was explored. The results show that under the same addition amount of Al-Ti-B refiner, the ultrasonic bending vibration can refine the grains of the cast rolling strip, make the distribution of precipitates more uniform, reduce the slag inclusion defects, and improve the mechanical properties to a certain extent. The microstructure and properties of the ultrasonic cast rolling strip with 0.18 wt% Al-Ti-B refiner or 0.12 wt% Al-Ti-B refiner are better than those of the conventional cast rolling strip, but the microstructure and properties of the ultrasonic cast rolling strip with 0.09 wt% Al-Ti-B refiner are slightly worse than those of the conventional cast rolling strip. Moreover, after cold rolling, the effect of the ultrasonic bending vibration on the improvement of the microstructure and properties of the aluminum alloy strip is inherited. A comprehensive analysis shows that the use of ultrasonic energy in this paper cannot completely replace the effect of the Al-Ti-B refiner, but it can reduce the addition amount of the Al-Ti-B refiner by 1/3.
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Nerl, Christoph, Martin Wimmer, Hartmut Hoffmann, Erhard Kaschnitz, Falko Langbein, and Wolfram Volk. "Development of a continuous composite casting process for the production of bilayer aluminium strips." Journal of Materials Processing Technology 214, no. 7 (July 2014): 1445–55. http://dx.doi.org/10.1016/j.jmatprotec.2014.02.018.

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Chernomas, V. V., S. N. Khimukhin, and T. S. Khimukhina. "Optimization of Technological Parameters of the Process for Obtaining a Strip by the Combined Method of Metal Casting and Deformation." Materials Science Forum 992 (May 2020): 473–79. http://dx.doi.org/10.4028/www.scientific.net/msf.992.473.

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In order to obtain high-quality metal products with the desired properties (process stability) using the combined methods of metal casting and deformation, it is necessary to take into account the specific parameters of this process and the fact that the metal in the crystallizer stays simultaneously in several physical states: liquid, liquid-solid, solid-liquid and solid. Structurally, the mold consists of four walls moving relative each other along a given sophisticated trajectory. The object of the research is the production technology from non-ferrous alloys using the combined method of continuous casting and metal pressure treatment. The thermal processes occurring in the mold of a continuous horizontal metal casting and deformation installation (CHMCDI) during the formation of metal products have been examined as a research subject. The methods of physical modeling of the thermal processes which take place in the system “crystallizing metal-tool deformation” under different conditions of the mold cooling (using closed-perforated tubes and straight-flow tubes) have been used. Subsequent data processing of the full factorial experiment using the least square method as well as solving the optimization problem by using the Pareto principle of optimality made it possible to determine the optimal parameters for the process of obtaining metal products from aluminum alloys (TV = 40 oС; рv = 0.7 kg / cm2; SR = 5.8), which have been confirmed by the results of the experimental test on obtaining the strip from technical aluminum AD0 strip with a cross section of 40–12 mm.
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von Bargen, Roland, Axel von Hehl, and Hans Werner Zoch. "Artificial Ageing Behaviour of Al-4Zr Micro Sheets." Materials Science Forum 765 (July 2013): 456–60. http://dx.doi.org/10.4028/www.scientific.net/msf.765.456.

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The continuous miniaturization of products needed e.g. in the automotive or the microelectronics sector requires process chains, which allow the manufacturing of microscopically small components in high quantities. The development of the required processes and technologies is the aim of the Collaborative Research Centre 747 “Micro Cold Forming” of the German Research Foundation. As a necessary step in the manufacturing process chain heat treatment enables the adjustment of the semi-finished micro components to cold forming. Finally, the in-service characteristics of the aluminium components have to be adjusted by precipitation hardening that increases the strength values beyond those which can be achieved by strain hardening. To provide high strength aluminium alloys with an improved thermal stability new alloy concepts and advanced production processes have been developed within the Collaborative Research Centre (CRC). Besides the scandium containing foils made of alloy Al-2Sc, foils of a novel alloy Al-4Zr with approximately 4 mass-% Zirconium has been produced by means of physical vapour deposition (PVD). In contrast to conventional strip casting techniques the PVD process operates with low temperatures, which should suppress premature precipitation during the foil production and ensure the supersaturated solid solution that is a prerequisite for precipitation hardening. Samples of this material were subsequently artificially aged and characterized by ultra micro hardness measurements (UMH), transmission electron microscopical (TEM) analysis and differential power scanning calorimetry (DPSC) to evaluate the applied aging parameters.
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Vončina, Maja, Kristijan Kresnik, Darja Volšak, and Jožef Medved. "Effects of Homogenization Conditions on the Microstructure Evolution of Aluminium Alloy EN AW 8006." Metals 10, no. 3 (March 24, 2020): 419. http://dx.doi.org/10.3390/met10030419.

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The industrial production of products, such as foil and aluminium alloy strips, begins with the production of semi-finished products in the form of slabs. These are produced by the continuous casting process, which is quick and does not allow the equilibrium conditions of solidification. Non-homogeneity—such as micro and macro segregation, non-equilibrium phases and microstructural constituents, as well as stresses arising during non-equilibrium solidification—are eliminated by means of homogenization annealing. In this way, a number of technological difficulties in the further processing of semi-finished products can be avoided. The aim of this research was the optimization of the homogenization annealing of the EN AW 8006 alloy. With the Thermo-Calc software, a thermodynamic simulation of equilibrium and non-equilibrium solidification was performed. Differential scanning calorimetry (DSC) was performed on selected samples in as-cast state and after various regimes of homogenization annealing and was used for the simulation of homogenization annealing. Using an optical microscope (OM), a scanning electron microscope (SEM) and an energy dispersion spectrometer (EDS), the microstructure of the samples was examined. Based on the results, it was concluded that homogenization annealing has already taken place after 8 h at 580 °C to the extent, that the material is then suitable for further processing.
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Pokusová, Marcela, and Marián Murgaš. "Using Electromagnetic Levitation for Continuous Casting of Thin Aluminium Alloys Strip." ISIJ International 55, no. 8 (2015): 1669–76. http://dx.doi.org/10.2355/isijinternational.isijint-2014-843.

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Tian, Peng, Yong Lin Kang, Jing Tao Zhu, Zhe Qin, Xu Tao Zheng, and Fan Wang. "Achievements of Endless Strip Production in Rizhao Steel." Materials Science Forum 944 (January 2019): 344–50. http://dx.doi.org/10.4028/www.scientific.net/msf.944.344.

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The equipment and technology characteristics of endless strip production line in Rizhao steel were analyzed and the achievements of endless strip production in Rizhao steel were illustrated with detailed productive data in 2017. The achievements of endless continuous casting process was introduced from the aspects of the mold level deviation, the casting speed and the tundish temperature. The achievements of endless continuous rolling process was described from the rolling length, the mechanical properties and the microstructure at different position along the width. The achievements of endless continuous casting and rolling process was discussed from the product qualification rate, the yield rate, the thin strip ratio, the accident rate and the energy consumption. The productive practice of endless strip production (ESP) shows that the longest number of continuous casting furnace reached to 15 heats (4500 tons), the longest rolling length in single casting period was 182 km, the qualified rate of products was up to 99.73%, the yield rate was up to 97.51% and the thin strip ratio had a maximum value of 40.57%. At the same time, its accident rate was below 2.02% and its energy consumption was less than 27.26 kgce·ton-1. These achievements indicated that the ESP line in Rizhao steel had the advantages of low cost, good performance and green manufacturing, so the endless rolling technology will be rapidly promoted and the hot rolled thin products by ESP will further expand the market.
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Chen, X. Grant. "Feeding Blockage of Aluminium Horizontal Continuous Casting." Materials Science Forum 519-521 (July 2006): 1827–34. http://dx.doi.org/10.4028/www.scientific.net/msf.519-521.1827.

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In recent years, the horizontal continuous casting has been increasingly applied in a variety of aluminum products such as busbars, T-bars, foundry ingots, small diameter extrusion billets and forging feedstock, due to its high productivity and relatively low cost. By introducing the continuous process for long cast periods, feeding blockage as a unique process-related complex problem has emerged, which causes casting defects, a short cast duration and even an unexpected interruption of the cast. A literature review of the feeding blockage phenomena during continuous casting in the steel and aluminum industries is presented. The causes and mechanisms of feeding blockage in the aluminum horizontal continuous casting are proposed and discussed. Typical examples of feeding blockage from the industrial scale production with results of metallographic examination are illustrated.
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Dissertations / Theses on the topic "Continuous casting; Aluminium strip production"

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Bradbury, Philip. "A mathematical model for the twin roll casting process." Thesis, University of Oxford, 1994. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.296919.

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Greß, Thomas Manfred [Verfasser], Wolfram [Akademischer Betreuer] Volk, Wolfram [Gutachter] Volk, and Babette [Gutachter] Tonn. "Vertical Continuous Compound Casting of Copper Aluminium Semi-Finished Products : Design of a Resource-Efficient Production Technology for the Formation of Metallurgically Bonded Bilayer Parts / Thomas Manfred Greß ; Gutachter: Wolfram Volk, Babette Tonn ; Betreuer: Wolfram Volk." München : Universitätsbibliothek der TU München, 2021. http://d-nb.info/1240384084/34.

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Books on the topic "Continuous casting; Aluminium strip production"

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U, Dyllus F., and Deutsche Gesellschaft für Materialkunde, eds. A Technical and economical comparison of conventional and continuous casting and rolling methods for the production of cold-rolled aluminium strip: Information sheets. Oberursel: Deutsche Gesellschaft für Materialkunde e.V., 1992.

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A Technical and Economical Comparison of Conventional and Continuous Casting and Rolling Methods for the Production of Cold-Rolled Aluminum Strip. Dgm Metallurgy Information, 1992.

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Book chapters on the topic "Continuous casting; Aluminium strip production"

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Straatsma, E. N., W. H. Kool, and L. Katgerman. "Single-roll Strip Casting of Aluminium Alloys." In Continuous Casting, 77–81. Weinheim, FRG: Wiley-VCH Verlag GmbH & Co. KGaA, 2006. http://dx.doi.org/10.1002/3527607331.ch11.

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Haga, T., H. Watari, and S. Kumai. "Aluminium Alloy Strip Casting Using an Unequal Diameter Twin Roll Caster." In Continuous Casting, 131–36. Weinheim, Germany: Wiley-VCH Verlag GmbH & Co. KGaA, 2006. http://dx.doi.org/10.1002/9783527607969.ch17.

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Liu, Lilan, Pengfei Sun, Zenggui Gao, and Yi Wang. "Integrated Production Plan Scheduling for Steel Making-Continuous Casting-Hot Strip Based on SCMA." In Advanced Manufacturing and Automation VIII, 418–31. Singapore: Springer Singapore, 2018. http://dx.doi.org/10.1007/978-981-13-2375-1_53.

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Conference papers on the topic "Continuous casting; Aluminium strip production"

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Lekhov, O. S., M. M. SHevelev, and D. H. Bilalov. "Continuous casting and deformation plant for the production of steel three-layer bimetallic strips." In SCIENCE OF RUSSIA: GOALS AND OBJECTIVES. L-Journal, 2020. http://dx.doi.org/10.18411/sr-10-12-2020-49.

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The technology of obtaining steel three-layer bimetallic strips on the installation of a combined process of continuous casting and deformation is described. The regularities of changes in the temperature of the main steel strip during its passage through the molten metal of the cladding layer are established. The stress-strain state of the metals of the main strip and the cladding layers in the deformation zone during the production of steel three-layer bimetallic strips is determined. The results of a study of the microstructure of the steel 09G2S – steel 13XFA – steel 09G2S bimetal obtained at a pilot installation for continuous casting and deformation are presented.
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Stalheim, Douglas G., and Bernhard Hoh. "Guidelines for Production of API Pipelines Steels Suitable for Hydrogen Induced Cracking (HIC) Service Applications." In 2010 8th International Pipeline Conference. ASMEDC, 2010. http://dx.doi.org/10.1115/ipc2010-31299.

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Worldwide oil and natural gas reserves can be classified as either sweet or sour service. The sour service classified oil and natural gas reserves contain some level of H2S making the product flowing through a steel pipeline corrosive. Due to this, the majority of the oil and natural gas reserves that have been drilled are of the sweet service nature. However as demand continues and supplies change, many of the remaining oil and natural gas reserves contain the H2S component and are of a sour service nature. These oil and natural gas reserves containing the H2S component through a corrosion mechanism will allow for diatomic hydrogen — in the presence of moisture — to disseminate to monatomic hydrogen and diffuse into the pipeline steel microstructure. Depending on the microstructure and level of cleanliness the monatomic hydrogen can become trapped at areas of high residual stress, recollect to diatomic hydrogen and creating partial pressures that exceed the tensile strength of the steel resulting in cracking. Therefore transmission pipelines are being built to transport sour service oil or natural gas requires steels with hydrogen induced cracking (HIC) resistance. Alloy designs, steel making processing, continuous casting, plate or strip rolling, pipe forming, and last not least corrosion testing are all key components in producing pipeline steels that are resistant to HIC applications and meeting the NACE TM0284 specifications. However, producing steels that have good HIC performance do not necessarily meet other mechanical property requirements such as strength and YT ratios. Balance has to be achieved to meet not only the HIC requirements but the other required mechanical properties. Mastering this complex HIC process poses a serious challenge to pipe producers and their primary material suppliers. The capability of producing HIC steel grades according to critical specifications and/or standards clearly distinguishes excellent steel producers from good steel makers. This paper will discuss the basics of the hydrogen induced cracking phenomenon, the requirements of the NACE TM0284 specification and give guidelines for steel production of API pipeline steels that not only can meet the specification requirements the NACE testing but also fulfill the other mechanical property requirements.
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