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Journal articles on the topic 'Continuous casting process'

Author: Grafiati

Published: 4 June 2021

Last updated: 11 February 2022

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1

Vynnycky, Michael. "Continuous Casting." Metals 9, no. 6 (2019): 643. http://dx.doi.org/10.3390/met9060643.

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Continuous casting is a process whereby molten metal is solidified into a semi-finished billet, bloom, or slab for subsequent rolling in finishing mills; it is the most frequently used process to cast not only steel, but also aluminum and copper alloys [...]

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2

Sołek, K., and L. Trębacz. "Thermo-Mechanical Model of Steel Continuous Casting Process." Archives of Metallurgy and Materials 57, no. 1 (2012): 355–61. http://dx.doi.org/10.2478/v10172-012-0034-3.

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Thermo-Mechanical Model of Steel Continuous Casting Process In the paper a numerical model of heat and mass transfer in the mould zone in the steel continuous casting technology was presented. The model has been developed using ProCAST software designed for simulation of casting processes. It allows to determine temperature and stress distribution in continuous castings in order to optimize the most important process parameters. In this work calculations were executed for low carbon steel grades casted in the industry. In the simulations the real rheological properties measured in the experimental work and the boundary conditions determined on the basis of the industrial data were used.

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3

Lerner, V. S., and Y. S. Lerner. "Solidification Modeling of Continuous Casting Process." Journal of Materials Engineering and Performance 14, no. 2 (2005): 258–62. http://dx.doi.org/10.1361/10599490523355.

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4

Soda, H., A. McLean, and G. Motoyasu. "A note on casting speed of Ohno continuous casting process." Materials Science and Technology 26, no. 8 (2010): 1015–16. http://dx.doi.org/10.1179/174328409x411844.

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5

Sadat, Mohammad, Ali Honarvar Gheysari, and Saeid Sadat. "The effects of casting speed on steel continuous casting process." Heat and Mass Transfer 47, no. 12 (2011): 1601–9. http://dx.doi.org/10.1007/s00231-011-0822-8.

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6

Saito, Akio, Seiji Okawa, Kentarou Kaneko, and Hideo Kaneko. "Simulation on Continuous Casting Process. Reconsideration of Heat Balance and Improvement of Efficiency in Continuous Casting Process." Transactions of the Japan Society of Mechanical Engineers Series B 59, no. 565 (1993): 2890–96. http://dx.doi.org/10.1299/kikaib.59.2890.

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7

Minh Duc, Do, and Nguyen Hong Hai. "Study on Rheo-Continuous Casting of Al-Si A356 (EN AC4200) Alloys." Key Engineering Materials 682 (February 2016): 220–25. http://dx.doi.org/10.4028/www.scientific.net/kem.682.220.

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Rheo-continuous casting method is a combination of rheo- and continuous castings. In rheo-casting process the nucleation occurs on cooling slope with high rate in whole casting volume, so nuclei are numerous, resulting in very fine microstructure of nodular crystals. In this work the rheo-continuous process was carried out with a casting machine using 2 rollers of same size: diameter of 300 mm and width of 100 mm. The pouring temperature is near-liquidus. The microstructure obtained is fine (grain size < 40 μm), with nodular morphology. The mechanical properties of as-cast samples were high (the tensile strength is above 220 MPa).

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8

Kang, B. H., and Y. Jaluria. "Thermal modeling of the continuous casting process." Journal of Thermophysics and Heat Transfer 7, no. 1 (1993): 139–47. http://dx.doi.org/10.2514/3.11581.

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9

Huespe, A. E., A. Cardona, and V. Fachinotti. "Thermomechanical model of a continuous casting process." Computer Methods in Applied Mechanics and Engineering 182, no. 3-4 (2000): 439–55. http://dx.doi.org/10.1016/s0045-7825(99)00203-0.

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10

Kim, Myoung Gyun, Gyu Chang Lee, and Joon Pyo Park. "Continuous Casting and Rolling for Aluminum Alloy Wire and Rod." Materials Science Forum 638-642 (January 2010): 255–60. http://dx.doi.org/10.4028/www.scientific.net/msf.638-642.255.

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Since the Continuous Casting & Rolling of the non-ferrous metal by Illario Properzi have invented in 1944, the various non-ferrous rod, wire and sheet are produced at present. Although there is long research and trials for producing the wire or rod of commercial the high-strength aluminum alloy, there are few companies with the success in producing commercial hard-aluminum alloys wire and rod by CC&R process. The application of the high-strength aluminum alloy rod or wire is various parts such as rivet, bolt, sports leisure supplies, high-tension power transmission wire, machinable and forgeable materials. However, it is very difficult to produce the high-strength aluminum alloy wire and rod by CC&R process because of the wide mushy zone and high strength compared with the pure or low strength aluminum alloy. Additionally, it is easy to crack and breakout in casting and rolling process due to tiny internal defects of the castings. The object of this project is to design the most suitable equipments for CC&R and optimize the experimental condition of continuous casting condition of the high-strength aluminum alloy. The facilities of CC&R process in RIST are composed of the melting furnace, the wheel casting machine, the automatic machine for moving of castings bar, the 15-step rolling machine with three rolls, the induction heater for reheating the castings bar and the coiling machine. In the present work, through the numerical computer simulation, in first, we have developed the thermal model of the solidification behavior of the casting bar. Finally, using finite element code, Marc, the temperature distribution of each rolled bar and effective strain are obtained during continuous rolling.

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11

Soda, H., F. Chabchoub, W. H. Lam, S. A. Argyropoulos, and A. Mclean. "The Horizontal Ohno Continuous Casting Process: Process Variables and Their Effects on Casting Stability." Cast Metals 4, no. 1 (1991): 12–19. http://dx.doi.org/10.1080/09534962.1991.11819049.

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12

Sun, Zu Li, Ming En Guo, and Yu Chen Guo. "Research of Technological Factors on Producing Oxygen-Free Copper Strip in Horizontal Continuous Casting." Advanced Materials Research 538-541 (June 2012): 1097–100. http://dx.doi.org/10.4028/www.scientific.net/amr.538-541.1097.

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In the method that the oxygen-free copper strips are produced through undercurrent horizontal continuous casting-cold rolling process, there are some coarse grains, microscopic cracks, shrinkage, shrinkage and segregation defects in the oxygen-free copper strip billet, which debase the densities of the strip billet, and are the main reasons for rejected castings during machining operation. Through the orthogonal experiment of the technical factors in the casting process, the mapping model of artificial neural networks have been established using the data obtained in the experiments, which built the relationship among the densities of casting blank and technological factors. With the help of this model, the optimal casting conditions have been researched by using GA optimizations method and real experiments. The results show that micro-structure of castings was improved and the densities of the strip billets are enhanced.

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13

Zhang, Jin Hong, Jun Li Jia, and Guo Zhen Wang. "Secondary Cooling Control of Continuous Casting Process with Model Strategy." Advanced Materials Research 998-999 (July 2014): 650–53. http://dx.doi.org/10.4028/www.scientific.net/amr.998-999.650.

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In the continuous casting production casting speed and casting temperature fluctuates frequently, the secondary cooling control of slab surface temperature fluctuation is too big problem, proposes a radical.The utility of the pulling speed cascade water distribution control method, a kind of development.secondary cooling control model for slab continuous casting.

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14

Chung, Joon Yang. "Improvements & Innovations in the Continuous Casting Process at POSCO." Materials Science Forum 561-565 (October 2007): 3–4. http://dx.doi.org/10.4028/www.scientific.net/msf.561-565.3.

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Continuous casting is the essential process converting liquid steel to solid in the form of slabs or billets/blooms in the steel plant. The economy and quality of the steel products are greatly dependent on how successfully the continuous casting is performed. New technologies have been actively developed in the process during the last decades in order to increase the productivity and, therefore, to decrease the operational cost. Since its first commissioning of a slab caster in 1976, POSCO has constructed a number of continuous slab, bloom and billet casters including a thin slab caster not only for plain carbon steels but for stainless steels. Through the operation of various types of continuous casters for more than 30 years so far, POSCO has steadily developed fundamental technologies and operational know-how and achieved the equipment innovations to improve the surface and internal qualities of cast products as well as to extend the productivity of continuous casters. Furthermore, POSCO has deepened the basic understanding on the solidification phenomena of liquid steel and also accumulated the engineering backgrounds to design the most optimal continuous casters. It has also devised the indispensable and auxiliary equipments and the key technologies to control the process precisely and efficiently in order to guarantee the quality and productivity. An innovative technology under development is the POCAST process, where controlled amount of the pre-molten mold flux instead of conventional powder mold flux is continuously fed into free surface of molten steel through the plunger-type feeding system from the flux melting furnace. In order to prevent the molten flux from freezing at the meniscus, a reflective insulation cover is installed, leading to the suppression of thermal radiation from the molten steel and flux. It is generally understood that, as casting speed increases, the occurrence of breakout increases since mold lubrication becomes insufficient due to the lack of mold flux flow from the meniscus into the solid shell/mold boundary. However, by utilizing the especially composition controlled pre-molten flux, it becomes possible to eliminate the formation of slag bear in the mold. Therefore, the mold flux consumption rate is increased even at the reduced oscillation rate & stroke and more importantly, the mold flux infiltration becomes more uniform throughout the boundary between the mold and the solidified shell. This consequently results in drastic reduction of the formation and depth of the oscillation mark and the occurrence of surface hooks without increasing the possibility of breakout, as has been proved in the casting trials carried out with the 10 ton pilot slab caster in Pohang. A key trend in the development of the continuous casting process is to reduce the thickness of cast products. Examples include thin slab casting and strip casting. In the thin slab casting process, a major drawback is the relatively low casting speed and, as a result, the inefficient equipment layout in the plant where two casters are connected to a hot rolling unit. The drawback could be resolved if the casting speed exceeds a certain limit. At the high casting speed, the productivity of casting becomes equivalent to that of hot rolling, and the thin slab casting plant is to be designed so that one strand

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15

Marukovich, E. I., and E. B. Demchenko. "Heat transfer in the mold during vertical continuous casting of steel." Litiyo i Metallurgiya (FOUNDRY PRODUCTION AND METALLURGY), no. 3 (October 5, 2018): 26–30. http://dx.doi.org/10.21122/1683-6065-2018-3-26-30.

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The analysis of the performed researches has shown that the offered calculation technique is an effective means of management of formation process in casting. The found dependences and experimental data allow to calculate the specific value of the exactм heat flux in a given range of technological parameters obtained during a series of successful experiments for a particular casting method.Having the results of studies of the temperature regime of the mold during casting of a certain size and profile, it is possible to calculate the thermal state of the mold for the same casting process, but for the production of castings of any other size and profile.Having a certain amount of information on the temperature regime of the mold at different casting methods, you can use the solutions obtained to become the owner of a database containing the necessary information for solving the problems of solidification of the casting. In the subsequent design of equipment and equipment there is no need for additional experimental studies and analysis of the results.

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16

Nakanishi, Kyoji. "Japanese State of the Art Continuous Casting Process." ISIJ International 36, Suppl (1996): S14—S17. http://dx.doi.org/10.2355/isijinternational.36.suppl_s14.

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17

Arakawa, Koji, Kenji Kawai, Shigeru Katahashi, Kazuyuki Taniguchi, Hideo Mori, and Kenzo Ayata. "Development of Large Sized Semi-continuous Casting Process." ISIJ International 36, Suppl (1996): S204—S207. http://dx.doi.org/10.2355/isijinternational.36.suppl_s204.

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18

Xing, Shuming. "Continuity conditions of the semisolid continuous casting process." Chinese Journal of Mechanical Engineering (English Edition) 15, supp (2002): 39. http://dx.doi.org/10.3901/cjme.2002.supp.039.

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19

Laitinen, E., and P. Neittaanm�ki. "On numerical simulation of the continuous casting process." Journal of Engineering Mathematics 22, no. 4 (1988): 335–54. http://dx.doi.org/10.1007/bf00058513.

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20

Go, Jaegwi, and Je-Hyun Lee. "Temperature distribution profiles during vertical continuous casting process." Applied Mathematical Sciences 9 (2015): 2423–31. http://dx.doi.org/10.12988/ams.2015.52123.

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21

Janik, M., H. Dyja, S. Berski, and G. Banaszek. "Two-dimensional thermomechanical analysis of continuous casting process." Journal of Materials Processing Technology 153-154 (November 2004): 578–82. http://dx.doi.org/10.1016/j.jmatprotec.2004.04.129.

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22

Villar, Arturo, Jorge Parrondo, and Juan José Arribas. "Waste heat recovery technology in continuous casting process." Clean Technologies and Environmental Policy 17, no. 2 (2014): 555–62. http://dx.doi.org/10.1007/s10098-014-0801-0.

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23

Li, Gaosheng, Wei Yu, and Qingwu Cai. "Investigation of reduction pretreatment process for continuous casting." Journal of Materials Processing Technology 227 (January 2016): 41–48. http://dx.doi.org/10.1016/j.jmatprotec.2015.08.005.

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24

Schwarze, Rüdiger, Antje Rückert, Ronny Leonhardt, and Frank Obermeier. "Large Scale Oscillations in the Continuous Casting Process." PAMM 5, no. 1 (2005): 479–80. http://dx.doi.org/10.1002/pamm.200510216.

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25

Changyong, Liu, Dong Yajie, Wang Hua, Xie Jinping, Shusheng Pang, and Chen Xu. "The cooling techniques on the continuous casting process." IOP Conference Series: Earth and Environmental Science 770, no. 1 (2021): 012015. http://dx.doi.org/10.1088/1755-1315/770/1/012015.

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26

Li, Chang Rong, Zhen Yao, and Zhao Hua Liang. "Continuous Casting Process Parameters on Central Defect of SWRH82B Billet." Advanced Materials Research 317-319 (August 2011): 361–65. http://dx.doi.org/10.4028/www.scientific.net/amr.317-319.361.

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Continuous casting process parameters such as casting speed, superheat, secondary cooling water flow rate have greatly affections to central defects in SWRH82B billet. These parameters were investigated by the methods of chemical content analysis and etch test for macrostructure in some steel plant of china. The results shows that the central defect of SWRH82B billet can be improved when the superheat is controlled at the range of 15~25°C, casting speed is 1.80m•min-1 and secondary cooling water flow rate is 0.72 L•kg-1.

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27

Jung, Hwa Chul, and Kwang Seon Shin. "Continuous Casting of Magnesium Billets for Semi-Solid Processing." Materials Science Forum 475-479 (January 2005): 517–20. http://dx.doi.org/10.4028/www.scientific.net/msf.475-479.517.

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Semi-solid processing is recognized as an attractive alternative method for the near net-shape production of engineering components. Although there has been a significant progress in semi-solid processing of aluminum alloys, very limited information is available on semi-solid processing of magnesium alloys, except for the thixomolding process. Continuous casting process has been utilized to produce the billets with the desirable cross-section at a reduced production cost for many metals, such as steel, copper and aluminum alloys. It has also been commercially utilized to produce the aluminum billets with non-dendritic microstructure for subsequent thixocasting process. However, continuous casting of magnesium billets for semi-solid processing has not yet been commercialized due to the difficulties involved in casting of magnesium alloys. In the present study, a continuous casting process has been developed for the production of the cylindrical billets of magnesium alloys for the subsequent thixocasting process. In order to obtain the desired non-dendritic microstructure with an excellent degree of homogeneity both in microstructure and composition, an electromagnetic stirring system has been utilized. A continuous casting process has been proven to be an efficient way to produce the high quality billets of magnesium alloys for semi-solid processing. A prototype air conditioner cover was produced using the continuously cast billets of AZ91 alloy.

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28

Kim, Jong Ho, Myoung Gyun Kim, Joon Pyo Park, Gyu Chang Lee, and Ju Bum Kim. "Electromagnetic Continuous Casting Process for Near Net Shape Aluminum Alloy Billet." Materials Science Forum 654-656 (June 2010): 1400–1403. http://dx.doi.org/10.4028/www.scientific.net/msf.654-656.1400.

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A new method and apparatus for the fabrication of high-quality, near net shaped aluminum alloy billets is developed by the combination of continuous casting and electromagnetic casting/stirring technique. Traditional machine for continuous casting process involves round, square and rectangular billets; therefore it requires additional multistep forging process to fabricate final products of complicated shape. A new process for the fabrication of near net shaped aluminum billets offers some advantages: the process of extrusion and forging is simplified and the cost of plastic working can be greatly reduced. In order to reduce the peculiar problems such as surface crack and internal defect due to inhomogeneous heat transfer of solidified billets, electromagnetic casting and stirring technique were adopted. The effect of electromagnetic field was compared by observing the microstructure of billets. Grain refinement of aluminum billet was clearly observed by applying electromagnetic field to continuous casting process.

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29

Lee, Byoung Soo, Hoon Cho, and Hyung Ho Jo. "Estimation of Energy Requirements and Atmospheric Emission in Continuous Casting Process for Al Wire." Materials Science Forum 620-622 (April 2009): 81–84. http://dx.doi.org/10.4028/www.scientific.net/msf.620-622.81.

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Energy requirement and yield for production of aluminum wirerods manufactured by continuous casting process were investigated to enhance yield of aluminum wiredrods. Also, it was compared with conventional process including extrusion process. The enhancement of yield more than 30% could be accomplished through the continuous casting process. The conventional process including extrusion process for production of wirerods consumes more energy compared to continuous casting. In addition, a number of intermediate annealing may be introduced during wiredrawing process of wirerods manufactured by conventional process including extrusion process. It can be mentioned that continuous casting process is suitable process for wiredrawing process because it can save energy requirement not only during manufacturing process of wirerods but also during following wiredrawing process.

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30

Shang, Shu Zhen, Jiao Jiao Wang, Gui Min Lu, and Xiao Ling Tang. "Study on the Semi-Solid Thixo-Diecasting Process of Aluminum Alloys and Die Design." Solid State Phenomena 192-193 (October 2012): 460–65. http://dx.doi.org/10.4028/www.scientific.net/ssp.192-193.460.

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The constitutive equation of semi-solid 6061 alloy was established according to the thermal simulation compression tests of semi-solid billet of 6061 alloy prepared by near-liquids semi-continuous casting method. Parameters of Bingham model, such as apparent viscosity, had been investigated based on the constitutive equation of semi-solid 6061 alloy. The software ANYCASTING was applied to simulate and analyze the semi-solid die-casting processes of semi-solid 6061 alloy. A well-designed runner and gating system of automobile aluminum alloy part were presented and the casting defect were investigated here utilizing these parameters by simulation. The results show that a well-designed runner and gating system is very important to secure good quality die castings through providing a homogenous mould filling pattern. Most defects of semi-solid casting products can be founded in the final solidification of the parts of casting.

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31

Wang, X., S. Zhang, M. Yao, H. Ma, and X. Zhang. "Effect of casting process on mould friction during wide, thick slab continuous casting." Ironmaking & Steelmaking 41, no. 6 (2013): 464–73. http://dx.doi.org/10.1179/1743281213y.0000000148.

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32

Soda, H., G. Motoyasu, F. Chabchoub, H. Hu, and A. Mclean. "Casting a Small-diameter Tin Wire by the OCC (Ohno Continuous Casting) Process." Cast Metals 6, no. 4 (1994): 225–30. http://dx.doi.org/10.1080/09534962.1994.11819154.

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33

TAKADA, Tomohisa, Fumiya YAMANO, Yuki AKAIKE, et al. "405 Continuous strip casting of copper alloy by vertical twin roll casting process." Proceedings of Ibaraki District Conference 2015.23 (2015): 137–38. http://dx.doi.org/10.1299/jsmeibaraki.2015.23.137.

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34

Zong, Nanfu, Yang Liu, Sida Ma, Weizhao Sun, Tao Jing, and Hui Zhang. "A review of chamfer technology in continuous casting process." Metallurgical Research & Technology 117, no. 2 (2020): 204. http://dx.doi.org/10.1051/metal/2020014.

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Chamfer technology, with funnel-shaped curved surface on the narrow side of the mold, is a novel technology that can effectively improve the quality of continuously cast products. This study reviews the available literature on the theoretical and applied research in chamfer technology to provide an in depth analysis of the employed approaches and the obtained results. According to theoretical research results, combined with the working conditions of slab caster, patented technologies and related equipment were developed. The research has broken the technology bottlenecks of the industrial application, while ensuring a long-life operation of the chamfer mold. In recent years, chamfer technology, which is used in slab casting processes, can prevent transverse corner cracks to form at the slab surface of micro-alloyed steel completely. Chamfer technology, which is used in thin slab casting processes, can reduce the occurrence of longitudinal surface crack of the slabs and straight edge seam defects of the rolled strip. In addition, chamfer technology, which is used in a continuous casting bloom, can reduce the risk of internal cracks and avoid the off-corner cracks occurring in as-cast bloom.

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35

Wang, Xiao Yan. "Fault Detection of Continuous Casting Process Using Kernel PCA." Advanced Materials Research 468-471 (February 2012): 1706–9. http://dx.doi.org/10.4028/www.scientific.net/amr.468-471.1706.

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Viewing to monitoring the continuous casting process, a nonlinear fault detection method based on kernel principal component analysis (KPCA) was introduced. KPCA can efficiently compute principal components in high-dimensional feature spaces by means of integral operators and nonlinear kernel functions, which is to first map the input space into a feature space via nonlinear mapping and then to compute the principal components in that feature space. Based on T2 and SPE charts in feature space, principal component analysis(PCA)can be used to detect faults.. The simulation results show that the proposed approach effectively captured the nonlinear relationship in the process variables and showed superior process monitoring performance compared to linear PCA.

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36

Yang, Z., H. L. Qiu, X. W. Luo, and D. Shen. "Simulating Schedule Optimization Problem in Steelmaking Continuous Casting Process." International Journal of Simulation Modelling 14, no. 4 (2015): 710–18. http://dx.doi.org/10.2507/ijsimm14(4)co17.

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37

Takeuchi, Eiichi. "Novel Continuous Casting Process of Steel with Electromagnetic Field." Materia Japan 36, no. 7 (1997): 703–10. http://dx.doi.org/10.2320/materia.36.703.

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38

Fainberg, J., E. Hepp, W. Schäfer, and C. Krafthöfer. "Integrated numerical simulation of the industrial continuous casting process." IOP Conference Series: Materials Science and Engineering 861 (June 13, 2020): 012017. http://dx.doi.org/10.1088/1757-899x/861/1/012017.

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39

Nakato, Hakaru, Michio Oka, Seiji Itoyama, et al. "Continuous Semi-Solid Casting Process for Aluminum Alloy Billets." MATERIALS TRANSACTIONS 43, no. 1 (2002): 24–29. http://dx.doi.org/10.2320/matertrans.43.24.

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40

Schwarze, R., G. Nitzl, and P. Scheller. "eFLUME Workshop “Fluid Mechanics in the Continuous Casting Process”." steel research international 77, no. 3 (2006): 224. http://dx.doi.org/10.1002/srin.200606378.

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41

Risso, J. M., A. E. Huespe, and A. Cardona. "Thermal stress evaluation in the steel continuous casting process." International Journal for Numerical Methods in Engineering 65, no. 9 (2006): 1355–77. http://dx.doi.org/10.1002/nme.1490.

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42

Tanizawa, Y., M. Toyoda, K. Takatani, and T. Hamana. "Behaviour of second phase particles in continuous casting process." Revue de Métallurgie 90, no. 7-8 (1993): 993–1000. http://dx.doi.org/10.1051/metal/199390070993.

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43

HAGA, Toshio, and Yoshihiro GIJYUTSU. "404 Simple semi-continuous Casting Process of a Strip." Proceedings of the Materials and processing conference 2013.21 (2013): _404–1_—_404–4_. http://dx.doi.org/10.1299/jsmemp.2013.21._404-1_.

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44

Molenaar, J. M. M., F. W. H. C. Salemans, and L. Katgerman. "Analysis of process limits for continuous thixotropic slurry casting." Journal of Materials Science 20, no. 2 (1985): 700–709. http://dx.doi.org/10.1007/bf01026545.

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45

Wang, Ying-chun, Da-yong Li, Ying-hong Peng, and Li-guang Zhu. "Computational modeling and control system of continuous casting process." International Journal of Advanced Manufacturing Technology 33, no. 1-2 (2006): 1–6. http://dx.doi.org/10.1007/s00170-006-0451-4.

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46

Khoroshylov, Oleg, Valentyna Kuryliak, and Oleg Podoliak. "Stages of technological improvement of the process of continuous casting of iron-carbon and copper billets." History of science and technology 10, no. 2 (2020): 217–49. http://dx.doi.org/10.32703/2415-7422-2020-10-2-217-249.

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In the article there are presented the stages of improvement of the process of continuous casting. It is revealed, that at the each stage of technological improvement of the process of continuous casting, the damage parameters of billets were reduced. Improvement of the process of continuous casting leads to the improvement of the mechanical properties of the billets and the performance of continuous casting machines. The first stage is shown as the process of transition of the number of experimental developments into quality, during which the casting of billets passed from an unstable process to a stable one. The second stage is characterized by the creation of new improved continuous casting processes. So, besides the existing machines of the vertical type, radial, curvilinear and horizontal casting machines were invented. By the end of the twentieth century, this technological process reached the limit of the possibilities for increasing the quality of performs, and the productivity of continuous casting machines. It is shown that the third stage is intended for continuous casting of copper alloys and is based on the influence of the frequency of the movement of the billets and the reverse movement of the perform during overcoming the static friction force. It was determined that for the frequency of movement of billets made of copper alloys, which are in the range of 2.5...7.5 min-1, the direction of its movement during overcoming the static friction affects the mechanical properties of the billet. The fourth stage - causes an increase in the mechanical properties of the billet due to the use of inertia forces in the alternating movement of the billet. It was revealed that at the fourth stage the mechanical properties of the billets increased most effectively, and the linear performance increased from 0.4...0.8 to 2.5...4.0 m/min, and in some cases to 5.0...7.0 m/min.

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47

Hu, Shi Cheng, Wei Ce Ma, Xiao Qian Li, and Jue Zhong. "The Multi Physical Fields Modeling for 7B50 Aluminum Alloy Semi-Continuous Casting Process." Materials Science Forum 575-578 (April 2008): 1422–32. http://dx.doi.org/10.4028/www.scientific.net/msf.575-578.1422.

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In order to understand the solidification behavior in the semi-continuous casting process of 7B50 aluminum alloy, a thermo-mechanical model for the analysis of 7B50 aluminum alloy solidification process is presented, this model considering liquid-solid phase-change effects for the solidification alloy. The thermal contact conductance between the mould wall and the ingot, the convective heat transfer coefficient are taken into account in the model. The distribution of temperature and stress in the process of semi-continuous casting of 7B50aluminum alloy are analyzed in three-dimensional finite element methods based on the above models. The variation of casting speed to influence the temperature and stress of the ingot in the process of semi-continuous casting is studied.

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Peng, Qi Chun, Li Deng, Jia Lin Song, Xi Song Sheng, and Pin Tuan Deng. "Carbonization Research in ULCS Continuous Casting." Advanced Materials Research 1089 (January 2015): 315–18. http://dx.doi.org/10.4028/www.scientific.net/amr.1089.315.

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According to ULCS production practice in domestic steel,in combination with laboratorial data, this paper analyzes the influence factors of ULCS carbonization. The statistical results shows that carburization of ultra-low carbon steel is affected by mold flux、continuous casting process and refractory,and some corresponding control measures are put forward.

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Guo, Ming En, Yun Xu Shi, and Yu Chen Guo. "Research on Solidification Heat Transfer Model of Copper Horizontal Continuous Casting." Applied Mechanics and Materials 184-185 (June 2012): 1185–88. http://dx.doi.org/10.4028/www.scientific.net/amm.184-185.1185.

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Study the horizontal continuous casting mold solidification heat transfer process is not only to optimize the structure of the mold so that it has a uniform stress field, to improve the quality of slab, to extend the mold life basis, and improve production efficiency and cost-effective method. Therefore, oxygen-free copper horizontal continuous casting process as the research object, the establishment of a level of TU1 billet continuous casting mold solidification heat transfer model for the simulation of oxygen-free copper horizontal continuous casting mold solidification and heat transfer process has laid a theoretical foundation.

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Zuo, Shi Lun. "Robust Process Design for Continuous Casting Based on Numerical Simulation and Experimental Study." Applied Mechanics and Materials 246-247 (December 2012): 341–45. http://dx.doi.org/10.4028/www.scientific.net/amm.246-247.341.

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In order to improve design efficiency and reduce design cost, a new method combining numerical simulation with experimental verification was proposed in this study. Firstly, controllable process parameters such as continuous casting speed and cooling water flow rate, are robustly designed according to the numerical simulation results of flow field, process experiments were subsequently done on a newly developed continuous casting machine of lead slice, then the robust optimal design for the continuous casting process were gained. The results show that the cooling water flow significantly affects axial thickness of the lead slice, while the casting speed determines mainly its circumferential thickness. When the casting speed is between 280L/min and 320L/min, and the cooling water flow rate is between 950r/min and 1100r/min at the same time, the axial thickness and circumferential thickness can been kept respectively in1.0±0.03mm and 1.0±0.1mm, which meet the robust design requirements.

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