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Journal articles on the topic 'Crusher design'

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1

Quartey, Gideon, Anthony Simons, and Mutalubi Aremu Akintunde. "The Impact of Passive Displacement Fixed Jaw Design on Liner Wear in Single Toggle Jaw Crushers." European Journal of Applied Science, Engineering and Technology 3, no. 3 (2025): 83–91. https://doi.org/10.59324/ejaset.2025.3(3).08.

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Single toggle jaw crushers are widely used in mining and aggregate industries, but they suffer from significant liner wear, leading to increased maintenance costs and downtime. This research investigates the impact of a novel single toggle jaw crusher design with a passive displacement fixed jaw on liner wear. The investigation was done by carrying out a comparative analysis between the conventional jaw crusher design and the new jaw crusher design. During the evaluation of the conventional and new crusher designs, the liners were initially weighed with an electronic scale of 20 g sensitivity,
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2

Quartey, Gideon, Anthony Simons, and Mutalubi Aremu Akintunde. "The Impact of Passive Displacement Fixed Jaw Design on Liner Wear in Single Toggle Jaw Crushers." European Journal of Applied Science, Engineering and Technology 3, no. 3 (2025): 83–91. https://doi.org/10.59324/ejaset.2025.3(3).08.

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Single toggle jaw crushers are widely used in mining and aggregate industries, but they suffer from significant liner wear, leading to increased maintenance costs and downtime. This research investigates the impact of a novel single toggle jaw crusher design with a passive displacement fixed jaw on liner wear. The investigation was done by carrying out a comparative analysis between the conventional jaw crusher design and the new jaw crusher design. During the evaluation of the conventional and new crusher designs, the liners were initially weighed with an electronic scale of 20 g sensitivity,
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3

Chuikov, Valery E., Vladimir V. Konovalov, Marina V. Dontsova, and Svetlana S. Petrova. "JUSTIFICATION OF A PROMISING FUNCTIONAL SCHEME OF A GRAIN CRUSHER." Bulletin Samara State Agricultural Academy 9, no. 2 (2024): 34–43. https://doi.org/10.55170/1997-3225-2024-9-2-34-43.

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The purpose of the research is to develop a promising functional scheme of the working process of a grain crusher and its general design scheme. The research methodology provides an analytical substantiation of the rational se-quence of operations of the crusher workflow. Analysis of the sequence of operations of working processes of exist-ing grain crushers made it possible to identify differences in the list and order of operations of working processes for different types of crushes. The general promising design and functional scheme of grain crushers provides for the presence of sections (z
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4

Kazak, Iryna, and Dmytro Sidorov. "Improving the design of a jaw shutter to increase the efficiency of material crushing." Industrial and technology systems 2, no. 1(76) (2024): 16–21. http://dx.doi.org/10.15587/2706-5448.2024.302148.

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The object of research is the design of a jaw crusher for crushing limestone for the production of silicate bricks. The article is devoted to the study of the problem of reducing the efficiency of material crushing in a jaw crusher. The efficiency of crushing materials in jaw crushers ensures the quality of manufacturing bricks, etc. Therefore, this work is aimed at choosing a way to improve the design of the jaw crusher to increase the efficiency of material crushing. The article defines the classification of jaw crushers, their advantages and disadvantages, describes the principle of operati
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5

Laciak, Marek, and Marian Šofranko. "Optimization of Device Selection in Design of Technological Lines for the Aggregates Production." Applied Mechanics and Materials 611 (August 2014): 387–94. http://dx.doi.org/10.4028/www.scientific.net/amm.611.387.

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This paper describes in the introduction part basic information concerning selection of device of technological line for the aggregates production. It is mostly focused on crushers, which during the crushing have main influence on the outer characteristics of aggregate. Correct functionality of crushers in the process of production of aggregate is crucial and relies on the selection of right mechanical influence on pieces of aggregate during crushing while respecting characteristics of crushed rocks and parameters of chosen crusher. Because of this there are written basic principles of mechani
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6

Ivanov, N. M., A. M. Levin, and I. Ya Fedorenko. "Dynamic features of vibrating jaw crusher of feed grain." Siberian Herald of Agricultural Science 54, no. 5 (2024): 105–12. http://dx.doi.org/10.26898/0370-8799-2024-5-11.

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The vibration method of feed grain crusher can be realized in various designs of crushers, but preference should be given to dynamic machine schemes, as such systems contribute to energy saving and increase the reliability of the whole structure. The analysis of the totality of information on vibrating crushers developed in various branches of economy allowed formulating the main requirements to the dynamic systems of these machines. These include the following: providing vibration of points of the working bodies according to certain laws; implementation of self-synchronization of vibro-excite
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7

Savinyh, Petr A. "Determination of optimal design and technological parameters of a hammer crusher with sieves in end surfaces." Agricultural Engineering, no. 5 (2023): 17–22. http://dx.doi.org/10.26897/2687-1149-2023-5-17-22.

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When preparing compound feeds, the main machines used for grain crushing are hammer crushers. To obtain a better-quality finished product with lower energy costs, it is necessary to determine the optimal design and technological parameters of a hammer crusher. To this end, the laboratory of livestock production mechanization has designed a hammer crusher with sieves in the end surfaces. The hammer crusher has adjustable cross-sections of the sieve holes, so there is no need to replace the sieves. Experimental studies have been carried out at the production facilities of the North-East Federal
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8

Hou, Jian Qiang, Rui Hua Wang, and Zhi Yuan Lu. "The Design of Control System about Crushers Based on PLC." Advanced Materials Research 718-720 (July 2013): 1510–15. http://dx.doi.org/10.4028/www.scientific.net/amr.718-720.1510.

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With Programmable Logical Controller (PLC) as the control core, this paper designed automation and control system of industrial. Protection and control of crusher stall is the main contents of this article. According to the control requirements of the industrial production process, stall control system of crusher was designed. This system included the liquid level monitoring of lubricating System, crushers start, crushers speed monitoring, crushers speed transformation and protection design of crushers stall. Then we simulated the functions which the system can achieve, and got the monitoring
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9

Sun, Yong Hou, Chun Ge Yao, Kun Xu, and Guo Cai Jin. "Garbage Crusher Variant Design Based on Parameterization." Advanced Materials Research 421 (December 2011): 316–19. http://dx.doi.org/10.4028/www.scientific.net/amr.421.316.

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Garbage processing is an important content in environment protection.Garbage crusher plays a key role in garbage processing. To enhance design rapidity and quality of garbage crusher, a new garbage crusher variant design methodology based on parameterization is proposed. The principle of variant design based on parameterization is introducted. Parametric model of garbage crusher is established and analyzed. A new product information model is established according to the mating relationship type among constituent parts of assembly. The product information model included several sub-models. It c
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10

Okechukwu, C., OA Dahunsi, PK Oke, IO Oladele, M. Dauda, and BM Olaleye. "DESIGN AND OPERATIONS CHALLENGES OF A SINGLE TOGGLE JAW CRUSHER: A REVIEW." Nigerian Journal of Technology 36, no. 3 (2017): 814–21. http://dx.doi.org/10.4314/njt.v36i3.22.

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A review on the design and operations challenges of a single toggle jaw crusher is presented. Strength and fracture toughness of the material to be crushed are intrinsic properties that determine the time and energy required to crush the material. Economy of the crushing process is partly dependent on the angle of nip. Productivity of the crusher can be improved upon by increasing the eccentricity of the eccentric shaft, use of reversible jaws, bush bearing and easily adjustable toggle plate. Vibrations and fatigue cracks in the crusher frame will be nipped in the bud through structural analys
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11

Wolny, S. "Dynamic Behaviour of a Vibrating Jaw Crusher for Disintegration of Hard Materials." Archives of Metallurgy and Materials 58, no. 3 (2013): 883–86. http://dx.doi.org/10.2478/amm-2013-0092.

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Abstract One of the trends in design solutions of crushers ensuring the crushing ratio of about 30 involves the application of the vibratory-impulse action to the material to be crushed. Crushers utilising these effects are referred to as vibratory crushers. During the vibratory crushing the material to be disintegrated is subjected to the action of fast changing shearing forces, which leads to the material being crushed either by applied impulses or by fatigue action, unlike conventional crushers where the structure of the material is damaged by the applied pressure. A dynamic analysis of the
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12

Yang, Guang Yan, and Bao Jun Wang. "Cone Crusher Simulation Based on PFC3D." Advanced Materials Research 889-890 (February 2014): 82–85. http://dx.doi.org/10.4028/www.scientific.net/amr.889-890.82.

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As the movement condition of the material in crushers and crushing process is very complex, it is hard to measure and observation directly or indirectly. It helps a lot for analyzing of the raw material and crusher interaction, optimizing design crusher, analyzing of the law crushing to analyze the crushing process of the material in the crushers. Therefore, the article explores the use of PFC3Dprogram to simulate the process of cone crushers crushing the material. It analyses the feasibility of using PFC3Dprogram to simulate the crushing process. It does the kinematics simulation of the mater
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13

Zhang, Zhirong. "Optimization design of coal crusher based on biomechanics characteristics." Molecular & Cellular Biomechanics 22, no. 4 (2025): 1483. https://doi.org/10.62617/mcb1483.

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Background: With the increasing demand for equipment performance in the coal industry, traditional coal crushers face problems such as high vibration, high noise, insufficient wear resistance, and frequent mechanical failures during long-term operation. To this end, the study adopts a combination of biomimetic structural design and multi-layer composite material optimization to improve the performance of coal crushers. Method: Based on biomechanical characteristics, this method optimizes the design of the coal crusher from three aspects: overall results, crushing components, and shock absorpti
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14

Zagorodniy, Nikolay Alexandrovich, and Mikhail Valerievich Golovkin. "RESEARCH OF THE INFLUENCE OF TECHNOLOGICAL PARAMETERS OF A CONE CRUSHER ON THE PROCESS OF CRUSHED STONE." World of transport and technological machines 87, no. 4-1 (2024): 65–72. https://doi.org/10.33979/2073-7432-2024-4-1(87)-65-72.

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This article studies the influence of technological parameters of a cone crusher on the process of crushing crushed stone. The article analyzes existing inventions in the field of cone crusher design, their advantages and disadvantages. An improved design of the eccentric unit and the principle of its structure are presented. An experiment was conducted in which the dependence of changes in the productivity of a cone crusher on the width of the discharge slot and the frequency of cone swing was established. Based on the developed design of the eccentric unit, a mathematical calculation was mad
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15

Malanchuk, Z. R., A. O. Khrystyuk, S. Ye Stets, V. V. Semeniuk, and L. O. Malanchuk. "Substantiation of research results on energy efficiency of basalt crushing." Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, no. 6 (December 25, 2022): 41–46. http://dx.doi.org/10.33271/nvngu/2022-6/041.

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Purpose. To experimentally determine the main design and operational parameters of the influence of rock mass properties on the Roller Crusher performance when processing basalt rock mass. Methodology. The crushing and grinding of basalts are studied by the methods of mathematical statistics in order to identify the results obtained and determine the dependences of technological parameters on the mechanical impact factors. Experimental studies are carried out on the example of basalts from the Rafalivskyi quarry in the Rivne region. Findings. It has been revealed that the elemental composition
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16

Tilahun, Ephrem, Getahun Mesert, and Ageru Negese. "Communition Circuit Flowsheet Development for Optimum Performance of Iron Ore Processing, in the Case of Sekota, Wagehemira, Northern Ethiopia." International Journal of Mineral Processing and Extractive Metallurgy 10, no. 1 (2025): 1–26. https://doi.org/10.11648/j.ijmpem.20251001.11.

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Comminution flow sheet design is a critical process in the production of iron ore. In this study, the flow rate was fixed at 150 t/h with the Crusher specification of a Cedarapids JC24x36 jaw crusher model and a Nordberg Hp 300 S/M cone crusher. Based on the mineralogical information and ore properties provided the Agg Flow Version 460.22 software is used to conduct, a comprehensive comminution flow sheet design to achieve the desired particle size distribution. In the comminution of primary crusher stage Iron ore at top size of 42 inches or (1066.8 mm) generates 5 different ranges of material
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17

Sakharov, D. F., and A. V. Vitushkin. "Energy efficiency of a cone crusher with stops." Izvestiya. Ferrous Metallurgy 65, no. 10 (2022): 733–39. http://dx.doi.org/10.17073/0368-0797-2022-10-733-739.

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Metallurgical, construction and mining industries are based on the process of grinding various materials. The main method of primary preparation of raw materials is crushing of the extracted ore. Up to 4 % of the world’s electricity production is spent annually on crushing rocks to obtain the necessary fraction of material, and for a single mine, the share of energy consumption for crushing can reach 50 % of the annual volume. In addition to spending electricity directly on rocks destruction, some of it is spent on creating a power reserve for a crushing machine (hereinafter referred to as a c
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18

Duan, Guochen, Boqiang Shi, and Jie Gu. "Research of Single-Particle Compression Ratio and Prediction of Crushed Products and Wear on the 6-DOF Robotic Crusher." Mathematical Problems in Engineering 2021 (March 1, 2021): 1–17. http://dx.doi.org/10.1155/2021/6634272.

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In order to reduce wear and increase crushing efficiency of the 6-DOF (degree of freedom) robotic crusher, the maximum single-particle compression ratio function of the granular material and the wear model of the mantle liner under eccentric compression are established. The function and model take into account the influence of crusher parameters and granular material parameters on maximum single-particle compression ratio, which is simulated by EDEM and obtained under different conditions. Combined with previous research, the theoretical distribution of crushed products and the crushing chambe
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19

ABRAMKIN, Nikolay, Pavel MANSUROV, Alexandra KUZINA, and Yuri LEVKIN. "Justification of the roll crusher calculation parameters, taking into account the use of spar screen surface." Sustainable Development of Mountain Territories 15, no. 2 (2023): 473–81. http://dx.doi.org/10.21177/1998-4502-2023-15-2-473-481.

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Introduction. The paper considers a method for calculating the parameters of a roller crusher developed on the basis of established analytical dependencies: the theoretical and technical productivity of spalt sieves from the share of the total volume of rock mass, as well as the productivity of a roller crusher when overlapping spalt sieves with metal sheets. Purpose of the work: development of a methodology for calculating the parameters of a roller crusher. Methods and Materials. To achieve the goal of developing a methodology for calculating the parameters of a roller crusher, a search and
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20

Polushyna, M. V., T. V. Moskalova, and V. F. Hankevich. "Static force analysis of a single toggle jaw crusher." Geo-Technical mechanics, no. 152 (2020): 254–62. http://dx.doi.org/10.15407/geotm2020.152.254.

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There are various recommendations in domestic and foreign literature regarding the law of distribution of the crushing load along the swing plate of jaw crushers: even, linear or nonlinear. The method of load distribution along the swing jaw affects the resultant crushing force, its application point and, therefore, the forces subjected to the jaw crusher links. A feature of a single toggle jaw crusher is the strong force exerted on the eccentric shaft since the crushing forces are directly transferred to the shaft. Therefore, it is important to determine the worst design case in order to calc
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21

Zuñiga, J. M., and J. L. Mantari. "A computational methodology to calculate the required power in disc crushers." Journal of Computational Design and Engineering 4, no. 1 (2016): 14–20. http://dx.doi.org/10.1016/j.jcde.2016.09.003.

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Abstract This study aims to contribute to the estimation of power consumption in a disintegration process in disc crushers (fixed and mobile). The study covers the dynamic analysis of forces acting on the particles and the mobile disc. A detailed analysis of the resultant force on the particles was performed. Finally, the consumed power is calculated with the forces acting on the mobile disc. The calculated power is a key aspect in the design of disc crusher machines. Highlights Estimation of power consumption in a disintegration process in disc crushers. Dynamic analysis of forces acting on t
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22

Lv, Hai Ou. "Influence Factors Analysis of Hammer Head and Screen Plate Life of CFB Coal Crusher." Advanced Materials Research 118-120 (June 2010): 940–43. http://dx.doi.org/10.4028/www.scientific.net/amr.118-120.940.

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In this paper, the wear mechanism of harmer head and plate of coal crusher of circulating fluidized boiler(CFB) is researched. In order to extend the life of the hammer head and screen plate, some new design is advanced on material and structures. A practical instance shows that these new design can extend the life of the hammer head and screen plate and improve the working efficiency of coal crusher. Also these can reduce the lingering time of the big hard coal lump in the crusher, reform and optimize the grade ratio of the crushed coal lump. In addition these researches are meaningful for en
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23

Lebedev, A. T., R. R. Iskanderov, and A. S. Shumsky. "Determination of Design Parameters for Horizontal Rotary Crushers for Feed Grain." Agricultural Machinery and Technologies 12, no. 5 (2018): 9–13. http://dx.doi.org/10.22314/2073-7599-2018-12-5-9-13.

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A horizontal impact crusher provides for high­quality grinding of grain materials and getting the finished product equalized by particle size distribution to 98 percent. The effectiveness of the crusher is determined by the following parameters: rotor speed, operating clearance, intensity and full filling of the crushing chamber, the duration of impact on the original product, the design features of the working bodies and the geometric design of their corrugated surfaces. (Research purpose) To determine the design parameters of a horizontal rotary crusher for feed grains. (Materials and method
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24

Pawar, Mayuri, Prasad Mane, Onkar Wadtile, Manasi Mogal, and S. M. Lambor. "Design of Can Crusher." International Journal for Research in Applied Science and Engineering Technology 11, no. 10 (2023): 1269–75. http://dx.doi.org/10.22214/ijraset.2023.56058.

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Abstract: Present study has focused on the design of a domestic aluminum can crusher this will be used to shred empty beverage cans and recycle them back into the industry. It promote sustainability in the beverage production sector. The Young's modulus, density, yield strength, and Poisson's ratio of steel and aluminum, among other parameters, were taken into consideration during the design computation of the crusher. Catia was used to model each individual component as well as the entire machine assembly.
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25

Kondrakhin, Vitalii P., Nikita V. Martyushev, Roman V. Klyuev, et al. "Mathematical Modeling and Multi-Criteria Optimization of Design Parameters for the Gyratory Crusher." Mathematics 11, no. 10 (2023): 2345. http://dx.doi.org/10.3390/math11102345.

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There are a sufficient number of works devoted to modeling crushing machines. Nevertheless, the fact that there are a large number of working conditions, and the ongoing development of science and technology, require continuous improvement and specification of the models intended for crushing processes and those of the devices concerned. However, there are few studies related to single-roll gyratory crushers. Such crushers are promising for use in mines to crush rocks laid in the developed space. Mathematical modeling and optimization of the design parameters of the working chamber and the exe
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26

Michael, Volkhonov, Abalikhin Anton, Krupin Alexander, and Maximov Ivan. "STUDYING THE OPERATIONAL EFFICIENCY OF THE CENTRIFUGAL-IMPACT FEED GRAIN CRUSHER OF THE NEW DESIGN." Eastern-European Journal of Enterprise Technologies 5, no. 1 (107) (2020): 44–51. https://doi.org/10.15587/1729-4061.2020.212994.

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Crushing feed grain involves hammer crushers, which are characterized by high specific energy consumption and its uneven fractional composition. It is possible to obtain high-quality shredded grain with less energy when using a centrifugal-impact crusher of the new design with a hole in the loading neck to supply the chopping chamber with additional air at a rate of up to 4.8&nbsp;m/s. An additional hole provides a 1.8...13-time increase in the airspeed through the unloading neck when the rotor&rsquo;s rotation frequency changes from 3,750 to 2,250&nbsp;min<sup>&ndash;1</sup>, thereby enabling
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27

Sakharov, D. F., and А. V. Vitushkin. "POWER ANALYSIS OF THE CRUSHING PROCESS IN A CONE CRUSHER." Izvestiya Visshikh Uchebnykh Zavedenii. Chernaya Metallurgiya = Izvestiya. Ferrous Metallurgy 61, no. 12 (2019): 980–86. http://dx.doi.org/10.17073/0368-0797-2018-12-980-986.

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The literature devoted to cone crushers design and research of its crushing process is generally based on empirical observations, therefore it is commonly considered that material is crushed under the influence of squeezing forces exclusively. Above mentioned liter ature, in turn, theoretical base forms for crushing units design. Based on common understanding, variety of designs of cone crushing machines existing today is characterized by integrity of principles of their work. Majority of theoretical works devoted to cone crushers are focused on such characteristics as efficiency, extent of cr
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28

Mykhailenko, O. "Modeling of cone crusher steady-state operation modes." IOP Conference Series: Earth and Environmental Science 1415, no. 1 (2024): 012078. https://doi.org/10.1088/1755-1315/1415/1/012078.

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Abstract The design of complex technological processes control systems involves several stages. One of the first is to analyze the steady-state operation modes of the control plant. Ore crushing is one of the most critical processes in mineral processing. The quality of its control determines the level of power consumption not only at this stage of mineral processing, but also at the subsequent ones, especially the grinding processes, which are the most energy-intensive in the entire production. The size and homogeneity of crushed ore significantly affect the power consumption of the mills. Or
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29

Haddad, Jamil, Fadi Alfaqs, Tareq Al-quraan, and Ibrahim I. Ikhries. "Investigation of vibrating jaw crusher experimental variables." Mining of Mineral Deposits 17, no. 3 (2023): 49–55. http://dx.doi.org/10.33271/mining17.03.049.

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Purpose. Current research focuses on studying experimentally various parameters affecting the particle size produced in a vibrating jaw crusher developed and implemented at Al-Balqa Applied University. The main purpose is to find the optimal conditions at which the jaw crusher under study works. Methods. The jaw crusher angle and rotating mass type are considered to study all particle sizes and reduction ratios obtained for three different motor operation speeds: 1500, 2000, and 2500 rpm. Coarse aggregate weighing 900 g with 26 mm particle size is fed into the jaw crusher, which produces sever
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30

SKYBA, МYKOLA, OLEKSANDR MISIATS, A. POLISHUK, VOLODYMYR MISIATS, and MYKOLA RUBANKA. "SYSTEM OF ADAPTIVE FREQUENCY CONTROL OF SPEED OF ROTATION OF THE ASYNCHRONOUS THREE-PHASE ELECTRIC MOTOR OF THE ROTOR CRUSHER DRIVE." HERALD OF KHMELNYTSKYI NATIONAL UNIVERSITY 295, no. 2 (2021): 139–46. http://dx.doi.org/10.31891/2307-5732-2021-295-2-139-146.

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The analysis of a design and the principle of work of modern rotary crushers for crushing of waste of polymeric materials is carried out. Ways of possible improvement of the existing equipment for crushing of waste of polymeric materials are defined. The principles of automation of the rotary crusher drive are formulated. The structural scheme of the frequency control system of the rotor crusher drive is developed. The analysis of operation of asynchronous three – phase motors at frequency control of speed of rotation is carried out. The mechanical characteristics of the electric drive of the
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31

Khankelov, T. K., K. J. Rustamov, M. Irisbekova, and D. K. Sabirova. "Substantiation of the main parameters of a hammer crusher for grinding municipal solid waste." E3S Web of Conferences 515 (2024): 03019. http://dx.doi.org/10.1051/e3sconf/202451503019.

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The scientific novelty of the research lies in the determination and substantiation of the rational values of the main parameters of a hammer crusher designed for grinding organic components of municipal solid waste. A method has been developed for calculating the speed and effort, as well as the maximum elastic-plastic deformation of the components of the waste due to the collision of the waste against each other, against the wall of the working chamber of the crusher, as well as against knives welded on the walls of the working chamber at different heights at an angle of 120 degrees with eac
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32

Matsiuk, I., O. Fedoskina, and I. Sokolov. "Substantiation of rational design parameters of a crusher with two movable jaws." Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, no. 5 (October 30, 2024): 45–50. http://dx.doi.org/10.33271/nvngu/2024-5/045.

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Purpose. Design engineering of the mechanism of a two-jaw crusher with a compound motion of the jaws, which ensures a change in the angle of gripping of pieces of material within a very small range. Methodology. In the work, a theoretical study on the fourth-class lever mechanism, as the basis of a two-jaw crusher, was performed using the Mathcad 15 software. The study was performed on a vector representation of the links of the hinged mechanism. The development and analysis of constructive solutions were performed using the Autocad software product, which reduces the risk of errors and increa
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33

Mishchuk, Ye O., I. I. Nazarenko, and D. O. Mishchuk. "Definition of rational operating modes of a vibratory jaw crusher." Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, no. 4 (2021): 56–62. http://dx.doi.org/10.33271/nvngu/2021-4/056.

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Due to the continuous development of the building-and-construction industry, it is necessary to design new or modify outmoded industrial equipment. Using jaw crushers with the impact action of crushing plates on material is a perspective line of developing crushing equipment. Purpose. Developing a mathematical model of a vibratory jaw crusher and studying the operational process which is based on the mathematical model in order to design new crushers. Methodology. Definition of the crusher working process is based on the main statements of the theory of mechanical oscillations and the theory o
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34

Duan, Guochen, Lele Yao, Zhanyu Zhan, Tao Kang, and Chaoyue Guo. "Multi-Objective Optimal Control Method for the 6-DOF Robotic Crusher." Applied Sciences 14, no. 20 (2024): 9397. http://dx.doi.org/10.3390/app14209397.

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In order to achieve the best crushing effect of the 6-DOF robotic crusher, a multi-objective optimal control method for the 6-DOF robotic crusher has been proposed. Taking the mass fraction of crushed products below 12 mm, total energy consumption, effective energy consumption, output, and wear as the working indexes, and taking the suspension point, precession angle, and swing frequency of the mantle as the working conditions of the crusher, the working indexes under different working conditions are calculated. And, based on the above parameters, the optimization objective function of the 6-D
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35

Han Gao, Han Gao, and Dan Wang Han Gao. "Analysis of the Crushing Mechanism of Kitchen Waste and Simulation Design of Crushing Structure Optimization." 電腦學刊 35, no. 3 (2024): 257–73. http://dx.doi.org/10.53106/199115992024063503018.

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&lt;p&gt;This article conducts research on the treatment of kitchen waste. The treatment of kitchen waste includes front-end, mid-range, and back-end. The main focus of this article is on the front-end treatment process, which is how to design a more efficient and reasonable kitchen waste crusher for front-end treatment of waste crushing. Therefore, this article first establishes the model structure of kitchen waste and the crushing boundary conditions of kitchen waste. Based on the boundary conditions and mathematical models, the research on the crushing mechanism of the crusher and the desig
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Sapa, Vladimir. "THE RESULTS OF THE ANALYSIS OF STUDIES OF STRUCTURAL AND OPERATIONAL PARAMETERS OF IMPACT CRUSHERS FOR THE PRODUCTION OF FARM ANIMAL FEED." 3i intellect idea innovation - интеллект идея инновация 1 (2023): 185–90. http://dx.doi.org/10.52269/22266070_2023_1_185.

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The article discusses the issues of improving the design and operating parameters of impact crushers for the production of farm animal feed. A special place in the diet of animals is occupied by cereals, which are characterized by a high content of protein and minerals. Improving the design and operating parameters of crushers is a difficult, but important and urgent task. As a result of the analysis, significant shortcomings of existing feed shredders were identified. Based on the analysis of the grinding process, the calculation of the speed and geometric parameters of the impact crusher was
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Guler, Ozge, and Mustafa Cemal Çakır. "Development of a New Generation High Crushing Capacity Jaw Crusher with an Automatically Adjusted Closed Side Settings." European Journal of Research and Development 3, no. 4 (2023): 161–77. http://dx.doi.org/10.56038/ejrnd.v3i4.304.

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The design and development of a new generation high crushing capacity jaw crusher, developed for the first time in Turkey and whose Closed Side Settings (CSS) may be automatically adjusted hydraulically, were investigated in this study. The calculations for the crusher developed for this purpose were included in the paper. The design modifications made to expand the crusher's jaw stroke from 27 mm to 40 mm were documented, and the capacity increase resulting from this was theoretically calculated and proven by a wide range of field tests conducted after the jaw crusher was manufactured. Field
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Abilzhanuly T., Abilzhanov D.T., Smagulov T.A., and Orazakhyn D.N. "RESULTS OF TESTS ON THE STALK AND GRAIN CRUSHER OF A SMALL FODDER SHOP." SERIES OF AGRICULTURAL SCIENCES 55, no. 1 (2020): 25–30. http://dx.doi.org/10.32014/2020.2224-526x.4.

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It is known that in Kazakhstan, 70 ... 80 percent of peasant farms have no more than 100 head of cattle and 500 head of sheep. To fatten these farms and to prepare a complete ration with combined feed in dairy farms, a distributer-mixer with a box with a capacity of 3 ... 5 m3 is needed. Since the equipment of these distributer-mixer machines with stalk and grain crushers ensures that it chops fodder itself and loads them onto a hay rye and grain warehouse of a mobile fodder shop, in the process of preparing a full ration of a combined feed, the number of operations will be reduced by 1.67 tim
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Duan, Guo-chen, Bo-qiang Shi, and Jie Gu. "Establishment of energy consumption model and multi-objective optimal control method of 6-DOF robotic crusher." Advances in Mechanical Engineering 12, no. 10 (2020): 168781402096757. http://dx.doi.org/10.1177/1687814020967579.

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In order to optimize the real-time crushing effect of 6-DOF robotic crusher, a model of energy consumption and a multi-objective optimization control method for 6-DOF robotic crusher are proposed. In optimization function, the optimization objective are total energy consumption, mass fraction of crushed products below 12 mm, energy consumption ratio, and throughput, and optimization variables are position of suspension point, rotational speed and precession angle of the moving cone. Among them, the function of total energy consumption and effective energy consumption is established and the fun
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Arfoa, Aouda Awad, Ashraf Alsafasfeh, Alaa Al-Qutimat, et al. "Power optimization in mill plant design: Theoretical analysis and AggFlow simulation." Mining of Mineral Deposits 19, no. 1 (2025): 56–64. https://doi.org/10.33271/mining19.01.056.

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Purpose. This study aims to optimize the power consumption of a mill plant by combining theoretical analysis and process simulation using AggFlow software, since power optimization is a crucial factor in enhancing the efficiency and sustainability of industrial milling operations. Methods. The mill plant, comprising a primary jaw crusher, a secondary double roll crusher, a ball mill, multiple screens, and conveyors, was modeled in AggFlow. A field survey collected specifications of equipment components, and product samples were used for simulation. Theoretical power consumption was calculated
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Chen, Li Qing, Jia Qi Zhang, and Xiao Ling Kong. "Genetic Optimal Design of Straw Crusher Based on ADAMS." Advanced Materials Research 139-141 (October 2010): 929–32. http://dx.doi.org/10.4028/www.scientific.net/amr.139-141.929.

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The paper designed a straw crusher device based on genetic optimization design method. Firstly, straw crusher device math model was build. Secondly, taking the cutter shaft as optimized object, the cutter shaft in the working device axis diameter, internal diameter and ratio were set as variables, and taking the lightest quality of cutter shaft as the objective function, to build the mathematical model of straw crusher. Then combined with the GA optimum design method, straw crusher optimization design model and simulation model were optimized. Lastly, the structural parameters of straw crusher
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Chakule, Rahul, Supriya Patil, and Poonam Talmale. "Design and Development of Can Crushing Machine." Asian Journal of Engineering and Applied Technology 9, no. 1 (2020): 25–28. http://dx.doi.org/10.51983/ajeat-2020.9.1.1082.

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A can crusher machine is used to crush the cans for storing in bin efficiently. The crushing of cans plays a significant role in economy and ultimately helps to society. The process of cans crushing is also human and environment friendly. From literature studies it was learnt that the existing cans crushing machines are automated and can overcome the limitation of manually crushing but cost of automated cans crushing machine is high. In present study, the can crusher machine is developed economically which is automatic and eco-environment friendly. The experiments were conducted for finding th
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Agarwal, A. "A Pioneering Tactic for Sustainable Waste Management: Design of a Cost-Effective Recycling Machine." MATEC Web of Conferences 172 (2018): 03003. http://dx.doi.org/10.1051/matecconf/201817203003.

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In this paper we discussed the new design, fabrication and testing of a mechanical can crusher taking into deliberation the force analysis and ergonomic factors that will enable people to use this mechanical can crusher especially in Botswana rural areas. The process of crushing cans is of vital importance as it saves a percentage of space for can disposal and also makes it easier for these cans to be transported to recycling centers or landfill areas. The methods and processes used to bring this project to life include welding, cutting, bending, drilling and assembly operations. This project
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Dorodov, P. V., V. V. Kasatkin, V. A. Petrov, L. Y. Lebedev, and A. A. Litvinyuk. "Simulation of the stress state during blade wear and optimal design of the grain crusher wheel." IOP Conference Series: Earth and Environmental Science 981, no. 4 (2022): 042037. http://dx.doi.org/10.1088/1755-1315/981/4/042037.

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Abstract Currently, in the manufacture of agricultural products in the process of feed preparation, closed-type grain crushers are widely used, working on the principle of suction of the starting material and injection of the finished product. This type of crushers undergoes significant abrasive wear of working bodies (drums, hammers, sieves, etc.) due to their suboptimal geometric shape of the transition surface, where local stresses accumulate, as well as in the areas of contact of parts with particles of gas-dispersed material. It is possible to investigate the causes of the rapid destructi
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Krivov, Dmitriy. "VEGETABLE RAW MATERIALS DESTRUCTION MECHANISMS IN A ROLLER CRUSHER WITH SET PLATES IN THE FORM OF A RT-PROFILE." Bulletin of KSAU, no. 6 (July 23, 2024): 198–205. http://dx.doi.org/10.36718/1819-4036-2024-6-198-205.

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The purpose of the study is to substantiate the application of a new kinematic scheme for crushing plant materials (cereals and fruit plants) to implement the design of a roller crusher with composite plates in the form of an RT-profile. To achieve the objective of research, a number of tasks were set to study the main object – the kinematic scheme of crushing. The paper examines in detail the specified crushing scheme as a static and kinematic scheme of interaction between the elements of the crusher and the crushed raw material; the possibility of combining a number of different destruction
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Luo, Zhong Hua, and She Huan Li. "Optimization Design for Crushing Mechanism of Double Toggle Jaw Crusher." Applied Mechanics and Materials 201-202 (October 2012): 312–16. http://dx.doi.org/10.4028/www.scientific.net/amm.201-202.312.

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This paper conducts a comprehensive study on the optimization design for crushing mechanism of double toggle jaw crusher. The optimization aim is to reduce characteristic value of moving jaw plate, to raise capacity of jaw crusher, and to ensure entrance and outlet dimensions of jaw crusher. Firstly, formulae are derived for displacement of the topmost point and the bottommost point of moving jaw plate, and for the meshing angle between moving jaw plate and fixed jaw plate. Secondly, an optimization design model is established for the crushing mechanism. Finally, with C++ programming and half-
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Anciferov, S., A. Karachevceva, E. Sychyov, and A. Obernihin. "DETERMINATION OF THE STRENGTH OF A CONE CRUSHER STAND." Bulletin of Belgorod State Technological University named after. V. G. Shukhov 7, no. 8 (2022): 92–102. http://dx.doi.org/10.34031/2071-7318-2022-7-8-92-102.

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The state of the direction of crushing materials in the mining industry is considered. The method of static calculation for the strength of the frame of the cone crusher KSD – 900 in two positions is given. The application of the machine at various stages of crushing is demonstrated. The comparison with other crushers of the mining industry is carried out. The design and operating principle of the digital twin of the cone crusher of medium crushing are described. The advantages and disadvantages of the machine are given. The finite element method of the CAD/CAM/CAE system NX and the module “Ad
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Ramesh, Narayanmurthy Renganayahi, Karuppiah Thirumurugan, Deepak Chullickal Raphael, Gidugu Ananda Ramadass, and Malayath Aravindakshan Atmanand. "Development and Subsea Testing of Polymetallic Nodule Crusher for Underwater Mining Machine." Marine Technology Society Journal 55, no. 6 (2021): 65–72. http://dx.doi.org/10.4031/mtsj.55.6.6.

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Abstract Polymetallic nodules found in the deep oceans are viewed as potential resources for meeting the world's demand of many metals in the near future. Polymetallic nodule mining systems require subsea crushing systems for reducing the size of nodules to facilitate energy-efficient and safe pumping through risers of optimum size. Polymetallic nodules are friable, and deep-sea crushing has to be done with care to minimize the formation of fines, while obtaining the required size reduction. The crusher could also encounter objects with greater hardness during operation like small rocks, splin
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Kopeikin, Artem, Andrey Palitsyn, and Petr Savinykh. "Vibration processes resulting from uneven rotation of the hammer crusher drive pulleys." E3S Web of Conferences 402 (2023): 10002. http://dx.doi.org/10.1051/e3sconf/202340210002.

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Livestock farming, as one of the main sectors of the agro-industrial cluster, cannot do without good quality forage. For the best absorption of feed, all the nutrients that make up its composition should be given to the animals in a milled form. Hammer mills are among the most compact machines for milling. The grinding of grain forages is a rather energy-intensive process. One of the variants for solving the power intensiveness problem can be the application of a a hammer crusher with periodic fluctuations in the angular speed in the rotation of the the working body. That is accompanied by the
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Bashaleishvili, D. I. "An optimal crusher control: Its design." Automation and Remote Control 67, no. 1 (2006): 54–64. http://dx.doi.org/10.1134/s0005117906010036.

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