Academic literature on the topic 'Cupola furnaces'

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Journal articles on the topic "Cupola furnaces"

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Matyukhin, V. I., V. A. Dudko, and N. V. Grebneva. "Current State and Future Prospects for Improvement of Mineral Melt Production Technologies." Solid State Phenomena 265 (September 2017): 14–21. http://dx.doi.org/10.4028/www.scientific.net/ssp.265.14.

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The article outlines the production of fibrous materials, discloses energy production targets for mineral wool items production, scrutinizes specific features of cupola process. Besides, the article presents the experimental research of mineral wool cupola process. Thus, the article describes the design of a cupola furnace, principles of its operation, and its main performance indicators. A summary of analytical and theoretical research of non-isothermal gas flow motion in shaft furnaces is presented herein. The results of the experimental studies of the patterns of change in gas-dynamic operation of the cupola furnace are also shown in the article. To assess the development of solid fuel combustion in the furnace, the laws that govern the changes in gas composition at the level of stockline have been studied. The results are shown in the Table. The analysis of the current state of thermal and gas-dynamic operation of the mineral wool cupola furnace yielded recommendations for optimization and performance enhancement of the operating cupola furnace.
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Futaš, Peter, Alena Pribulová, and Marcela Pokusova. "Possibilities Reducing of Energy Consumption by Cast Iron Production in Foundry." Materials Science Forum 998 (June 2020): 36–41. http://dx.doi.org/10.4028/www.scientific.net/msf.998.36.

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Modern metal melting includes of cast iron production in different types furnaces with specific characteristics. Furnaces usually adopted are cupola and induction furnaces. Casting cast iron is a manufacturing process characterized by its energy-intensive nature (ie, the use of large amounts of energy per unit of product for main activities) and a long tradition. An example of the energy balance in a foundry is the design of procedures to reduce energy consumption. The most important is the consumption of energy in the production of hot metals (52%), therefore reducing the cost of preparing hot metal is especially important by reducing the energy consumption of metal melting. The most important energy cost practices are the consumption of hot metal to produce 1mt of high quality castings (often 1700 kg) and reduce the energy consumption of hot metal production that varies over a wide range (from 500 to 1300 kWh/mt). Although scientific and technological aspects are now well established, new studies seem to be needed to describe "foundry of the future", where energy and material efficiency is of great importance to ensure competitiveness alongside environmental protection. The paper presents specific procedures for reducing both economically important indicators in cupola and electric induction furnaces.
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Zhukov, Leonid, and Dmytro Petrenko. "Esource-saving continuous optical control of liquid metal temperature in metallurgy of energy machine building." System Research in Energy 2023, no. 3 (2023): 64–77. http://dx.doi.org/10.15407/srenergy2023.03.064.

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The article is devoted to the problem of the most effective and non-alternative continuous optical temperature control of metallurgical aggregates in machine building metallurgy. The aim of the article is to develop and investigate the technologies of continuous temperature control on the base of classical and spectral (multicolor) thermometry. To achieve thе aim, the next methods have been used: analysis of literature sources; experimental investigations of influence regularities of sighting zones, time of tapping, intensity of mixing and liquid metal temperature on one color radiation temperature of liquid metal in visible and infrared spectrum ranges under industrial conditions; statistical processing of the results of direct and indirect measurements with their errors estimation. It has been found the main role of thermometry in the metrological support structure of metallurgical plants. The production volumes of world machine building metallurgy have been analyzed, particularly, the part of metallurgy of energy machine building in it. Metallurgical equipment to be used for liquid metal obtaining and treatment has been classified from thermometric position. The stability of radiation characteristics of liquid metal in cupola, arc and induction furnaces has been investigated under conditions of different impact factors. The methodical errors of optical temperature measurements of liquid metal during tapping from cupola and arc furnaces on the base of classical energy thermometry have been estimated. In special determined сases these errors don’t exceed 1,0–1,5% with confidence level 0,997. Under another conditions these errors reaches 8% and this fact stimulates transition to the spectral thermometry. With the use of modern elemental base, the technologies of spectral measurements of temperature and emissivity have been developed. The technologies include: symmetric-wave, two-color compensative, as well as based on nonlinearity equation of emissivity spectral distribution. The temperature measurement errors of new technologies are lower than the same ones of known spectral, as well as classical energy and spectral ratio thermometry in 2,3; 11,7–20,0 and 6,1–7,6 times. Keywords: metallurgy of machine building, continuous optical temperature control, cupola furnace, arc furnace, classical and spectral thermometry.
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Matyukhin, V. I., V. B. Babanin, M. V. Zorin, S. G. Stakheev, and A. V. Matyukhina. "Selecting the properties of metallurgical coke for cupola furnaces." Coke and Chemistry 58, no. 3 (2015): 96–100. http://dx.doi.org/10.3103/s1068364x15030047.

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Levert, D. "Second generation rotary furnaces, an even more viable alternative to cupola and electric induction furnaces." Revue de Métallurgie 98, no. 10 (2001): 833–37. http://dx.doi.org/10.1051/metal:2001131.

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Matyukhin, V. I., Yu G. Yaroshenko, A. V. Matyukhina, V. A. Dudko, and S. E. Punenkov. "Natural-gas heating of cupola furnaces for more energy-efficient iron production." Steel in Translation 47, no. 8 (2017): 528–33. http://dx.doi.org/10.3103/s0967091217080113.

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Matyukhin, V. I., Yu G. Yaroshenko, O. V. Matyukhin, and S. Ya Zhuravlev. "Energy Efficient Technology of Solid Domestic Waste Recycling in Shaft Furnaces of Cupola Type." KnE Materials Science 2, no. 2 (2017): 8. http://dx.doi.org/10.18502/kms.v2i2.939.

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<p>The technology of high-temperature pyrolysis (over 850°C) performed in an energy plant based on a shaft melting unit is one of the most efficient ways of solid domestic waste neutralization and recycling. It includes preliminary preparation in the extruder, high-temperature pyrolysis under the conditions of shaft furnace smelting with addition of solid fuel, cleaning and use of pyrolysis gases as a fuel in the boiler. The generating solid waste represents safe mineral components.<strong></strong></p>
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Mahmoud, Wagdy H., Mohamed Abdelrahman, and Roger L. Haggard. "Field programmable gate arrays implementation of automated sensor self-validation system for cupola furnaces." Computers & Industrial Engineering 46, no. 3 (2004): 553–69. http://dx.doi.org/10.1016/j.cie.2004.02.001.

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Nieto-Delgado, Cesar, Fred S. Cannon, Paul David Paulsen, James C. Furness, Robert C. Voigt, and James R. Pagnotti. "Bindered anthracite briquettes as fuel alternative to metallurgical coke: Full scale performance in cupola furnaces." Fuel 121 (April 2014): 39–47. http://dx.doi.org/10.1016/j.fuel.2013.12.034.

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Jarnerud, Tova, Andrey V. Karasev, and Pär G. Jönsson. "Briquetting of Wastes from Pulp and Paper Industries by Using AOD Converter Slag as Binders for Application in Metallurgy." Materials 12, no. 18 (2019): 2888. http://dx.doi.org/10.3390/ma12182888.

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A number of carbon-rich (containing up to 47 wt% C) and lime-rich (containing up to 96 wt% of CaO-compounds) waste products from the pulp and paper industries can be used in iron and steel industry as fuels and slag formers for various metallurgical processes such as blast furnaces (BF), cupola furnaces (CF), argon oxygen decarburization (AOD) converters and electric arc furnaces (EAF). In most cases, these wastes consist of different size powders. In order to facilitate loading, transportation and charging of these powder wastes, briquetting is required. In this study, a pulverized AOD slag was tested as a binder component for briquetting of CaO-containing wastes (such as mesa, lime mud and fly ash) from pulp and paper industries. Moreover, mechanical testing of the possibilities for loading, transportation and unloading operations were done, specifically drop test trials were done for briquettes with different chemical compositions and treatments such as heating and storage. The results showed that an addition of 10–20% of AOD slag as a binder component followed by heat-treatment at 850 °C significantly improved the mechanical properties of the CaO-containing briquettes. An application of these briquettes will significantly reduce the consumption of natural resources (such as nature lime) in the metallurgical processes. Moreover, it can reduce the landfill area of wastes from pulp and paper industries, which is important from an environmental point-of-view.
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Dissertations / Theses on the topic "Cupola furnaces"

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Hassan, Zahra. "Extensive investigations towards the development of a cupola furnace process model : A case study on the cupola furnace operations of Volvo Group Trucks Operations in Skövde, Sweden." Thesis, KTH, Materialvetenskap, 2012. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-103238.

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Sedláková, Jitka. "Převedení výroby litiny z kuplovny na indukční pec." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2010. http://www.nusl.cz/ntk/nusl-228991.

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The subject of this work is to validate the possibility of managing the cast iron strength through residual Mg content and to determine methodically whether it is possible to exploit this technology in a foundry. It is another subject to determine the economics of the exchange of cupola furnace for electric induction furnace and methodically assess the possibilities of melting in the electric induction furnace.
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Silva, Roni Cardoso da. "Avaliação do efeito de ataque por escória em massas de socar refratárias Al2O3 - C - SiC, para fornos cubilôs." Universidade do Estado de Santa Catarina, 2015. http://tede.udesc.br/handle/handle/1674.

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Made available in DSpace on 2016-12-08T17:19:25Z (GMT). No. of bitstreams: 1 Roni Cardoso da Silva.pdf: 10468116 bytes, checksum: 057798ee5264b472b4aa18c7bfeca993 (MD5) Previous issue date: 2015-02-12
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The use of refractory ramming mass consisting of Al2O3-C-SiC cupolas furnace is constant casting processes. In the process, the contact face between the refractory lining and the liquid bath allows interaction between slag and refractory at high temperatures. Corrosion or impregnation of molten metal and slag in refractory depends on factors such as porosity, wetting angle and the reactivity of the slag in relation to refractory solid contact. This study evaluated the effect of slag attack in different refractory applied by ramming made of Al2O3-C-SiC depending on the amount of compression. In addition, a study was conducted `` post-mortem`` of a refractory sample after use in operation. The results allowed correlating the compression efficiency with the effect of corrosion of slag by the static method, and to evaluate the mechanical behavior cold and hot these materials and the influence of chemical composition and particle size of the material. Refractory more easily compression showed the best results for the static slag attack, which highlights the importance of compression efficiency in the field performance of this type of refractory. The analysis of the sample after use in the field demonstrated oxidation and slag penetration-promoting agents as the principal for corrosion in the slag line region.
A utilização de massas refratárias de socagem constituídas de Al2O3-C-SiC em fornos cubilôs é constante em processos de fundição. No processo a face de contato entre o revestimento refratário e o banho líquido possibilita a interação entre escória e refratário em altas temperaturas. A corrosão, ou impregnação do metal fundido e escória, no refratário depende de fatores como a porosidade, ângulo de molhamento e a reatividade da escória em relação ao sólido refratário em contato. Neste trabalho foi avaliado o efeito de ataque de escória em diferentes refratários aplicados por socagem constituídos de Al2O3-C-SiC em função da intensidade de compactação. Também foi realizado um estudo ``post-mortem`` de uma amostra de refratário após o uso em operação. Os resultados permitiram correlacionar a eficiência de compactação com o efeito de corrosão da escória pelo método estático, bem como avaliar o comportamento mecânico a frio e a quente destes materiais e a influência da composição química e granulometria do material. Os refratários com maior facilidade de compactação apresentaram os melhores resultados quanto ao ataque de escória estático, o que evidencia a importância da eficiência de compactação no desempenho em campo deste tipo de refratário. A análise da amostra após utilização em campo evidenciou a oxidação seguida de penetração de escória como principais agentes promotores da corrosão na região da linha de escória.
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Koběrský, František. "Metalurgie a výroba odlitků z litiny s červíkovitým grafitem." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2012. http://www.nusl.cz/ntk/nusl-230265.

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This thesis deals with the production of compact graphite iron in a foundry HEUNISCH Brno, s.r.o. The first part describes the structure, chemical composition, properties, methods of modification and inoculation. The following section describes the production of cast iron, metallographical evaluation of the planimetric method and image analysis.
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Franke, Simone. "Cupolofen-Register 1879 bis 1893." Fachverlag Schiele & Schön GmbH, 2011. https://slub.qucosa.de/id/qucosa%3A3310.

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Franke, Simone. "Cupolofen-Register 1879 bis 1893." Saechsische Landesbibliothek- Staats- und Universitaetsbibliothek Dresden, 2013. http://nbn-resolving.de/urn:nbn:de:bsz:14-qucosa-115848.

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Viswanathan, N. N. "Modelling Of Cupola - Design And Operation For Minimum Fuel Rate And Emission Levels." Thesis, 1997. https://etd.iisc.ac.in/handle/2005/1854.

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Viswanathan, N. N. "Modelling Of Cupola - Design And Operation For Minimum Fuel Rate And Emission Levels." Thesis, 1997. http://etd.iisc.ernet.in/handle/2005/1854.

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Books on the topic "Cupola furnaces"

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Susan, Thomas-Sadowski, and American Foundrymen's Society, eds. Cupola handbook. 6th ed. American Foundrymen's Society, 1999.

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Hurst, J. E. Melting iron in the cupola: Modern practice in the construction, maintenance and operation of the cupola in the Gray Iron Foundry. Lindsay Publications Inc., 1993.

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Keller, Lawrence E. National dioxin study tier 4: Combustion sources : final test report : site 10 : secondary copper recovery cupola furnace MET : A. U.S. Environmental Protection Agency, Office of Air and Radiation, Office of Air Quality Planning and Standards, 1987.

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Society, American Foundrymen's. Cupola Handbook. Amer Foundry Society, 1999.

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Cupola Handbook. Amer Foundrymens Society, 2002.

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Chastain, Stephen D. Iron Melting Cupola Furnaces for the Small Foundry. Stephen D. Chastain, 2000.

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Hurst, J. E. Melting Iron In the Cupola Modern Practi. Lindsay Publications Inc, 1993.

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Final report on process modeling of cupola furnaces: Phase I, May 19, 1989-July 19, 1990. U. S. Dept. of Energy., 1990.

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Edward. [From Old Catalog] Kirk. Cupola Furnace;. Creative Media Partners, LLC, 2018.

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Cupola Furnace;. Creative Media Partners, LLC, 2022.

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Book chapters on the topic "Cupola furnaces"

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Pero-Sanz Elorz, José Antonio, Daniel Fernández González, and Luis Felipe Verdeja. "Fundamentals of the Cupola Furnace: Applications—Mass and Energy Balances." In Physical Metallurgy of Cast Irons. Springer International Publishing, 2018. http://dx.doi.org/10.1007/978-3-319-97313-5_11.

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"Cupola Furnaces." In Casting. ASM International, 2008. http://dx.doi.org/10.31399/asm.hb.v15.a0005197.

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A.S., Wifi, Hassan, M. F., and Gomaa, A.H. "Computer aided optimal charge and energy balance for cupola furnace." In Current Advances in Mechanical Design and Production VI. Elsevier, 1995. http://dx.doi.org/10.1016/b978-008042140-7/50047-0.

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Conference papers on the topic "Cupola furnaces"

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Abdelrahman, M. A., and K. L. Moore. "Robust control of cupola iron furnaces." In Proceedings of 16th American CONTROL Conference. IEEE, 1997. http://dx.doi.org/10.1109/acc.1997.609551.

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Moore, K. L., M. A. Abdelrahman, E. Larsen, D. Clark, and P. King. "Experimental control of a cupola furnace." In Proceedings of the 1998 American Control Conference (ACC). IEEE, 1998. http://dx.doi.org/10.1109/acc.1998.703360.

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Futas, Peter. "THE TREATMENT OF CUPOLA FURNACE FLY DUST." In SGEM2011 11th International Multidisciplinary Scientific GeoConference and EXPO. Stef92 Technology, 2011. http://dx.doi.org/10.5593/sgem2011/s21.117.

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Baricova, Dana. "RECYCLING POSSIBILITIES OF THE SLAG FROM CUPOLA FURNACE." In 18th International Multidisciplinary Scientific GeoConference SGEM2018. Stef92 Technology, 2018. http://dx.doi.org/10.5593/sgem2018/4.2/s18.018.

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"An intelligent signal validation system for a cupola furnace. I. Methodology." In Proceedings of the 1999 American Control Conference. IEEE, 1999. http://dx.doi.org/10.1109/acc.1999.783165.

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Pribulova, Alena. "CUPOLA FURNACE � AGGREGATE NOT ONLY PRODUCING BUT ALSO LIQUIDATING THE INDUSTRIAL WASTES." In 13th SGEM GeoConference on ENERGY AND CLEAN TECHNOLOGIES. Stef92 Technology, 2013. http://dx.doi.org/10.5593/sgem2013/bd4/s18.005.

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"An intelligent signal validation system for a cupola furnace. II. Testing and analysis." In Proceedings of the 1999 American Control Conference. IEEE, 1999. http://dx.doi.org/10.1109/acc.1999.783162.

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Zaman, Shamoeta, Md Abdullah Al Hasan, and Rupak Mutsuddy. "Effect of fine aggregates in properties of porous concrete with cupola furnace slag." In 6TH INTERNATIONAL CONFERENCE ON CIVIL ENGINEERING FOR SUSTAINABLE DEVELOPMENT (ICCESD 2022). AIP Publishing, 2023. http://dx.doi.org/10.1063/5.0129860.

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Sosa, I., C. Thomas, J. Polanco, J. Setién, and P. Tamayo. "Durability in Marine Environment of High-performance Concrete with Electric arc Furnace Slags and Cupola Slag Admixture." In XV International Conference on Durability of Building Materials and Components. CIMNE, 2020. http://dx.doi.org/10.23967/dbmc.2020.217.

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Pribulova, Alena, Patrik Fedorko, Peter Futas, Marcela Pokusova, and Pavol Palfy. "IMPACT OF OUT-OF-FURNACE CAST IRON PROCESSING ON THE ENVIRONMENT." In 22nd SGEM International Multidisciplinary Scientific GeoConference 2022. STEF92 Technology, 2022. http://dx.doi.org/10.5593/sgem2022/5.1/s20.029.

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Ductile iron is currently one of the most popular construction materials. Its mechanical properties are close to those of steel. The basic material in the production of ductile iron is gray iron, which can be produced in a cupola or in an electric induction or electric arc furnace. After tapping the gray cast iron from the furnace, the gray cast iron is processing into ductile iron. This process is called modification. Magnesium and its alloys and cerium are most often used as modifiers. In addition to the modification, the cast iron must then be inoculated. This paper deals with the impact of gray cast iron modification on the working environment. The experiments were performed in two foundries, where three modification technologies were used: the pouring method, the Tundisch cover and the Flottret method. The aim of the experiments was to determine how the individual modification methods affect the development of magnesium vapor, the content of carbon monoxide in the working environment and the temperature in the working environment. During the experiments, the CO content and temperature were measured before the modification itself, immediately after the modification and one hour after the modification. The greatest development of CO occurred after the modification. This was most significant in the pouring method. A similar situation occurred in the case of a change in temperature. Within one hour of the start of the modification, both the CO content and the ambient temperature returned to the original level before the modification.
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Reports on the topic "Cupola furnaces"

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Mohamed Abdelrahman, roger Haggard, Wagdy Mahmoud, et al. Interated Intelligent Industrial Process Sensing and Control: Applied to and Demonstrated on Cupola Furnaces. Office of Scientific and Technical Information (OSTI), 2003. http://dx.doi.org/10.2172/808417.

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Seymour Katz. Cupola Furnace Computer Process Model. Office of Scientific and Technical Information (OSTI), 2004. http://dx.doi.org/10.2172/859885.

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Final report on process modeling of cupola furnaces. Office of Scientific and Technical Information (OSTI), 1990. http://dx.doi.org/10.2172/6392319.

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Development of a cupola furnace process model. Final technical report. Office of Scientific and Technical Information (OSTI), 1995. http://dx.doi.org/10.2172/584868.

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