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Journal articles on the topic 'Cutting forces measure'

Author: Grafiati

Published: 28 June 2021

Last updated: 29 July 2025

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1

Patil, Pradeep Kumar, and A. I. Khandwawala. "Measurement and analysis of cutting forces on single point cutting tool in turning of MS bar with dry condition and rust-X cutting fluid." International Journal of Structural Integrity 7, no. 3 (2016): 359–69. http://dx.doi.org/10.1108/ijsi-02-2015-0008.

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Purpose – The purpose of this paper is to measure the effect of rake angle on cutting forces on the rake face of single point cutting tool with two cutting conditions. The experimental setup has been developed to measure the cutting forces. The study aims to put forward the optimum cutting condition, which improves the product quality, surface finish, productivity and tool life. Design/methodology/approach – The load cell-based tool dynamometer has been developed to measure the cutting forces. The experiments have performed on the mild steel bar of hardness 60 BHN. The friction and the normal

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2

Park, Simon S., and Yusuf Altintas. "Dynamic Compensation of Spindle Integrated Force Sensors With Kalman Filter." Journal of Dynamic Systems, Measurement, and Control 126, no. 3 (2004): 443–52. http://dx.doi.org/10.1115/1.1789531.

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This paper presents a dynamically compensated Spindle Integrated Force Sensor (SIFS) system to measure cutting forces. Piezo-electric force sensors are integrated into the stationary spindle housing. The structural dynamic model between the cutting forces acting on the tool tip and the measured forces at the spindle housing is identified. The system is first calibrated to compensate the influence of spindle run-out and unbalance at different speeds. Using the cutting force signals measured at the spindle housing, a Kalman Filter is designed to filter the influence of structural modes on the fo

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3

Shevchenko, A. Yu, A. Yu Popov, I. N. Drozdov, D. A. Blokhin, A. G. Kisel, and E. V. Nekrylov. "Investigation of Cutting Forces for Thin Layers when Planing and Milling." Herald of the Bauman Moscow State Technical University. Series Mechanical Engineering, no. 4 (139) (December 2021): 66–79. http://dx.doi.org/10.18698/0236-3941-2021-4-66-79.

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The problem of machining structural elements with removal of metal layers with thickness less than 0.01 mm by carbide tools, when the conditional radius of the blade rounding is less than or equal to the thickness of the cut layer, is considered. These cutting conditions can be considered constricted which requires research into cutting forces and chip shape. The problem of recording and measuring small cutting forces arising during blade machining of small grooves that serve for gas drainage in the manufacture of rubber products is solved. To measure forces, a lever fixed in a universal dynam

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4

Subramani, G., S. G. Kapoor, and R. E. DeVor. "A Model for the Prediction of Bore Cylindricity During Machining." Journal of Engineering for Industry 115, no. 1 (1993): 15–22. http://dx.doi.org/10.1115/1.2901630.

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In this paper, a model is developed for computation of bore cylindricity of machined cylinder bores. The model takes into account the effect of cutting process variables and the bore design on bore cylindricity. Surface error, which is a measure of the lack of bore cylindricity, is caused by both the elastic deflection of the bore wall due to cutting forces and the thermal expansion of the bore during machining. The effect of both the cutting forces and the bore temperature is included in the model. Experiments have been conducted to measure the bore cylindricity using an Incometer device. Com

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Jorgensen, M. J., M. W. Riley, D. J. Cochran, and R. R. Bishu. "Maximum Forces in Simulated Meat Cutting Tasks." Proceedings of the Human Factors Society Annual Meeting 33, no. 11 (1989): 641–45. http://dx.doi.org/10.1177/154193128903301103.

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This study attempts to evaluate maximum force capabilities of subjects performing fourteen different simulated meat cutting tasks. The different tasks represent different cutting positions related to the orientation in which the meat is presented and the types of trimming cuts. The experiment was conducted to measure maximum force capability against two constant velocities produced by a Cybex II dynamometer through the range of motion for the simulated meat cutting tasks. The results of this experiment produced a basis for selecting cutting orientations based on force capability for cutting in

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Rezvani, Sina, Chang-Ju Kim, Simon S. Park, and Jihyun Lee. "Simultaneous Clamping and Cutting Force Measurements with Built-In Sensors." Sensors 20, no. 13 (2020): 3736. http://dx.doi.org/10.3390/s20133736.

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The intensity of the clamping force during milling operations is very important, because an excessive clamping force can distort the workpiece, while inadequate clamping causes slippage of the workpiece. Since the overall clamping force can be affected by the cutting forces throughout machining, it is necessary to monitor the change of clamping and the cutting forces during the process. This paper proposes a hybrid system in the form of a vise with built-in strain gauges and in-house-developed piezoelectric sensors for simultaneous measurement of clamping and cutting forces. Lead zirconate tit

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Timokhin, I. Yu, A. A. Anashkina, G. A. Kharakhonov, and Ya O. Ermolaev. "Cutting force measurement during machining of the ceramic parts designed for aviation purposes." Proceedings of Higher Educational Institutions. Маchine Building, no. 6 (759) (June 2023): 47–57. http://dx.doi.org/10.18698/0536-1044-2023-6-47-57.

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The cutting force is an important parameter in control and management of the machining processes. A system for measuring and registering the cutting forces in the process of machining the complex profile ceramic parts for aviation purposes was designed, developed and tested making it possible to measure with reference to the machined area height (to the Z coordinate) on the existing numerical control system. KF5P1-5-200 strain gauges with a full-bridge connection scheme were selected as the deformation sensors. Deformation of the grinding spindle body of a special machine with the SA950S30F4K.

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Lyu, Yanlin, Muhammad Jamil, Ning He, Munish Kumar Gupta, and Danil Yurievich Pimenov. "Development and Testing of a High-Frequency Dynamometer for High-Speed Milling Process." Machines 9, no. 1 (2021): 11. http://dx.doi.org/10.3390/machines9010011.

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Cutting forces are strongly associated with the mechanics of the cutting process. Hence, machining forces measurements are very important to investigate the machining process, and numerous methods of cutting forces measurements have been applied. Nowadays, a dynamometer is the most popular tool for cutting forces measurements. However, the natural frequency of a dynamometer has a direct impact on the accuracy of measured cutting forces in the machining process. Therefore, few dynamometers are appropriate and reliable to measure the cutting forces at high frequencies. In this work, a new strain

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9

Qu, G. J., Min Qian, J. Zhang, and Q. Xing. "Investigation on Unitary Piezoelectric Four-Component Cutting Dynamometer." Materials Science Forum 626-627 (August 2009): 93–98. http://dx.doi.org/10.4028/www.scientific.net/msf.626-627.93.

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The purpose of this paper is to show the investigation on a type of unitary piezoelectric four-component cutting dynamometer. Based on piezoelectric effect of quartz crystal, such as torsion effect, transverse effect, lengthways effect and shearing effect, horizontal moment and three-direction orthogonal forces carried on the dynamometer during cutting process can be measured simultaneously. The dynamometer can be used to measure forces and horizontal moments in drilling, grinding, milling, turning. A secondary purpose is to optimize structure parameters of the dynamometer by ANSYS. The dynamo

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10

Sheu, Jinn Jong, Dong Mei Xu, and Chin Wei Liu. "Cutting Force and Tool Deflection Predictions for High Speed Machining of Hard to Cut Material." Advanced Materials Research 154-155 (October 2010): 1157–64. http://dx.doi.org/10.4028/www.scientific.net/amr.154-155.1157.

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The dimension accuracy and the too life are the major issues of the machining of hard-to-cut materials. To fulfill the requirements of accuracy and tool life needs not only well planning of cutting path but also the proper cutting conditions of cutters. The vibration and deflection of cutters caused by poor selection of cutting conditions can be predicted using models of cutting force and tool deflection. In this paper, a cutting force model considering the effect of tool helical angle and a cantilever beam model of tool deflection were proposed for the high speed machining of hard-to-cut mate

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11

Matsubara, Atsushi, and Soichi Ibaraki. "Monitoring and Control of Cutting Forces in Machining Processes: A Review." International Journal of Automation Technology 3, no. 4 (2009): 445–56. http://dx.doi.org/10.20965/ijat.2009.p0445.

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Much research has gone into machining process monitoring and control. This paper reviews monitoring and control schemes of cutting force and torque. Sensors to measure cutting force and torque, as well as their indirect estimation, are reviewed. Feedback control schemes and model-based feedforward scheduling schemes of cutting forces, as well as tool path optimization schemes for cutting force regulation, are reviewed. The authors’ works are also briefly presented.

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12

Tangjitsitcharoen, Somkiat, and Suthas Ratanakuakangwan. "Monitoring of Cutting Conditions with Dry Cutting on CNC Turning Machine." Key Engineering Materials 443 (June 2010): 382–87. http://dx.doi.org/10.4028/www.scientific.net/kem.443.382.

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This paper presents the additional work of the previous research in order to verify the previously obtained cutting condition by using the different cutting tool geometries. The effects of the cutting conditions with the dry cutting are monitored to obtain the proper cutting condition for the plain carbon steel with the coated carbide tool based on the consideration of the surface roughness and the tool life. The dynamometer is employed and installed on the turret of CNC turning machine to measure the in-process cutting forces. The in-process cutting forces are used to analyze the cutting temp

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13

Mekentichi, Sif Eddine, and Brahim Benmohammed. "Comparative study and experimental validation of cutting forces in high-speed ball-end milling for AL 7075-T6 and AL 6061-T6 alloys." STUDIES IN ENGINEERING AND EXACT SCIENCES 5, no. 2 (2024): e10939. https://doi.org/10.54021/seesv5n2-556.

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This study examines the importance of precise cutting force prediction during high-speed ball-end milling of the AL 7075-T6 and AL 6061-T6 aluminum alloys, which are widely used in the aerospace and automotive industries, because to their strength and fatigue resistance. Predicting cutting forces is critical for optimizing milling conditions and creating high-quality surfaces. We have used a mechanistic model to estimate cutting forces based on experimental data. To generate the more precise predictions, the developed model takes into account tool geometry, cutting settings and material proper

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14

Namboodri, Tanuj, and Csaba Felhő. "CORRELATION ANALYSIS BETWEEN COMPONENTS OF FORCE AND VIBRATION IN TURNING OF 11SMN30 STEEL." Cutting & Tools in Technological System, no. 101 (December 7, 2024): 39–50. https://doi.org/10.20998/2078-7405.2024.101.04.

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Workability of material is defined as the ease of operating on it. 11SMn30 is widely used material in automobile manufacturing industries. Cutting forces have been shown to be the most effective measure for understanding metal machining processes. The forces which helps in performing machining operation also affects the cutting tool, in terms of deformation, bend, wear, which leads to the vibration in the machining system, This article aims to study the correlation between feed, components of cutting forces and components of vibration in turning of 11SMn30 steel grade using dynamometer and MPU

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15

Chanthana, Deuanphan, and Somkiat Tangjitsitcharoen. "A Study of Relation between Roundness and Cutting Force in CNC Turning Process." Applied Mechanics and Materials 799-800 (October 2015): 366–71. http://dx.doi.org/10.4028/www.scientific.net/amm.799-800.366.

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The roundness is one of the most important criteria to accept the mechanical parts in the CNC turning process. The relations of the roundness, the cutting conditions and the cutting forces in CNC turning is hence studied in this research. The dynamometer is installed on the turret of the CNC turning machine to measure the in-process cutting force signals. The cutting parameters are investigated to analyze the effects of them on the roundness which are the cutting speed, the feed rate, the depth of cut, the tool nose radius and the rake angle. The experimentally obtained results showed that the

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16

Gaudillière, C., N. Ranc, A. Larue, A. Maillard, and P. Lorong. "High Speed Blanking: An Experimental Method to Measure Induced Cutting Forces." Experimental Mechanics 53, no. 7 (2013): 1117–26. http://dx.doi.org/10.1007/s11340-013-9738-1.

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17

De Oliveira, Deborah, Milla Caroline Gomes, Aline Gonçalves Dos Santos, and Marcio Bacci Da Silva. "Influence of Cutting Fluid Application Frequency in Micromilling Cutting Forces." International Journal of Engineering Materials and Manufacture 6, no. 3 (2021): 195–201. http://dx.doi.org/10.26776/ijemm.06.03.2021.11.

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Micromachining allows the production of parts and components on a micro scale with high precision and has become a key process to meet the growing demand for micro parts and micro components. To meet the quality requirements of the generated surfaces and reduce the cutting forces, strategies have been analysed, such as the use of the cutting fluid. Therefore, this research aimed to verify the effect of the frequency of the use of cutting fluid during the micro-milling of the Inconel 718 alloy. For this purpose, an ultra-refined cemented carbide micro end mill coated with (Al, Ti) N and 400 µm

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18

Ucun, İsmail. "INVESTIGATION OF EFFECT ON LATERAL DISPLACEMENT AND FORCES OF CUTTING MODE IN SAWABILITY OF METAL PROFILE USING CUTTING DISC." Transactions of the Canadian Society for Mechanical Engineering 36, no. 1 (2012): 23–35. http://dx.doi.org/10.1139/tcsme-2012-0003.

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In this study, the cutting performance of cutting discs used to cut metal materials depending on the cutting modes is determined with an experimental study. Tests are performed using a computer-controlled cutting machine. For the tests, peripheral speeds of 40, 60 and 80 m/sec and feed speeds of 0.3, 0.4, 0.5, 0.6, and 0.7 m/min. are preferred as cutting parameters. Up cutting and down cutting are taken into consideration as cutting modes. A three-point dynamometer is used to determine the forces applied on the disc during cutting. A KEYENCE laser displacement measuring device is used to measu

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19

Nie, Zhen Guo, Gang Wang, Yong Liang Lin, Xiang Su, and Yi Ming Rong. "Modeling and Simulation of Single Abrasive-Grain Cutting Process in Creep Feed Grinding." Key Engineering Materials 693 (May 2016): 1241–46. http://dx.doi.org/10.4028/www.scientific.net/kem.693.1241.

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Single abrasive-grain cutting is the key research point in grinding process. Because of the narrow space and quick velocity, modeling and simulation method is an approach way to study the single grain cutting. This paper studied the distribution of flow stress and plastic strain, the temperature field near cutting grain. Then experiment was conducted to measure the cutting forces in single grain cutting test. The validation shows good correctness and accuracy of FEA model. Then orthogonal simulation test was carried out to research the influence factors for the grinding forces and temperature

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20

Biały, Witold, Jiri Fries, and Greg Galecki. "Determination of Coal Cutting Forces Using the Cutting Head of POU-BW/01-WAP Device." Multidisciplinary Aspects of Production Engineering 4, no. 1 (2021): 281–89. http://dx.doi.org/10.2478/mape-2021-0025.

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Abstract The paper presents a method for measuring and recording the forces involved in the coal cutting process. Moreover, a method for visualization of all forces involved in the cutting process was described. In the following part, the construction and principle of operation of a device for determination of forces involved in the cutting process (coal mining), referred to by the author as POU-BW/01-WAP, are presented. Resistance extensometry was used to measure the forces. This is the only device in the world that determines two of three force components that take part in the cutting proces

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21

Bhuiyan, M. A. S., and D. R. P. Hettiaratchi. "Evaluation of Soil Forces on a Deep Cutting Blade." Journal of Agricultural Machinery and Bioresources Engineering 1, no. 1 (1994): 31–36. http://dx.doi.org/10.61361/jambe.v1i1.24.

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An attempt has been made to measure soil forces experimentally on a deep cutting blade at various inclinations of the interface and different direction of translation at several embedment depths. This experimental measurements are commensurable with the soil forces predicted based on theoretical models proposed by Albuquerque and Sarker at Newcastle. Soil forces predicted based on these models are carefully computed and compared with the experimental values and the theory is underpredicted.

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22

Franczyk, Emilia, and Wojciech Zębala. "Impact of Cutting Data on Cutting Forces, Surface Roughness, and Chip Type in Order to Improve the Tool Operation Reliability in Sintered Cobalt Turning." Materials 17, no. 10 (2024): 2210. http://dx.doi.org/10.3390/ma17102210.

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The authors present the results of laboratory tests analysing the impact of selected cutting data and tool geometry on surface quality, chip type and cutting forces in the process of orthogonal turning of sintered cobalt. The selected cutting data are cutting speed and feed rate. During the experiments, the cutting speed was varied in the range of vc = 50–200 m/min and the feed rate in the range of f = 0.077–0.173 mm/rev. In order to measure and acquire cutting force values, a measuring setup was assembled. It consisted of a Kistler 2825A-02 piezoelectric dynamometer with a single-position too

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Uchiyama, Fumihiro, Akihiko Tsuboi, and Takashi Matsumura. "Surface Profile Analysis in Milling with Structured Tool." International Journal of Automation Technology 13, no. 1 (2019): 101–8. http://dx.doi.org/10.20965/ijat.2019.p0101.

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Novel end mills with micro-scale structures have recently been developed to promote cutting performances with cutting forces, chip controls, and tool wears. However, the surface profiles are formed corresponding to the structures on the tool edges. The surface finishes, therefore, are worse than those of cuttings with straight edges of the end mills. This paper discusses surface profiles in milling with the structured tool and the cutter axis inclination. An analytical model is presented to simulate the surface profiles for the tool edge shape, the cutting parameters and the cutter axis inclin

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Malik, Amit Kumar, and Dr V. K. Gorana. "FEM simulation of force during shaping operation." YMER Digital 21, no. 07 (2022): 97–108. http://dx.doi.org/10.37896/ymer21.07/07.

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A cantilever beam type load cell dynamometer was designed and fabricated using beam theory of bending for measuring forces during shaping operation. The strain gauges were used for forces at different load. The experimental data were recorded on a computer during all experiments. The designed dynamometer calibrated to measure cutting & thrust forces. 3D simulations of shaper machining are performed by using DEFORM 3D V-10.2 software. The effects of various back rake angles, various tool shape, and radius were analyzed for cutting force, thrust force and forces ratio by using single variabl

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KOPECKÝ, ZDENĚK, LUĎKA HLÁSKOVÁ, and MIROSLAV ROUSEK. "Decomposition of cutting forces in quasi-orthogonal CNC milling." Annals of WULS, Forestry and Wood Technology 105 (June 6, 2019): 12–19. http://dx.doi.org/10.5604/01.3001.0013.7704.

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Decomposition of cutting forces in quasi-orthogonal CNC milling. The paper is focused on the analysis of cutting forces in milling of MDF boards on the CNC machine called SCM Tech 99 L. The Kistler 9257 B is top-of-the-line dynamometer with DynoWare software used to measure power and analyse data. The forces were examined and analysed using quasi-orthogonal milling with a single-edged blade. The resulting force values were compared with each other depending on the conventional and climb milling of the edge of the MDF board at various feed speeds.

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Huang, Z., Wei Zhao, Ning He, and Liang Li. "Structure Optimization Design and Application of a Strain Based Dynamometer." Materials Science Forum 770 (October 2013): 385–90. http://dx.doi.org/10.4028/www.scientific.net/msf.770.385.

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A strain based dynamometer used for the prediction and measurement of three-component cutting forces for milling operations has been designed on the basis of the principle of additional elastic element theory. Meanwhile, four Wheatstone bridges, considerable amplifier and data acquisition software based on LabVIEW are also used to compose a whole system acquiring the cutting force signals. In order to obtain higher natural frequency and magnification, this paper focuses on the calculation and optimization of the dimensions of the special structure, and finally its first natural frequency can b

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27

Augspurger, Thorsten, Daniel Schraknepper, and Thomas Bergs. "Experimental investigation of specific cutting forces and estimation of the heat partitioning under increasing tool wear in machining nickel-based super alloy IN 718." Production Engineering 14, no. 4 (2020): 491–98. http://dx.doi.org/10.1007/s11740-020-00971-y.

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Abstract Presented are an experimental setup and affiliated methodology to measure the specific cutting forces in the milling process with proceeding tool wear at simplified orthogonal milling kinematics. The cutting forces, cutter rotation angle and chip temperature are acquired by a time sensitive measuring system consisting of a synchronized dynamometer, ratio pyrometer and spindle encoder. The approach allows the accurate acquisition of cutting forces under defined engagement conditions and thus constitutes a valuable basis for cutting force modelling and tool wear monitoring approaches. T

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Dudzik, Krzysztof, and Wojciech Labuda. "The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process." Materials 13, no. 13 (2020): 2926. http://dx.doi.org/10.3390/ma13132926.

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Ensuring optimal turning conditions has a huge impact on the quality and properties of the machined surface. The condition of the cutting tool is one of the factors to achieve this goal. In order to control its wear during the turning process, monitoring was used. In this study, the acoustic emission method and measure of cutting forces during turning were used for monitoring that process. The research was carried out on a universal lathe center (CU500MRD type) using a Kistler dynamometer with assembled removable insert CCET09T302R-MF by DIJET Industrial CO., LTD. A dynamometer allows to measu

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Webb, S. W., and W. E. Jackson. "Analysis of Blade Forces and Wear in Diamond Stone Cutting." Journal of Manufacturing Science and Engineering 120, no. 1 (1998): 84–92. http://dx.doi.org/10.1115/1.2830114.

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The realtime evaluation of normal, tangential and perpendicular cutting forces and spindle vibration provides a simple measure of blade friction, wear performance, diamond-bond wear rate differences, blade stiffness and machine support. These observations can be used to evaluate and diagnose problems in diamond sawing that might inhibit use of high-grade diamond crystals.

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Li, Yuan, and Xi Peng Xu. "Experimental Study and Simulation of Cutting Forces during the Deep Sawing of Granite." Applied Mechanics and Materials 16-19 (October 2009): 1341–45. http://dx.doi.org/10.4028/www.scientific.net/amm.16-19.1341.

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An experimental setup was established to measure and study the vertical and horizontal force components acted on the saw-blade during the whole deep sawing process of a granite workpiece with finite length. The accumulated thickness of the grits engaging with the workpiece in the sawing zone was obtained by numeric method to simulate the vertical and horizontal cutting forces respectively. The results showed that the simulated data tallied well with the measured data.

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Shao, W., Xing Sheng Li, Yong Sun, and Han Huang. "Laboratory Comparison of SMART*CUT Picks With WC Picks." Advanced Materials Research 1017 (September 2014): 323–28. http://dx.doi.org/10.4028/www.scientific.net/amr.1017.323.

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Application of polycrystalline diamond compact (PDC) based cutting tools for hard rock excavation in mining and construction industries has increased significantly in recent years due to their super hardness, superb thermal conductivity and long life durability. Super Material Abrasive Resistant Tool (SMART*CUT) technology has been developed by CSIRO (Commonwealth Scientific and Industrial Research Organisation) in the last 15 years, which includes the replacement of tungsten carbide (WC) tips of the conventional picks with thermally stable diamond composite (TSDC) tips, attachment of the TSDC

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Liu, Xi Ming, Min Hui Liu, Yu Kang, and Jing Zhou. "Mechanism Analysis of Hydraulic Cutting Outburst Prevention Measure Applied to Mining Area of Heilongjiang Province." Advanced Materials Research 919-921 (April 2014): 860–64. http://dx.doi.org/10.4028/www.scientific.net/amr.919-921.860.

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Grave protrusion coal seam tunnelling hydraulic cutting outburst prevention measure is a new technology in the world. The measure had been applied successfully to Jiaozuo Coal Group and run well. The mining areas of Heilongjiang are characterized by complex geological structures, more medium-thickness protrusion coal seam and abundant groundwater, on the basis of referring to technical parameters of the outburst prevention measures of Jiaozuo Coal Group, the outburst prevention mechanism of hydraulic cutting applied to medium-thickness protrusion coal seam was analyzed from the coal stress sur

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Bordin, Alberto, Stano Imbrogno, Stefania Bruschi, Andrea Ghiotti, and Domenico Umbrello. "Numerical Modelling of Orthogonal Cutting of Electron Beam Melted Ti6Al4V." Key Engineering Materials 651-653 (July 2015): 1255–60. http://dx.doi.org/10.4028/www.scientific.net/kem.651-653.1255.

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Finite element analysis of cutting processes of difficult-to-cut alloys is attracting more and more interest among the scientific community thanks to the change of predicting difficult to measure parameters as cutting forces, specific cutting pressures, cutting temperatures and the chip morphology. Aiming at calibrating and validating an FE numerical model, the predicted variables have to be compared with experimental results. Nowadays, Additive Manufactured Titanium alloys are being increasingly employed in the production of surgical implants and aero engine parts, but their peculiar fine aci

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Alam, Khurshid, Riaz Muhammad, and Vadim Silberschmidt. "In Vitro Experimental and Numerical Analysis of Forces in Plane Cutting of Cortical Bone." Applied Mechanics and Materials 799-800 (October 2015): 509–14. http://dx.doi.org/10.4028/www.scientific.net/amm.799-800.509.

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Bone cutting is a well know procedure in orthopedics. Large cutting force causes overstressing of the bone which may result in trauma. Control penetration of the cutting tool into bone tissue is important to avoid unnecessary damage to the bone tissue. The purpose of this study was to measure and predict cutting force using experiments and Finite Element (FE) analysis when a plane cutter passes over the bone surface in the presence of irrigation. The effect of cutting speed, tool rake angle, depth of cut and width of the cutting face on the cutting force was found. The force was found to decre

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Georgiadis, Anthimos, Marvin Eggebrecht, and Thomas Wagner. "Strategies for Correcting the Workpiece Deformation during the Manufacturing at the Milling Process." Key Engineering Materials 613 (May 2014): 446–52. http://dx.doi.org/10.4028/www.scientific.net/kem.613.446.

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In cutting procedures a possible reason for deviations from the predefined dimensions of the workpiece are deformations caused by the clamping. The deviations are usually measured after process using for example a coordinate measuring machine (CMM). It would be very much advantage to detect such deformations in process. Then, it could be possible to avoid, compensate or repair them before finishing. In the present work, four strain gauges have been applied into a four-jaw chuck in order to measure the clamping forces during milling and correlate them with deviations in the dimensions of the wo

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Park, Simon S. "Identification of Spindle Integrated Force Sensor’s Transfer Function for Modular End Mills." Journal of Manufacturing Science and Engineering 128, no. 1 (2005): 146–53. http://dx.doi.org/10.1115/1.2137749.

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A spindle integrated cutting force system where piezoelectric force sensors are embedded in the spindle housing is studied. The transfer function between the force experienced at the end mill and measured at the spindle integrated force sensor varies depending on the tool length sticking out. In the paper, a method is proposed to predict the transfer function of the overall system by coupling the receptances of the analytically modeled end mill and experimentally measured spindle structures. The experimentally proven method allows for the automated calibration of the spindle integrated force s

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37

Zhao, Can, and Yu Bo Liu. "The Research on Milling Force in High-Speed Milling Nickel-Based Superalloy of Inconel 718." Applied Mechanics and Materials 395-396 (September 2013): 1031–34. http://dx.doi.org/10.4028/www.scientific.net/amm.395-396.1031.

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This paper makes an experiment in high-speed milling of Inconel 718. Cutting tests were performed using round and ceramic tools, at feeds from 0.06 to 0.14 mm/tooth, Axial Depth of Cut from0.5 to 1.5mm,and cutting speeds ranging from 500 to 1037 m/min. The behaviour of the cutting forces during machining was then measure. The results show that cutting force increases first and then decreases with the increase of feed per tooth, the tool chipping and groove wear were found with the increase of axial cutting depth, and cutting force is increased; the increase in cutting force with the cutting sp

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Cheng, Yun Ping, Wen Ge Wu, Xue Rui Li, and Xiao Jun Du. "Design and Theoretical Analysis of an Embedded Thin Film Sensor." Materials Science Forum 800-801 (July 2014): 788–92. http://dx.doi.org/10.4028/www.scientific.net/msf.800-801.788.

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Monitoring cutting force in manufacturing operations is important for controlling cutting process and surface quality. In this paper, a thin film sensor embedded in metal was designed and embedded on the holder of tool to measure the force in machining operations. The Wheatstone bridge would produce the output voltage when the thin film caused deformation by cutting forces. The relationship between the output voltage and the deformation of beam was analyzed and derived with formula. The results showed that cutting force could be calculated according to the output voltage.

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Antoljak, Davor, Dalibor Kuhinek, Tomislav Korman, and Trpimir Kujundžić. "Research on Interdependence between Specific Rock Cutting Energy and Specific Drilling Energy." Applied Sciences 13, no. 4 (2023): 2280. http://dx.doi.org/10.3390/app13042280.

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A method based on extensive laboratory and field measurements was developed to determine the dependence of specific rock cutting energy (SEc) on specific drilling energy (SEd) for machines with different operating and design characteristics and similar breaking mechanics. Laboratory measurements were performed on a linear rock cutting device and a laboratory drill, using a measurement system to measure electrical power and cutting forces using force/torque transducers. Field power consumption measurements were performed on a chainsaw cutting machine and a hydraulic rotary drill under real work

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Bespalova, A., O. Dashkovskaya, O. Faizulyna, V. Lebedev, and T. Chumachenko. "CUTTING STONE BUILDING MATERIALS WITH CUT WHEELS OF CUBIC BORON NITRIDE." Mechanics And Mathematical Methods 3, no. 2 (2021): 52–63. http://dx.doi.org/10.31650/2618-0650-2021-3-2-52-63.

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The advantage of cutting stone building materials with SSM (synthetic superhard materials) wheels is that, first of all, it is possible to obtain high processing productivity and dimensional stability, which are 3..5 and 50…100 times higher than those of traditional tools based on carborundum, respectively. The study of the process of cutting stone materials with CBN (cubic boron nitrite) wheels is aimed at establishing force dependences, determining the cutting power and heating temperature of the cutting disc during operation. The forces were measured using a tensometric dynamometer UDM-50.

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Winson, D., O. Lawrence, D. Cazzola, and I. Winson. "DO RUGBY BOOTS WITH A BLADED STUD INCREASE CONTACT PRESSURES THROUGH THE FIFTH METATARSAL COMPARED WITH A ROUNDED STUD? A BIOMECHANICAL STUDY." Orthopaedic Proceedings 106-B, SUPP_7 (2024): 13. http://dx.doi.org/10.1302/1358-992x.2024.7.013.

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Fifth metatarsal fractures in sport are known to be associated with acceleration and cross cutting movements when running. It is also established that playing surface has an impact on the ground reaction forces through the foot, increasing the strain through the fifth metatarsal. But what impact does boot design have on these forces? Current thought is that boots that utilise a blade stud design resist sideways slipping of the planted foot more than boots with a rounded stud. This study aims to compare ground reaction forces through the fifth metatarsal in 2 two different designs of rugby boot

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Liu, Y. B., C. Zhao, X. Ji, and Ping Zhou. "The Research on Cutting Force in High-Speed Milling Process of Aluminum Alloy Impeller." Advanced Materials Research 142 (October 2010): 11–15. http://dx.doi.org/10.4028/www.scientific.net/amr.142.11.

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High-speed cutting process of cutting force influence variables and variation and ordinary speed cutting are obviously different, in order to study the high-speed cutting process of different parameters on the effect of cutting force, based on five axis high-speed NC machining center, using multi-factor orthogonal test method for high speed milling of aluminum alloy impeller conducted experiments. It was analyzed that cutting force influence factors of 5-axises blade machining process. A private clamp was designed and produced, to measure the cutting force of machining process. It was observe

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Anicic, Obrad, Srdjan Jovic, Ivica Camagic, Mladen Radojkovic, and Nenad Stanojevic. "Measuring of cutting forces and chip shapes based on different machining parameters." Sensor Review 38, no. 3 (2018): 387–90. http://dx.doi.org/10.1108/sr-08-2017-0169.

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Purpose The main aim of the study was to measure the cutting forces and chip shapes based on different machining parameters. Design/methodology/approach To get the best optimal machining conditions, it is essential to use the best combination of machining parameters. Although some machining parameters are not important for the process, there are machining parameters which are very important for the machining process. Findings It is essential to determine which machining parameters are the most dominant to make the optimal machining conditions. Originality/value Six different chip shapes are ob

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Cabello, Simon, Yannick Gachet, and Sylvie Tournier. "Cutting edge science: Laser surgery illuminates viscoelasticity of merotelic kinetochores." Journal of Cell Biology 212, no. 7 (2016): 747–49. http://dx.doi.org/10.1083/jcb.201603008.

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Increasing evidence in eukaryotic cells suggests that mechanical forces are essential for building a robust mitotic apparatus and correcting inappropriate chromosome attachments. In this issue, Cojoc et al. (2016. J. Cell Biol., http://dx.doi.org/10.1083/jcb.201506011) use laser microsurgery in vivo to measure and study the viscoelastic properties of kinetochores.

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Deepanraj, B., N. Senthilkumar, G. Hariharan, T. Tamizharasan, and Tesfaye Tefera Bezabih. "Numerical Modelling, Simulation, and Analysis of the End-Milling Process Using DEFORM-3D with Experimental Validation." Advances in Materials Science and Engineering 2022 (September 13, 2022): 1–11. http://dx.doi.org/10.1155/2022/5692298.

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In this present work, finite element analysis (FEA)-based simulation of end-milling of AISI1045 steel using tungsten carbide tool was performed using DEFORM-3D simulation software. Usui tool wear model, Johnson-cook material model and adaptive remeshing are considered during machining simulation. The impact of machining variables rate of feed, tool speed, and depth of cut was investigated, and the best integration of variables was distinguished for lower cutting temperature, principal stress, cutting forces, effective stresses, tool wear, and effective strain. The obtained results were correla

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Schimmel, Roy J., Jairam Manjunathaiah, and William J. Endres. "Edge Radius Variability and Force Measurement Considerations." Journal of Manufacturing Science and Engineering 122, no. 3 (1999): 590–93. http://dx.doi.org/10.1115/1.1286255.

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A new, noncontact instrument, based on white light interferometry, is used to measure the edge radii of cutting tools with measurement errors of less than 3 μm. Edges of several commercial cutting inserts are measured and compared. It is found that the radius of the hone varies along the length of the edge in a parabolic manner. The difference between the edge radius at the center of the edge and the radius at the start of the corner can be as large as 25 μm (0.001 in). The variation between the edges on an insert and across inserts in a batch of tools can be as high as 25 μm (0.001 in). Stati

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Necpal, Martin, Peter Pokorný, and Marcel Kuruc. "Finite Element Analysis of Tool Stresses, Temperature and Prediction of Cutting Forces in Turning Process." Solid State Phenomena 261 (August 2017): 354–61. http://dx.doi.org/10.4028/www.scientific.net/ssp.261.354.

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The paper presents the simulation model of turning the process of C45 non-alloy steel with a tool made of carbide insert. A 3D final element model used a lagrangian incremental type and re-meshing chip separation criterion was experimentally verified by measure cutting forces using piezoelectric dynamometer. In addition, stresses and temperature in the tooltip were predicted and examine. This work could investigate failure the tooltip, which would be great interest to predict wear and damage of cutting tool.

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Daicu, Raluca, and Gheorghe Oancea. "Electrical Current at Metal Cutting Process: A Literature Review." Applied Mechanics and Materials 808 (November 2015): 40–47. http://dx.doi.org/10.4028/www.scientific.net/amm.808.40.

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Processing metallic materials by cutting using good electricity conductor cutting edges it appears an electrical current due mainly to the temperature in the cutting zone. Analyzing of the electrical current the information about the unfolding mode of the cutting process can be obtained. The cutting electrical current can be used in several applications: the estimation of the temperature in the cutting zone, the estimation of the cutting forces, the identification of the wear state of the cutting edge etc. The first researches were started in Russia and they were based on the utilization of th

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Nur, Rusdi, Noordin Mohd Yusof, Izman Sudin, Fethma M. Nor, and Denni Kurniawan. "Determination of Energy Consumption during Turning of Hardened Stainless Steel Using Resultant Cutting Force." Metals 11, no. 4 (2021): 565. http://dx.doi.org/10.3390/met11040565.

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Downsizing energy consumption during the machining of metals is vital for sustainable manufacturing. As a prerequisite, energy consumption should be determined, through direct or indirect measurement. The manufacturing process of interest is the finish turning which has been explored to generate (near) net shapes, particularly for hardened steels. In this paper, we propose using measured cutting forces to calculate the electrical energy consumption during the finish turning process of metals where typically the depth of cut is lower than the cutting tool nose radius. In this approach, the resu

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Cheng, Yun Ping, Wen Ge Wu, Xiao Jun Du, and Gui Ling Qiao. "Design and Analysis of Constantan Thin Films Sensor for Monitoring Cutting Force." Applied Mechanics and Materials 635-637 (September 2014): 882–85. http://dx.doi.org/10.4028/www.scientific.net/amm.635-637.882.

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Cutting force is one of important parameters for manufacturing processes. The traditional dynamometer is limited by size, machining environments, and so on. This paper introduces a new constantan thin film sensor which embedded on the holder of external turning tool to measure cutting force. The relationship between force and output voltage are deduced from theory. By using the finite element software, the analyses on induction and linearity capability of thin film sensor are simulated, and the influences of the location and thickness of film on the output voltage are analyzed. The results sho

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