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Journal articles on the topic 'DEFORM™ 3D'

Author: Grafiati

Published: 4 June 2021

Last updated: 25 July 2025

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1

He, Bo Lin, and Bin Wang. "Development and Application of 16MnR Materials Database of Pressure Vessel in Software DEFORM-3D." Applied Mechanics and Materials 189 (July 2012): 465–69. http://dx.doi.org/10.4028/www.scientific.net/amm.189.465.

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DEFORM-3D is a finite element method(FEM) system which is based on a process simulation system, especially analyzing 3D flow of all kinds of steels forming process. The simulation analysis of metal forming and heat treatment process have been widely used. 16MnR is a common pressure vessel material. However, the material database in DEFORM-3D is lack of 16MnR, so it is urgent to improve the database. In the basis of the DEFORM-3D original material database，16MnR material database was increated by the second development. 16MnR material database and DEFORM-3D finite element simulation software is

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2

Dai, Liang Gang, Rong Fa Chen, Xian Liang Zhang, Rui Zhu, Tao Liu, and Yi Pan. "The Numerical Simulation of Decarburization of 60Si2CrVA in Heat Treatment by DEFORM-3D and the Research of Practical Application." Advanced Materials Research 189-193 (February 2011): 4207–11. http://dx.doi.org/10.4028/www.scientific.net/amr.189-193.4207.

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In according to the DEFORM-3D software, we simulated the decarburization depth of the 60Si2CrVA spring steel in heat treatment, optimized the process parameters with the simulation results. The result of the research illustrated that the actual decarburization depth is consistent with the simulation result, which demonstrate DEFORM-3D has a practical guide for the process of heat treatment.

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Sun, Quan, Bo Gao, Chong Chang Yang, and Bing Bing Chen. "FEA of Micro-Hole Drilling in Stainless Steel Based on DEFORM-3D." Advanced Materials Research 531 (June 2012): 566–70. http://dx.doi.org/10.4028/www.scientific.net/amr.531.566.

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In order to better understand the micro-hole cutting processes in stainless steel, the cutting process of 1Cr18Ni9Ti stainless steel was modeled and simulated by FEA (Finite Element Analysis) based on DEFORM-3D software. The influence of rotation speed and feed speed on the thrust force and torque of 1Cr18Ni9Ti stainless steel were analyzed. Meanwhile, the comparisons of simulated results and theoretical calculation results were taken into consideration. It is found that the simulation data from DEFORM-3D agreed well with the theoretical calculation results. It confirms that the results of sim

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4

ZVYAGINA, E. A., A. Yu MALTSEV, S. G. DANILCHENKO, A. V. PETRUKHIN, and D. I. TITOV. "DEVELOPMENT OF A ROLLER WRAPPING MODEL IN DEFORM-3D." Fundamental and Applied Problems of Engineering and Technology 2 (2021): 64–70. http://dx.doi.org/10.33979/2073-7408-2021-346-2-64-70.

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The article discusses a plastic model of the deformation of the workpiece material in the DEFORM-3D system. A qualitatively new model of the process of rolling shells by rollers has been obtained, suitable for both scientific analysis and research, and for engineering calculations. The developed model can serve as an effective tool for choosing rational values of technological and design-technological factors for rolling the shells with rollers.

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Rajesh, K. V. Durga, Abdul Munaf Shaik, A. V. S. Ram Prasad, Tanya Buddi, and F. M. Mwema. "Finite element simulation of AISI 1025 and Al6061 specimen with coated and uncoated tools on turning process using deform-3D." E3S Web of Conferences 309 (2021): 01095. http://dx.doi.org/10.1051/e3sconf/202130901095.

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This paper describes how to use Deform-3D software to create a turning process model that can be used to simulate the turning on AISI 1025 carbon steel and Al6061 billets in industrial and automotive applications. The Deform-3D Software is used to build a 3D Finite Element turning model. Pre-processing, Simulation, and Post-processing are all modules that can be used to simulate. Tool and workpiece information, as well as appropriate necessary parameters, were taken into account in the software’s Pre Processing module. Simulation was performed at two different rotational speeds for two differe

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Wu, Mengwei, Shuangjie Zhang, Shibo Ma, Huajun Yan, Wei Wang, and Qiang Li. "Hot Deformation Behavior of Q345 Steel and Its Application in Rapid Shear Connection." Materials 12, no. 13 (2019): 2186. http://dx.doi.org/10.3390/ma12132186.

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The high-temperature deformation behavior of Q345 steel is detected by a Gleeble-3800 thermal simulator. The Arrhenius constitutive equation for high-temperature flow stress and the dynamic recrystallization model are constructed. With the secondary development technology, customized modifications are made on existing Deform-3D software. The constructed constitutive model and dynamic recrystallization model are embedded into Deform-3D to realize the secondary development of Deform-3D. The grain size and volume percentage distribution of dynamic recrystallization are obtained by simulating the

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7

Bodunrin, Michael, Japheth Obiko, and Desmond Klenam. "On the Uniaxial Compression Testing of Metallic Alloys at High Strain Rates: An Assessment of DEFORM-3D Simulation." Applied Sciences 13, no. 4 (2023): 2686. http://dx.doi.org/10.3390/app13042686.

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In this study, the challenges associated with conducting high-strain rate uniaxial compression testing experiments are highlighted. To address these challenges, DEFORM-3D simulation was explored as an alternative approach to experimental testing. Previously established constitutive constants obtained from experimental low strain rate uniaxial compression testing of three titanium (α + β) alloys were used as input codes. From the results, the peak flow stress values obtained from the DEFORM-3D simulation were close to the values obtained experimentally at low (0.1 to 10/s) and high (20 and 50/s

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Wang, Qiang, Jia Cheng Gao, and Wen Juan Niu. "Simulation of Deform Behavior of WE43 Magnesium Alloy Based on DEFORM-3D." Materials Science Forum 618-619 (April 2009): 191–94. http://dx.doi.org/10.4028/www.scientific.net/msf.618-619.191.

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Compared with the actual operation, computational simulation will save the cost and provide more valuable references or guiding significance for the real production. Using professional forming software DEFORM-3D, the upsetting process of WE43 magnesium alloy was simulated. Based on the actual flow stress data, the simulation model of WE43 magnesium alloy was created in DEFORM-3D. Results show that the uniform distribution of the temperature of WE43 magnesium alloy during the forming process is beneficial to the structural homogeneity and contributes to excellent flowing property. There is the

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9

Wang, Zhan Li, Yan Juan Hu, and Dan Zhu. "DEFORM-3D Based on Machining Simulation during Metal Milling." Key Engineering Materials 579-580 (September 2013): 197–201. http://dx.doi.org/10.4028/www.scientific.net/kem.579-580.197.

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Machining of metals make use of thermal mechanical FEM model. Analysis of nonlinear elastoplastic finite element simulation of milling of 45 # steel material use software of DEFORM-3D that is finite element simulation technology. DEFORM-3D software could be carried out on prediction of the milling force. Through finite element analysis, distribution of stress field, strain field and temperature field of workpiece and tool is obtained under the influence of thermal mechanical. The prediction accuracy of the model was validated experimentally and the obtained numerical and experimental results w

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Torgonin, K., and Viacheslav V. Shirokov. "Investigation of Causes of Wall Thinning during Stamping of Halves of Stamped-Welded Elbows." Materials Science Forum 1052 (February 3, 2022): 370–76. http://dx.doi.org/10.4028/p-q8m3py.

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In recent years, the oil and gas industries have been developing significantly. In this regard, there was a great need for the construction of main pipelines, which consist of pipes and connecting parts. The production of connecting parts of pipeline has not been studied enough to date. This article describes the process of stamping halves of stamped-welded elbows. During the stamping operation, the workpiece wall is thinned. The process of modeling this operation in a software of modeling by finite element method Deform-3D is described. The place of the greatest thinning of the wall was deter

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SELEMENEV, M. F., L. YU FROLENKOVA, A. S. TARAPANOV, A. V. PETRUKHIN, and D. I. TITOV. "SIMULATION OF THE CALCULATION PROCESS USING DEFORM–3D AND SOLIDWORKS SYSTEMS." Fundamental and Applied Problems of Engineering and Technology, no. 6 (2021): 62–70. http://dx.doi.org/10.33979/2073-7408-2021-350-6-62-70.

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The article is devoted to the use of tool nanocoatings for countersinking. It is shown that epilation is a rapidly developing direction for increasing the efficiency of the cutting tool operation. To study the effect of nanofilms on the process of heat generation and to establish changes in contact stresses, a comparison was made between epilamated and non–epilated tools under different processing modes. It was found that the use of epilam coatings under the same processing conditions can significantly reduce the maximum cutting temperature.

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Глущик, Р. Ю., А. М. Бондарь, О. В. Холявік, Р. С. Борис та О. В. Самойленко. "Застосування програмного комплексу DEFORM-3D для аналізу розрахунку процесу роздачі трубчастої деталі". Інновації молоді в машинобудуванні, № 3 (2 червня 2021): 346–50. http://dx.doi.org/10.20535/2708-3926.2021.3.233078.

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Наша робота присвячена визначанню розмірів та форми напівфабрикатів для високоточних трубчастих виробів при виготовленні їх холодним штампування. Виконані нами дослідження проведено за допомогою моделювання в програмному графічному комплексі DEFORM-3D. Також нами проведено чисельний експеримент технологічних операцій роздачі. Комп’ютерне моделювання ми виконували в пружно-пластичній постановці. Our work is devoted to the determination of the size and shape of semi-finished products for high-precision tubular products in the manufacture of sheet stamping. Our studies were carried out usin

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Long, An, Rui Ge, Yi Sheng Zhang, and Li Bo Pan. "Numerical Simulation and Parameter Optimization of Cam’s Fine Blanking Process." Advanced Materials Research 396-398 (November 2011): 134–39. http://dx.doi.org/10.4028/www.scientific.net/amr.396-398.134.

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To conclude the mechanics of fine blanking, the numerical simulation model of a cam’s fine blanking process was established, the forming process was simulated by DEFORM-3D software, the deform principle was summarized. Then the effect of three key processing parameters such as gap between punch and die, pressure-pad-force/counter force, serrated ring postion to fine blanking quality were researched, optimized parameters in fine blanking were gained.

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Chai, Un Chin, Gow Yi Tzou, and Ing Kiat Tiong. "Drawing Force Optimization Research on Forming Parameters of Drawing Wire Rod with Rotating Die under Coulomb Friction." Materials Science Forum 920 (April 2018): 3–9. http://dx.doi.org/10.4028/www.scientific.net/msf.920.3.

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An optimization research based on the drawing force is done on several forming parameters of metal rod drawing through a rotating die under Coulomb friction. The metal rod and the rotating die are constructed in SolidWorks and imported into FEM simulation software named DEFORM 3D. In this study, the FEM simulation is carried out by using DEFORM 3D combining with Taguchi method to explore the effective stress, the effective strain, and the velocity field. The influence rank of parameters to the drawing force is obtained, and the optimal parameters’ combination is determined by using Taguchi met

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Potnuru, Srikar, Raviteja Vinjamuri, Susant Kumar Sahoo, and Santosh Kumar Sahoo. "Three Dimensional Analysis of Combined Forward and Backward Extrusion-Forging Process Using DEFORM 3D." Applied Mechanics and Materials 592-594 (July 2014): 791–95. http://dx.doi.org/10.4028/www.scientific.net/amm.592-594.791.

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Combined extrusion-forging is used in the manufacturing of a wide range of engineering components. Due to the complexity of the forming process and because of so many process variables, it is difficult to predict the forming load required to manufacture a given component. It is very costly to conduct different trail runs to know the metal flow patterns, and for redesigning of tool and die setup, etc. The present paper deals with the Finite element analysis of combined forward and backward extrusion-forging process for the product shape socket wrench. Two types of socket wrenches, Square-square

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Orliuk, Mykhailo. "Corrugation prediction in process of sheet drawing based on the results of modeling in the DEFORM environment." Mechanics and Advanced Technologies 6, no. 2 (2022): 178–86. http://dx.doi.org/10.20535/2521-1943.2022.6.2.257478.

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In a process of sheet drawing technology developing, the probability of workpiece buckling during deformation and the necessity of blank holder using to prevent corrugation, is estimated in accordance with the recommendations of the reference book. However, reference literature does not have clear recommendations, or it gives contradictory recommendations for blank holder use cases for some deformation conditions. In these cases, problem solving requires additional experimental research. Possibility and efficiency establishing of computer simulation using DEFORM environment of axisymmetric dra

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17

Hajdu, Štefan. "Numerical Simulation of Forging Process in Deform 3D." Materials Science Forum 994 (May 2020): 256–64. http://dx.doi.org/10.4028/www.scientific.net/msf.994.256.

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The main purpose of this contribution is to create a methodical procedure for numerical simulation of the forging process using FEM of a real part, which is produced in three forming operations. Then this process will be realised step by step for creation simulation model in the simulation software DEFORM 3D, where the output data will be calculated on an example forging process on real component. The obtained results are then compared with reality to determine the degree of match between simulation results and real component. The 3D models of dies for each operation as well as some input para

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18

Gao, Xing Jun, Huan Li, Qing Liu, Ping Zou, and Feng Liu. "Simulation of Stainless Steel Drilling Mechanism Based on Deform-3D." Advanced Materials Research 160-162 (November 2010): 1685–90. http://dx.doi.org/10.4028/www.scientific.net/amr.160-162.1685.

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An emulation study of the drilling mechanism by general purpose twist drills is conducted by using FEM analysis software Deform-3D. Application of finite element software Deform-3D, some characteristic parameters of the work piece and the cutting tool material are combined. The load boundary conditions and the friction between tool rake face and chip are analyzed and defined. The chip separation criteria are chosen. The finite element analysis simulation of pretreatments is completed. By the finite element simulation analysis, the three-dimensional FEM model of twist drill is build. The scraps

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19

Ma, Jin Hong, and Hui Li. "The Recrystallization Simulation of H-Beam Rolling Process." Applied Mechanics and Materials 117-119 (October 2011): 1571–75. http://dx.doi.org/10.4028/www.scientific.net/amm.117-119.1571.

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Based on commercial FE software of DEFORM-3D,the recrystallization in the rolling process of H-Beam is simulated, the factors affect the recrystallization are analyzed. The different reduces affect the recrystallization are also analyzed.

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Erisov, Yaroslav, Sergey Surudin, Aleksey Shlyapugin, and Fedor Grechnikov. "The End-to-End Computer Simulation of Casting and Subsequent Metal Forming." Key Engineering Materials 685 (February 2016): 167–71. http://dx.doi.org/10.4028/www.scientific.net/kem.685.167.

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The paper presents the software and data transfer method between ProCAST and Deform-3D, which allow to take into account the geometry, temperature, residual stresses and microstructure of semi-finished product in the “casting – forming” processes.

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Gurevich, Leonid Moiseevich, Roman Novikov, and Alexander Bannikov. "Simulation of High-Speed Cutting Using Deform 3D Software." Solid State Phenomena 299 (January 2020): 340–44. http://dx.doi.org/10.4028/www.scientific.net/ssp.299.340.

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The paper presents the result of the simulation of high-speed hot cutting process for ordinary and new saw geometry, using the Deform 3D software package. It was shown that the use of an additional side rake angle allows to controllably leave burr on one side of the work-piece only, and shift max stress from the saw gullets to the top of teeth.

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Bespalov, Vadim, Sergey Sidelnikov, Ruslan Sokolov, et al. "Simulation of Ingotless Rolling-Extruding of Rods from Alloy of Al-Zr System and Investigating into their Properties." Key Engineering Materials 837 (April 2020): 3–8. http://dx.doi.org/10.4028/www.scientific.net/kem.837.3.

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Computer simulation of the process of ingotless rolling-extruding (IRE) of aluminum alloy rods with a content of 0.15% zirconium in the Deform 3D software package performed. The temperature, speed and deformation parameters of the treatment of the investigated alloy determined under different process conditions. To check the adequacy of the models, rod samples were made on a CRE-200 laboratory unit at specified processing parameters. Using the Deform 3D software package, the forces acting on the rolls and the extruding die during the IRE determined and their comparison with tensometric experim

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Wang, Liang De, Jun Zhao, and Yu Gang Jiang. "3D FEM Modeling of Ball End Milling of HSM H13 Die Steel with Cutter Inclination." Advanced Materials Research 189-193 (February 2011): 1551–54. http://dx.doi.org/10.4028/www.scientific.net/amr.189-193.1551.

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This paper outlines the development of a 3D finite element model (FEM) for the H13 milling, Deform 3D software was used for ball end milling simulation. A milling force experiment was carried out under the same cutting conditions with the simulation. The results showed that the simulated cutting force agreed well with the experimental data. The proposed method of 3D FEM can be used to correctly simulate the HSM milling process, so as to optimize cutting parameters．

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Hwang, Yeong-Maw, and Yi Hung Lin. "Plastic Flow Analysis in Hot Aluminum Extrusion of Asymmetric Parts." Materials Science Forum 904 (August 2017): 50–54. http://dx.doi.org/10.4028/www.scientific.net/msf.904.50.

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In this study, a design guideline for the die cavity and die bearing length distribution is proposed during an extrusion process of an asymmetrical thin sheet, such as clips of cell-phones. The plastic flow pattern of the billet inside the die cavity is analyzed using a commercial finite element package “DEFORM 3D”. The Module of Die Stress Analysis in the finite element software “DEFORM 3D” is also used to simulate the stress, strain, and the displacement distributions of the die during extrusion of clips of cell-phones. The extrusion load, the stress and strain distributions of the die, the

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Dora, T. Lachana, Niranjan Kumar Singh, and Rajkumar Ohdar. "Optimization of Preform for Stub Axle Forging Using Simulation Software." Materials Science Forum 1016 (January 2021): 1337–43. http://dx.doi.org/10.4028/www.scientific.net/msf.1016.1337.

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There is a growing demand for more efficient and economic manufacturing process to improve product quality, reduce production cost, reduce lead time and increase productivity. The application of computer aided design and manufacturing (CAD/CAM) techniques to forging is becoming increasingly popular as the resulting improvements in yield and productivity. Modeling and simulation have become a major concern in recent and advanced research. In this paper die design for forging of an automobile component “Stub Axle” is presented. In die forging process, complex shape component cannot be made in on

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Chen, D. C., and C. S. You. "The simulation and experimentation of spiral flat bottom engraving." Journal of Physics: Conference Series 2631, no. 1 (2023): 012011. http://dx.doi.org/10.1088/1742-6596/2631/1/012011.

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Abstract The study uses rigid-plastic finite element (FE) DEFORM TM 3D software to investigate the plastic deformation behaviour of spiral flat bottom engraving. The finite element analysis assumes that the spiral flat bottom is a rigid body. During the engraving process, the deformation causes an increase in temperature and wear inside the blank. The FE analyses investigate the effects of cutting speed, depth of cut, and the feed of the workpiece on the damage, effective strain, stress, temperature, and wear induced within the workpiece. The simulation results confirm the suitability of the D

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Karnaukh, Sergii, Oleg Markov, and Anton Lysenko. "Research on the new process of separating hollow work-piece by eccentric torsion cutting for stamping." FME Transactions 52, no. 1 (2024): 29–36. http://dx.doi.org/10.5937/fme2401029k.

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This work aims to conduct theoretical and experimental studies on the energy and force parameters of the separation process, as well as the geometric accuracy of the separated tubular workpiece using the "eccentric twisting" method. A mathematical model of a device with a "crank-circular" mechanism for cutting pipes by "eccentric twisting" has been developed. The technological process of cutting pipes by "eccentric twisting" was simulated using the DEFORM-3D software package. The results of experimental studies are in good agreement with the theoretical data calculated using the proposed mathe

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NOVOZHILOV, I. S., S. O. NEPRYAKHIN, and V. YU RUBTSOV. "FORMULATION OF PROBLEM FOR DETERMINING INITIAL CONDITIONS IN ROLLING SIMULATION OF RAILWAY RAILS." Ferrous Metallurgy. Bulletin of Scientific , Technical and Economic Information 78, no. 3 (2022): 242–49. http://dx.doi.org/10.32339/0135-5910-2022-3-242-249.

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The results of modeling railway rails rolling, which are given in open publications, differ significantly from each other. The simulation showed that reason for discrepancy is difference between the initial and boundary conditions accepted by the researchers, which makes their determination relevant when simulating rolling of rails in universal mills. The simulation of railway rail rolling process in universal mill finishing pass has been carried out. To calculate temperature fields and energy-power parameters, the Deform-3D software package was used. Due to absence of the chosen 76HSF rail st

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Natan, Sari, Yoni Koren, Ortal Shelah, Shahar Goren, and Ayelet Lesman. "Long-range mechanical coupling of cells in 3D fibrin gels." Molecular Biology of the Cell 31, no. 14 (2020): 1474–85. http://dx.doi.org/10.1091/mbc.e20-01-0079.

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The ability of cells to sense distant neighbors, through the ECM, is a fundamental mechanism in various biological processes. In fibrin, we demonstrate how cell forces deform the matrix and allow for distant cells to be mechanically coupled by the aligned and dense fibers of the matrix. Such long-range coupling influences cellular morphology.

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Zvonov, Sergey, and Aleksey Shlyapugin. "The Quality Improvement in Manufacturing “Screw”-Parts Using the DEFORM-3D Software." Key Engineering Materials 684 (February 2016): 468–72. http://dx.doi.org/10.4028/www.scientific.net/kem.684.468.

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The check of developed inventory for high-speed stamping "Screw"-part forging fabricated from aluminum alloy by using DEFORM is performed. The high efficiency of the program is shown. The characteristic of metal flow and stress-strain state during the processing is opened.

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Fan, Jun. "Hot Compression Simulation of Ti75 Alloy Based on DEFORM-3D." Applied Mechanics and Materials 229-231 (November 2012): 55–58. http://dx.doi.org/10.4028/www.scientific.net/amm.229-231.55.

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To obtain the know-how of the deficiency for the filling capability, taking Ti75 alloy as the research object, at the same height of reducing, strain rates during forming as the control objective, the finite element numerical simulation method was used to simulate the hot compression with DEFORM-3D, analyzing the effect of the strain rates on the distribution of strain and stress.

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Kilmetova, L. R., and P. V. Sletnev. "Modeling of a Turning Process in Deform - 3d Software." Journal of Engineering Science and Technology Review 7, no. 5 (2014): 29–31. http://dx.doi.org/10.25103/jestr.075.08.

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SAKAI, Takashi, Rie KOHTA, Yosuke SHINKAI, and Hideki OKUSU. "Using DEFORM-3D for Pasta and Die Extrusion Analyses." Japan Journal of Food Engineering 20, no. 2 (2019): 35–40. http://dx.doi.org/10.11301/jsfe.19540.

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Zhakupov, A. N., and А. V. Bogomolov. "Forecasting the Mechanical Properties of Heat Treated Pipes by Computer Modeling in Deform 3D." BULLETIN of L.N. Gumilyov Eurasian National University. Technical Science and Technology Series 122, no. 1 (2018): 34–40. http://dx.doi.org/10.32523/2616-7263-2018-122-1-34-40.

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Altinbalik, Tahir, Sedat Bingöl, and Önder Ayer. "Simulation of Lateral Extrusion of Spline Form Based on the Software DEFORM-3D." Applied Mechanics and Materials 729 (January 2015): 149–54. http://dx.doi.org/10.4028/www.scientific.net/amm.729.149.

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Lateral extrusion, sometimes called injection upsetting, offers a product with central boss section having complete or segmented protrusions. Collar flanges, spur gear forms, spline or taper with shaft are examples of the products of produce by lateral extrusion. The aim of this study is to investigate the lateral extrusion of gear-like spline form in terms of forming load and load die filling ratio and comparison the results with those results obtained from a commercially FEM based programme named DEFORM-3D. A series of experiment has been carried out using solid lead billets with two differe

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Andreyachshenko, Violetta A., Zhasulan A. Ashkeyev, and Serikbol T. Abdiramanov. "Determination of the stress state and the specific force during severe plastic deformation in a closed die." Vestnik of Nosov Magnitogorsk State Technical University 17, no. 1 (2019): 82–85. http://dx.doi.org/10.18503/1995-2732-2019-17-1-82-85.

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This article describes the results of a study that looked at the stress state and the specific force or contact pressure through the application of the slip line method and computer simulation (i.e. using the Deform 3D software package) when a workpiece was subjected to severe plastic deformation (SPD) in a special closed die. SPD is achieved when a flat punch is embedded in a round workpiece enclosed in the die and alternately compressed by a ring-shaped punch. Analysis of the results shows that compressive stresses prevail in the deformation zone resulting in the production of blanks with ul

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Smirnov, Maksim Olegovich, Tatiana Alexandrovna Chizhik, and Alexandr Maksimovich Zolotov. "Investigation of the Hammer Forging Process of Large-Sized Turbine Blades of Stainless Steel." Key Engineering Materials 822 (September 2019): 150–58. http://dx.doi.org/10.4028/www.scientific.net/kem.822.150.

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Investigations of the rheological properties and the formation of the structure of stainless steel were performed. A computer model of the process of hammer forging of the turbine blades made of stainless steel 1.3 m long in the package Deform-3D was developed , with the help of which the necessary coefficients and parameters are determined to ensure maximum convergence of the calculated and experimental process data. The obtained data were used to create a mathematical model for stamping a large-sized turbine blade made of stainless steel with a length of 2.1 m. Mathematical modeling of the p

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Sofuoğlu, Mehmet Alper, Gökhan Haydarlar, and Mesut Tekkalmaz. "Influence of Cutting Parameters on Tool Temperatures and Residual Stresses in Machining Aerospace Alloys: A DEFORM 3D Simulation Approach." Advanced Engineering Forum 54 (January 20, 2025): 19–28. https://doi.org/10.4028/p-2klban.

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This study investigates the influence of cutting parameters on tool temperatures and residual stresses during the machining of aerospace alloys Inconel-718, Hastelloy-X, and Ti6Al4V. Experimental turning operations were conducted under predetermined cutting speeds, feed rates, and cutting depths, followed by residual stress measurements using X-ray diffraction (XRD). Maximum tool temperatures were recorded using a thermal camera. Additionally, numerical simulations were performed using DEFORM 3D under identical cutting conditions to validate the experimental findings. The results reveal that H

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Hsia, Shao-Yi, and Yu-Tuan Chou. "TOOLING DESIGN IMPROVEMENT OF MULTISTAGE COLD FORGING OF SPECIALTY SHAPED NUTS USING CAE AND 3D PRINTING." Transactions of the Canadian Society for Mechanical Engineering 40, no. 4 (2016): 501–10. http://dx.doi.org/10.1139/tcsme-2016-0038.

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Given its critical role in the fastener industry, cold forging is widely performed in automotive production, manufacturing, aviation, and 3C products. Personnel experience and trying error approaches provide a subjective and unreliable background despite their extensive use in fastener forming and die design owing to the difficulty in controlling the development schedule. This study used DEFORM-3D analysis software to investigate the die service life from producing specialty shaped nuts in a multistage cold forging process. Effective stress, effective strain, velocity field, and other quantita

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Xiong, Bo Jun, Ke Lu Wang, Jun Fang, and Yun Huang. "Intermediate Slabs and Optimization in Forging Process of Balance Elbow by FEM." Applied Mechanics and Materials 721 (December 2014): 127–30. http://dx.doi.org/10.4028/www.scientific.net/amm.721.127.

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Based on Deform-3D software, a 3D rigid-plastic FE model of forging forming process was established, then simulation analysis effective strain distribution, temperature distribution and load-stroke curve of three kinds of intermediate slabs (S1,S2,S3) in forging process. The results show that the optimized intermediate slab (S3) of effective strain distribution and temperature distribution is most homogeneous. And the maximum load force is minimum, the Shapes and dimensions of forging reach the preset value.

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Pang, Jing Zhu, Bei Zhi Li, Jian Guo Yang, and Zhen Xin Zhou. "Temperature Simulation in High-Speed Grinding by Using Deform-3D." Advanced Materials Research 189-193 (February 2011): 1849–53. http://dx.doi.org/10.4028/www.scientific.net/amr.189-193.1849.

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Grinding is one of the most important operations in material processing. The study on grinding mechanism is difficult to carry out because of the difficulty in measuring the actual grinding temperature, stress and strain by experiments. Finite element analysis software Deform-3D is employed to create the Johnson-Cook material constitutive model for high-speed grinding simulation. Grinding model was constructed to reflect the temperature, strain and strain rate in the process of grinding 40Cr steel. The temperature of grinding area in simulation is analyzed to verify whether the finite element

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Jiang, Yong Jun. "The Modeling of Thread-Rolling Die-Plates Based on the “Design Table” Functions in CAD/CAE/CAM." Applied Mechanics and Materials 130-134 (October 2011): 499–503. http://dx.doi.org/10.4028/www.scientific.net/amm.130-134.499.

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This paper has successfully developed an integrated automatic taper-tipped die-plates construction system via linking the design table functions in Microsoft Excel underlying SolidWorks CAD software. The developed system can be used to generate 3D thread-rolling die-plate geometry in STL format for further screw thread-rolling process FEA simulations by using DEFORM 3D software. This has concluded that the quality of a taper-tipped screw depends mostly on the die-plate design at the pre-rolling portion.

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Yang, Cheng, Sheng Dun Zhao, and Jian Jun Zhang. "A Single Stage Hot Forging Process of Alternator Poles." Advanced Materials Research 189-193 (February 2011): 2792–95. http://dx.doi.org/10.4028/www.scientific.net/amr.189-193.2792.

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Based on precision forging method, a single stage hot forging process of alternator poles is put forword, which the heated blank can be forging by only one press in a special closed die. In the last this process is verified by the software of Deform-3D which is employed rigid-plastic FEM method.

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Dandy, Liliane-Joy, Michele Vidulis, Yingying Ren, and Mark Pauly. "Tencers: Tension-Constrained Elastic Rods." ACM Transactions on Graphics 43, no. 6 (2024): 1–13. http://dx.doi.org/10.1145/3687967.

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We study ensembles of elastic rods that are tensioned by a small set of inextensible cables. The cables induce forces that deform the initially straight, but flexible rods into 3D space curves at equilibrium. Rods can be open or closed, knotted, and arranged in arbitrary topologies. We specifically focus on equilibrium states with no contacts among rods. Our setup can thus be seen as a generalization of classical tensegrities that are composed of rigid rods and tensile cables, to also support rods that elastically deform. We show how this generalization leads to a rich design space, where comp

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Vishwakarma, Premnarayan, and Ajay Sharma. "3D Finite Element Analysis of milling process for non-ferrous metal using deform-3D." Materials Today: Proceedings 26 (2020): 525–28. http://dx.doi.org/10.1016/j.matpr.2019.12.131.

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Zhang, Yao Zong, Jian Bo Huang, Xue Lin, and Quan Shui Fang. "Numerical Simulation Analysis on Cold Closed-Die Forging of Differential Satellite Gear in Car." Materials Science Forum 575-578 (April 2008): 517–24. http://dx.doi.org/10.4028/www.scientific.net/msf.575-578.517.

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The cold closed-die forging process of the gear is a kind of new technique of the precise forming of gear in recent years. In this paper, the cold closed-die forging process of differential satellite gear in car was analyzed through numerical simulation method. Forming mold was designed with Pro/E Wildfire2.0 which included four components : upper punch, lower punch, tooth shape upper die and lower die for Normal Cone. The three-dimensional models of satellite bevel gear mould were built and imported into numerical simulation software DEFORM-3D. Because the gear has the uniform circumferential

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Naizabekov, Abdrakhman, S. Lezhnev, I. Volokitina, and Evgeniy Panin. "Computer Modeling of the Rolling Process of Reinforcing Steel." Advanced Materials Research 1030-1032 (September 2014): 1286–91. http://dx.doi.org/10.4028/www.scientific.net/amr.1030-1032.1286.

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In this article a preparation of computer model of reinforcing steel rolling process using program complexes “KOMPAS” and “DEFORM-3D” is described. In result was made a model that is fully corresponded the requirements of standards by geometric sizes. This model can be used for optimization of workshop rolling parameters of the reinforcing steel.

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Vyatkina, D. V., and S. Yu Zvonov. "MODELING THE PROCESS OF CUTTING WITH DIFFERENT GEOMETRY OF THE TOOL." Izvestiya of Samara Scientific Center of the Russian Academy of Sciences 23, no. 6 (2021): 42–46. http://dx.doi.org/10.37313/1990-5378-2021-23-6-42-46.

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The influence of the tool geometry on the distribution of the material thickness along the generatrix during flanging is investigated. The design of technologies and the development of the construction of die tooling are described. Computer modeling of the flanging process of thin sheet material in the DEFORM-3D software product has been carried out.

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Zhou, Zhi Ming, Yang Hu, Li Wen Tang, et al. "The Numerical Simulation of Multi-Directional Forging EQ153 Steering Knuckle." Applied Mechanics and Materials 321-324 (June 2013): 230–33. http://dx.doi.org/10.4028/www.scientific.net/amm.321-324.230.

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This paper centers on EQ153 steering knuckle multi-directional forging forming, and applying Deform-3D to simulation the deformation process. According to temperature, effective strain, load prediction and final forging shape to illustrate in such a process a near-net-shape forming with no flash and little draft angle and lower pressure is been formed.

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Ma, Jin Hong, Bin Tao, and Xiao Han Yao. "The Recrystallization of Corrugated Waist Rail in the Rolling Process." Advanced Materials Research 989-994 (July 2014): 429–32. http://dx.doi.org/10.4028/www.scientific.net/amr.989-994.429.

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The corrugated waist rail has been successfully rolled in the Mill Research Institute of Yanshan University.Based on commercial FE software of DEFORM-3D, the recrystallization in the rolling process of corrugated waist rail was simulated, the factors affect the recrystallization are analyzed. The different reduces and rolling speed that affect the recrystallization are also analyzed.

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