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1

Brinksmeier, Ekkard, Yildirim Mutlugünes, Grigory Antsupov, and Kai Rickens. "New Tool Concepts for Ultra-Precision Grinding." Key Engineering Materials 516 (June 2012): 287–92. http://dx.doi.org/10.4028/www.scientific.net/kem.516.287.

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This paper presents advanced tools for ultra precision grinding which offer a high wear resistance and can be used to generate high-quality parts with an ultraprecise surface finish. The first approach features defined dressed, coarse-grained, single layered, metal bonded diamond grinding wheels. These grinding wheels are called Engineered Grinding Wheels and have been dressed by an adapted conditioning process which leads to uniform abrasive grain protrusion heights and flattened grains. This paper shows the results from grinding optical glasses with such Engineered Grinding Wheels regarding
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2

Luo, Shenq Yih, Ching Win Shih, and M. H. Chen. "A Study of the Grinding Alumina for the Multi-Point Diamond Tools." Advanced Materials Research 76-78 (June 2009): 603–8. http://dx.doi.org/10.4028/www.scientific.net/amr.76-78.603.

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The purpose of this paper is to investigate the performance of grinding alumina for the specific designed tools containing a controlled diamond protrusion and arrangement. The grinding forces, workpiece roughness and diamond wear at changing the depth of cut and feed under a fixed spindle speed were studied in the experiments. The experiment results showed that the grinding forces with the increase of feed slowly increased. However, the grinding forces with the increase of depth of cut showed a relatively larger rise. When the depth of cut reached to 0.09 mm that is about one fourth of diamond
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3

Lavrinenko, V., V. Poltoratskyi, О. Pasichnyi, V. Solod, and D. Muzichka. "MODIFICATION OF HEAT-RESISTANT OXIDES AND CHLORIDES OF GRAIN SURFACES OF SYNTHETIC DIAMOND GRINDING POWDERS FOR APPLICATION IN GRINDING TOOLS." Collection of scholarly papers of Dniprovsk State Technical University (Technical Sciences) 2, no. 39 (2021): 51–58. http://dx.doi.org/10.31319/2519-2884.39.2021.6.

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Further development of modern technologies of diamond processing is connected with application in the diamond tool of powders with new unique properties, special morphology of grains, with the increased chemical and thermal stability. To increase the heat resistance of diamonds, they are covered with a metal (metallization) or glass-ceramic layer, or introduced into the reaction mixture used in the synthesis of diamonds, alloying additives of certain elements. Recently, other methods of coating to increase the heat resistance of diamonds have been developed, such as: vacuum ion-plasma sputteri
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4

Zhang, Feng Lin, Yu Mei Zhou, Chang Wen Guo, Jun Bo Mao, and Hui Ping Huang. "Performance of Brazed Diamond Tool for Machining Dental Ceramic." Advanced Materials Research 1027 (October 2014): 84–87. http://dx.doi.org/10.4028/www.scientific.net/amr.1027.84.

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Diamond tools are fabricated by brazing and used to machine dental ceramics in this paper. The morphology, grinding ratio, wear and grinding force of the brazed tools are investigated in comparison with that of the electroplated ones. The results show that the brazed alloy forms a hill-like structure around the diamond grits, and the protrusion of the brazed diamond grits is higher than that of the electroplated one. The grinding ratio of the brazed diamond tool is higher than the electroplated one. Many fall-off diamond pits of the electroplated tool and only few micro-crack diamond grits of
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5

Shrestha, Rabin, Zhong Bo Zhan, Ning He, and Liang Li. "Optimization of the Grinding Parameters for CVD Diamond Micro-Tools." Materials Science Forum 800-801 (July 2014): 633–38. http://dx.doi.org/10.4028/www.scientific.net/msf.800-801.633.

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This study is focused on the optimization of the grinding process parameters for the grinding of the CVD diamond micro-milling tool. Two types of CVD diamond i.e. CDM and CDE are used for the study. Feed rate and the grinding velocity are used as the grinding parameters. The optimizations of the parameters are done by studying the two results i.e. grinding force and cutting edge radius. Highest grinding velocity and medium feed rate is found to have the best result for the grinding of the CVD diamond. Keywords: CVD diamond, Grinding, Micro-tool
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6

Zhou, Yu Mei, Feng Lin Zhang, Meng Jia He, and Hui Ping Huang. "Effect of Arraying Patterns of Diamond Grits on the Wear of the Mono-Layer Brazed Diamond Tool." Solid State Phenomena 175 (June 2011): 47–51. http://dx.doi.org/10.4028/www.scientific.net/ssp.175.47.

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. In this paper three uniformly arraying patterns (GD, CC and UR) and one non-uniformly arraying pattern (NUR) of diamond grits are used to fabricate the mono-layer brazed diamond grinding tools. The wear characteristics of those grinding tools are compared. It is found that NUR tool wears faster than other uniformly arrayed tools in the wet grinding. The protrusion of diamond grits on NUR tool is much lower than that on GD, CC and UR tool after 20 h of wet grinding. By tracking one diamond grit’ wear processes on CC and NUR tools in the dry grinding respectively, it is found that the diamond
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7

Zhang, Bei, Hong Jun Xu, Yu Can Fu, and Hong Hua Su. "Development of High Performance Monolayer Brazed Diamond Grinding Tool for Ceramics." Advanced Materials Research 135 (October 2010): 388–92. http://dx.doi.org/10.4028/www.scientific.net/amr.135.388.

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This study has developed a new kind of high performance monolayer brazed diamond tool for ceramic grinding. The grit size of the diamond brazed in the grinding wheel surface is 300m, which has never been reported in diamond tools for ceramic precision machining. The experiment has achieved wonderful surface finish of Zirconia workpiece. This does owe to the designed and precision conditioned topography of the new developed grinding wheel. The topography of the grinding wheel before and after dressing has been measured by means of laser triangulation method. Then the Zirconia workpiece has bee
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8

Luo, Shenq Yih, J. K. Ho, Ming Yi Tsai, Yi Xian Liu, and William Chen. "A Study of the Diamond Tools for Grinding Polycrystalline Diamond." Advanced Materials Research 126-128 (August 2010): 585–90. http://dx.doi.org/10.4028/www.scientific.net/amr.126-128.585.

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The purpose of this paper was to investigate the grinding performance of two types of cobalt and vitrified bond diamond tools produced by the hot press for the vertical flat grinding polycrystalline diamond. The worn diamond type and the diamond protrusion observed by the toolmaker or SEM after grinding under two different feed rates of 1 and 5 mm/min and the depth of cut of 2 µm with total depth of 10µm were studied. In addition, the grinding efficiency and the workpiece surface roughness produced were analyzed as well. The experiment results showed that when the feed rate of 1 mm/min during
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9

Cheng, Wei, Gui Cheng Wang, and Ping Liang. "Forecast Research of Diamond Grinding Parameters Based on Multi-Variable Grey Model." Advanced Materials Research 472-475 (February 2012): 3035–38. http://dx.doi.org/10.4028/www.scientific.net/amr.472-475.3035.

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Based on the multi-variable grey model and taking the statistical Design of Experiments result of concrete diamond grinding parameters as the data sample, a gray forecasting model of concrete diamond grinding parameters was built. In substituting the real experiment data, a verification experiment for the machining volume and grain wear forecast of concrete diamond grinding tool was conducted using grinding parameters as input value and machining volume and grain wear as output value. The example result indicated that the model can precise forecast them machining volume and grain wear of diamo
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10

Deunezhev, Z. N., M. R. Kardanova, A. R. Bechelova, Kh B. Kushkhov, M. M. Tkhabisimova, and M. M. Yakhutlov. "SIMULATION OF THERMAL STRESSES IN DIAMOND GRINDING WHEELS." Quality. Innovation. Education, no. 4 (2022): 38–43. http://dx.doi.org/10.31145/1999-513x-2022-4-38-43.

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Numerical modeling of thermal stresses in the «diamond-matrix» system of diamond grinding wheels on a polymer matrix has been carried out. The effect of various coatings on diamonds and their thicknesses on stresses has been studied. The ways of increasing the working capacity of the tool by reducing the stresses in the system are proposed.
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11

Zhadanovsky, Boris. "Mechanical processing of concrete and reinforced concrete with diamond tool." MATEC Web of Conferences 193 (2018): 03013. http://dx.doi.org/10.1051/matecconf/201819303013.

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The technology and organization of construction production using high-performance machines equipped with a diamond tool for machining concrete, concrete and stone surfaces is considered. Various installations, machines and mechanisms with a diamond tool for milling, grinding, drilling and cutting surfaces are presented. The design decisions of the grinding machine MSh-300, installations for machining the surfaces of facing slabs, a high-performance drilling machine and a concrete surface milling cutter are considered. An analysis of domestic and foreign installations has been carried out, whic
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12

Chen, Shun Tong, and Chih Hsien Chang. "Study on Thinning of a Boron-Doped Polycrystalline Diamond Wheel-Tool by Micro Rotary W-EDM Approach." Applied Mechanics and Materials 217-219 (November 2012): 2167–70. http://dx.doi.org/10.4028/www.scientific.net/amm.217-219.2167.

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This study presents a novel approach for using a micro rotary wire Electrical Discharge Machining (micro w-EDM) to thin the grinding-edge of a wheel-tool made from boron-doped polycrystalline composite diamond (PCD). For thinning the PCD, two discharge circuits (a Resistance-Capacitance (RC) circuit and a transistor) were used as power sources to obtain a grinding-edge of less than 10 µm in thickness and high surface quality. The wheel-blank is vertically mounted on a spindle and while rotating is thinned by micro w-EDM along a planned computer numerically controlled path. Experimental results
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13

Xia, Yi, Xiu Qing Hao, Liang Li, and Ning He. "Experimental Research on Chemical Mechanical Sharpening of CVD Diamond Micro Tool." Materials Science Forum 836-837 (January 2016): 263–69. http://dx.doi.org/10.4028/www.scientific.net/msf.836-837.263.

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This Research is Focused on the Chemical Mechanical Sharpening of CVD Diamond Micro Tool, which has High Strength and Good Wear Resistance. the Diamond Grinding Wheels were Usually Used for Sharpening, but this Method could Not get High Quality Surface of the Diamond Efficiently and Small Cutting Edge Radius. in Order to Seek a Better Mode for Sharpening, the Copper Based Tungsten Carbide Disc and Abrasive were Used for Grinding. for Better Understanding the Effects of Different Parameters on the Grinding Process and Optimizing them, the Orthogonal Method was Used to Design the Experiments. Gr
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14

Fedorovich, Vladimir, Ivan Pyzhov, and Yevgeniy Ostroverkh. "METHODOLOGY OF DEFINITION OF OPTIMAL DIAMOND WHEEL CHARACTERISTICS AT STAGES OF PRODUCTION AND OPERATION." Cutting & Tools in Technological System, no. 96 (March 2, 2022): 42–51. http://dx.doi.org/10.20998/2078-7405.2022.96.05.

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The problem of increase of effectiveness of manufacturing and application of diamond-abrasive tool is still a challenging research subject. Development of computer facilities opens up possibilities for development of three-dimensional (3D) methodology of integrated study of the interconnected processes of manufacturing and exploitation of diamond-abrasive tool and improvement of the single-point tool reliability at the stage of tool sharpening. Creation of the methodology of 3D simulation of processes of diamond-abrasive tool sintering and processes of machining allows to increase essentially
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15

Jia, Yun Hai, Jian Gang Li, and Lin Chen. "Research on Electrical Discharge Grinding Technics of Polycrystalline Diamond Compact Cutting Tool." Advanced Materials Research 1004-1005 (August 2014): 1182–85. http://dx.doi.org/10.4028/www.scientific.net/amr.1004-1005.1182.

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Electrical discharge grinding is one of the most widely used method to machine polycrystalline diamond compact cutting tool. Polycrystalline diamond compact samples with different crystal granularity are the research object. Peak current, pulse width and pulse interval are chosen as the main process parameters. The material removal volume and electrode loss set as the evaluation index of productive efficiency; workpiece surface roughness value sets as an evaluation standard of processing quality. With electrical discharge grinding experiments, combined with scanning electron microscopy observa
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16

Zhang, Feng Lin, Meng Jia He, Yu Mei Zhou, Hui Ping Huang, and Jing Ming Fan. "Effect of Arraying Patterns of Diamond Grits on the Grinding Forces of Mono-Layer Brazed Diamond Tool." Key Engineering Materials 487 (July 2011): 116–20. http://dx.doi.org/10.4028/www.scientific.net/kem.487.116.

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Four uniform patterns include grid (GD), concentric circle (CC), spiral (SL) and uniformly random (UR) and one non-uniform (NUR) pattern of diamond grits are designed to fabricate mono-layer brazed diamond grinding tools. The grinding forces of five tools in the cut-in and the stable grinding processes are tested and compared. The results showed that NUR tool has the higher lateral and normal grinding forces than that of other uniformly tools in the cut-in and the stable grinding processes. GD owns the lower and smoother grinding forces than that of other tools in the cut-in process. In the st
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17

Popov, V. Yu, A. S. Yanyushkin, and Y. I. Zamashchikov. "Diffusion Phenomena in the Combined Electric Diamond Grinding." Applied Mechanics and Materials 799-800 (October 2015): 291–98. http://dx.doi.org/10.4028/www.scientific.net/amm.799-800.291.

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The problems of practical application of the combined electric diamond grinding (CEDG) are examined. Experiments were conducted on the grinding tool materials with metal-bonded diamond grinding wheels. In the presented part of the work, the roughness of the machined surface of specimens made of high-speed steel is investigated. It was established that the CEDG makes it possible to decrease the roughness of the machined surface to 30-40 % in comparison with other combined methods and 1.5-2 times in comparison with usual grinding. The application ensures the grinding by diamond wheels in the mod
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18

Roman, Strelchuk, Trokhymchuk Sergii, Sofronova Marina, and Osipova Tatiana. "REVEALING PATTERNS IN THE WEAR OF PROFILE DIAMOND WHEELS." Eastern-European Journal of Enterprise Technologies 3, no. 1 (105) (2020): 30–37. https://doi.org/10.15587/1729-4061.2020.203685.

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The electro-erosive wheel dressing exerts a significant impact on the machining accuracy of an article and the efficiency of the profile grinding process. To effectively control machining accuracy, the most important is the error due to the wear of a diamond wheel. The wheel should be dressed when wear approaches to the border but does not go beyond the tolerance field. This would reduce the number of defects at machining and bring down the utilization of diamonds. In addition, this reduces the dressing time and, therefore, improves the efficiency of profile diamond grinding. The paper re
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19

Luo, Shenq Yih, and Tsung Han Yu. "Investigation of Surface Roughness for Grinding Silicon Wafer of the Micro Pellet Diamond Tool." Advanced Materials Research 797 (September 2013): 273–78. http://dx.doi.org/10.4028/www.scientific.net/amr.797.273.

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The purpose of this paper was to investigate the silicon wafer surface roughness ground by the micro pellet grinding tool and the electroplated disc grinding tool with diamond grit size of 4-6 μm and 10-20μm under the spindle rotation speed of 500-2500 rpm and the feed rate of 1-5 μm/min. The results showed that the micro pellet grinding tool can get a better surface roughness of the silicon wafer than the electroplated disc tool. When the tools containing a larger diamond grit were employed, selecting a higher spindle rotation speed and a lower feed rate can obtain a better wafer roughness. H
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20

Luo, Shenq Yih, Chia Lin Lee, Yi Xian Liu, and William Chen. "A Study of High Speed Grinding Alumina Ceramic for a Small Diameter of Diamond Tool." Advanced Materials Research 325 (August 2011): 110–15. http://dx.doi.org/10.4028/www.scientific.net/amr.325.110.

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The purpose of the paper was to investigate the rough grinding and finish grinding of alumina ceramic using small diameter of diamond tools under high spindle speed. The effect of the grinding conditions on grinding forces and surface roughness was discussed. The three types of experiments were carried out: (1) For rough grinding of alumina, when a metal sintered diamond tool of grit mesh #100 under a lower spindle speed of 10000 rpm was used, the relatively higher grinding ratio of 2452 and the higher material removal efficiency were obtained. Oppositely, for a higher spindle speed of 30000 r
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21

Paknejad, Masih, Bahman Azarhoushang, Robert Bösinger, and Esmaeil Ghadiri Zahrani. "A Study on Laser-Assisted Cylindrical Grinding of Superhard Diamond Composite (DSiC) Materials: Surface Integrity and Efficiency." Journal of Manufacturing and Materials Processing 9, no. 2 (2025): 56. https://doi.org/10.3390/jmmp9020056.

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A novel laser-assisted cylindrical grinding process has been developed to enhance the machining of silicon-carbide-bonded diamond composites (DSiCs), critical for improving the performance and durability of components in subsea pump applications. DSiCs, containing approximately 50% diamond by volume, exhibit excellent mechanical and thermal properties. The conventional grinding of these superhard materials presents challenges such as high grinding forces, elevated temperatures, and significant tool wear. To overcome these difficulties, a laser-assisted cylindrical grinding process has been dev
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22

Ma, Haitao, Dayu Xia, and Yifan Wu. "Online Orientation Recognition of Single-Crystal Diamond Tools in the Process of Indexing Grinding Based on HMM and Multi-Information Fusion." Applied Sciences 14, no. 10 (2024): 4236. http://dx.doi.org/10.3390/app14104236.

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Single-crystal diamond tools occupy an important position in the field of optical processing as the basis and key to advanced optical manufacturing technology, such as grating manufacturing and optical mirror-turning processing. Single-crystal diamond tools have become the cornerstone of the development of related industries. This paper takes a single-crystal diamond arc tool as the research object. Sound signal analysis technology and vibration signal analysis technology are comprehensively applied to the online orientation identification of a single-crystal diamond tool in the indexing grind
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23

Cui, Zhong Ming, Zi Ran Liu, and Hong Ying Zhang. "Manufacturing Technique of High Precision Intricate Diamond Dressing Roller." Materials Science Forum 532-533 (December 2006): 492–95. http://dx.doi.org/10.4028/www.scientific.net/msf.532-533.492.

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Diamond Dressing Roller is a new kind of diamond tool for profile dressing of grinding wheel on form grinding. In this paper, internal electroplate method manufacturing process of high precision intricate diamond dressing roller is introduced. The tolerance of profiler precision degree of high precision intricate diamond dressing roller by this manufacturing process is less than 0.005mm.
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24

Chowdhury, M. A. K., Jun’ichi Tamaki, Akihiko Kubo, and A. M. M. Sharif Ullah. "Visualization of Grinding Wheel Surface Topography for Multiple Passes of Rotary Diamond Dresser." Advanced Materials Research 565 (September 2012): 222–27. http://dx.doi.org/10.4028/www.scientific.net/amr.565.222.

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The grinding wheel surface topography after dressing is an indicator of the effectiveness of dressing operation and, thereby, the effectiveness of grinding as a whole. During dressing, the dresser travels the grinding wheel surface several times so that the dresser grits could hit all most all points on the circumference of the grinding wheel. But the same point should not be hit several times by the dressing grits. This study describes a method and tool for visualizing the grinding wheel surface topography for multiple passes of rotary diamond dresser. Using the proposed visualization method
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25

Harada, Takeshi, and Takuya Semba. "A Truing Technique of Flattening Diamond Grains for Fabricating Microstructures with Fine Surfaces." Key Engineering Materials 389-390 (September 2008): 350–55. http://dx.doi.org/10.4028/www.scientific.net/kem.389-390.350.

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A truing technique that can be used to shape the tip of an electroformed diamond tool into a hemisphere and flatten diamond grains on the tool working surface at the same level as the bond face was developed. A polycrystalline diamond disk whose top surface roughened by electrical discharge machining was partially flattened by grinding was used as a truer. Diamond grains on the tool working surface were successfully flattened along the hemispherical tool profile when the grains mesh size of #1000 was employed. In addition, a grinding test using glasslike carbon as a work material revealed that
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26

Wang, Xiu Zhi, Ai Bing Yu, Bin Lin, and Ning Bao. "Effect of Ultrasonic on Properties of Electroplated Diamond Tools." Applied Mechanics and Materials 37-38 (November 2010): 390–93. http://dx.doi.org/10.4028/www.scientific.net/amm.37-38.390.

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The nickel coatings and electroplated diamond tools were fabricated with ultrasonic and without ultrasonic condition. Hardness and adhesive strength of nickel coatings were tested. Diamond grains on tool substrate were observed with microscope. Al2O3 ceramic was machined with fabricated electroplated diamond tools to compare material removal rate and grinding ratio. Experimental results show that high hardness can be obtained under the effect of ultrasonic during tool fabrication processes. Ultrasonic agitation can make grain dense and guarantee nice contact between substrate and coating. With
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27

Zhang, Zheng Mei, Jin Sheng Zhang, Sheng Gao, Cheng Rui Lu, and Chun Ying Zheng. "Experimental Study on Relation between Tool Wear and Grinding Force for Shaping Diamond Tool." Advanced Materials Research 97-101 (March 2010): 1925–28. http://dx.doi.org/10.4028/www.scientific.net/amr.97-101.1925.

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Based on orthogonal experiment design, a study on the one-fourth arc special-shaped surface of Lord Red granite was conducted, the relationship between cutting speed, feed rate and cutting depth with tool wear rate and grinding force were analyzed. The research shows that tool wear rate and grinding force are basically reduced with the increase of cutting speed and aggrandized with the increase of feed rate and cutting depth. By regression analysis the empirical formulas of grinding forces are concluded, it is the theoretical foundation for on-line monitoring grinding force to optimize the pro
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28

Kuppuswamy, Ramesh, Kerry-Anne Airey, and Habib Sardikmen. "Micro-grinding characteristics of polycrystalline diamond tool." International Journal of Advanced Manufacturing Technology 76, no. 1-4 (2014): 161–71. http://dx.doi.org/10.1007/s00170-014-6204-x.

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29

HARA, Keisuke, Akira KYUSOJIN, Hiromi ISOBE, Kazuhisa YANAGI, and Hideo YOSHIHARA. "Study on mirror surface grinding of die steels by using ultrasonically assisted diamond tool(Grinding technology)." Proceedings of International Conference on Leading Edge Manufacturing in 21st century : LEM21 2005.2 (2005): 631–34. http://dx.doi.org/10.1299/jsmelem.2005.2.631.

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30

Luangvaranunt, Tachai, Natthawat Tangkaratanakul, and Patchanok Sakultantimetha. "Wear of Diamond Grinding Wheel during Low Speed Dressing by Alumina." Key Engineering Materials 658 (July 2015): 120–24. http://dx.doi.org/10.4028/www.scientific.net/kem.658.120.

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Diamond grinding wheel is used in high precision grinding process, when work piece has a very high hardness. For a specific grinding interval, the wheel must be properly dressed, in order to remove swarf, sharpen the worn diamond grits, open up new diamond protrusions, and recondition the bond material. Dressing of diamond grinding wheel by alumina dressing tool has been simulated in a pin-on-disk machine in the research. Sharpening of the wheel is indicated by the increase of its roughness value, and surface microstructure with protruding sharp diamond grits. It was found that increasing of s
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31

Su, Hong Hua, Yu Can Fu, Jiu Hua Xu, Wen Feng Ding, and Hong Jun Xu. "Dressing of Monolayer Brazed Diamond Wheel for Grinding Li-Ti Ferrite." Advanced Materials Research 126-128 (August 2010): 995–1000. http://dx.doi.org/10.4028/www.scientific.net/amr.126-128.995.

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The monolayer brazed diamond tools have recently been used increasingly in hard-brittle materials grinding because of their excellent grinding performances as long tool life, high material removal rate and large inter-grit chip space, etc. However, they possess an inherent shortcoming of the high roughness of the grinding surface. This work is an attempt to reduce the over-protruded grits of the monolayer brazed diamond wheel so that precision grinding operations can be executed effectively. In this investigation, the monolayer brazed diamond wheels with regular distribution pattern of grit ha
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32

Yu, Ai Bing, Xiu Zhi Wang, Zhao Li, and Xin Li Tian. "Effect of Ultrasonic on Grain Density of Electroplated Diamond Tools." Key Engineering Materials 416 (September 2009): 284–88. http://dx.doi.org/10.4028/www.scientific.net/kem.416.284.

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Coating quality and electroplating efficiency can be improved by application of ultrasonic agitation. The nickel coatings and electroplated diamond tools were fabricated. The effects of ultrasonic agitation on tool fabrication processes were analyzed. Cathode polarization curves and coating hardness were measured. Diamond grains on tool substrate were observed with microscope. Alumina grinding experiments were carried out and grinding ratios were calculated. Experimental results show that cathode polarization degree reduced during ultrasonic electroplating processes. Before diamond grain tack-
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33

Cui, Zhong Ming, Peng Hui Deng, and Lei Du. "Dressing Technology on the Diamond Abrasive Grinding Wheels Using the Rotary Diamond Dresser." Key Engineering Materials 416 (September 2009): 234–37. http://dx.doi.org/10.4028/www.scientific.net/kem.416.234.

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The dressing processes are conducted on the diamond grinding wheels using the rotary diamond tools and compared between the single point diamond dresser and the rotary diamond dressing tool in the following aspects, including the dressing force, tool wearing, dressing efficiency. The result shows that, the dressing performance of the rotary diamond tools is remarkable better than that of the conventional dressing method.
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34

Cai, Song, Wenhao Liu, Jinchao Song, Kai Deng, and Yinghong Tang. "Research and Progress on Truing and Sharpening Process of Diamond Abrasive Grinding Tools." Applied Sciences 12, no. 9 (2022): 4683. http://dx.doi.org/10.3390/app12094683.

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With respect to the truing and sharpening of diamond abrasive grinding tools, traditional machining methods are briefly described, and new dressing methods, such as the laser dressing method, are described in detail. It is pointed out that laser dressing of diamond abrasive tools is a green processing method with high efficiency and no environmental pollution. Numerical simulation research on pulse laser dressing of a bronze diamond abrasive grinding wheel was carried out, and a cumulative heat transfer model of laser dressing energy was developed. The temperature evolution law of the bronze b
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35

Peterka, Jozef, Jakub Hrbál, Ivan Buranský, and Jozef Martinovič. "Experimental Investigation of Wearing Grinding Wheels After Machining Sintered Carbide." Research Papers Faculty of Materials Science and Technology Slovak University of Technology 28, no. 47 (2020): 11–20. http://dx.doi.org/10.2478/rput-2020-0014.

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Abstract Solid cutting tools are widely applied in the machining of shape parts and mainly fabricated using the grinding operations. Solid cutting tools are of specific geometry and shape. The tool geometry is created by mutual movement grinding wheels and stock. In the grinding of its manufacturing, grinding wheels are worn out gradually with the grinding number increasing. The wearing grinding wheel has a significant influence on the accuracy geometry of the tool produced. The paper focuses on the wear of the grinding wheels based on diamonds, and the grinding wheels based on cubic boron nit
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36

Zhu, Ji Hua, Xue Xia Liu, Xue Min Tian, and Jian Fei Chen. "The Theoretical Analysis and Application of the Ultra-Precision Machining the End Surface of Stop Valve’s Valve Flap with the Diamond Facing Tool." Advanced Materials Research 652-654 (January 2013): 2113–18. http://dx.doi.org/10.4028/www.scientific.net/amr.652-654.2113.

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A new process was proposed. The disadvantage of of using brown alumina grinding wheel to grinding and lapping surface was studied in the analysis. The diamond facing tool was designed and manufactured with the solution of the key technique of the critical technical of single crystal diamond’s material selecting, grinding, welding. The face cutting parameters: “V”, “f” and “ap” were measured by experiment and academic analysis. Tt can fully meet the quality requirements of stainless steel valve flap’s surface used by one valve machinery factory; meanwhile the productivity was increased by a fac
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37

Hara, Keisuke, Hiromi Isobe, and Akira Kyusojin. "Effects of Cutting Edge Truncation on Ultrasonically Assisted Grinding." Key Engineering Materials 389-390 (September 2008): 368–74. http://dx.doi.org/10.4028/www.scientific.net/kem.389-390.368.

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High precision mold grinding technique to obtain mirror surface is required which realizes minimization or omission of final polishing by skilled workers. In the previous reports, ultrasonically diamond grinding experiments were carried out to confirm ultrasonically oscillation effect for die steel face grinding. Mirror surface was obtained successfully and little abrasive worn out was found. In the above technique, the cutting edge shape of a tool affects the ground surface resulting from transcription of cutting edge. In other words, cutting edge truncation of grinding tool is required to be
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Su, Hong Hua, Jiu Hua Xu, Yu Can Fu, Wen Feng Ding, and Shuai Wang. "Experimental Study on Performance of Monolayer Brazed Diamond Wheel through Chemical-Mechanical Dressing." Advanced Materials Research 325 (August 2011): 208–12. http://dx.doi.org/10.4028/www.scientific.net/amr.325.208.

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The dressing methods of monolayer diamond tool have recently been developed increasingly because a substantial improvement of the ground surface roughness could be achieved with the dressed monolayer diamond tools. In this paper, a new dressing method was proposed, namely chemical-mechanical dressing of the diamond grits. Dressing experiments were carried out on the monolayer brazed diamond grinding wheel. The grit-tip distances from the base of wheel substrate were measured before and after dressing. Grinding experiments were conducted on K9 optical glass after each dressing interval. The rou
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Egashira, Kai, Ryohei Okina, Keishi Yamaguchi, and Minoru Ota. "Drilling of Microholes Using Diamond Grinding Tools." Advanced Materials Research 1136 (January 2016): 435–39. http://dx.doi.org/10.4028/www.scientific.net/amr.1136.435.

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The drilling of microholes in hard and brittle materials by ultrasonic grinding was carried out using polycrystalline diamond (PCD) micropins fabricated by electrical discharge machining. They can be employed as micro-grinding tools because the convex parts of discharge craters formed on the tool surface can serve as cutting edges of abrasive grains in grinding wheels. In the drilling of crown glass, the increase in the grinding force and the generation of cracks and chippings at hole edges were suppressed owing to the high wear resistance of PCD. Under suitable conditions, drilling was also s
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Uhlmann, E. Prof, and N. Schröer. "Werkzeugschleifen mit Hybridschleifscheiben*/Tool grinding with hybrid bond grinding wheels." wt Werkstattstechnik online 106, no. 03 (2016): 181–86. http://dx.doi.org/10.37544/1436-4980-2016-03-85.

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Die Herstellung von Spannuten an Schaftwerkzeugen erfolgt in den meisten Fällen über Schleifprozesse. Dabei kommen bei der Fertigung von Hartmetallwerkzeugen Diamantschleifscheiben verschiedener Bindungsspezifikationen zum Einsatz. Neuartige Hybridbindungen versprechen Vorteile gegenüber den konventionellen Bindungen. In umfangreichen Untersuchungen wurden verschiedene Bindungsspezifikationen bezüglich der Prozesskenngrößen und des Arbeitsergebnisses untersucht und gegenübergestellt.   The production of flutes at end mills is often carried out by creep feed grinding processes. During
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Sharin, P. P., M. P. Akimova, and V. I. Popov. "Correlation of the diamond/matrix interphase zone structure with tool efficiency obtained by technology combining diamonds metallization with matrix sintering." Voprosy Materialovedeniya, no. 2(94) (January 10, 2019): 111–23. http://dx.doi.org/10.22349/1994-6716-2018-94-2-111-123.

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The paper studies structure and phase characteristics of the interphase zone diamond/matrix in dressers made by thermal diffusion metallization of a diamond combined with matrix sintering based on WC–Co and Cu impregnation. The compact arrangement of chromium powder particles around diamond grains and the shielding effect of copper foil create favorable conditions for thermal diffusion metallization of diamond at matrix sintering. A metallized coating chemically bonded with diamond and consisting of chromium carbide and solid solution of cobalt in chromium phases provides a strong diamond rete
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Zhou, Yi Dan, Gai Ma, and Xiao Dan Chen. "Research Progress in Technology of Diamond Cutting Tools." Advanced Materials Research 1095 (March 2015): 842–45. http://dx.doi.org/10.4028/www.scientific.net/amr.1095.842.

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With the improvement of machining technology, diamond cutting tools are used more and more widely due to the excellent performance of diamond. This document briefly introduced the diamond cutting tool materials and the synthetic technologies, as well as the types of diamond cutting tools. Development situation of methods of machining diamond cutting tools and the grinding technology were also expounded. At the end of the dissertation, summery and future trends of diamond cutting tool technologies were outlined.
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Yu, Ai Bing, A. J. Wang, C. G. Luan, and S. F. Chen. "Bonds of Electroplated Diamond Tools for Optical Glass Machining." Key Engineering Materials 304-305 (February 2006): 81–84. http://dx.doi.org/10.4028/www.scientific.net/kem.304-305.81.

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Bonds of electroplated diamond tools are investigated through the studies of microstructures and properties. Three coatings for tool bonds, nickel, nickel-cobalt and bright nickel, were fabricated with electrodeposition processes, and were heat-treated with different temperatures. The hardness and microstructures of coatings were measured and observed. Optical glass K9 was machined with fabricated electroplated diamond tools to compare material removal rate and grinding ratio. The grain sizes of three bond coatings are different. The laminar structures of nickel-cobalt and bright nickel coatin
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Yao, Bin, and F. P. Mao. "Innovation of Widening Grinding and Avoiding Dressing Grinding by Using Planet-Abrasivetool." Advanced Materials Research 24-25 (September 2007): 279–82. http://dx.doi.org/10.4028/www.scientific.net/amr.24-25.279.

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A planet diamond abrasivetool can achieve the purpose of widening grinding area, improving the use efficiency of abrasives and reducing the cost, which doesn’t need any dressing techniques and tools. It could solve some problems of diamond abrasivetool, such as inefficiency of abrasive use, deficiency of cooling, repetitiousness of dressing and so on. This paper describes the characteristics of the planet-abrasivetool and presents an equation for grinding a curving face by the new tool on five-axis grinding machine. At last, the developmental potential of the planet-abrasivetool is predicted.
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Riemer, Oltmann, and Yildirim Mutlugünes. "Thermo-Chemical Dressing of Coarse Grained Diamond Grinding Wheels." Advanced Materials Research 565 (September 2012): 211–16. http://dx.doi.org/10.4028/www.scientific.net/amr.565.211.

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This paper deals with a novel dressing method for coarse grained, single layered metal bonded grinding wheels based on the dynamic friction polishing. The diamond friction polishing technique utilizes the thermo-chemical reaction between a diamond sample and a metal tool rotating at high speed. Here, the tips of the diamond grains of a rapidly rotating grinding wheel are thermo-chemically flattened due to the contact with two slowly rotating steel calottes at predetermined friction pressure pd and grinding wheel velocity vsd. Dressing experiments have been carried out changing the friction pre
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Ismail, Mohd Fauzi. "Characterization of Diamond Electrodeposited Tool for Vibration Assisted Grinding Diagnostic." Advanced Materials Research 980 (June 2014): 203–7. http://dx.doi.org/10.4028/www.scientific.net/amr.980.203.

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Causal analysis of diamond electrodeposited tools surface topography to the variation of grinding results is required to clarify the variations in grinding results of its application in ultrasonic vibration assisted grinding (UVAG) for steel mirror finishing. On the other hands, reference datum as defined by existing surface topography standard is not suitable and may lead to fruitless conclusion in relation to the DET characterization. This study aims to characterize the DET surface topography in relation to its performance in UVAG for steel mirror finishing. In this paper, samples of DET too
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Xiang, Xin, Jiang Quan Wang, Jian Yun Shen, and Xi Peng Xu. "An Experimental Investigation of Temperatures in Grinding of Ceramics with a Brazed Diamond Tool." Advanced Materials Research 1027 (October 2014): 8–11. http://dx.doi.org/10.4028/www.scientific.net/amr.1027.8.

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An investigation is reported of the relationships of the temperatures and grinding parameter for grinding of ceramics with a brazed diamond grinding tool. During the experiments, the temperature distributions along the workpiece surface were measured using a foil thermocouples and the energy partition to the workpiece estimated using a temperature matching method. The results show that the grinding temperature increased with the increasing of worktable feed rate or tool velocity and depth of grinding. The measured temperature responses were found to be in good relation with the analytical resu
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Qiu, Zhong Jun, Li Bo Zhou, Hiroshi Eda, T. Imai, and M. Yamada. "Development of Vision Guided Grinding System for Diamond Turning Tools." Key Engineering Materials 375-376 (March 2008): 705–9. http://dx.doi.org/10.4028/www.scientific.net/kem.375-376.705.

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Currently, most of the diamond turning tools used for precision machining are still manually manufactured, the profile accuracy of the diamond cutting edge depends on the operator’s experience and skill, so that the process need to be automated. Therefore in this research, an automated grinding system has been developed for the diamond turning tools, controlled by a vision system. The profile of the diamond turning tools is captured in real time via CCD camera. The deviation from an ideal circle is calculated and feedback to the controller, the grinding system then removes cutting edge of turn
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Yanyushkin, Alexander, Dmitry V. Lobanov, Pavel V. Arkhipov, and Vladimir V. Ivancivsky. "Contact Processes in Grinding." Applied Mechanics and Materials 788 (August 2015): 17–21. http://dx.doi.org/10.4028/www.scientific.net/amm.788.17.

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The relevance of investigating the problem of loading a diamond abrasive tool with a metallic binder to improve the efficiency of finishing treatment of a wide range of high-strength materials is addressed in the paper. The results of theoretical and experimental studies of the formation of a greasy layer on the surface of diamond wheels in the treatment of high-strength materials are shown. In the theoretical part it is proposed to consider this phenomenon in terms of the equilibrium state of electrochemical potentials at the interface of a diamond wheel and the treated surface. Dependences a
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Hua, Li, Xiang Jun Wang, and Rui Zhou. "Mirror Grinding Process Parameter Selection and Design." Applied Mechanics and Materials 670-671 (October 2014): 526–28. http://dx.doi.org/10.4028/www.scientific.net/amm.670-671.526.

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Mirror grinding mainly depends on the precision of the machine tool, cutting and grinding amount and wheel selection and dressing. This paper mainly studies the MG1432 high-precision universal cylindrical grinder, exploring the impact on the workpiece roughness through selection and design of various process parameters in grinding, such as changing work table speed in dressing the grinding wheel and grinding, workpiece linear velocity and excessive feeding. The experimental conditions were: Using resin binder white corundum graphite grinding wheels, workpiece: GCr15 (HRC60); dressing tool: sha
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