Relevant bibliographies by topics / Die casting design

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  1. Journal articles

Academic literature on the topic 'Die casting design'

Author: Grafiati
Published: 8 September 2021
Last updated: 2 February 2022

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Journal articles on the topic "Die casting design"

1

Waghmare, S. N., C. N. Sakhale, M. S. Giripunje, and V. M. Sonde. "Design of Pig Casting Machine." International Journal of Engineering and Technology 2, no. 6 (2010): 586–71. http://dx.doi.org/10.7763/ijet.2010.v2.186.

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2

Jiang, Yan, Yong Su, Ping Hu, and Wen Ping Chen. "Die Casting Mold Design of Auto Oil Pump Bracket." Advanced Materials Research 652-654 (January 2013): 2460–64. http://dx.doi.org/10.4028/www.scientific.net/amr.652-654.2460.

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This paper introduces a die-casting mold design process. On the basis of the shape of Car oil pump support, central of castings’ side face was selected as the mold joint; due to the design requirements of pouring system, we chosen bias running system. Castings’ size was calculated by requirement of die casting machine, then accomplished designs of molding and structure’s components. Because through holes which on the side face of castings are not deep, angular pin core puller is competent, at last, the final assembly of the mold and the simulation is completed.
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3

Zhengwuvi, L. B., and A. O. Akii Ibhadode. "Risering of a Four-Cavity Die Production Mould by Convectional Method." Advanced Materials Research 62-64 (February 2009): 664–70. http://dx.doi.org/10.4028/www.scientific.net/amr.62-64.664.

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This paper demonstrates the possibility of developing skill in producing sound metal casting from a four-cavity die production mould by assessing the riser design criteria and the castings. The assessment takes into account the location of the casting’s hot spots, casting modulus, liquid metal mass in the risers and the principle of directional solidification. The mould flask is oriented in such a way that a riser is placed directly on top of the casting’s hot spots for proper feeding during solidification. The assessment result of casting modulus shows that the feeder modulus Mf = 5.85 x 10-3 M and the casting hot spot modulus Mh = 1.88 x 10-3 M .The assessment result of castings solidification time shows that the castings solidify within 12 seconds while the feeders solidify within 30 seconds. From the assessment results it is observed that the risers hold liquid metal, feed the castings to full solidification and solidify later than the castings which they feed. Examinations at the cross sections of the finished castings revealed the absence of void formation which is a clear indication of effective and functional risers. Thus, the risers have achieved the desired requirement.
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4

Groneck, D., and D. Harmon. "Design Development of Unitized Titanium Structure." Journal of Engineering for Gas Turbines and Power 125, no. 1 (2002): 252–56. http://dx.doi.org/10.1115/1.1494099.

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Traditional airframe primary structure is fabricated from wrought product forms that are transformed by machining, forming, and joining into structural components. These individual parts are assembled together by fasteners to create the airframe. Significant cost and cycle-time savings can be achieved by switching from multipiece builtup assembly to a single-piece net shape casting. The reduction in number of discrete parts provides a significant reduction in both direct and indirect costs. In particular, the inherent low material costs and excellent producibility characteristics of cast metallic parts may provide a significant contribution to the goal to reduce acquisition costs. Under the program reported herein, and in conjunction with a casting vendor, prototype titanium (Ti-6Al-4V) cast airframe components were designed and fabricated. The typical overall dimensions of each casting are 50inches×40inches×30inches, and weigh approximately 190 pounds per casting. The castings were modeled on generic aircraft fuselage structure, that incorporated smooth inner moldline surface and integral webs and keels, capped by a T-element, web stiffeners, access holes, and other detail features. Multiple castings are joined to create the airframe structure. A rapid prototyping method was utilized to create the pattern, which eliminated the requirement for expensive metal tooling. The prototype castings successfully demonstrated the producibility of this generic airframe structure.
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5

Mao, H. K., H. Xu, and L. Xue. "Automotive Riser System Design Technology Based on CAE." Advanced Materials Research 215 (March 2011): 344–50. http://dx.doi.org/10.4028/www.scientific.net/amr.215.344.

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For the sake of achieving the feeding system to be automated designed, the automatic merging model of the casting hot spot set up based on Casting CAE, and based on this model the riser and cold-iron designs can automatically be completed. The CAD/CAE software system was developed for the steel casting, and the feeding system of the side frame casting was designed by the software. according to the process parameters that were provided in the paper, the sample casting was poured and dissected to determine the volume of shrinkage cavity of sample castings. The results showed that no shrink defect exists in the casting, so it proved that the model was reliable for the riser and cold iron design.
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6

Zhang, H. G., P. D. Webster, and T. A. Dean. "Computer Aided Design of Feeders for Castings." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 208, no. 4 (1994): 279–87. http://dx.doi.org/10.1243/pime_proc_1994_208_089_02.

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This paper describes a software module, contained within a design-for-casting package, which aids the user in designing efficient feeding systems for castings. The user can choose a shape suitable for a particular casting condition from a file containing a variety of feeder head types. The feeder heads are placed relative to the casting in positions appropriate to hot spots identified by a ‘heat centre’ module within the package. The number and size of heads are chosen with the aid of built-in rules that aid the user. The module provides a rationale for people, both skilled and unskilled, who have to design for casting. The validity of the design rules and guidelines within the module is demonstrated by casting three widely different shapes with and without feeders.
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7

Rengsomboon, A., S. Luankosolchai, N. Moonrin, et al. "I-4 INVESTIGATION OF ALTERNATIVE DESIGN OF INVESTMENT CASTING SYSTEM(Session: Casting/Molding)." Proceedings of the Asian Symposium on Materials and Processing 2006 (2006): 150. http://dx.doi.org/10.1299/jsmeasmp.2006.150.

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8

Cho, In Sung, Jeong Tae Kim, and Jeong Kil Choi. "Integrated Database Development for Casting Design and its Application to Casting Simulation." Materials Science Forum 783-786 (May 2014): 2142–47. http://dx.doi.org/10.4028/www.scientific.net/msf.783-786.2142.

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Development of integrated database including casting shapes with their casting design, technical knowledge, and thermophysical properties of the casting alloys were introduced in the present study. For the shape database, a number of casting products are scanned by using by using industrial computer tomography and compiled to the shape database. Each shape data in the database has also parametric 3D modeling data, not only the product but also its casting design. If casting engineer want to design new casting, similar casting shape with casting design can be easily retrieved from the shape database, and easily modified and adapted to the new casting. Technical knowledge of the various casting processes and their manufacturing process of the castings were compiled and the search engine for the knowledge was developed. Database of thermophysical properties of the casting alloys were obtained by the experimental study or calculation based on CALPHAD approach, and the properties were used for the in-house computer simulation of casting process. The databases were linked with intelligent casting expert system developed in e-design center, KITECH. It is expected that the databases can help non casting experts to devise the casting and its process. Various examples of the application by using the databases were shown in the present study.
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9

Khan, Muhammad Azhar Ali. "Simulation Based Mold Design Optimization of a Spring Flap Casting." Solid State Phenomena 305 (June 2020): 178–84. http://dx.doi.org/10.4028/www.scientific.net/ssp.305.178.

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The complex nature of metal casting process brings about a need to simulate it before undertaken in a foundry. Casting simulations provide insights on flow of molten metal within the mold, solidification sequence, nature and location of defects etc. Moreover, mold design can be optimized to minimize defects without undergoing physical trials-and-errors as previously practiced in traditional metal casting. This study is based on casting an ASTM A216 WCB steel spring flap for automotive suspension system using a simulation based optimized mold design. The initial and optimized mold designs are simulated in MAGMASoft for mold filling, solidification, stress distribution and defects prediction. The results of simulations and actual castings are found to be in good agreement. It is concluded that simulations are accurate in modeling casting process and in predicting defects followed by their minimization through mold design optimization. The use of auxiliary components in a carefully designed mold can lead to a nearly defect-free and high quality cast product.
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10

Fu, Li Bin, and Jun Yang. "Design and Optimization of Bolster Casting Process." Advanced Materials Research 482-484 (February 2012): 692–96. http://dx.doi.org/10.4028/www.scientific.net/amr.482-484.692.

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The low-pressure casting method has been used to the foundry process of bolster. According to the structural characteristics of the cast and the design process of low-pressure casting, the process programs had been accomplished. Through comparing the advantages and disadvantages of several group programs by computer simulation, after determining the initial process program, we optimized the casting process according observing the processes of cast filling and solidification by the computer simulation process of running castings. The risers and chills are very important. The contraction area of cast appears on the large flat, and the risers had been set on the large flat. This can not only play the role of feeding but also have the function of scavenging action.
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