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Journal articles on the topic 'Electro-spark deposition'

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1

Nejneru, Carmen, Manuela Cristina Perju, and Mihai Axinte. "Researches Regarding Ti/W/TiC Triple Layers Deposition on the Ferritic-Pearlitic Cast Iron Support, Obtained by Electro-Spark Deposition Method." Applied Mechanics and Materials 371 (August 2013): 363–67. http://dx.doi.org/10.4028/www.scientific.net/amm.371.363.

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This paper contains a layer characteristics analysis layer thickness, chemical analysis, surface quality-for the triple deposition with Ti, W and TiC on the ferritic-perlitic cast iron support, using electro-spark deposition method. The resulted surface quality by electro-spark deposition method is dependent by the quality and chemical composition of the electrode. The obtained layer was realized by multiple successive depositions, using different electrodes to combine the beneficial characteristics of the part surface with the appropriate succession.
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2

Li, Y. Y., Z. N. Guo, and G. Y. Liu. "Experimental Investigation on Metal Coating by Means of ESD." Materials Science Forum 626-627 (August 2009): 357–62. http://dx.doi.org/10.4028/www.scientific.net/msf.626-627.357.

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The technology of electro-spark deposition has been investigated and the thickness of H13 steel coating up to 16.2μm has been achieved by applied SH-1000 electro-spark deposition power. It analyzed the effect of parameters such as voltage, discharge frequency, argon gas flow and rate deposition on the deposition thickness. The optimum deposition parameters have been selected through the orthogonal design. In order to improve coating quality, a novel method based on ultrasonic-assisted electro-spark deposition has been put forward.
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3

Deng, Yu, Zhong Ning Guo, Zhi Gang Huang, Ling Nie, and Yong Yong Li. "The Design of Ultrasound-Aided Electro-Spark Deposition Device and Experimental Investigation." Advanced Materials Research 154-155 (October 2010): 763–68. http://dx.doi.org/10.4028/www.scientific.net/amr.154-155.763.

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In this study, a novel method based on ultrasonic aided electro-spark deposition has been put forward, and the design of the new electrode device was introduced. The technology of ultrasound-aided electro-spark deposition has been investigated. And the influence of output voltage, output discharge frequency, deposition ratio and protection gas flow on deposition thickness have been studied, some experiment phenomenon also were explained. What is more, some processing rules were summarized.
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4

Radek, Norbert, Jacek Pietraszek, and Dorota Klimecka-Tatar. "Production of Zinc Coatings by Electro-Spark Deposition." System Safety: Human - Technical Facility - Environment 2, no. 1 (2020): 253–58. http://dx.doi.org/10.2478/czoto-2020-0031.

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AbstractThe paper describes the method of producing a zinc coating on steel by electro-spark deposition technology. The technology of applying electro-spark zinc to the surface was presented. Microscopic observations and corrosion resistance tests were made. The possibilities of practical application of this type of coatings in the process of repairing zinc coatings, either damaged or with manufacturing defects, were analyzed.
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5

Чженчуань, Чжан, Лю Гуаньцзюнь, Є. В. Коноплянченко, В. Б. Тарельник, Ге Чжицин, and Ду Сінь. "A REVIEW OF THE ELECTRO-SPARK DEPOSITION TECHNOLOGY." Bulletin of Sumy National Agrarian University. The series: Mechanization and Automation of Production Processes, no. 2 (44) (May 5, 2022): 45–53. http://dx.doi.org/10.32845/msnau.2021.2.10.

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Electro-spark deposition (ESD) technology is a new method for repairing and strengthening the surface of metal materials. This method has the advantages of simple equipment, convenient operation and wide application range. The alloyed coating has higher wear resistance, good corrosion resistance, excellent friction performance and other special properties, so it has better practical value and wide application prospect. This paper introduces the characteristics and principle of electro-spark deposition technology, analyzes the research status of this technology and points out the future development direction of this technology.
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6

Radek, Norbert, Jacek Pietraszek, and Janusz Konstanty. "Operational Properties of the Cermet Electro-Spark Coatings after Laser Treatment – Technology and Application." System Safety: Human - Technical Facility - Environment 1, no. 1 (2019): 797–804. http://dx.doi.org/10.2478/czoto-2019-0102.

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AbstractThe paper is concerned with determining the influence of the laser treatment process on the properties of electro-spark coatings. The properties of the coatings after laser treatment were assessed based on following methods: microstructure and X-ray diffraction analysis, adhesion tests, roughness measurement, hardness tests, tribological properties and application tests. The tests were carried out on WC-Co coating (the anode) obtained by electro-spark deposition over carbon steel C45 (the cathode) and molten with a laser beam. The coatings were deposited by means of the EIL-8A and they were laser treated with the Nd:YAG. The tests show that the laser-treated electro-spark deposited WC-Co coatings are characterized by lower hardness, higher seizure resistance, roughness and adhesion. The laser treatment process causes the homogenization of the chemical composition, the structure refinement and the healing of microcracks and pores of the electro-spark deposited coatings. Laser treated electro-spark deposited coatings are likely to be applied in sliding friction pairs and as protective coatings.
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7

Kovacik, Jaroslav, Peter Baksa, and Štefan Emmer. "ELECTRO SPARK DEPOSITION OF TiB2 LAYERS ON Ti6Al4V ALLOY." Acta Metallurgica Slovaca 22, no. 1 (2016): 52. http://dx.doi.org/10.12776/ams.v22i1.628.

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<p class="AMSmaintext">The electro spark deposition (ESD) method was used to create hard wear resistant layers of TiB<sub>2</sub> ceramic onto Ti6Al4V titanium alloy. Various deposition parameters and ways and condition of deposition were employed in this study. It was showed that the TiB<sub>2</sub> layer on Ti6Al4Vcan be successfully created even using hand operating ESD equipment. Then, the microstructures of the obtained layers TiB<sub>2</sub> layer on Ti6Al4Vwere investigated using scanning electron microscope. Finally optimal conditions of the electro spark deposition were determined with respect to the obtained microstructure. It was also demonstrated that using of protective argon atmosphere is vital for creation of pore free TiB<sub>2</sub> ceramic layer on Ti6Al4V titanium alloy.</p>
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8

Kováčik, J., Š. Emmer, J. Kulasa, et al. "W – TiB2 Composite Material for Electro-spark Deposition." IOP Conference Series: Materials Science and Engineering 416 (October 26, 2018): 012046. http://dx.doi.org/10.1088/1757-899x/416/1/012046.

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9

Muralidharan, B., H. Chelladurai, Praveen Singh, and Mukesh Kumar Roy. "Single-Spark Analysis of Electro-Discharge Deposition Process." Materials and Manufacturing Processes 31, no. 14 (2015): 1853–64. http://dx.doi.org/10.1080/10426914.2015.1127936.

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10

Radek, N., J. Konstanty, and M. Scendo. "The Electro-Spark Deposited WC-Cu Coatings Modified by Laser Treatment / Powłoki WC-Cu Naniesione Elektroiskrowo I Modyfikowane Obróbką Laserową." Archives of Metallurgy and Materials 60, no. 4 (2015): 2579–84. http://dx.doi.org/10.1515/amm-2015-0417.

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The main objective of the present work was to determine the influence of laser treatment on microstructure, X-ray diffraction, microhardness, surface geometric structure and roughness, corrosion resistance and tribological properties of coatings deposited on C45 carbon steel by the electro-spark deposition (ESD) process. The studies were conducted using WC-Cu electrodes produced by the powder metallurgy route. The tests show that the laser-treated electro-spark deposited WC-Cu coatings are characterized by higher corrosion resistance, surface roughness and seizure resistance which come at the expense of lower microhardness. The laser treatment process causes the homogenization of the chemical composition, structure refinement and healing of microcracks and pores of the electro-spark deposited coatings. Laser treated ESD coatings can be applied in sliding friction pairs and as protective coatings.
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11

Liu, Yu, Shiqi Zhang, Weiqiang Shao, et al. "Research on the Influence of Magnetic Field Assistance on the Quality of an Electro-Spark Deposition Layer." Coatings 15, no. 1 (2025): 88. https://doi.org/10.3390/coatings15010088.

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Aimed at solving the problems of single control measures in the electro-spark deposition (ESD) process, difficulty controlling the micro-process using heterogeneous materials (for the electrode and matrix), and the unstable quality and reliability of repairs to the deposition layer, a method of magnetic-field-assistance electro-spark deposition (MFESD) was proposed. An MFESD device was built, and a Ni electrode was used for deposition on the surface of 45 steel under the conditions of deposition voltages of 30 V, 60 V, and 90 V, respectively. This study examined the impact of the magnetic field’s intensity and frequency on the microstructure and mechanical properties of electro-spark deposition layers. The results show that the sputtering and protrusion of the electrode material on the surface of the deposition layer gradually decrease with an increase in the magnetic field’s intensity and frequency, defects such as pores and cracks are obviously improved, and the structure is uninterrupted and compact. The surface roughness of the deposited layer decreases with an increase in the magnetic field’s intensity and frequency, and its surface roughness decreases by 44.3%. The cross-section effect of the deposited layer is improved. The thickness of the deposited layer increases with an increase in the magnetic field’s intensity and frequency; the thickness of the deposited layer increases by 13.39%, and its maximum thickness can reach 54.396 μm. At the same time, the microhardness of the deposited layer increases with an increase in the two aforementioned properties of the magnetic field, and its hardness increases by 5.32%. Using a magnetic field to control ESD can effectively control the microscopic process of deposition and obtain high-quality deposition coatings, which have important significance in the surface remanufacturing of key components of high-end equipment.
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12

PLISZKA, Izabela, Norbert RADEK, Aneta GĄDEK-MOSZCZAK, and Peter FABIAN. "PRACTICAL USE OF THE SURFACE LAYERS OF LASER MODIFIED WC-Cu COATINGS." Tribologia 270, no. 6 (2016): 121–30. http://dx.doi.org/10.5604/01.3001.0010.6912.

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The article presents the study of the effect of laser treatment on the microhardness of WC-Cu coatings applied by electro spark deposition. Observations of friction resistance test results allowed the evaluation of the coatings after laser treatment. The studies were conducted using WC-Cu electrodes, produced by sintering of nanostructural powders. The anti-wear coatings were electro-spark deposited over C45 carbon steel by means of EIL-8A, while the laser processing was performed by electro coats applied using a Nd:YAG, BLS720. Model tests were carried on test mechanical seals for rings made of SiC and WC-Cu coatings before and after laser treatment.
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13

Li,, Zhengwei, Wei Gao,, Puiming Kwok,, Sean Li,, and Yedong He,. "Electro-Spark Deposition Coatings for High Temperature Oxidation Resistance." High Temperature Materials and Processes 19, no. 6 (2000): 443–58. http://dx.doi.org/10.1515/htmp.2000.19.6.443.

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14

Liu, Dongyan, Wei Gao, Zhengwei Li, Haifeng Zhang, and Zhuangqi Hu. "Electro-spark deposition of Fe-based amorphous alloy coatings." Materials Letters 61, no. 1 (2007): 165–67. http://dx.doi.org/10.1016/j.matlet.2006.04.042.

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15

Ivanov, V. V., W. G. Ferguson, and I. R. Paine. "Study of Thermal Fatigue of H13 Die Steel with Various Surface Treatments." International Journal of Modern Physics B 17, no. 08n09 (2003): 1671–77. http://dx.doi.org/10.1142/s0217979203019496.

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Surfaces of die-casting dies are subjected to very severe conditions of cyclical thermal and mechanical load, and chemical and mechanical wear. Dies mostly fail due to a combination of heat checking, erosion, corrosion and soldering. It is conceivable that appropriate surface treatments and coatings have a favourable influence on the temperature dependant performance of the surface of the die. The objective of this study was to examine various surface treatments and coatings. including shot peening, nitriding, nitro-carburizing, laser hardening and remelting, electro-spark alloying (deposition) and plasma spraying, under thermal fatigue conditions. Thermal cycling tests were conducted by alternate dipping of treated samples in an LM24 melt and in water. Results and interpretation are presented in this paper. The best thermal fatigue resistance was shown for a double surface treatment of laser hardening plus electro-spark deposition.
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16

Wang, Wenquan, Ming Du, Xinge Zhang, Chengqun Luan, and Yingtao Tian. "Preparation and Properties of Mo Coating on H13 Steel by Electro Spark Deposition Process." Materials 14, no. 13 (2021): 3700. http://dx.doi.org/10.3390/ma14133700.

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H13 steel is often damaged by wear, erosion, and thermal fatigue. It is one of the essential methods to improve the service life of H13 steel by preparing a coating on it. Due to the advantages of high melting point, good wear, and corrosion resistance of Mo, Mo coating was fabricated on H13 steel by electro spark deposition (ESD) process in this study. The influences of the depositing parameters (deposition power, discharge frequency, and specific deposition time) on the roughness of the coating, thickness, and properties were investigated in detail. The optimized depositing parameters were obtained by comparing roughness, thickness, and crack performance of the coating. The results show that the cross-section of the coating mainly consisted of strengthening zone and transition zone. Metallurgical bonding was formed between the coating and substrate. The Mo coating mainly consisted of Fe9.7Mo0.3, Fe-Cr, FeMo, and Fe2Mo cemented carbide phases, and an amorphous phase. The Mo coating had better microhardness, wear, and corrosion resistance than substrate, which could significantly improve the service life of the H13 steel.
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17

Сінь, Ду, О. І. Алфьоров, О. В. Івченко, and М. Ю. Думанчук. "STUDY ON THE ELECTRO-SPARK DEPOSITION PROPERTIES OF SKH51 TRANSITION COATING IN COMPOSITE GRADIENT COATING." Bulletin of Sumy National Agrarian University. The series: Mechanization and Automation of Production Processes, no. 4 (54) (December 27, 2023): 8–15. http://dx.doi.org/10.32782/msnau.2023.4.2.

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Because of the limitation of deposition thickness in electro-spark deposition (ESD) technology, composite coatings are increasingly used in electro-spark deposition. The deposition quality of transition coating is the key to improve composite coating. The deposition quality of transition coating is the key to improve composite coating. SKH51 material belongs to tungsten and molybdenum based materials and a high-speed tool steel with small and homogenous carbide particles. It has high hardness and excellent thermal hardness. It has good impact toughness and wear resistance, and can be used as the intermediate layer of carbon steel material and super-hard cermet coating. Consequently, a gradient structure is established. In this article, SKH51 material was deposited on the surface of 45 steel by the electro-spark deposition. With orthogonal experimental design, 16 sets of deposition experiments were conducted by selecting 4 factors and 4 levels. The coating thickness, coating surface roughness and maximum wear width of 16 samples were measured and counted. SKH51 coating wear surface is mainly abrasive wear and oxidation corrosion which is due to dry friction resulting in high temperatures on the surface. Because the surface of SKH51 coating was rough, the wear mass was used, the error will be larger. So the wear mark width is used to compare the wear resistance of the samples. The normalization method was used to unify the different unit coating evaluation objectives into a single metric. Three groups of weighting factors were determined using the requirements of transition coatings for coating performance indicators. Then, it was substituted into the objective function, and each experimental group normalizes the parameters for calculation. As a result, three distinct sets of maximal goal functions were obtained. The optimal value of the objective function corresponded to the 12th sample group. Finally, the deposition process parameters of the 12th sample were regarded as the optimal process for the SKH51 transition coating.
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18

Wang, Qiuyun, Anmin Chen, Yutong Chen, Yuanfei Jiang, Suyu Li, and Mingxing Jin. "Highly sensitive analysis of trace Pb in aqueous solution using electro-deposition and spark-discharge assisted laser-induced breakdown spectroscopy." Journal of Analytical Atomic Spectrometry 36, no. 9 (2021): 1889–94. http://dx.doi.org/10.1039/d1ja00095k.

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The study used LIBS combined with spark discharge (SD) and an electro-deposition (ED) to analyze trace Pb in an aqueous solution. The combination of ED and SD-LIBS can realize highly sensitive detection of metal elements in aqueous solutions.
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19

Tugui, Catalin Andrei, Petrică Vizureanu, Carmen Nejneru, Manuela Cristina Perju, and Mihai Axinte. "Quality Surface Modification for Refractory Stainless Steel by Tungsten Deposition, Using Electro-Spark Deposition Method." Applied Mechanics and Materials 809-810 (November 2015): 417–22. http://dx.doi.org/10.4028/www.scientific.net/amm.809-810.417.

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In this paper were analyzed Tungsten electrode depositions using electro-spark deposition method, on stainless steel, used for hydraulic turbine vanes and blades of mixing blades for chemical industry, in order to achieve an improved wear resistance. This deposition method was chosen due to its relatively low cost, easy to achieve, and leads to obtaining thin layers with good adherence to the substrate, and with different thicknesses, depending on the number of deposited layers. The chosen electrode is an alpha character element and generates an increase of the mechanical properties at low and high temperatures for austenitic stainless steels. Tungsten does not modify the corrosion resistance for the stainless steels. The samples were analyzed on scanning electrons microscope (SEM) and also the chemical analysis (EDX) for distinguish the layer-support structure and the elements repartition on the surface and in line.
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20

Yu, Hua, Ke Gao, Ran Feng Qiu, Ke Ke Zhang, and Hong Xin Shi. "Interface Behavior of Joint between CoCr Coating and Steel 35CrMo Substrate Produced by Electro-Spark Deposition." Advanced Materials Research 154-155 (October 2010): 1096–99. http://dx.doi.org/10.4028/www.scientific.net/amr.154-155.1096.

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Steel 35CrMo is widely used to produce the principal axis of machine, but the principal axis is often abraded or scratched during its service. The CoCr coating produced by electro-spark deposition on the machine principal axis of 35CrMo can solve the problem and resume its application. In this study, the interface behavior of joint between the CoCr coating and the 35CrNo steel substrate was studied. The microstructure of CoCr coating was also observed and analyzed by using a scanning electron microscope with an energy dispersive X-ray spectroscopy analysis. A narrow layer of elements diffusion containing Co0.72Fe0.28, CoCr and Co7Fe3 was detected in the bonding interface between the CoCr coating layer and the 35CrMo steel substrate. The CoCr coating with higher microhardness was obtained on the substrate. The results reveal that a joint between the CoCr alloy and the steel 35CrMo substrate with stable quality can be obtained by electro-spark deposition.
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21

Thamer, Amin D., Mohammed H. Hafiz, and Baha S. Mahdi. "Mechanism of Building-Up Deposited Layer during Electro-Spark Deposition." Journal of Surface Engineered Materials and Advanced Technology 02, no. 04 (2012): 258–63. http://dx.doi.org/10.4236/jsemat.2012.24039.

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22

Tan, Fen Fang, Luo Ping, and Zhi Xiong Xie. "Electro-Spark Deposition of Composite TiB2-TiC on Electrodes’ Surface." Advanced Materials Research 602-604 (December 2012): 1680–84. http://dx.doi.org/10.4028/www.scientific.net/amr.602-604.1680.

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In order to improve the defects of multi-layer Ni/(TiCP/Ni)/Ni composite coating and only TiB2 layer.TiB2-TiC composite coating is a good way. Because TiB2-TiC composite coating layer has well stability in high temperature conditions, high conductivity and TiB2-TiC composite coating layer has better wetting with the surface of copper electrodes in resistance spot welding of Zn-coated sheet steel. The TiB2-TiC composite coating electrodes were investigated by electronic balance, SEM, and microscope during different coating parameters. The best coating parameters include:coating voltage is 24V、coating capacitance is 3000μf、coating time about 2~3 minutes.
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23

Xu, Yong, Z. N. Guo, Guan Wang, and Y. J. Zhang. "CuCr1 Alloy Surface Hardening via Ultrasonic Assisted Electro-Spark Deposition." Advanced Materials Research 279 (July 2011): 33–38. http://dx.doi.org/10.4028/www.scientific.net/amr.279.33.

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Resistance Spot Welding (RSW) is a widely used technology. And the rapid wear is the main reason for the short life of RSW electrodes. To improve electrode life during RSW, a novel ultrasonic-aided electro-spark deposition technology (UESD) and device are proposed in this paper. The WC metallurgical bond coating was fabricated on the surface of CuCr1 electrodes by UESD, and some experimental results were also analyzed. Moreover, the surface morphology of WC coating was studied by SEM and the quality of coating wear resistance was analyzed through experimental method. This study provides a novel way to extend the life of common moulds and RSW electrodes.
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24

Gao, Wei, Zheng Wei Li, and Ye Dong He. "High Temperature Oxidation Resistant Coatings Produced by Electro-Spark Deposition." Materials Science Forum 369-372 (October 2001): 579–86. http://dx.doi.org/10.4028/www.scientific.net/msf.369-372.579.

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25

Radek, Norbert. "Laser treatment of heterogeneous surfaces formed by electro-spark deposition." INŻYNIERIA MATERIAŁOWA 1, no. 6 (2017): 29–34. http://dx.doi.org/10.15199/28.2017.6.5.

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26

Jiao, Z., S. Peterkin, L. Felix, et al. "Surface Modification of 304 Stainless Steel by Electro-Spark Deposition." Journal of Materials Engineering and Performance 27, no. 9 (2018): 4799–809. http://dx.doi.org/10.1007/s11665-018-3579-0.

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27

Radek, Norbert, Jacek Pietraszek, Aneta Gądek-Moszczak, Łukasz J. Orman, and Agnieszka Szczotok. "The Morphology and Mechanical Properties of ESD Coatings before and after Laser Beam Machining." Materials 13, no. 10 (2020): 2331. http://dx.doi.org/10.3390/ma13102331.

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Electro-spark deposition (ESD) and laser beam machining (LBM) are the technologies using the concentrated energy flux. This paper deals with the issue of the impact of laser modification on the morphology and mechanical properties of carbide/copper coatings produced by electro-spark treatment. The coatings were applied to C45 carbon steel samples using the EIL-8A device. The following three types of electrodes made using the powder metallurgy (PM) hot pressing technique, from copper and tungsten carbide powders of different percentage compositions, were used for the coatings: 25% WC and 75% Cu; 50% WC and 50% Cu; and 75% WC and 25% Cu. Laser modification of the surface layers was performed with an Nd:YAG laser. The research focused on the analysis of the morphology of coatings applied by electro-spark technology before and after laser processing. The analysis of the morphology of electro-spark coatings revealed that the coatings had microcracks and pores. The laser beam machining of ESD coatings led to the homogenization of chemical composition, fragmentation of the structure, and elimination of microcracks. In addition, measurements of porosity, microhardness, adhesion, and analysis of XRD phase composition of the electro-spark coatings were performed. Laser processing proved to have a positive effect on improving the adhesion of coatings and reducing their porosity. This paper also presents a simulation model of heat transfer processes for the case of laser radiation impact on a WC-Cu coating. The developed numerical model, describing the influence of laser treatment on the distribution of temperature fields in the heated material (at a given depth) is of significant importance in the development of treatment technologies. Laser-modified ESD coatings perform anti-wear and protective functions, which enable their potential application in means of transport such as rolling stock.
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28

Monkova, Katarina, and Peter Monka. "Influence of Deposition and Laser Treatment on Some Characteristics of Medium Carbon Steel." Key Engineering Materials 730 (February 2017): 306–11. http://dx.doi.org/10.4028/www.scientific.net/kem.730.306.

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The article deals with the influence of WC-Co deposition layer on some properties of steel C45. The coating was obtained by electro spark deposition followed by a laser treatment with three different powers of laser beam. Within experiments the tribological measurements were carried out at which wear resistance and friction coefficient were investigated. The results have shown that the highest coefficient of friction was measured at uncoated steel C45 without laser processing. The micro-hardness has been studied in three various layers of the samples. It can be said that towards the surface micro-hardness is significantly increasing. Maximum value of micro-hardness has shown steel with WC-Co coating, but after laser treatment the micro-hardness slightly decreased. Using point and line analysis, it was possible to find an evidence about mixing of C45 steel with WC-Co coating, i.e. about alloying. Based on results it is possible to say that laser treatment modifies the properties of coats applied in electro spark way along with base material.
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29

PLISZKA, Izabela, Norbert RADEK, and Aneta GĄDEK-MOSZCZAK. "PROPERTIES OF WC-Cu ELECTRO SPARK COATINGS SUBJECTED TO LASER MODIFICATION." Tribologia, no. 5 (October 31, 2017): 73–79. http://dx.doi.org/10.5604/01.3001.0010.5906.

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The article presents the possibilities of using laser surface modification on the way EDM to better tribological properties. The paper tries to expand knowledge in the fields of the application of electrospark deposition. Surface treatment by applying a coating by electrospark deposition has many advantages (e.g., local interface or applying thin layers); therefore, this technology is used in the industry. Concentrated streams of laser beams can effectively modified the state of the electrospark coating, WC-Cu, and improve its performance. The aim of the study is to evaluate the influence of laser treatment on the properties of electrospark coatings. Evaluation of the properties of the coatings after laser treatment was carried out by observation of the microstructure, surface geometry analysis, and tribological test.
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30

Nikolenko, S. V., S. N. Khimukhin, and P. S. Gordienko. "Alumo Matrix Composite Materials for Electro Spark Deposition on Carbon Steel." Solid State Phenomena 316 (April 2021): 745–51. http://dx.doi.org/10.4028/www.scientific.net/ssp.316.745.

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The article presents the research results on the problem of the influence of the electric spark discharge parameters and electrode alloys, based on metal matrix materials, used for electro spark deposition (ESD) on the physicochemical and operational characteristics of the coating layer. Experimental dependences of the cathode weight gain, erosion resistance of the anode materials, mass transfer coefficient, wear resistance of the coating, and their mathematical expressions with a reliability criterion of at least R2> 0.9044, are obtained. It is established that, after steel 45 sample has been treated by ESD with metal-matrix materials, the hardness of its surface increases 6 times on the average and the wear resistance – 2 times. The best values of wear resistance at all the modes under investigation have been obtained for the anode material NiO-Zr-TiO2-Al. Data series of cathode weight gain (ƩΔc), erosion resistance of anode materials (ƩΔа), mass transfer coefficient Кmt, coating wear resistance after ESD (Ʃcwr), coating formation efficiency (γcfe), ESD energy efficiency (γeef), are also obtained. These data can be recommended for achieving the required parameters of the ESD on steels using metal-matrix materials.
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31

TAKATSUJI, Norio, Kenji MATSUKI, Tetsuo AIDA, Kazuo MUROTANI, and Ryuji MASUBUCHI. "Performance evaluation of extrusion die surface modified by electro-spark deposition." Journal of Japan Institute of Light Metals 57, no. 2 (2007): 62–66. http://dx.doi.org/10.2464/jilm.57.62.

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32

Jing, Qi Feng, Ye Fa Tan, Hui Yong Ji, Xiao Long Wang, Li Gao, and Wei Zhao. "Microstructure and Tribological Properties of Stellite21 Coating by Electro-Spark Deposition." Applied Mechanics and Materials 423-426 (September 2013): 939–43. http://dx.doi.org/10.4028/www.scientific.net/amm.423-426.939.

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Setellite21 cobalt-based alloy coating was deposited on 45 steel by electro-spark deposition. Microstructure and phase composition of the coating were analyzed. Wear resistance and wear mechanism of the coating were researched. The results indicate that the coating with compact structure is mainly composed of Co, Co6W6C, CoCx and CoCr. Average microhardness of the coating is 445.34 HV0.5, which is about 2 times to that of the substrate. The coating presents excellent wear resistance with no obvious peelings and scratches. Wear resistance of the coating is about 2.3~2.7 times to that of the substrate. Wear mechanism of the coating mainly contains abrasive wear and fatigue wear, and along with oxidization wear.
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33

Li, Zhengwei, Wei Gao, and Yedong He. "Protection of a Ti3Al–Nb alloy by electro-spark deposition coating." Scripta Materialia 45, no. 9 (2001): 1099–105. http://dx.doi.org/10.1016/s1359-6462(01)01146-0.

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34

Liu, Yu, Quanning Su, Shiqi Zhang, Jiawei Qu, and Shengfang Zhang. "Research on Simulation of Coating Fusion and Solidification Process in Electro-Spark Deposition." Coatings 13, no. 11 (2023): 1865. http://dx.doi.org/10.3390/coatings13111865.

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As a surface-strengthening technology, electro-spark deposition (ESD) is widely used in the strengthening and repair of key components of high-end equipment. In this paper, a fusion and solidification model of ESD coating is established. The method of heat–fluid–solid interaction is adopted to simulate the material’s flow and fusion process in the droplet dropping into the molten pool. The distribution law of the coating-matrix material inside the coating was studied. Through the heat transfer between the molten material and the matrix material, the condensation and solidification process of the coating-matrix material is simulated, the temperature change in the coating area during the solidification process is analyzed, and the solidification law of the molten material is studied. The results show that the deposition time reaches 80 μs, and the content of electrode material at the bottom of the molten pool reaches 4.5%. The content of electrode material in the upper region of the material gushing out of the molten pool is higher than that in the bottom region. The material outside the molten pool solidifies first, and the molten material in the molten pool gradually solidifies from the bottom up; the shape of the solidification interface is similar to the boundary of the molten pool. Through the single-point deposition experiment of electro-spark deposition, the surface morphology of the deposition point was observed. The depth of the concave part of the contour can reach 16 μm. The difference between the two contour curves in the horizontal direction is not much; the error of the diameter is about 4%. The element distribution of the surface and the section of the deposition point are analyzed. The diffusion distance in the depth direction of the coating is about 4μm, and the transverse diffusion distance inside the coating is 364 μm. The error is 7.6% compared with the experimental results. The cross-section structure of the deposition point was observed, and the error between the experimental results and the simulation results in diameter is about 11%. It was found that the material distribution in the sedimentary area is basically consistent with the simulation results, and the simulation results are verified from the side.
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35

Wang, Ming Wei, Ren Pan, Wen Xin, Wen Qiang Chen, Xiu Jun Zhao, and Shu Li. "Effect of Electro-Spark Deposition Process Parameter on WC Coating Thickness of H13 Steel Surface." Advanced Materials Research 690-693 (May 2013): 2112–15. http://dx.doi.org/10.4028/www.scientific.net/amr.690-693.2112.

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A simple and effective surface coating technique, electro spark deposition (ESD), has been used to produce WC coatings onto H13 steel surface. Influence of process parameter (output voltage, output capacitance, discharge frequency, specific deposition time at el) on the coating thickness was studied. It can be seen, choose output voltage 80V, output capacitance180 μF, discharge frequency 2000 Hz, specific deposition time 8min/cm2 obtained to optimal overall quality of coating. The morphology and microstructure of coatings were analyzed using scanning electron microscopy (SEM). The WC coating had an average thickness of about 60 μm and formed metallurgical bonding with the substrate.
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36

Katinas, E., V. Jankauskas, N. Kazak, and V. Michailov. "Improving Abrasive Wear Resistance for Steel Hardox 400 by Electro-Spark Deposition." Journal of Friction and Wear 40, no. 1 (2019): 100–106. http://dx.doi.org/10.3103/s1068366619010070.

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37

Wang, Weifu, and Chao Han. "Microstructure and Wear Resistance of Ti6Al4V Coating Fabricated by Electro-Spark Deposition." Metals 9, no. 1 (2018): 23. http://dx.doi.org/10.3390/met9010023.

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In this study, a Ti6Al4V coating with a large thickness of more than 550 µm was successfully deposited onto the surface of Ti6Al4V substrate by electro-spark deposition. The microstructure, phase composition, microhardness and wear resistance of the deposited coating were investigated by scanning electron microscope (SEM), X-ray diffraction (XRD), Vickers hardness and wear tester, respectively. The results show that the deposited coating is mainly composed of α’ martensite. The interface between the deposited coating and the underlying substrate is even and consecutive, which implies that a good metallurgical bond was obtained. The average hardness of the deposited coating is ~540 HV, which is about 1.6 times that of the substrate. The wear resistance of deposited coatings is obviously superior to the substrate. Under same conditions, the friction coefficient of the deposited coating decreases by about 0.19. The cumulative mass loss of the coating specimens is only about 1.58 mg in 20 min tests, while the mass loss of the substrate is ~3.6 mg. The analysis indicates that the improvement on wear resistance can be mainly attributed to the high hardness of the deposited coating, i.e., the hardened coating relieves the micro-cutting and adhesive wear in wear processes.
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38

Wang, Yuangang, Honggang Ma, and Xiaopeng Li. "Interface behavior of tungsten coating on stainless steel by electro spark deposition." MATEC Web of Conferences 35 (2015): 01006. http://dx.doi.org/10.1051/matecconf/20153501006.

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39

Yılmaz, M. S., E. Atar, O. Şahin, and E. S. Kayalı. "Improving the Surface Properties of Cp-Ti by Pulsed Electro-Spark Deposition." Acta Physica Polonica A 125, no. 2 (2014): 593–96. http://dx.doi.org/10.12693/aphyspola.125.593.

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40

Chen, Chang Jun, Yan Zhan Su, Qin Cao, and Min Zhang. "Study on Cavitation Erosion Properties of Stainless Steel Vane Wheel Enhanced by Electro-Spark Deposition (ESD) Technology." Advanced Materials Research 239-242 (May 2011): 2229–32. http://dx.doi.org/10.4028/www.scientific.net/amr.239-242.2229.

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In this paper, Electro-Spark Deposition (ESD) technology was used to enhance the cavitation erosion resistance of the stainless steel. The microstructure and composition of the deposition layers were studied by optical microscope (OM), scanning electron microscope (SEM) and energy dispersive Spectrometry (EDS) on cavitation erosion resistance was investigated. The microhardness was measured too. The cavitation erosion resistance was measured in ultrasonic equipment. The preliminary study confirmed that the cavitation erosion resistance of the deposition layer was enhanced compared to the untreated substrate. Now, vane wheel made of cast-iron, stainless steel and oil bump damaged by cavitation erosion have been repaired by ESD. And the properties of the repaired vane wheels were the same as the new ones.
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41

HE, YONGWEI, MEI WANG, ZIZAI MA, et al. "FACILE SYNTHESIS OF Pt-/Pd-MODIFIED NiTi ELECTRODE WITH SUPERIOR ELECTRO-CATALYTIC ACTIVITIES TOWARD METHANOL, ETHANOL AND ETHYLENE GLYCOL OXIDATION." Surface Review and Letters 23, no. 01 (2016): 1550092. http://dx.doi.org/10.1142/s0218625x15500924.

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Surface functional modification of NiTi electrode with noble Pt and Pd metal has been successfully carried out by simple and cost effective electro-spark deposition technique (ESD). Thin-film X-ray diffraction (TF-XRD), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX) and cyclic voltammetry (CV) have been carried out in order to investigate the structure, morphology, chemical composition and electrochemical behavior of the modified electrode surface. The modified Pt/NiTi and Pd/NiTi electrode surface exhibit a circular splash pattern with a tiny amount of Pt ([Formula: see text]5.30 at.% Pt) and Pd ([Formula: see text]5.71 at.% Pd) existence. The electrochemical results demonstrate that the Pt/NiTi and Pd/NiTi electrode possess an improved electro-catalytic activities toward methanol (MeOH), ethanol (EtOH) and ethylene glycol (EG) oxidation in alkaline media in comparison with the bare NiTi electrode. In acidic environments, the Pt/NiTi electrode exhibits even much better catalytic activities than the pure Pt sheet electrode due to the bi-functional mechanism. In the same way, the electro-catalytic activity of the modified Pd/NiTi electrode is also slightly larger than that of the pure Pd sheet electrode in alkaline environment. The electro-spark surface modification approach is rapid and environmentally-benign, being attractive to widen the application of traditional surface modification technique in the field of material surface/interface design and functionalization.
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42

Zielinski, Andrzej, and Michal Bartmanski. "Electrodeposited Biocoatings, Their Properties and Fabrication Technologies: A Review." Coatings 10, no. 8 (2020): 782. http://dx.doi.org/10.3390/coatings10080782.

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Coatings deposited under an electric field are applied for the surface modification of biomaterials. This review is aimed to characterize the state-of-art in this area with an emphasis on the advantages and disadvantages of used methods, process determinants, and properties of coatings. Over 170 articles, published mainly during the last ten years, were chosen, and reviewed as the most representative. The most recent developments of metallic, ceramic, polymer, and composite electrodeposited coatings are described focusing on their microstructure and properties. The direct cathodic electrodeposition, pulse cathodic deposition, electrophoretic deposition, plasma electrochemical oxidation in electrolytes rich in phosphates and calcium ions, electro-spark, and electro-discharge methods are characterized. The effects of electrolyte composition, potential and current, pH, and temperature are discussed. The review demonstrates that the most popular are direct and pulse cathodic electrodeposition and electrophoretic deposition. The research is mainly aimed to introduce new coatings rather than to investigate the effects of process parameters on the properties of deposits. So far tests aim to enhance bioactivity, mechanical strength and adhesion, antibacterial efficiency, and to a lesser extent the corrosion resistance.
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43

Wang, Ming Wei, Wen Xin, Xiu Jun Zhao, Qin Yi Ma, and Shu Li. "Characterizations of Electrospark Deposition TA2 Alloy Coating on 7075 Aluminum Alloy Surface." Advanced Materials Research 821-822 (September 2013): 873–76. http://dx.doi.org/10.4028/www.scientific.net/amr.821-822.873.

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Electro-spark deposition (ESD) is a microwelding process that utilizes short duration of electrical pulses to deposit electrode materials to a metallic substrate. In this paper, taking TA2 bar as electrode, a deposition layer of thickness up to 40μm was built up to on 7075 aluminum alloy substrate by means of ESD. The deposition layer is metallurgical bonded to the substrate. The microstructure, phase composition, and micro-hardness of TA2 coating were investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD) and micro-hardness test. The microstructure of the coating was mainly composed of TiN phase, Al3Ti phase, AlN phase and Al phase. Its micro-hardness reached 295 HV0.05, about 2 times as high as that of the substrate. The hardness at the cross-section of the entire deposition layer showed a gradient distribution.
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44

Jing, Qi Feng, Ye Fa Tan, Jian Tang, Hua Tan, Xiang Hong, and Wei Gang Wang. "Microstructure and Mechanical Properties of Cobalt Alloy Coating Deposited by Electro-Spark." Advanced Materials Research 881-883 (January 2014): 1400–1404. http://dx.doi.org/10.4028/www.scientific.net/amr.881-883.1400.

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Stellite190 cobalt alloy coating was deposited on 45 carbon steel by electro-spark deposition. Formation mechanism, microstructure, phase composition and mechanical properties of the coating were researched, fracture mechanism of the coating was analyzed. The results indicate that, the coating has dense and well distributed microstructure, mainly composed of Co, (CoCrW)6C, Cr7C3. The coating presents excellent mechanical properties with a tensile strength of 731.83 MPa, a bonding strength of 213.01 MPa and good peeling resistance. The mechanism for tensile fracture of the coating is dimple fracture, and for shear fracture is cleavage fracture.
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45

Spadło, Sławomir, Damian Bańkowski, and Piotr Młynarczyk. "Research on the impact of vibratory machining on the layer applied with the ESD technique." Mechanik 91, no. 11 (2018): 1029–31. http://dx.doi.org/10.17814/mechanik.2018.11.184.

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The article presents the proposal of using abrasive treatment in vibrating containers for surface treatment applied with the Electro Spark Deposition technique. In tests on a carbon steel the layer was applied with a tungsten electrode. After the tungsten layers were applied, a vibro-abrasive treatment was carried out. Changes in the geometrical structure of the surface of the deposited layers before and after vibratory processing were investigated. In addition, the chemical composition and the thickness of the coatings were examined.
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46

Li, Chengyun, Peiqi Ge, and Wenbo Bi. "Thermal simulation of the single discharge for electro-spark deposition diamond wire saw." International Journal of Advanced Manufacturing Technology 114, no. 11-12 (2021): 3597–604. http://dx.doi.org/10.1007/s00170-021-07132-0.

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47

Gao, Yu Xin, Zhi Gang Fang, and Jian Sheng Wang. "Structure and Properties of Superfine Coating on Cast Steel by Electro-Spark Deposition." Advanced Materials Research 189-193 (February 2011): 1018–22. http://dx.doi.org/10.4028/www.scientific.net/amr.189-193.1018.

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Superfine coatings have been attempted to prepare by Electro-spark deposition (ESD) on cast steel substrate. The microstructures and properties of the coating were investigated by X-ray diffractometer (XRD), scanning electron microscopy (SEM) and microhardness tester. The results show that ultra-fine particles prevail in the coating. The primary phases of the coating contain Fe3W3C, Co3W3C, Si2W and W2C. Its average microhardness reaches 1511.75 HV. The results of abrasive test demonstrated that the coating had an excellent sliding wear resistance because the superfine particles distributed dispersedly in the coating increased the resistance to micro-cutting and plowing during the wear test, which effectively improves the surface performance of cast steel substrate.
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48

WANG, Mao-cai, Wei-fu WANG, Yu-jiang XIE, and Jie ZHANG. "Electro-spark epitaxial deposition of NiCoCrAlYTa alloy on directionally solidified nickel-based superalloy." Transactions of Nonferrous Metals Society of China 20, no. 5 (2010): 795–802. http://dx.doi.org/10.1016/s1003-6326(09)60216-8.

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49

Aghajani, Hossein, Ebrahim Hadavand, Naeimeh-Sadat Peighambardoust, and Shahin Khameneh-asl. "Electro spark deposition of WC–TiC–Co–Ni cermet coatings on St52 steel." Surfaces and Interfaces 18 (March 2020): 100392. http://dx.doi.org/10.1016/j.surfin.2019.100392.

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50

Fakoori Hasanabadi, M., F. Malek Ghaini, M. Ebrahimnia, and H. R. Shahverdi. "Production of amorphous and nanocrystalline iron based coatings by electro-spark deposition process." Surface and Coatings Technology 270 (May 2015): 95–101. http://dx.doi.org/10.1016/j.surfcoat.2015.03.016.

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