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Journal articles on the topic 'End mills'

Author: Grafiati

Published: 28 May 2022

Last updated: 31 July 2025

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1

Perminov, A. E., S. V. Babin, and E. Yu Prokof’ev. "Machining with End Mills." Russian Engineering Research 38, no. 3 (2018): 180–81. http://dx.doi.org/10.3103/s1068798x18030164.

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2

Vickers, G. W., and K. W. Quan. "Ball-Mills Versus End-Mills for Curved Surface Machining." Journal of Engineering for Industry 111, no. 1 (1989): 22–26. http://dx.doi.org/10.1115/1.3188728.

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The use of end-mills for machining low curvature surfaces is examined in relation to the more popular ball-mills. End-mills are shown to give a better match to the required surface geometry and hence reduce the number of surface passes required. They also have a much better efficiency of material removal and longer tool life. It is shown that the use of end-mills for curved surface work can typically reduce the overall cutting time by a factor of twenty-four.

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3

Tandon, Puneet, Phalguni Gupta, and Sanjay G. Dhande. "Geometric Modeling of End Mills." Computer-Aided Design and Applications 2, no. 1-4 (2005): 57–65. http://dx.doi.org/10.1080/16864360.2005.10738353.

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4

Park, Simon S., Yusuf Altintas, and Mohammad Movahhedy. "Receptance coupling for end mills." International Journal of Machine Tools and Manufacture 43, no. 9 (2003): 889–96. http://dx.doi.org/10.1016/s0890-6955(03)00088-9.

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5

Pukhal’skii, V. A., V. A. Panaioti, and P. V. Pukhal’skii. "Attaching plates to end mills." Russian Engineering Research 29, no. 8 (2009): 817–19. http://dx.doi.org/10.3103/s1068798x09080140.

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6

Mokritskii, B. Ya, V. Yu Vereshchagin, E. B. Mokritskaya, S. A. Pyachin, S. V. Belykh, and A. S. Vereshchagin. "Composite hard-alloy end mills." Russian Engineering Research 36, no. 12 (2016): 1030–32. http://dx.doi.org/10.3103/s1068798x16120108.

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7

Yawara, Praphan, and Naphatara Intanon. "A Comparative study of Wear and tool life of HSS TiN coated end mills and WC uncoated end mills." MATEC Web of Conferences 264 (2019): 01006. http://dx.doi.org/10.1051/matecconf/201926401006.

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The objective of this research is to compare the performance and economic value of TiN coated end mills and WC end mills on S45C slot milling. The commercial end mills that produce and provide by SAN Engineering and Supply Co., Ltd. and commercial S45C steels, were selected for this investigation. The models of wear were analyzed by the scanning electron microscope, SEM. The result showed that the wear models of the TiN coated end mills are abrasive and surface peeling, while the wear models of WC end mills are adhesive and uniform micro-chipping on the cutting edges. The analysis the economic

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8

Andreev, V., S. Molodyk, S. Minaylov, YA Minenko, M. Nadolsky, and E. Neginsky. "Comparative tests of end carbide mills." Stankoinstrument, no. 1 (2019): 92–94. http://dx.doi.org/10.22184/24999407.2019.14.01.92.94.

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9

Петраков, Юрій Володимирович, and Олександр Сергійович Мацківський. "OPTIMIZATION OF END MILLS PERIPHERY MILLING." Journal of Mechanical Engineering the National Technical University of Ukraine "Kyiv Polytechnic Institute" 1, no. 76 (2016): 88–94. http://dx.doi.org/10.20535/2305-9001.2016.76.61261.

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10

Kolesov, K. N. "Model of hard-alloy end mills." Russian Engineering Research 30, no. 3 (2010): 285–86. http://dx.doi.org/10.3103/s1068798x10030196.

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11

Ryabov, E. A., S. Yu Yurasov, and O. I. Yurasova. "Parametric modeling of ball end mills." Russian Engineering Research 36, no. 9 (2016): 784–85. http://dx.doi.org/10.3103/s1068798x16090197.

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12

Mitin, E. V., and S. P. Sul’din. "Stress–Strain State of End Mills." Russian Engineering Research 42, no. 10 (2022): 1041–44. http://dx.doi.org/10.3103/s1068798x22100185.

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13

Morishige, Koichi, Shingo Ishizuka, and Yoshimi Takeuchi. "Development of Tool Fabrication CAD/CAM for Conicoid End Mill." International Journal of Automation Technology 1, no. 2 (2007): 128–35. http://dx.doi.org/10.20965/ijat.2007.p0128.

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This study deals with new practical fabrication of end mills based on 3D-CAD/CAM. End mills with arbitrary shapes generally difficult to produce are useful in upgrading machining accuracy and efficiency. Our tool fabrication CAD/CAM potentially produces end mills with arbitrarily shaped cutting edge. In order to make them practical, we developed a way to design the cutting edge shape and NC data generation for a 5-axis controlled tool grinding machine. The resulting system enables produces practical, arbitrarily shaped end mills with shape precision comparable to their commercially available c

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14

Lieberman, Yu L., and V. A. Shterenson. "THE USE OF DIAMOND-LIKE FILMS TO INCREASE THE DURABILITY OF END MILLS." Spravochnik. Inzhenernyi zhurnal, no. 278 (May 2020): 40–44. http://dx.doi.org/10.14489/hb.2020.05.pp.040-044.

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Modern engineering is focused on high-tech reliable automated equipment, the use of which is effective in the presence of high-quality wear-resistant tools. The article discusses the results of the study DLC-films end mills resistance in structural carbon and alloy steels processing. Coatings were obtained by cathodic pulse sputtering of graphite in a vacuum chamber. There are presented results of the study of the influence of diamond-like (DLC) films on the end mills wear resistance. It is shown that the application of diamond-like films on the end mills uniquely increases the resistance of t

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15

Lieberman, Yu L., and V. A. Shterenson. "THE USE OF DIAMOND-LIKE FILMS TO INCREASE THE DURABILITY OF END MILLS." Spravochnik. Inzhenernyi zhurnal, no. 278 (May 2020): 40–44. http://dx.doi.org/10.14489/hb.2020.05.pp.040-044.

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Modern engineering is focused on high-tech reliable automated equipment, the use of which is effective in the presence of high-quality wear-resistant tools. The article discusses the results of the study DLC-films end mills resistance in structural carbon and alloy steels processing. Coatings were obtained by cathodic pulse sputtering of graphite in a vacuum chamber. There are presented results of the study of the influence of diamond-like (DLC) films on the end mills wear resistance. It is shown that the application of diamond-like films on the end mills uniquely increases the resistance of t

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16

Hosokawa, Akira, Naoya Hirose, Takashi Ueda, Tomohiro Koyano, and Tatsuaki Furumoto. "High-Quality End Milling of CFRP – Inclination Milling with High-Helix End Mill –." International Journal of Automation Technology 10, no. 3 (2016): 372–80. http://dx.doi.org/10.20965/ijat.2016.p0372.

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Side milling tests of CFRP (carbon fiber reinforced plastics) containing thermosetting resin are carried out by TiAlN/AlCrN-coated, H2-free DLC (diamond-like carbon)-coated, and CVD diamond-coated carbide end mills without coolant. Two types of end mills having different helix angles of 30° and 60° are used. The film thickness and surface smoothness are varied for the DLC-coated end mills. The cutting characteristics are evaluated by tool wear and surface integrity (i.e., 3D profiles of the machined surface, generation of fluffing, delamination, and pull-out of the carbon fibers). The cutting

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17

Gomi, Nobu, N. Ishii, R. Hozumi, and H. Kumehara. "End-Mill Evaluation by Measurement of Cutting Force." Materials Science Forum 675-677 (February 2011): 681–84. http://dx.doi.org/10.4028/www.scientific.net/msf.675-677.681.

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Evaluation of manufacturing process in milling by direct measurement of cutting force is considered to be effective comparing to indirect measurement of electricity. This paper proposed a new evaluation method of end-mills by the direct measurement of cutting force. Cutting forces were precisely obtained by a 3-component dynamometer during end milling. Each flute cutting forces was evaluated for two types of end-mills (non wear-out, wear-out) by wave patterns of cutting force. A distinctive difference in the two types of end-mills has been clearly seen. The effectiveness of the proposed evalua

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18

Lee, Sangseog, Bakhadir Mirzaev, Guzal Eshchanova, and Ismoil Ergashev. "The Evaluation of PVD Coated High Speed Steel End Mill." E3S Web of Conferences 401 (2023): 04016. http://dx.doi.org/10.1051/e3sconf/202340104016.

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To enhance the cutting performance of high speed steel(HSS) end mill, single and multilayer coating is applied on the substrated of the HSS end mill. Coating material reduces cutting force and enhances resistance against abrasive wear. This paper presents the physical vapour deposition(PVD) coating technology and the machinability of PVD coated HSS end mill. The performance of coated HSS end mills are fifteen times better than uncoated HSS end mill on proposed cutting conditions. The TiAlN monolayer coated end mills(futura nano coating) are better than those of multilayer coated end mills(futu

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19

Ryabov, E. A., V. A. Grechishnikov, R. M. Khisamutdinov, S. Yu Yurasov, and O. I. Yurasova. "Assessing the Life of Ball-End Mills." Russian Engineering Research 39, no. 3 (2019): 249–51. http://dx.doi.org/10.3103/s1068798x19030195.

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20

Grechishnikov, V. A., Yu E. Petukhov, P. M. Pivkin, et al. "Shaping the Toroidal Section of End Mills." Russian Engineering Research 40, no. 1 (2020): 70–72. http://dx.doi.org/10.3103/s1068798x20010062.

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21

Korotkov, V. A. "Reconditioning end walls of mills by hardfacing." Welding International 29, no. 4 (2014): 317–20. http://dx.doi.org/10.1080/09507116.2014.921383.

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22

Pivkin, P. M., V. A. Grechishnikov, V. A. Kuznetsov, et al. "Shaping Conical End Mills: A Critical Review." Russian Engineering Research 44, no. 6 (2024): 858–60. http://dx.doi.org/10.3103/s1068798x24701077.

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23

Ziegert, John C., Charles Stanislaus, Tony L. Schmitz, and Robert Sterling. "Enhanced Damping in Long Slender End Mills." Journal of Manufacturing Processes 8, no. 1 (2006): 39–46. http://dx.doi.org/10.1016/s1526-6125(06)70100-1.

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24

Red, Edward, Greg C. Jensen, and Michael B. Thompson. "Curvature Matched Roughing Using Flat End Mills." Computer-Aided Design and Applications 6, no. 2 (2009): 181–94. http://dx.doi.org/10.3722/cadaps.2009.181-194.

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25

Du, Yue, Liu, et al. "Transient Temperature Field Model of Wear Land on the Flank of End Mills: A Focus on Time-Varying Heat Intensity and Time-Varying Heat Distribution Ratio." Applied Sciences 9, no. 8 (2019): 1698. http://dx.doi.org/10.3390/app9081698.

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Modelling methods for the transient temperature field of wear land on the flank of end mills have been proposed to address the challenges of inaccurate prediction in the temperature field of end mills during the high-speed peripheral milling of Ti6Al4V that is a titanium alloy. A transient temperature rise model of wear land on the flank of end mills was constructed under the influence of heat sources in the primary shearing zone (PSZ), rake-chip zone (RCZ), flank-workpiece zone (FWZ), and dissipating heat source. Then the transient temperature field model of wear land on the flank of end mill

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26

Vereschaka, A. A., B. Y. Mokritskii, D. A. Pustovalov, A. S. Vereschaka, Jury I. Bublikov, and Gaik V. Oganyan. "Improving the Efficiency of Carbide End Mills by Deposition of Nano-Scale Multi-Layered Composition Coatings." Applied Mechanics and Materials 684 (October 2014): 264–70. http://dx.doi.org/10.4028/www.scientific.net/amm.684.264.

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The study has considered the challenge of improving the efficiency of carbide end mills through modification of the physical and mechanical properties of tool by forming on its working surfaces nanostructured multi-layered composite coatings with use of filtered cathodic vacuum arc deposition (FCVAD). The technique of deposition of three-component multi-layered composite coatings with nanosized grain structure and thickness of sublayers on working surfaces of end mills has been developed. The developed coatings contain three key components, each of which has a strictly functional purpose speci

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27

Huang, Pan Ling, Jian Feng Li, and Jie Sun. "Simulation and Optimal Selection of Pitch Angles Distribution for Variable Pitch Angles Helix End Mills." Key Engineering Materials 443 (June 2010): 285–90. http://dx.doi.org/10.4028/www.scientific.net/kem.443.285.

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In the paper, a static milling force model for variable pitch mills was built, and the milling forces were simulated. The resultant force and its frequency spectra of variable pitch mills were analyzed compared with that of uniform pitch mills. It is shown that the standard deviation (SD) of frequency spectra amplitudes for variable pitch mills is extremely lower than that of uniform pitch mills. Through simulation for SD of frequency spectra amplitudes affected by the different cutting parameters, a pitch angles distribution of variable pitch helix end mills with lower SD of frequency spectra

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28

Zhao, Lin Hui, Jian Cheng Zhang, and Wei Su. "Research on Tool Wear Form in Micro Turn-Milling Process." Applied Mechanics and Materials 184-185 (June 2012): 663–67. http://dx.doi.org/10.4028/www.scientific.net/amm.184-185.663.

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In micro machining, turn-milling tool wear is a key factor for part surface quality. This paper carries on experiments on end mills wear in micro turn-milling machining, aiming to research the wear form and provide some reference data for developing wear standard of small diameter end mills. To measure wear condition of end mills, machine vision technique is utilized. This paper designs and sets up an online end mill wear measurement system for a micro turn-milling process center. With a series of experiments on small diameter end mills, wear conditions of different cutting positions are resea

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29

Jiang, Bin, Min Li Zheng, H. Z. Ma, and Yu Juan Huang. "Modeling of High Speed End Mills Based on Simulation of Dynamic Cutting Forces and Safety Prediction." Applied Mechanics and Materials 10-12 (December 2007): 348–52. http://dx.doi.org/10.4028/www.scientific.net/amm.10-12.348.

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This study investigated the model and simulation of dynamic cutting forces for high speed end mills, performed frequency spectrum analysis of dynamic cutting forces, and propounded the model and failure criterion of high speed end mills with indexable inserts. According to results of modal analysis and stress field analysis, the safety prediction and experiment of high speed end mills for machining aluminum alloy were done. Results indicate that more teeth of cutter and greater cutting contact angle make the energy more dispersible, higher cutting speed and greater rake of cutter can depress d

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30

Mills, Lesley. "The sharp end of diabetes nursing." Practice Nursing 31, no. 1 (2020): 38–39. http://dx.doi.org/10.12968/pnur.2020.31.1.38.

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31

Vereschaka, Alexey, Boris Mokritskii, Elena Mokritskaya, Oleg Sharipov, and Maksim Oganyan. "Two-component end mills with multilayer composite nano-structured coatings as a viable alternative to monolithic carbide end mills." Mechanics & Industry 18, no. 7 (2017): 705. http://dx.doi.org/10.1051/meca/2017052.

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32

Koda, Risa, Hiroshi Usuki, Masahiro Yoshinobu, et al. "Effect of Work Material’s Hardness on Cutting Performance of TiAlN- and CrAlN-Coated Cutting Tools." Key Engineering Materials 656-657 (July 2015): 231–36. http://dx.doi.org/10.4028/www.scientific.net/kem.656-657.231.

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For better selection of coated cutting tools, TiAlN (Ti50Al50N) and CrAlN (Cr50Al50N) coatings were deposited onto ball-nose and square end mills using arc evaporation, and their cutting performances were evaluated using steel workpieces of various hardnesses. In particular, cutting tests were performed on three types of workpieces, made from S50C, SKD61, and SKD11 steels, having Brinell hardness numbers of HB220, HRC40, and HRC60, respectively. The results of the cutting experiments were elucidated and discussed in terms of the mechanical properties and anti-oxidation resistances of the diffe

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33

Zuo, Dun Wen, and Yoshihiro Kawano. "Monitoring of End-Mill Behavior with Its Projection Image." Key Engineering Materials 315-316 (July 2006): 474–80. http://dx.doi.org/10.4028/www.scientific.net/kem.315-316.474.

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End mills with small diameter have found their wide application with the development of high-speed cutting. It becomes more and more important to develop effective methods to monitor and control the milling process with small end mills. In this paper, a measuring system of projection image for small end mills is introduced, and the application of the projection image to monitor the behavior of the end mill is discussed. It is found that for static state of the end mill, the measurement accuracy can be easily controlled within 1 μm. When the end mill rotates, it is not so difficult to control t

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34

Su, Xiao Yang, Zhi Jing Zhang, Xin Jin, and Yong Jun Deng. "Modeling and Prediction Research on End Mills Wear in Micro Turn-Milling Process." Applied Mechanics and Materials 423-426 (September 2013): 741–45. http://dx.doi.org/10.4028/www.scientific.net/amm.423-426.741.

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An end mills wear experiment was designed to model and predict the end mills wear in micro turn-milling process. Based on the on-line visual measurement system, the tool wear was measured, then micro turn-milling tool wear regression models were established according to Response surface Method (RSM). The relationship between cutting parameters and tool wear was discussed in detail. The results indicate that the regression model can predict the value and regularity of end mills wear accurately, which can provide guidance on improving machining precision and quality in micro turn-milling process

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35

Kopylov, V. V., and O. I. Prokhorov. "TECHNICAL AND ECONOMIC CHARACTERISTICS OF TOOLING FOR END MILLING." Spravochnik. Inzhenernyi zhurnal, no. 336 (March 2025): 46–53. https://doi.org/10.14489/hb.2025.03.pp.046-053.

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The main technical and economic characteristics of tooling are considered on the example of systems of modular end mills. It is shown that the use of modular end mills is effective for the consumer if end milling is at least 70 percent of the total labor intensity of manufacturing the same type of complex parts. In this case, the initial cost of purchasing a modular tool set for end milling is recouped within 15 months.

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36

Ismail, F., and A. Bastami. "Improving Stability of Slender End Mills Against Chatter." Journal of Engineering for Industry 108, no. 4 (1986): 264–68. http://dx.doi.org/10.1115/1.3187076.

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The strongest mechanisms that contribute to machining chatter are regeneration and mode coupling. Special designs of milling cutters have evolved with the aim to increase stability against chatter by disturbing the regeneration mechanism. However, in the case of slender end mills, the mode coupling remains most active. In this work, a new approach is presented where a design change of the cutter is suggested to weaken the mode coupling mechanism. Time domain simulation of the development of chatter showed that using this approach significant increase in stability could be achieved. Cutting tes

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37

Sergeevichev, Alexander, Viktoria Sokolova, Artur Fedyaev, and Vladimir Sergeevichev. "Dynamic strength of end mills when processing wood and composite materials in panel house building." E3S Web of Conferences 124 (2019): 05090. http://dx.doi.org/10.1051/e3sconf/201912405090.

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The endurance of end mills during operation is determined by the bearing capacity of the working part of the housing and the wear resistance of the teeth. The bearing capacity of the working part is its ability to absorb the arising loads from the cutting forces and to provide rigidity and strength of mill. The required strength of end mills is determined by their design parameters and working conditions. A feature of the working conditions of end mills during the processing of chipboards and composite materials in panel house-building is that milling occurs with a depth of two cutting diamete

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38

Vereschaka, Alexey Anatolevich, Boris Y. Mokritskii, Dmitriy A. Pustovalov, Anatoliy Stepanovich Vereschaka, Jury I. Bublikov, and Gaik V. Oganyan. "Improving Efficiency of End Mills by Deposition of Modifying Nano-Scale Multilayer Composite Coatings." Applied Mechanics and Materials 798 (October 2015): 351–56. http://dx.doi.org/10.4028/www.scientific.net/amm.798.351.

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The study considers the challenge of improving the efficiency of end mills made of carbides through modification of physical and mechanical properties of tools by forming nanostructured multilayer composite coatings on its working surfaces with the use of filtered cathodic vacuum-arc deposition (FCVAD). The system and structure of three-component nanostructured multilayer composite modifying coatings for deposition on the working surfaces of the end mills are developed. The study presents the results of laboratory and industrial tests of end mills with coatings designed for conditions for roug

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39

Huang, Pan Ling, Jian Feng Li, and Jie Sun. "Structure Optimization of Variable Pitch Helix End Mills Based on FEM Simulation." Key Engineering Materials 443 (June 2010): 291–96. http://dx.doi.org/10.4028/www.scientific.net/kem.443.291.

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Chatter is one of the main factors that affects the manufacturing quality and limits the productivity during milling. If properly selecting mills with variable pitch distribution, the chatter may be reduced. If mills have sufficient rigidity, its vibration resistance will be improved extremely. The paper summarizes the effects of helix angles, pitch angles distribution on the maximum stress, the maximum strain based on FEM simulation, the result of simulation can offer theoretical instructions to optimize and select the optimal mills based on intensity and rigidity.

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40

Konneh, Mohamed, Mohammad Iqbal, and Nik Mohd Azwan Faiz. "Diamond Coated End Mills in Machining Silicon Carbide." Advanced Materials Research 576 (October 2012): 531–34. http://dx.doi.org/10.4028/www.scientific.net/amr.576.531.

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Silicon Carbide (SiC) is a type of ceramic that belongs to the class of hard and brittle material. Machining of ceramic materials can result in surface alterations including rough surface, cracks, subsurface damage and residual stresses. Efficient milling of high performance ceramic involves the selection of appropriate operating parameters to maximize the material removal rate (MRR) while maintaining the low surface finish and limiting surface damage. SiC being a ceramic material, its machining poses a real problem due to its low fracture toughness, making it very sensitive to crack. The pape

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41

Ismail, F., and V. R. Vadari. "Machining Chatter of End Mills With Unequal Modes." Journal of Engineering for Industry 112, no. 3 (1990): 229–35. http://dx.doi.org/10.1115/1.2899579.

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This paper further investigates the effect of reducing the contribution of the mode coupling mechanism to machining chatter. This reduction was achieved in a previous investigation by making the cutting tool more compliant in one direction. Thus, in particular, the objective of the present work was to study the effect of varying the orientation angle between the flexible mode and the leading edge of the first cutting tooth. The study covered slotting and half immersion, up and down milling. The modified cutters, irrespective of the orientation angle, are shown to outperform the regular cutter

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42

Tehranizadeh, Faraz, and Erhan Budak. "Design of Serrated End Mills for Improved Productivity." Procedia CIRP 58 (2017): 493–98. http://dx.doi.org/10.1016/j.procir.2017.03.256.

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43

Naganuma, Katsumi, and Masato Mori. "High Precise Milling Process by cBN End Mills." International Journal of Automation Technology 6, no. 4 (2012): 542–45. http://dx.doi.org/10.20965/ijat.2012.p0542.

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Molding technology is one way of producing the micro-precision parts required by various industries. To Advance this molding technology, various elemental technologies related to materials, construction and machiningmethods are evolving together. One of these elemental technologies is milling by end mill. Further research and development of end mill is underway in response to improvement and requirement of molding technologies. There are various demands for end mills such as improvement of tool life and stable machining quality. Here we report the small diameter cBN end mill, developed as a to

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44

Bari, Pritam, Mohit Law, and Pankaj Wahi. "Geometric models of non-standard serrated end mills." International Journal of Advanced Manufacturing Technology 111, no. 11-12 (2020): 3319–42. http://dx.doi.org/10.1007/s00170-020-06093-0.

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45

Бубликов, Юрий, Yuriy Bublikov, Алексей Верещака, Aleksey Vereshchaka, Максим Оганян, and Maksim Oganyan. "Multilayer composite coatings for end mills: design methodology and application features." Bulletin of Bryansk state technical university 2014, no. 3 (2014): 14–19. http://dx.doi.org/10.12737/23230.

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The paper presents the results of research on improving the efficiency of end mills based on the application of functional coatings. The data on justifying the choice of composition, structure, architecture and properties of multilayer composite coatings for application to carbide end mills for machining of heat resistant alloys and structural steels are considered.

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46

Gouarir, Amine, Syuhei Kurokawa, Takao Sajima, and Mitsuaki Murata. "Influence of Coating in Square End Mill Using In-Process Tool Wear Detection Based on Electrical Contact Resistance." International Journal of Automation Technology 13, no. 1 (2019): 125–32. http://dx.doi.org/10.20965/ijat.2019.p0125.

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In this paper, a method using electrical contact resistance to monitor in-process tool wear is proposed. The high-speed tool wear detection system uses the contact resistance between the tool and workpiece as an indicator to monitor the progression of tool wear during cutting operations. The electrical resistance decreases with an increase in contact area on the tool flank. In our previous study, the objective was an end milling process using uncoated square end mills. In this experiment, our targets are solid and throw away coated square end mills. The experiment shows the present method to a

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47

Li, Rong, Xue Feng Chen, Guo Fu Ding, Jian Jun Liu, and Xiao Bo Jin. "Development of an Integrated System of Geometric Modeling and Machining Simulation of End Mill." Applied Mechanics and Materials 120 (October 2011): 74–80. http://dx.doi.org/10.4028/www.scientific.net/amm.120.74.

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An integrated system of geometric modeling and machining simulation of end mills is presented for supporting end mill’s cutting analysis, structural optimization and digital manufacturing. In order to obtain accurate structural models, the main elements and detail features of end mills are modeled precisely, based on modular design and parametric design methodology. Through integrates 2D tool path and 3D virtual machining simulation seamlessly, a comprehensive simulation platform is constructed. To ensure the accuracy of manufacturing simulation model, the machining simulation model is compare

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Merdol, S. D., and Y. Altintas. "Mechanics and Dynamics of Serrated Cylindrical and Tapered End Mills." Journal of Manufacturing Science and Engineering 126, no. 2 (2004): 317–26. http://dx.doi.org/10.1115/1.1644552.

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Serrated end mills are effectively used in suppressing chatter vibrations in roughing operations. Mechanics and dynamics of serrated cylindrical and tapered helical end mills are presented in the article. The serrated flute design knots are fitted to a cubic spline, which is then projected on helical flutes. Cutting edge geometry at any point along the serrated flute is represented by its immersion angle and tangent vectors in radial, tangential and helical directions. The chip thickness removed by each cutting edge point is determined by using exact kinematics of dynamic milling. The cutting

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Ito, Atsushi, and Eiji Shamoto. "An Innovative Machining Strategy for Efficient Peripheral Finishing of Hard Materials with Highly-Varied-Helix End Mill." International Journal of Automation Technology 9, no. 2 (2015): 153–60. http://dx.doi.org/10.20965/ijat.2015.p0153.

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Grinding is usually applied to the peripheral finishing of hardened steel since the high specific cutting force and low stiffness of slender end mills often causes chatter vibration. On the other hand, varied-helix end mills have suppressed regenerative chatter vibration successfully in the rough machining of flexible workpieces. In this research, varied-helix end mills are applied to the extremely low radial immersion finishing of hardened steel, and the validity of this application is discussed and verified experimentally in terms of suppression of regenerative chatter vibration. A special v

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Diciuc, Vlad, and Mircea Lobonțiu. "A Review of the Main Modeling Methods for Ball Nose End Milling Processes." Applied Mechanics and Materials 657 (October 2014): 93–97. http://dx.doi.org/10.4028/www.scientific.net/amm.657.93.

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The ball nose end mills are highly used for complex sculptured surfaces in 3-5 axes milling. The modeling of the cutting process using ball nose end mills is more complex than in the case of simple end mills due to the fact that the cutting speed varies continuously along the cutting edge. By tilting the cutting tool relative to the surface to be machined, the modeling is getting more complicated due to the large number of input variables. This paper presents a review of the main modeling types, underlining the specificity, the advantages and disadvantages for each type in comparison to an own

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