Dissertations / Theses on the topic 'Entrained flow reactor'

Biofuels provide a renewable option with large global potential for replacement of non-renewable fossil fuels. Some of the developing systems for thermal conversion of solid biomass depend on small particles or powders for feeding and dispersion in the reactors. Powder gasification research and the high temperature and heating rates of a pulver flame can be simulated in lab scale. Simulations aim at formulating generic or case specific predictive models for fuel behavior considering conversion rates and ash reactions. Differences in behaviour can be attributed to differences in chemical composition, but also to physical particle properties such as density, porosity, shape and fractionation behaviour. In this study, an advanced high-speed camera intended for particle studies was evaluated for use in an entrained flow reactor with optical access. The ability to characterize properties such as changing aspect ratio, agglomeration or fragmentation tendency, speed and drag coefficient were measured by computational analysis of optical data, and correlated to previously proposed models. Impact of different milling methods on flow properties of spruce powder was investigated, but found insignificant.

Increasing the share of biomass, preferably by replacing fossil fuels, is one way to mitigate the present climate change. Fossil coal can be directly replaced by co-combustion of coal and biomass and fossil engine fuels (gasoline and diesel) could potentially partly be replaced by synthetic renewable fuels produced via entrained flow gasification of biomass. The use of biomass in these processes is so far limited, partly because of the fibrous and hygroscopic nature of biomass which leads to problem in storing, transportation, handling and feeding. This thesis demonstrates how the challenging characteristics of raw biomass are mitigated by the pretreatment method torrefaction. Torrefaction is a process where biomass is heated in an oxygen deficient atmosphere to typically between 240 and 350°C for a time period of 2 minutes to 1 hour. Most of the torrefaction R&D in the literature have so far been performed with bench-scale batch reactors. For the purpose of carefully studying continuous torrefaction, a 20 kg/h torrefaction pilot plant was therefore designed, constructed and evaluated. The overall conclusion from this thesis is that the many benefits of torrefied biomass are valid also when produced with a continuous pilot plant and for typically Swedish forest biomasses. Some of the documented improved biomass properties are increased heating value, increased energy density, higher friability (lower milling energy) and less hydrophilic biomass (less moisture uptake). Most of the improvements can be attributed to the decomposition of hemicellulose and cellulose during torrefaction. The most common variables for describing the torrefaction degree are mass yield or anhydrous weight loss but both are challenging to determine for continuous processes. We therefore evaluated three different methods (one existing and two new suggestions) to determine degree of torrefaction that not require measurement of mass loss. The degree of torrefaction based on analyzed higher heating value of the raw and torrefied biomass (DTFHHV) predicted mass yield most accurate and had lowest combined uncertainty. Pelletizing biomass enhance transportation and handling but results from pelletization of torrefied biomass is still very limited in the literature and mainly reported from single pellet presses. A pelletization study of torrefied spruce with a ring die in pilot scale was therefore performed. The bulk energy density was found to be 14.6 GJ/m3 for pelletized torrefied spruce (mass yield 75%), a 40% increase compared to regular white pellets and therefore are torrefied pellets more favorable for long distance transports. More optimization of the torrefied biomass and the pelletization process is though needed for acquiring industrial quality pellets with lower amount of fines and higher pellet durability than attained in the present study. Powders from milled raw biomass are generally problematic for feeding and handling and torrefied biomass has been proposed to mitigate these issues. The influence of torrefaction and pelletization on powder and particle properties after milling was therefore studied. The results show that powder from torrefied biomass were enhanced with higher bulk densities, lower angle of repose as well as smaller less elongated particles with less surface roughness. Even higher powder qualities were achieved by pelletizing the torrefied biomass before milling, i.e. another reason for commercial torrefied biomass to be pelletized. Entrained flow gasification (EFG) is a promising option for conversion of biomass to other more convenient renewable energy carriers such as electricity, liquid biofuels and green petrochemicals. Also for EFGs are torrefied fuels very limited studied. Raw and torrefied logging residues were successfully gasified in a pilot scale pressurized entrained flow biomass gasifier at 2 bar(a) with a fuel feed corresponding to 270 kWth. Significantly lower methane content (50% decrease) in the syngas was also demonstrated for the torrefied fuel with mass yield 49%. The low milling energy consumption for the torrefied fuels compared to the raw fuel was beneficial for the gasification plant efficiency.

La gazéification de la biomasse a été étudiée dans les conditions d'un réacteur à flux entraîné, à savoir à vitesse de chauffage et à température élevées. Des expériences ont été réalisées dans un four à chute entre 800°C et 1400°C, à partir de particules de bois de taille 0,35 mm et 0,80 mm, dans une atmosphère inerte (100% molaire de N2), ou contenant de la vapeur d’eau (25% molaire). Les expériences ont également été simulées grâce à un modèle 1D avec des résultats positifs, ce qui a permis de mieux comprendre les phénomènes mis en jeu. Les solides obtenus (suies et char) ont été analysés et caractérisés. Des rendements élevés en gaz et goudrons, et un faible rendement en char ont été mesurés. Par conséquent, l'évolution de la phase volatile est déterminante pour les rendements des produits finaux. Au-dessus de 1000°C, la formation de suies devient importante. Les suies sont formées à partir de C2H2 et de HAP. En présence de vapeur d’eau, le rendement en suies est nettement moins élevé, ce qui s’explique essentiellement par le vaporeformage des précurseurs de suie, mais aussi par leur gazéification. La réaction de water-gas shift joue un rôle important dans la distribution des gaz majoritaires. La gazéification du char a été mise en évidence à 1200°C et 1400°C sous atmosphère humide. L'ensemble de ces réactions conduit à un gaz riche en H2, CO et CO2. L'équilibre thermodynamique est presque atteint à 1400°C avec une concentration de 25% molaire de H2O dans l’atmosphère. La graphitisation et la désactivation du char porté à haute température ont été mises en évidence expérimentalement. Néanmoins, ces phénomènes ont une influence négligeable sur l’évolution du rendement en char lors des expériences en four à chute. Enfin, la taille des particules n’a presque aucune influence sur les résultats expérimentaux
Biomass gasification was studied in the conditions of an entrained flow reactor, namely at high heating rate and temperature. Experiments in a drop tube reactor were performed between 800°C and 1400°C, with wood particles of 0.35 mm and 0.80 mm size, under inert and steam containing - 25 mol% of H2O - atmospheres. These experiments were also simulated with a 1D model which gave good predictions. The collected solids, soot and char, were analyzed and characterized. This study highlights the importance of gas phase reactions on the yields of the final products, mainly gaseous compounds, in these conditions. These reactions are hydrocarbons cracking, reforming and polymerization, leading to soot formation, and water-gas shift. Char graphitization and deactivation were experimentally demonstrated. However, these phenomena have a negligible influence on char evolution in the drop tube reactor. Finally, the particle size was shown to have almost no influence on experimental results

Ce travail porte sur l'étude de la gazéification de biomasse en Réacteur à Flux Entrainé (RFE), dans le contexte du développement de procédés pour la production de biocarburants de deuxième génération. L'objectif de cette thèse est de modéliser les différents phénomènes qui régissent la conversion de la biomasse dans des conditions représentatives d'un RFE. La pyrolyse et la gazéification de particules de hêtre de taille comprise entre 315 et 415 µm ont été étudiées entre 800 et 1400°C en four à chute de laboratoire. L'influence de l'ajout de H2O, de CO2 et de O2 sur les produits de gazéification a été explorée, et les essais ont été simulés à partir d'un modèle 1D. L'ajout de H2O ou de CO2 permet de diminuer les rendements en char de manière significative. En phase gaz, l'influence principale de ces deux espèces est la modification de la composition en espèces majoritaires avec la réaction de gaz à l'eau. L'ajout de O2 a pour effet d'améliorer la conversion du carbone de la biomasse en gaz, et de réduire de manière significative la production de suies et de char. Le modèle, basé sur une chimie détaillée, permet de simuler ces essais de façon très satisfaisante sur toute la gamme de variation des conditions opératoires. La pyrolyse et la gazéification de particules de hêtre tamisées entre 1,12 et 1,25 mm a été étudiée en présence de O2. À 800, 1000 et 1200°C, la conversion de ces « grosses » particules est plus faible que celles des petites particules, mais à 1400°C la taille de particule n'a pas d'influence. Enfin, une étude expérimentale a été menée dans un RFE pilote pour étudier l'influence de la quantité de O2, de la taille de particule et de la pression sur la gazéification de particules de bois. Ces essais ont été simulés de façon satisfaisante en adaptant le modèle 1D
The present work deals with biomass gasification in Entrained Flow Reactor (EFR) in the context of the development of new Biomass-to-Liquid processes. The objective of this study is to develop a comprehensive model to better understand the phenomena controlling biomass gasification in conditions representative of an EFR. Biomass pyrolysis and gasification of beech particles sieved between 315 and 450 µm have been studied between 800 and 1400°C in a drop tube furnace. The influence of H2O, CO2 and O2 addition on gasification products has been investigated and the tests have been simulated with a 1D model. The addition of H2O or CO2 leads to a significantly lower char yield. The main influence of these two oxidants in gas phase is the modification of major species composition with water gas shift reaction. With the addition of O2, the carbon conversion into gas is improved and the char and soot yields are significantly lower. The simulations are in very good agreement with the experimental results. Biomass pyrolysis and gasification of beech particles sieved between 1.12 and 1.25 mm have been studied in presence of O2. Between 800 and 1200°C the carbon conversion into gas is lower than with the smaller particles but at 1400°C the particle size has no influence. At last, the influence of O2 addition, particle size and pressure on biomass gasification has been studied in a pilot scale EFR. These experimental results have been satisfactorily simulated by adapting the 1D model

Gasification of black liquor is an alternative to the combustion of black liquor, which is currently the dominant form of chemical recovery in the paper industry. Gasification of black liquor offers the possibility of higher thermal efficiencies than combustion, reducing manufacturing costs and creating new revenue streams through a forest biorefinery. Pressurizing the gasification reactor further enhances the efficiency advantage of gasification over combustion. This study uses a pressurized entrained flow reactor (PEFR) to study black liquor gasification behavior under pressures, temperatures, and heating rates similar to those of next-generation high-temperature black liquor gasifiers. The effects of pressure on black liquor char morphology, gasification rates, pyrolysis carbon yields, and sulfur phase distribution were studied. These characteristics were investigated in three main groups of experiments at 900oC: pyrolysis (100% N2), gasification with constant partial pressure (0.25 bar H2O and 0.50 bar CO2), and gasification with constant mole fraction (10% CO2, 2% H2O, 1.7% CO, 0.3% H2), under five, ten, and fifteen bar total pressure. It was found that pressure had an impact on the char physical characteristics immediately after the char entered the reactor. Increasing pressure had the effect of decreasing the porosity of the chars. Pressure also affected particle destruction and reagglomeration mechanisms. Surface areas of gasification chars decreased with increasing pressures, but only at low carbon conversions. The rate of carbon conversion in gasification was shown to be a function of the gas composition near the particle, with higher levels of inhibiting gases slowing carbon conversion. The same phenomenon of product gas inhibition observed in gasification was used to explain carbon conversions in pyrolysis reactions. Sulfur distribution between condensed and gas phases was unaffected by increasing total pressure in the residence times investigated. Significant amounts of sulfur are lost during initial devolatilization. With water present this gas phase sulfur forms H2S and did not return to the condensed phase.

La gazéification de la biomasse permet d'obtenir un gaz de synthèse riche en CO et H2 utilisable pour la production d'électricité, de biocarburants ou de composés chimiques. Ce procédé permet de palier à l'épuisement des ressources fossiles. L'utilisation de boues d'épuration comme ressources de biomasse assurerait à ce type de déchets organiques une valorisation énergétique. Cependant, les boues contiennent une forte charge minérale (entre 30 et 50% massique). Cette fraction est composée d'une vingtaine d'oxyde notamment la silice, la chaux et l'oxyde de phosphore, P2O5 (plus de 15%).Les boues sont des systèmes complexes très peu étudiés jusqu'à présent. Il est donc nécessaire de connaitre le comportement en température des inorganiques afin de mesurer leur impact lors du processus de gazéification et de se prémunir contre les risques de corrosion et de pollution du gaz liés à leur présence. - Dans un premier temps, les températures de liquidus de deux fractions minérales de boues ont été déterminées. Il s'avère que celles-ci, comprises entre 1257°C et 1358°C, sont dans la plage opératoire d'un gazéifieur à lit entrainé. De plus, une étude menée sur le binaire SiO2-P2O5 a permis d'améliorer les bases de données thermodynamiques. - Dans un second temps, les études thermodynamiques et cinétiques de volatilisation du phosphore ont mis en évidence le faible relâchement en température du phosphore grâce à la formation de phases réfractaires associant l'oxyde de phosphore et la chaux tel que Ca3(PO4)2 et Ca9Fe(PO4)7. La volatilité des inorganiques des boues est inférieure à 0.5% massique. - Enfin, l'interaction entre les inorganiques liquides et plusieurs céramiques réfractaires a été étudiée, par des essais de corrosion statique et dynamique. Un matériau, constitué d'alumine et d'oxyde de chrome, s'est révélé être un excellent candidat pour le garnissage du réacteur de gazéification.

Combustion properties of kraft black liquor solids were studied using a laminar entrained flow reactor. The tendency of black liquors to release fume (compounds containing Na⁺, K⁺, Cl⁻, SO₄²⁻, SO₃²⁻, S₂0₃²⁻ and C0₃²⁻) during combustion were observed at 1000°C. Black liquor solids with a size fraction of 63 to 100 μm were burned in a mixture of 4% 0₂ and 96% N₂ at a residence time of 0.67 seconds. Combustion properties of one black liquor (liquor #3) were studied by varying the solids feed rate from 0.47 to 1.08 g/min (liquor feed rate study). Combustion properties of five North American and Finnish black liquors were studied at a target solids feed rate of 0.73 g/min (liquor to liquor study). Black liquor fuming was observed to be a decreasing function of solids feed rate and an increasing function of excess oxygen. The appearance of char residues varied from black and porous at high solids feed rates to white and dense at low solids feed rates. Combustion may have been enhanced at low solids feed rates by liquor swelling due to a combination of heat and mass transfer effects and limited at high solids feed rates by inter-particle and bulk gas mass transfer limitations. For the liquor to liquor study, black liquors were observed to release fume differently. Chars produced during this study varied in appearance, indicating that the black liquors had unique combustion properties. Variations in temperature and mass transfer effects resulting from liquor swelling properties were likely responsible for the variability in liquor fuming behavior. The liquors that contained the most NaCl and had the highest anionic equivalents as C0₃²⁻ (or other chemical species) produced the most fume. Sodium vaporization varied from 25.2% to 33.7%: Liquors #2 and #5 vaporized the most sodium and also had the lowest concentrations of measured anions in their char residues. Potassium and chloride enrichment factors for the five liquors were slightly lower than those of common industrial boilers. Liquor #3 had a concentration of Cl⁻ that was (roughly) an order of magnitude higher than the other liquors studied; however, it also had the lowest chloride enrichment factor.
Graduation date: 2002