Academic literature on the topic 'Experimental analysis of carbon-steel machining'

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Journal articles on the topic "Experimental analysis of carbon-steel machining"

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Gostimirović, Marin, Dragan Rodić, Milenko Sekulić, and Andjelko Aleksić. "An Experimental Analysis of Cutting Quality in Plasma Arc Machining." Advanced Technologies & Materials 45, no. 1 (2020): 1–8. http://dx.doi.org/10.24867/atm-2020-1-001.

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Plasma arc cutting (PAC) is an unconventional process widely used in manufacturing of heavy plate products. This work reports on the research results of machining quality of the workpiece in the plasma arc cutting on the low carbon low alloy steel. An experimental investigation of the characteristics of machining accuracy and surface integrity was carried out for basic machining parameters (cutting speed, arc current, arc voltage, plasma gas pressure, stand-off distance and nozzle diameter). The kerf geometry was determined with three accuracy parameters (top kerf width, bottom kerf width and
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Singh, Kanwal Jeet, Inderpreet Singh Ahuja, and Jatinder Kapoor. "Experimental Investigation and Study the Effect of Hydro Fluoric Acid in Ultrasonic Machining of Polycarbonate Bullet Proof UL-752 and Acrylic Heat Resistant BS-476 Glass." Advanced Engineering Forum 24 (October 2017): 24–39. http://dx.doi.org/10.4028/www.scientific.net/aef.24.24.

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The main objective of this experimental work is to study the effect of Hydro Fluoric acid in ultrasonic machining of polycarbonate bullet proof UL-752 and Acrylic Heat resistant BS 476 Glass. In which, mixture of abrasive particle are also used as the input machining parameter. Three types of abrasive; Alumina, Silicon Carbide and Boron Carbide are used for machining. Experiment has been performed with 8mm of high carbon high chromium tool steel (D2), high carbon steel (HCS) and high speed tool steel (HSS) tools. The material removal rate was father enhanced by HF acid. The experimentation dat
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Kumar, Sandeep, Bedasruti Mitra, and Naresh Kumar. "Application of GRA method for multi-objective optimization of roller burnishing process parameters using a carbide tool on high carbon steel (AISI-1040)." Grey Systems: Theory and Application 9, no. 4 (2019): 449–63. http://dx.doi.org/10.1108/gs-03-2019-0006.

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Purpose The purpose of this paper is to analyze and optimize the roller burnishing process parameters using the design of experiments and grey relational analysis (GRA). Design/methodology/approach In this experimental work, the carbide burnishing tool has been selected for the machining of AISI-1040 high carbon steel to get better product quality and satisfactory machining characteristics. The material surface condition while machining, burnishing tool speed, feed rate, depth of penetration and No. of passes have been selected as process constraints to conduct experimental trials. Findings Th
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Agarwal, A., M. T. Letsatsi, O. M. Seretse, and R. Marumo. "Experimental thermal analysis and modelling of single point lathe cutting tools without cooling effect." International Journal of Engineering & Technology 7, no. 2 (2018): 276. http://dx.doi.org/10.14419/ijet.v7i2.9788.

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This study investigated the use of tungsten carbide tool and high speed steel (HSS) tool when machining aluminum and mild steel. The parameters such as feed and speed of rotation were varied in order to observe their effect on machining operation. The experiments were performed without a coolant. FLIR thermo Cam P60 and Infra-Red Camera were used to record the observations. The highest temperature were recorded when feed rate was 2 mm. A comparison of experiments shows that HSS tooling produced high temperatures when machining mild steel. At 625 rev/min HSS failed when cutting mild steel at 2
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Ramji, B. R., H. N. Narasimha Murthy, and B. K. Deepak. "Performance Analysis of Cryogenically Treated HSS Profile Cutter by Experimental and FEA." Advanced Materials Research 816-817 (September 2013): 311–16. http://dx.doi.org/10.4028/www.scientific.net/amr.816-817.311.

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The main objective of the research was to study the effect of cryogenic treatment and double tempering on the tool life of HSS profile cutter in machining EN47 Spring Steel cutting tool components. TiAlN coated HSS profile cutters were cryogenically treated at-175 °C and double tempered at 200 °C. Milling exercises were carried out using un-treated and treated and double tempered tools on EN-47 spring steel reamer components at different machining conditions. The treated HSS profile cutter showed 40 % greater tool life than that of the un-treated in machining EN-47 spring steel components for
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Singh, Kanwal Jit. "Optimization of process parameters of powder mixed EDM for high carbon high chromium alloy steel (D2 steel) through GRA approach." Grey Systems: Theory and Application 8, no. 4 (2018): 388–98. http://dx.doi.org/10.1108/gs-01-2018-0001.

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Purpose The purpose of this paper is to investigate the process parameters and optimise the machining input parameter of powder mixed electric discharge machining for high carbon high chromium alloy steel (D2 steel) for the industrial application. Grey relational analysis approach has been used to obtain the multiple performance output response. Design/methodology/approach In this experimental work, input parameters, namely, pulse on-time, discharge current, tool material and grit size, are selected. The design of the experiment has been constructed with the help of MINITAB 7 Software, in whic
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Teixidor, Daniel, I. Ferrer, and Joaquim de Ciurana. "Experimental Analysis of Laser Micro-Machining Process Parameters." Materials Science Forum 713 (February 2012): 67–72. http://dx.doi.org/10.4028/www.scientific.net/msf.713.67.

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This paper reports the characterization of laser machining (milling) process to manufacture micro-channels in order to understand the incidence of process parameters on the final features. Selection of process operational parameters is highly critical for successful laser micromachining. A set of designed experiments is carried out in a pulsed Nd:YAG laser system using AISI H13 hardened tool steel as work material. Several micro-channels have been manufactured as micro-mold cavities varying different process parameter. Results are obtained by evaluating the dimensions and the surface finish of
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Krishna Sastry, K. V., V. Seshagiri Rao, M. S. Kumar, and A. Velayudham. "Experimental Analysis of Hole Ovality in Drilling of Carbon-Carbon Composites." Applied Mechanics and Materials 592-594 (July 2014): 294–301. http://dx.doi.org/10.4028/www.scientific.net/amm.592-594.294.

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The Carbon-Carbon (C-C) composite materials are logical candidates for the manufacture of space crafts and other advanced structures, due to their low density values. These materials are naturally expensive, and the machining cost increases the final product’s price. The literature availability on the machining, particularly with reference to drilling operation of these materials is very rare. Hence an experimental investigation has taken to study the hole quality of this ubiquitous carbon-carbon composite material. This paper presents a comprehensive analysis about the influence of process pa
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Rajmohan, T., S. D. Sathishkumar, K. Palanikumar, and S. Ranganathan. "Modeling and Analysis of Cutting Force in Turning of AISI 316L Stainless Steel (SS) under Nano Cutting Environment." Applied Mechanics and Materials 766-767 (June 2015): 949–55. http://dx.doi.org/10.4028/www.scientific.net/amm.766-767.949.

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Nano Cutting fluids play a significant role in machining operations and impact shop productivity, tool life and quality of work. In the present work, machining performance of AISI 316L Stainless steel (SS) is assessed under nano cutting environment. Experiments are performed by plain turning of 80mm diameter and 300mm long rod of AISI 316L SS on NAGMAT centre lathe under wet machining with and without Multi Wall Carbon nano Tubes (MWCNT) inclusions in the conventional lubricant. The Second order quadratic models were developed to predict cutting forces using response surface methodology (RSM)
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Hamood, Sami A., and Vian N. Najm. "Optimization of Plasma Cutting Parameters on Dimensional Accuracy and Machining Time for Low Carbon Steel." Engineering and Technology Journal 38, no. 8A (2020): 1160–68. http://dx.doi.org/10.30684/etj.v38i8a.1151.

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This work aims to study the influence of plasma arc cutting parameters on dimensional accuracy and machining time for mild steel (1010) material with the thickness (4 mm). Selected three cutting parameters (arc current, cutting speed, and arc distance) or the experimental work. 12 tests have been performed at each test one parameter has been changed with four various levels and other parameters are constant. The influence of the cutting parameters on response results (dimensional accuracy and machining time) have been studied and analyzed by using response surface methodology (RSM) using the s
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Dissertations / Theses on the topic "Experimental analysis of carbon-steel machining"

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SOUZA, CLARISSA FERREIRA MARTINS DE. "NUMERICAL AND EXPERIMENTAL ANALYSIS OF RESIDUAL STRESSES IN LOW CARBON STEEL WELDED JOINTS." PONTIFÍCIA UNIVERSIDADE CATÓLICA DO RIO DE JANEIRO, 2016. http://www.maxwell.vrac.puc-rio.br/Busca_etds.php?strSecao=resultado&nrSeq=29707@1.

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PONTIFÍCIA UNIVERSIDADE CATÓLICA DO RIO DE JANEIRO<br>COORDENAÇÃO DE APERFEIÇOAMENTO DO PESSOAL DE ENSINO SUPERIOR<br>CONSELHO NACIONAL DE DESENVOLVIMENTO CIENTÍFICO E TECNOLÓGICO<br>PROGRAMA DE SUPORTE À PÓS-GRADUAÇÃO DE INSTS. DE ENSINO<br>A soldagem é um processo de união de materiais que possui grande aplicação em diversos setores da indústria, como automotiva, óleo e gás, nuclear, naval, dentre outros. Dentre os fatores responsáveis pelo comprometimento da vida útil pós-soldagem de componentes mecânicos e estruturais se destacam as tensões residuais, cuja análise qualitativa e quantitativ
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Charlton, Peter Christopher. "theoretical and experimental study of the magnetic flux leakage method for the analysis of corrosion defects in carbon steel plate." Thesis, University of the West of England, Bristol, 1995. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.699795.

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Ypsilantis, Dominique. "Optimisation de la mise en precontrainte par pretorsionnage et grenaillage des barres de torsion en acier 45scd6." Paris, ENSAM, 1986. http://www.theses.fr/1986ENAM0007.

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Etude de l'optimisation des parametres intensite de grenaillage, couple de pretorsionnage, ordre d'execution du pretorsionnage et du grenaillage. Cette etude a ete conduite par des essais de fatigue, par analyse des contraintes residuelles, par diffraction rx et utilisation d'un critere de fatigue.
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Lee, Her-Rong, and 李和榮. "Experimental Analysis on Low Cycle Cumulative Fatigue of Pin Hole Effect for JIS S45C Carbon Steel." Thesis, 1995. http://ndltd.ncl.edu.tw/handle/20507163836887534165.

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Book chapters on the topic "Experimental analysis of carbon-steel machining"

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Sahoo, Sarat Kumar, Sunita Singh Naik, and Jaydev Rana. "Experimental Analysis of Wire EDM Process Parameters for Micromachining of High Carbon High Chromium Steel by Using MOORA Technique." In Micro and Nano Machining of Engineering Materials. Springer International Publishing, 2018. http://dx.doi.org/10.1007/978-3-319-99900-5_7.

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Saini, Ashutosh, and S. K. S. Yadav. "Machining of EN-31 Steel and Experimental Analysis of Various Process Parameters Using Minimum Quantity Lubrication." In Advances in Forming, Machining and Automation. Springer Singapore, 2019. http://dx.doi.org/10.1007/978-981-32-9417-2_21.

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Trych, Anna. "Modelled and Experimental Analysis of Electrode Wear in Micro Electro Discharge Machining with Carbon Fibres." In Mechatronics. Springer Berlin Heidelberg, 2011. http://dx.doi.org/10.1007/978-3-642-23244-2_89.

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Shetty, Gautam S., and Gajanan M. Naik. "Taguchi Experimental Design for Turning of AISI 4340 Steel and Grey Analysis on Machinability Parameters for Sustainable Machining." In Lecture Notes in Mechanical Engineering. Springer Singapore, 2021. http://dx.doi.org/10.1007/978-981-16-2278-6_1.

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Kalincsak, Z., L. Balogh, L. Borbas, and J. Takacs. "Stress Analysis of Laser Marked Low Carbon Steel." In Experimental Analysis of Nano and Engineering Materials and Structures. Springer Netherlands, 2007. http://dx.doi.org/10.1007/978-1-4020-6239-1_313.

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Angelova, D., and R. Yordanova. "Modeling of Fatigue in a Low-Carbon Roller-Quenched Tempered Steel." In Experimental Analysis of Nano and Engineering Materials and Structures. Springer Netherlands, 2007. http://dx.doi.org/10.1007/978-1-4020-6239-1_127.

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Davidkov, A., and D. Angelova. "Effect of Corrosion Environment Activity on Fatigue in a Low-Carbon Steel." In Experimental Analysis of Nano and Engineering Materials and Structures. Springer Netherlands, 2007. http://dx.doi.org/10.1007/978-1-4020-6239-1_128.

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Anandha Moorthy, A., E. Prakash, S. Madheswaran, C. Sasikumar, M. Vairavel, and R. Girimurugan. "Experimental Investigations on Mechanical Properties and Morphological Analysis of Carbon Steel Grade III Leaf Spring Steel." In Springer Proceedings in Materials. Springer Singapore, 2021. http://dx.doi.org/10.1007/978-981-15-8319-3_62.

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Ramesh, S., N. Vijayakumar, R. Viswanathan, and S. Saravanan. "Optimization of EDM Machining of High Carbon High Chromium Steel Using Zirconium and Nickel Powder Mixed Dielectric by Grey Relational Analysis." In Lecture Notes in Mechanical Engineering. Springer Singapore, 2021. http://dx.doi.org/10.1007/978-981-16-2086-7_14.

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Roy, Supriyo, Kaushik Kumar, and J. Paulo Davim. "Optimization of Process Parameters Using Soft Computing Techniques." In Handbook of Research on Soft Computing and Nature-Inspired Algorithms. IGI Global, 2017. http://dx.doi.org/10.4018/978-1-5225-2128-0.ch006.

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Machining of hard metals and alloys using Conventional machining involves increased demand of time, energy and cost. It causes tool wear resulting in loss of quality of the product. Non-conventional machining, on the other hand produces product with minimum time and at desired level of accuracy. In the present study, EN19 steel was machined using CNC Wire Electrical discharge machining with pre-defined process parameters. Material Removal Rate and Surface roughness were considered as responses for this study. The present optimization problem is single and as well as multi-response. Considering the complexities of this present problem, experimental data were generated and the results were analyzed by using Taguchi, Grey Relational Analysis and Weighted Principal Component Analysis under soft computing approach. Responses variances with the variation of process parameters were thoroughly studied and analyzed; also ‘best optimal values' were identified. The result shows an improvement in responses from mean to optimal values of process parameters.
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Conference papers on the topic "Experimental analysis of carbon-steel machining"

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Lam, Poh-Sang, Changmin Cheng, Yuh J. Chao, Robert L. Sindelar, Tina M. Stefek, and James B. Elder. "Stress Corrosion Cracking of Carbon Steel Weldments." In ASME 2005 Pressure Vessels and Piping Conference. ASMEDC, 2005. http://dx.doi.org/10.1115/pvp2005-71327.

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An experiment was conducted to investigate the role of weld residual stress on stress corrosion cracking in welded carbon steel plates prototypic to those used for nuclear waste storage tanks. Carbon steel specimen plates were butt-joined with Gas Metal Arc Welding technique. Initial cracks (seed cracks) were machined across the weld and in the heat affected zone. These specimen plates were then submerged in a simulated high level radioactive waste chemistry environment. Stress corrosion cracking occurred in the as-welded plate but not in the stress-relieved duplicate. A detailed finite elemen
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Joslin, Andrew, Manuel Hernandez, Erick Deane, Schadrick Collins, Chengying Xu, and Don F. Wilson. "Experimental Setup for Multi-Sensor Fusion and Data Correlation Analysis During CNC Steel Turning Process." In ASME 2010 International Manufacturing Science and Engineering Conference. ASMEDC, 2010. http://dx.doi.org/10.1115/msec2010-34308.

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This paper discusses a preliminary setup for an ongoing research project with goals of off-line modeling and optimization for a CNC turning process of AISI 4137 steel alloy; followed by online monitoring, optimization, and control of the machining process. A full factorial Design Of Experiment (DOE) of three machining parameter factors was created in Minitab™ and Analysis of Variance was performed, in order to determine which parameters influenced the machining process the most. Accelerometers, acoustic emission sensors and force sensors have given researchers insights into the relationships b
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Medellin, Hugo, Aaro´n Flores, Jorge Morales, and Alonso de la Garza. "Analysis of Electrical Discharge Machining Using Water as Dielectric and Diverse Electrode Materials." In ASME 2008 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. ASMEDC, 2008. http://dx.doi.org/10.1115/detc2008-49108.

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This paper presents an experimental investigation carried out to study the performance of electrical discharge machining (EDM) using water as dielectric. This experimentation was performed using different types of water as dielectric, several electrode materials and two different workpiece materials. The electrode materials used in the experimentation were bronze, brass, copper, aluminium and steel; and the workpiece materials used were ASTM A36 mild (low-carbon) steel and D-2 tool steel. A new desktop size EDM machine to perform the experiments was designed and is presented in this paper. Aft
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Ng, Eu-gene, Tahany I. El-Wardany, Mihaela Dumitrescu, and Mohamed A. Elbestawi. "3D Finite Element Analysis for the High Speed Machining of Hardened Steel." In ASME 2002 International Mechanical Engineering Congress and Exposition. ASMEDC, 2002. http://dx.doi.org/10.1115/imece2002-33633.

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The objective of this research is to illustrate the importance of modeling the right/similar chip formation with experimental results. When machining ‘difficult to cut’ materials at high cutting speeds, segmented chips are usually formed. When modeling the cutting process, it is important to consider the type of chip formed, as this affects the stress field generated in the workpiece. The modeled chips have to be the same type as those obtained during experimental work. However very few published models were capable of modeling the 3D oblique cutting with segmented chip formation. This paper p
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Vaxevanidis, N. M., N. I. Galanis, G. P. Petropoulos, N. Karalis, P. Vasilakakos, and J. Sideris. "Surface Roughness Analysis in High Speed-Dry Turning of a Tool Steel." In ASME 2010 10th Biennial Conference on Engineering Systems Design and Analysis. ASMEDC, 2010. http://dx.doi.org/10.1115/esda2010-24811.

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High-speed machining is widely applied for the processing of lightweight materials and also structural and tool steels. These materials are intensively used in the aerospace and the automotive industries. The advantages of high-speed machining lie not only in the speed of machining (lower costs and higher productivity) but also in attaining higher surface quality (prescribed surface roughness without surface defects). Based on this concept, in the present paper the high speed-dry turning of AISI O, (manganese-chromium-tungsten / W.-Nr. 1.2510) tool-steel specimens is reported. The influence of
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Chodźko, Marcin, and Krzysztof Marchelek. "Modal Modeling of Micro-Machining Center." In ASME 2012 11th Biennial Conference on Engineering Systems Design and Analysis. American Society of Mechanical Engineers, 2012. http://dx.doi.org/10.1115/esda2012-83005.

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Modeling of dynamic properties of machine tools has a significant influence on improvement of its construction. This process is extremely important when a new construction of machine tool is under development. Experimental modal analysis provides information about frequency bandwidths with significant amplitudes of resonances, damping values and mode shapes. This information can be used in FEM model updating, stability prediction or finding weak elements of the machine tool structure as well. In the paper the modal model of prototype of the micro machining center is presented. Polymax algorith
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Kumar, Sanjeev. "An Experimental Study of the Phenomenon of Surface Alloying by EDM Process Using Inconel Tool Electrode." In ASME 2013 International Manufacturing Science and Engineering Conference collocated with the 41st North American Manufacturing Research Conference. American Society of Mechanical Engineers, 2013. http://dx.doi.org/10.1115/msec2013-1014.

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Electrical Discharge Machining (EDM) has emerged as a very important machining process due to its numerous advantages. It is extensively used by the die and toolmaking industry for the accurate machining of complex internal profiles. Although EDM is essentially a material removal process, it has been used successfully for improving the surface properties of the work materials after machining. As the dissolution of the electrode takes place during the process, some of its constituents may alloy with the machined surface under appropriate machining conditions. Additive powders in the dielectric
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Shirguppikar, Shailesh, and Maharudra Patil. "Performance Analysis of Multi Wall Carbon Nanotubes (MWCNT) Coated Tool Electrode During Machining of Titanium Alloy (Ti6Al4V)." In ASME 2020 15th International Manufacturing Science and Engineering Conference. American Society of Mechanical Engineers, 2020. http://dx.doi.org/10.1115/msec2020-8224.

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Abstract Electric Discharge Machining (EDM) is one of the leading non-conventional machining processes used to machine hard-to-cut materials in wide range of industrial, biomedical, automotive, defense and aerospace applications. EDM is a controlled spark generation process, which is usually used for machining of difficult to cut materials. In this study, experiments were performed on Titanium Alloy (Ti6Al4V) using thin-film multi-wall Carbon Nanotubes (MWCNT) coated electrode and uncoated aluminum electrodes. Morphological and structural investigations of MWCNT coating were performed using Sc
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Mendieta, Rodrigo Maldonado, and Juan de Dios Calderón Nájera. "Analysis of MQL Effect on Forces, Friction, and Surface Roughness in Turning of AISI 4140 Steel." In ASME 2018 13th International Manufacturing Science and Engineering Conference. American Society of Mechanical Engineers, 2018. http://dx.doi.org/10.1115/msec2018-6344.

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Minimum Quantity Lubrication or MQL is an increasingly used technique for metal cutting operations and it has become an attractive alternative for machining parts at big scale production. However, fully lubricated conditions are still in use for machining special materials so that surface finish, tool wear, and temperature distribution levels remain at optimum levels. On the other hand, dry condition machining is in use as well although with some restraint due to issues with material burr, surface roughness, and tool wear. The main purpose of this work is to analyze the effects of cutting flui
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Qian, Li, Shuting Lei, and Renji Chen. "Finite Element Analysis of Turning Hardened AISI 42100 Bearing Steel With Various Cutting Inserts." In ASME 2006 Pressure Vessels and Piping/ICPVT-11 Conference. ASMEDC, 2006. http://dx.doi.org/10.1115/pvp2006-icpvt-11-93149.

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Finite element simulations of high-speed orthogonal machining were performed to study the finish hard-turning process as a function of cutting speed, feed rate, cutter geometry, and workpiece hardness. The finish hard-turning process is defined as turning materials with hardness higher than 40 HRC (Hardness – Rockwell C), under appropriate high feed rate and low depth of cut conditions. In the simulations, properties representative of AISI 52100 bearing steel hardened to 45, 51 or 58 HRC were assumed for the workpiece. Cubic boron nitride (CBN), titanium aluminum nitride (TiAlN)-coated carbide
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