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Journal articles on the topic 'Filament fabrication'

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1

Dey, Arup, Isnala Nanjin Roan Eagle, and Nita Yodo. "A Review on Filament Materials for Fused Filament Fabrication." Journal of Manufacturing and Materials Processing 5, no. 3 (2021): 69. http://dx.doi.org/10.3390/jmmp5030069.

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Fused filament fabrication (FFF) is one of the most popular additive manufacturing (AM) processes that utilize thermoplastic polymers to produce three-dimensional (3D) geometry products. The FFF filament materials have a significant role in determining the properties of the final part produced, such as mechanical properties, thermal conductivity, and electrical conductivity. This article intensively reviews the state-of-the-art materials for FFF filaments. To date, there are many different types of FFF filament materials that have been developed. The filament materials range from pure thermopl
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Rasmussen, Martin Lilletvedt, Simen Gjethammer Grønvik, Henrik H. Øvrebø, et al. "Exploring high-stiffness pellets as filaments in fused filament fabrication." Proceedings of the Design Society 4 (May 2024): 1799–808. http://dx.doi.org/10.1017/pds.2024.182.

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AbstractIn Fused Filament Fabrication, there is increasing interest in the potential of composite filaments for producing complex and load-bearing components. Carbon fibre-filled polyamide currently has highest available strength and stiffness, but promising variants are not in filament form. This paper investigates filament production of commercially available, high-filled PA-CF pellets by modifying a tabletop filament extruder. We show filament production is possible by improving cooling. The FFF printed specimens show an average UTS of 135.5 MPa, higher than most commercially available fila
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3

Sanusi Hamat, Mohamad Ridzwan Ishak, Mohd Sapuan Salit, et al. "Tensile Properties of 3D Printed Recycled PLA Filament: A Detailed Study on Filament Fabrication Parameters." Journal of Advanced Research in Applied Mechanics 110, no. 1 (2023): 63–72. http://dx.doi.org/10.37934/aram.110.1.6372.

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Polylactic acid (PLA), a biodegradable and biocompatible thermoplastic commonly utilized in 3D Printing filaments, undergoes changes in properties upon recycling. The objective was to elucidate the role of extrusion temperature and screw speed in modulating the quality of recycled PLA filament, as well as in controlling its dimensional attributes. Recycled PLA pellets (3D850D) were extruded using a single filament extruder machine within an extrusion temperature range of 145°C to 165°C and a screw speed varying from 2 rpm to 6 rpm. The extruded filaments were subsequently 3D printed into speci
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Mohammad Noor, Hafsa, Mustaffa Ibrahim, Ahmad Amirul Asyraf Norazaman, Dilaeleyana Abu Bakar Sidik, Raudah Mohd Adnan, and Nur Shahirah Mohd Aripen. "Parameter Optimization in FDM Filament Fabrication via Single Screw Extruder." PaperASIA 40, no. 4b (2024): 264–70. http://dx.doi.org/10.59953/paperasia.v40i4b.203.

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The presence of polymer material filaments plays a crucial role in the realm of 3D printing. These filaments are utilized in 3D printing to create prototype products efficiently and cost-effectively. However, ensuring the production of high-quality prototype products necessitates the use of superior filaments characterized by consistent diameter and a round cross-section. Filaments are typically manufactured through an extrusion process using either a single screw extruder or a twin extruder. In this research, a DIY single-screw extruder was developed specifically for filament production. The
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Comelli, Cleiton André, Richard Davies, HenkJan van der Pol, and Oana Ghita. "PEEK filament characteristics before and after extrusion within fused filament fabrication process." Journal of Materials Science 57, no. 1 (2022): 766–88. http://dx.doi.org/10.1007/s10853-021-06652-0.

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AbstractThe heating and extrusion process in fused filament fabrication (FFF) is significantly shorter than the conventional extrusion process where longer heating times and significant pressure are applied. For this reason, it is important to understand whether the crystal history of the feedstock is fully erased through the FFF process and whether the FFF process can be tailored further by engineering the crystallization of the feedstock filaments. In this context, a methodology for evaluating the influence of morphology and mechanical properties on different feedstock and extruded filaments
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Aumnate, C., A. Pongwisuthiruchte, P. Pattananuwat, and P. Potiyaraj. "Fabrication of ABS/Graphene Oxide Composite Filament for Fused Filament Fabrication (FFF) 3D Printing." Advances in Materials Science and Engineering 2018 (November 6, 2018): 1–9. http://dx.doi.org/10.1155/2018/2830437.

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Additive manufacturing, the so-called three-dimensional (3D) printing, is a revolutionary emerging technology. Fused filament fabrication (FFF) is the most used 3D printing technology in which the melted filament is extruded through the nozzle and builds up layer by layer onto the build platform. The layers are then fused together and solidified into final parts. Graphene-based materials have been positively incorporated into polymers for innovative applications, such as for the mechanical, thermal, and electrical enhancement. However, to reach optimum properties, the graphene fillers are nece
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7

Blok, Lourens, Marco Longana, and Benjamin Woods. "Fabrication and Characterisation of Aligned Discontinuous Carbon Fibre Reinforced Thermoplastics as Feedstock Material for Fused Filament Fabrication." Materials 13, no. 20 (2020): 4671. http://dx.doi.org/10.3390/ma13204671.

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In this work, aligned discontinuous fibre composite (ADFRC) tapes were developed and investigated as precursors for a novel 3D printing filament. ADFRCs have the potential to achieve mechanical performance comparable to continuous fibre reinforced composites, given sufficient fibre length and high level of alignment, and avoid many of the manufacturing difficulties associated with continuous fibres, e.g., wrinkling, bridging and corner radii constraints. Their potential use for fused filament fabrication (FFF) techniques was investigated here. An extensive down-selection process of thermoplast
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8

Dhopte, Prof V. D., Gaurav S. Parate, Madhur P. Narkhede, and Aarthav Bhongade. "Design and Fabrication of PET Filament Making Machine." International Journal for Research in Applied Science and Engineering Technology 10, no. 4 (2022): 1529–31. http://dx.doi.org/10.22214/ijraset.2022.41568.

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Abstract: 3D printing is a form of additive manufacturing technology where a 3D object is created by laying down successive layers of material. It is mechanized method whereby 3D objects are quickly made on a reasonably sized machine connected to a computer containing blueprints for the object. As 3D printing is growing fast and giving a boost to product development, the factories doing 3D printing need to continuously meet the printing requirements and maintain an adequate amount of inventory of the filament. As the manufactures have to buy these filaments from various vendors, the cost of 3D
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9

Dhopte, Prof Vikrant, Pranay Khapre, Onkar Bhagat, and Himanshu Warhokar. "Design and Fabrication of PET Filament Making Machine." International Journal for Research in Applied Science and Engineering Technology 10, no. 4 (2022): 1460–63. http://dx.doi.org/10.22214/ijraset.2022.41519.

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Abstract: 3D printing is a form of additive manufacturing technology where a 3D object is created by laying down successive layers of material. It is mechanized method whereby 3D objects are quickly made on a reasonably sized machine connected to a computer containing blueprints for the object. As 3D printing is growing fast and giving a boost to product development, the factories doing 3D printing need to continuously meet the printing requirements and maintain an adequate amount of inventory of the filament. As the manufactures have to buy these filaments from various vendors, the cost of 3D
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10

Øvrebø, Henrik H., Svein-Andre Koldre, Ole S. Nesheim, Sindre Wold Eikevåg, Martin Steinert, and Christer W. Elverum. "CREATING AN OPEN-SOURCE, LOW-COST COMPOSITE FEEDER DESIGN TO IMPROVE FILAMENT QUALITY OF HIGH-PERFORMANCE MATERIALS TO BE USED IN FUSED FILAMENT FABRICATION (FFF)." Proceedings of the Design Society 3 (June 19, 2023): 1097–106. http://dx.doi.org/10.1017/pds.2023.110.

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AbstractComposite filaments are getting increased attention in additive manufacturing (AM). More and better solutions for filament production are needed to assist researchers in discovering new materials capable of producing AM-made high-performance parts. This article presents a method for producing composite filament, including an open-source, low-cost automatic composite feeder designed to increase the accuracy and quality of the filament. The feeder includes a fibre screw designed through an iterative prototyping process to accurately control the filament's fibre percentage while reducing
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11

Zhu, Qianqian, Qian Yao, Jun Liu, Jianzhong Sun, and Qianqian Wang. "Emissions from the fused filament fabrication 3D printing with lignocellulose/polylactic acid filament." BioResources 15, no. 4 (2020): 7560–72. http://dx.doi.org/10.15376/biores.15.4.7560-7572.

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The application of Fused Filament Fabrication (FFF) 3D printing for offices, educational institutions, and small prototyping businesses has recently attracted increased attention. Thermal-fused filaments could emit potentially hazardous atmospheric particulate matter (PM) and volatile organic compounds (VOCs). This study evaluated the particle and VOCs emission characteristics of an FFF 3D printer with lignocellulose/polylactic acid (PLA) filament to reduce emissions. The PM2.5, PM0.2-10, and VOCs emission behaviors of the FFF 3D printer with a lignocellulose/PLA filament were investigated in
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12

Wu, Li Li, Yuan Ling Cheng, and Ting Chen. "Preliminary Study on the Fabrication Mechanism of Nanofibers in the Melt Splitting Process." Journal of Nano Research 23 (July 2013): 92–95. http://dx.doi.org/10.4028/www.scientific.net/jnanor.23.92.

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Melt splitting is a new technique for the mass production of nanofibers. The polymer melt split radially into several hundred very fine filaments in a specially designed nozzle. The prediction model for filament diameter after splitting in the melt splitting process is established based on the surface wave method. The predicted filament diameter compares favorably with the experimental data. Effects of the air pressure and polymer flow rate on the filament diameter are studied. It is found that larger air pressure and smaller polymer flow rate can all produce finer filaments. The results provi
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13

Breški, Tomislav, Lukas Hentschel, Damir Godec, and Ivica Đuretek. "Suitability of Recycled PLA Filament Application in Fused Filament Fabrication Process." Tehnički glasnik 15, no. 4 (2021): 491–97. http://dx.doi.org/10.31803/tg-20210805120621.

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Fused filament fabrication (FFF) is currently one of the most popular additive manufacturing processes due to its simplicity and low running and material costs. Support structures, which are necessary for overhanging surfaces during production, in most cases need to be manually removed and as such, they become waste material. In this paper, experimental approach is utilised in order to assess suitability of recycling support structures into recycled filament for FFF process. Mechanical properties of standardized specimens made from recycled polylactic acid (PLA) filament as well as influence o
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14

Santulli, Carlo. "Fabrication and characterization of a filament for 3D printing from polylactic acid with Cryptostegia grandiflora fiber." Materials Science-Poland 42, no. 4 (2024): 1–10. http://dx.doi.org/10.2478/msp-2024-0039.

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Abstract Additive manufacturing (AM), i.e., 3D printing, has seen significant growth in recent years in all industries due to its potential advantages, requiring the polymers that are adapted as for melt flow index (MFI) to this use to have adequate tensile strength as well. Hence, in this work, a novel ligno-cellulosic fiber from Cryptostegia grandiflora (CG) and polylactic acid (PLA) were blended to obtain a filament for AM using a twin screw extruder. To determine the filament’s suitability for the 3D printing process, MFI and thermal degradation were examined. In order to identify the dist
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15

Yadav, Neha, Tim Richter, Oliver Löschke, Bilen Emek Abali, Dietmar Auhl, and Christina Völlmecke. "Towards Self-Reinforced PLA Composites for Fused Filament Fabrication." Applied Sciences 13, no. 4 (2023): 2637. http://dx.doi.org/10.3390/app13042637.

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Aligned with the Sustainability Development Goals (SDGs), we present the complete methodology of preparing bio-based polymer filaments to be used in additive manufacturing, specifically by means of so-called Fused Filament Fabrication (FFF) in 3D printing. Filament production and 3D printing were both developed and optimised in this work. First, we focused on the steps of producing and optimising the extrusion process of unreinforced polylactic acid (PLA) composite filaments. Second, we studied the resulting material properties by discussing the selection of a specimen geometry and the interna
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16

Arifvianto, Budi, Candra Irawan, Suyitno Suyitno, Urip Agus Salim, and Muslim Mahardika. "Characterization of Extruded Ultra-High Molecular Weight Polyethylene (UHMWPE) Filament Prepared for 3D Printing." Applied Mechanics and Materials 920 (March 5, 2024): 43–48. http://dx.doi.org/10.4028/p-vnw3fs.

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Fused filament fabrication (FFF) has nowadays become a popular 3-dimensional (3D) printing technique for the fabrication of polymeric components with customized and complex-shape design, including biomedical implants. However, the use of this technique is often constrained by the limited number of polymeric materials that can be printed to form the final product. Despite excellent wear resistance and widely used as the acetabular component of a joint prosthesis, ultra-high molecular weight polyethylene (UHMWPE) is among such the rarely-found filament material in the market. In this research, p
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17

Jain, Shrenik Kumar, and Yonas Tadesse. "Fabrication of Polylactide/Carbon Nanopowder Filament using Melt Extrusion and Filament Characterization for 3D Printing." International Journal of Nanoscience 18, no. 05 (2019): 1850026. http://dx.doi.org/10.1142/s0219581x18500266.

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In this study, less expensive mesoporous nano carbon (NC) infused in polylactide (PLA) thermoplastic filaments were fabricated to improve the electrical properties and maintaining sufficient strength for 3D printing. Solution blending was used for PLA-NC nanocomposite fabrication and melt extrusion was employed to make cylindrical filaments. Mechanical and electrical properties of 1–20[Formula: see text]wt.% of NC-filaments were investigated and significant improvement of conductivity (3.76[Formula: see text]S/m) and sufficient yield strength (35[Formula: see text]MPa) were obtained. SEM image
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18

Huber, Christian, Santiago Cano, Iulian Teliban, Stephan Schuschnigg, Martin Groenefeld, and Dieter Suess. "Polymer-bonded anisotropic SrFe12O19 filaments for fused filament fabrication." Journal of Applied Physics 127, no. 6 (2020): 063904. http://dx.doi.org/10.1063/1.5139493.

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19

Sover, Alexandru, Vasile Ermolai, Ashok M. Raichur, Romeo Ciobanu, Mihaela Aradoaei, and Nicolae Lucanu. "Feasibility of Producing Core-Shell Filaments through Fused Filament Fabrication." Polymers 13, no. 23 (2021): 4253. http://dx.doi.org/10.3390/polym13234253.

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Fused filament fabrication is a technology of additive manufacturing that uses molten thermoplastics for building parts. Due to the convenient shape of the raw material, a simple filament, the market offers a great variety of materials from simple to blends of compatible materials. However, finding a material with the desired properties can be difficult. Making it in-house or using a material manufacturer can be costly and time-consuming, especially when the optimum blend ratios are unknown or new design perspectives are tested. This paper presents an accessible method of producing core-shell
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Song, Haichuan, Jonàs Martínez, Pierre Bedell, Noémie Vennin, and Sylvain Lefebvre. "Colored Fused Filament Fabrication." ACM Transactions on Graphics 38, no. 5 (2019): 1–11. http://dx.doi.org/10.1145/3183793.

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Lancea, Camil, Lucia-Antoneta Chicos, Sebastian-Marian Zaharia, et al. "Simulation, Fabrication and Testing of UAV Composite Landing Gear." Applied Sciences 12, no. 17 (2022): 8598. http://dx.doi.org/10.3390/app12178598.

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This study concerns the use of the fused filament fabrication technique to create models of the landing gear of an unmanned aircraft. These components are made of filament with short fibers (chopped fibers) of carbon fiber and fiberglass. In order to identify the material with the high mechanical strength, the designed models were subjected to a finite element analysis and to a three-point bending test, followed by a microscopic examination of the tested components. Following a comparative study, both the finite element analysis results and the three-point bending test results provided similar
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Pemas, Sotirios, Eleftheria Xanthopoulou, Zoi Terzopoulou, et al. "Exploration of Methodologies for Developing Antimicrobial Fused Filament Fabrication Parts." Materials 16, no. 21 (2023): 6937. http://dx.doi.org/10.3390/ma16216937.

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Composite 3D printing filaments integrating antimicrobial nanoparticles offer inherent microbial resistance, mitigating contamination and infections. Developing antimicrobial 3D-printed plastics is crucial for tailoring medical solutions, such as implants, and cutting costs when compared with metal options. Furthermore, hospital sustainability can be enhanced via on-demand 3D printing of medical tools. A PLA-based filament incorporating 5% TiO2 nanoparticles and 2% Joncryl as a chain extender was formulated to offer antimicrobial properties. Comparative analysis encompassed PLA 2% Joncryl fila
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Thawornprasert, Jarernporn, Kritsakon Pongraktham, and Krit Somnuk. "Heterogeneous Acid Catalytic Filaments for Three-Dimensional Printing: Their Preparation, Characterization, and Reduction of Free Fatty Acids in Crude Palm Oil." Catalysts 15, no. 4 (2025): 356. https://doi.org/10.3390/catal15040356.

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This study focuses on the fabrication and application of heterogeneous acid catalytic filaments for free fatty acid (FFA) reduction in crude palm oil (CPO) via esterification. Amberlyst-15 catalyst was blended with acrylonitrile butadiene styrene (ABS) using a single-screw filament extruder to produce Amberlyst-15/ABS catalytic filaments. A 5 wt.% concentration of fine Amberlyst-15 particles was considered optimal for blending with ABS, making them a suitable acid catalyst for FFA reduction. The mechanical properties, thermal behavior, and morphology of the Amberlyst-15/ABS catalytic filaments
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24

Legett, Shelbie A., John R. Stockdale, Xavier Torres, Chris M. Yeager, Adam Pacheco, and Andrea Labouriau. "Functional Filaments: Creating and Degrading pH-Indicating PLA Filaments for 3D Printing." Polymers 15, no. 2 (2023): 436. http://dx.doi.org/10.3390/polym15020436.

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With the rapid pace of advancements in additive manufacturing and techniques such as fused filament fabrication (FFF), the feedstocks used in these techniques should advance as well. While available filaments can be used to print highly customizable parts, the creation of the end part is often the only function of a given feedstock. In this study, novel FFF filaments with inherent environmental sensing functionalities were created by melt-blending poly(lactic acid) (PLA), poly(ethylene glycol) (PEG), and pH indicator powders (bromothymol blue, phenolphthalein, and thymol blue). The new PLA-PEG
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Barreto, Gabriela, Santiago Restrepo, Carlos Mauricio Vieira, Sergio Neves Monteiro, and Henry A. Colorado. "Rice Husk with PLA: 3D Filament Making and Additive Manufacturing of Samples for Potential Structural Applications." Polymers 16, no. 2 (2024): 245. http://dx.doi.org/10.3390/polym16020245.

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Additive manufacturing has garnered significant attention as a versatile method for fabricating green and complex composite materials. This study delves into the fabrication of polymer composites by employing polylactic acid (PLA) in conjunction with rice husk as a reinforcing filler. The filaments were made by an extruded filament maker and then were used to make tensile and impact samples by another extrusion technology, fused deposition modeling (FDM). The structural and morphological characteristics of the composite materials were analyzed using scanning electron microscopy SEM. Results sh
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Rossi, Arianna, Giulia Morettini, Michele Moretti, and Lorenzo Capponi. "Filament Transport Control for Enhancing Mechanical Properties of Parts Realised by Fused Filament Fabrication." Materials 15, no. 10 (2022): 3530. http://dx.doi.org/10.3390/ma15103530.

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The fused filament fabrication (FFF) process is widely used for producing prototypes and functional parts for diverse applications. While FFF is particularly attractive due to its cost-effectiveness, on the other hand, the fabricated parts have limitations in terms of large manufacturing time and reduced mechanical properties. The latter is strongly influenced by the fabrication process parameters, which affect the interlayer bonding and the adhesion between consecutive layers. Several works presented in the literature analysed the correlation between mechanical properties and process paramete
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Roulon, Stéphane, Ian Soulairol, Maxime Cazes, et al. "D-Sorbitol Physical Properties Effects on Filaments Used by 3D Printing Process for Personalized Medicine." Molecules 26, no. 10 (2021): 3000. http://dx.doi.org/10.3390/molecules26103000.

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Fused filament fabrication (FFF) is a process used to manufacture oral forms adapted to the needs of patients. Polyethylene oxide (PEO) filaments were produced by hot melt extrusion (HME) to obtain a filament suitable for the production of amiodarone hydrochloride oral forms by FFF 3D printing. In order to produce personalized oral forms adapted to the patient characteristics, filaments used by FFF must be controlled in terms of mass homogeneity along filament. This work highlights the relation between filament mass homogeneity and its diameter. This is why the impact of filler excipients phys
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Orellana-Barrasa, Jaime, Ana Ferrández-Montero, Aldo R. Boccaccini, Begoña Ferrari, and José Ygnacio Pastor. "The Mechanical, Thermal, and Chemical Properties of PLA-Mg Filaments Produced via a Colloidal Route for Fused-Filament Fabrication." Polymers 14, no. 24 (2022): 5414. http://dx.doi.org/10.3390/polym14245414.

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The effect of Mg particles on the thermal, chemical, physical, and primarily mechanical properties of 3D-printed PLA/Mg composites is studied in this paper. Recently, new colloidal processing has been proposed to introduce Mg particles into the PLA matrix, which ensures good dispersion of the particles and better thermal properties, allowing for thermal processing routes such as extrusion or 3D printing via fused-filament fabrication. The thermal and physical properties are here studied in 1D single-filament-printed PLA/Mg composites with 0 to 10 wt.% of Mg particles by Differential Scanning C
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29

Amni, C., Marwan, S. Aprilia, and E. Indarti. "Current research in development of polycaprolactone filament for 3D bioprinting: a review." IOP Conference Series: Earth and Environmental Science 926, no. 1 (2021): 012080. http://dx.doi.org/10.1088/1755-1315/926/1/012080.

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Abstract Three-dimensional printing (3DP) provides a fast and easy fabrication process without demanding post-processing. 3D-bioprinting is a special class in 3DP. Bio-printing is the process of accurately 3DP structural design using filament. 3D bio-printing technology is still in the development stage, its application in various engineering continues to increase, such as in tissue engineering. As a forming material in 3D printing, many types of commercial filaments have been developed. Filaments can be produced from either natural or synthetic biomaterials alone, or a combination of the two
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Uddin, Mohammad, Daniel Williams, and Anton Blencowe. "Recycling of Selective Laser Sintering Waste Nylon Powders into Fused Filament Fabrication Parts Reinforced with Mg Particles." Polymers 13, no. 13 (2021): 2046. http://dx.doi.org/10.3390/polym13132046.

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This paper presents recycling of selective laser sintering (SLS) waste nylon into printable filaments and parts reinforced with Mg particles. Waste nylon and waste–Mg powder mixture with 2%, 4%, and 8% Mg to nylon were extruded into the filaments. Moisture absorption, differential scanning calorimetry, and melt flow index experiments were conducted to determine the thermal characteristics, while tensile and flexural tests were conducted to evaluate mechanical properties and failure mechanisms. The results were compared with off-the-self (OTS) nylon. Waste powder was found to be extrudable and
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Roulon, Stéphane, Ian Soulairol, Valérie Lavastre, et al. "Production of Reproducible Filament Batches for the Fabrication of 3D Printed Oral Forms." Pharmaceutics 13, no. 4 (2021): 472. http://dx.doi.org/10.3390/pharmaceutics13040472.

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Patients need medications at a dosage suited to their physiological characteristics. Three-dimensional printing (3DP) technology by fused-filament fabrication (FFF) is a solution for manufacturing medication on demand. The aim of this work was to identify important parameters for the production of reproducible filament batches used by 3DP for oral formulations. Amiodarone hydrochloride, an antiarrhythmic and insoluble drug, was chosen as a model drug because of dosage adaptation need in children. Polyethylene oxide (PEO) filaments containing amiodarone hydrochloride were produced by hot-melt e
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32

Naidu, A. Lakshumu, K. Himanth Kumar, G. Ramesh Kumar, et al. "A Review on Fabrication and Printing of Carbon Fiber-Reinforced Composite Filaments using FDM Process." International Journal of Membrane Science and Technology 10, no. 2 (2023): 2873–81. http://dx.doi.org/10.15379/ijmst.v10i2.2979.

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This review aims to provide a comprehensive overview of the fabrication and printing of Carbon Fiber-Reinforced composite filaments using the FDM process. Fused Deposition Modelling (FDM) or Fused Filament Fabrication (FFF) is an Additive Manufacturing technology that uses the idea of melting the material and depositing it layer by layer. The filament for this is usually prepared by mixing the metal powder in a polymer. The material extrusion method is the preferred way to fabricate the 3D printed filament. In this article, the main processes behind various base polymers and combinations like
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Kaynan, Ozge, Alptekin Yıldız, Yunus Emre Bozkurt, Elif Ozden Yenigun, and Hulya Cebeci. "Electrically conductive high-performance thermoplastic filaments for fused filament fabrication." Composite Structures 237 (April 2020): 111930. http://dx.doi.org/10.1016/j.compstruct.2020.111930.

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34

Skrzek, Kinga, and Mariusz Piotr Hetmanczyk. "FABRICATION CYCLES COMPARISON OF ASSEMBLIES AND MONOLITHIC PARTS MADE BY 3D PRINTING METHOD." International Journal of Modern Manufacturing Technologies 13, no. 3 (2021): 158–63. http://dx.doi.org/10.54684/ijmmt.2021.13.3.158.

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The article presents an analysis of the time-consuming, energy-consuming, and cost-consuming nature of 3D printing a three-dimensional polymer components made in two separate approaches: assembly and monolith structure of various materials (automatic filament change required). The introduction includes the definition of 3D printing, its advantages and examples of practical applications, as well as the reason for undertaking the researches described in the article. The justification of the form of 3D sample models was discussed in detail, as well as the methodology adopted by the authors for co
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Semanie, Direselgn Molla, Lei Zhang, Bewuket Teshome Wagaye, Buguang Zhou, Yalin Dong, and Jiansheng Guo. "Advanced Fabrication and Characterization of Hydrothermal Responsive Fabric from Microcrystalline Cellulose-Reinforced Shape Memory Polyurethane Filament." Textile & Leather Review 7 (May 8, 2024): 670–87. http://dx.doi.org/10.31881/tlr.2024.074.

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Demands for smart textiles have recently increased quickly in terms of functionality and responsiveness to wearers and environmental changes. This paper explores the development of hydrothermal responsive shape memory woven fabric from Microcrystalline Cellulose Reinforced Shape Memory Polyurethane Microcomposite Filament. The concentration of microcrystalline cellulose and drawing ratio of the filaments were first optimized according to the tensile strength and shape recovery ratio and taken as 15 wt% and 2.0 respectively. Hydrothermal responsive shape memory micro-composite filaments were th
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Laurenzi, Susanna, Federica Zaccardi, Elisa Toto, Maria Gabriella Santonicola, Sabina Botti, and Tanya Scalia. "Fused Filament Fabrication of Polyethylene/Graphene Composites for In-Space Manufacturing." Materials 17, no. 8 (2024): 1888. http://dx.doi.org/10.3390/ma17081888.

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Graphene-based composite materials are highly sought after for space applications due to their ability to encompass various properties, such as electrical conductivity, thermal resistance, and radiation shielding. This versatility allows for the creation of multifunctional components that can serve various purposes in space. Three-dimensional (3D) printing of composite materials in space offers a versatile and efficient means of manufacturing components, tools, and structures that are tailored to the unique challenges and requirements of space missions. In this work, we aim to develop 3D-print
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Ponsar, Hanna, Raphael Wiedey, and Julian Quodbach. "Hot-Melt Extrusion Process Fluctuations and Their Impact on Critical Quality Attributes of Filaments and 3D-Printed Dosage Forms." Pharmaceutics 12, no. 6 (2020): 511. http://dx.doi.org/10.3390/pharmaceutics12060511.

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Fused deposition modeling (FDMTM) is a 3D-printing technology of rising interest for the manufacturing of customizable solid dosage forms. The coupling of hot-melt extrusion with FDMTM is favored to allow the production of pharma-grade filaments for the printing of medicines. Filament diameter consistency is a quality of great importance to ensure printability and content uniformity of 3D-printed drug delivery systems. A systematical process analysis referring to filament diameter variations has not been described in the literature. The presented study aimed at a process setup optimization and
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Cardona, Carolina, Abigail H. Curdes, and Aaron J. Isaacs. "Effects of Filament Diameter Tolerances in Fused Filament Fabrication." IU Journal of Undergraduate Research 2, no. 1 (2016): 44–47. http://dx.doi.org/10.14434/iujur.v2i1.20917.

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Fused filament fabrication (FFF) is one of the most popular additive manufacturing (3D printing) technologies due to the growing availability of low-cost desktop 3D printers and the relatively low cost of the thermoplastic filament used in the 3D printing process. Commercial filament suppliers, 3D printer manufacturers, and end-users regard filament diameter tolerance as an important indicator of the 3D printing quality. Irregular filament diameter affects the flow rate during the filament extrusion, which causes poor surface quality, extruder jams, irregular gaps in-between individual extrusi
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Haryńska, Agnieszka, Iga Gubanska, Justyna Kucinska-Lipka, and Helena Janik. "Fabrication and Characterization of Flexible Medical-Grade TPU Filament for Fused Deposition Modeling 3DP Technology." Polymers 10, no. 12 (2018): 1304. http://dx.doi.org/10.3390/polym10121304.

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The possibility of using additive manufacturing (AM) in the medicine area has created new opportunities in health care. This has contributed to a sharp increase in demand for 3D printers, their systems and materials that are adapted to strict medical requirements. We described herein a medical-grade thermoplastic polyurethane (S-TPU) which was developed and then formed into a filament for Fused Deposition Modeling (FDM) 3D printers during a melt-extrusion process. S-TPU consisting of aliphatic hexamethylene 1,6-diisocyanate (HDI), amorphous α,ω-dihydroxy(ethylene-butylene adipate) (PEBA) and 1
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Hamrol, Adam, Błażej Góralski, Radosław Wichniarek, and Wiesław Kuczko. "The Natural Moisture of ABS Filament and Its Influence on the Quality of FFF Products." Materials 16, no. 3 (2023): 938. http://dx.doi.org/10.3390/ma16030938.

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The article presents the results of research on the influence of the natural moisture of a filament made of acrylonitrile–butadiene–styrene terpolymer (ABS) on the mechanical properties and quality of products fabricated with fused filament fabrication (FFF). The concept of the natural moisture of the filament was defined, and the range of its variability was identified in reference to the range of the natural ambient humidity. It is shown that a change in the ambient humidity by 10% resulted in a change in filament moisture by about 0.05%. The results of the research on the moisture variabili
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Alexander and B. S. M. Augustine. "Stress Analysis and Progressive Failure Analysis of Multilayered Basalt/Epoxy Composites." Applied Mechanics and Materials 766-767 (June 2015): 21–26. http://dx.doi.org/10.4028/www.scientific.net/amm.766-767.21.

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Constructions of pressure vessels like rocket launch vehicles, missiles, rocket propellant tanks, and filament wound pipes for civil and military applications are made out of high strength, high stiffness and light weight composites filaments. Filament winding techniques are used for fabrication of such cylinders and pipes. Many materials like glass fibers, carbon fibers and Kevlar fibers are used due to their good strength when it is subjected to internal pressure as well as external pressure. Basalt fibers are new materials that are fabricated from hard dense basalt rocks. Basalt fibers can
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Bennett, Chonlada, Phanumas Sojithamporn, Warinthorn Thanakulwattana, et al. "Optimization of 3D Printing Technology for Fabrication of Dental Crown Prototype Using Plastic Powder and Zirconia Materials." Materials 15, no. 23 (2022): 8618. http://dx.doi.org/10.3390/ma15238618.

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This research was aimed at developing a dental prototype from 3D printing technology using a synthetic filament of polylactic acid (PLA) and zirconium dioxide (ZrO2) with glycerol and silane coupling agent as a binder. A face-centered central composite design was used to study the effects of the filament extrusion parameters and the 3D printing parameters. Tensile and compressive testing was conducted to determine the stress-strain relationship of the filaments. The yield strength, elongation percentage and Young’s modulus were also calculated. Results showed the melting temperature of 193 °C,
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Shaqour, Bahaa, Aseel Samaro, Bart Verleije, Koen Beyers, Chris Vervaet, and Paul Cos. "Production of Drug Delivery Systems Using Fused Filament Fabrication: A Systematic Review." Pharmaceutics 12, no. 6 (2020): 517. http://dx.doi.org/10.3390/pharmaceutics12060517.

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Fused filament fabrication (FFF) 3D printing technology is widely used in many fields. For almost a decade, medical researchers have been exploring the potential use of this technology for improving the healthcare sector. Advances in personalized medicine have been more achievable due to the applicability of producing drug delivery devices, which are explicitly designed based on patients’ needs. For the production of these devices, a filament—which is the feedstock for the FFF 3D printer—consists of a carrier polymer (or polymers) and a loaded active pharmaceutical ingredient (API). This syste
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Osswald, Tim A., John Puentes, and Julian Kattinger. "Fused filament fabrication melting model." Additive Manufacturing 22 (August 2018): 51–59. http://dx.doi.org/10.1016/j.addma.2018.04.030.

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Sajadi, Vajihehsadat, Farhang Honarvar, and Mohammadreza Kari. "Utilizing the derivative of unwrapped phase in ultrasonic nondestructive evaluation of elastic properties of polymer filaments." Journal of the Acoustical Society of America 155, no. 2 (2024): 1391–405. http://dx.doi.org/10.1121/10.0024892.

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Polymer filaments represent the fundamental materials employed in fused filament fabrication additive manufacturing. This paper uses an innovative nondestructive evaluation technique for gauging the elastic properties of these polymer filaments. The method hinges on acoustic wave scattering theory, wherein a polymer filament is immersed in water and exposed to an incident acoustic wave. The waves scattered from the cylinder contain crucial information concerning the elastic properties of the filament. To extract these properties, an inverse method is applied which compares the resonance freque
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Szarlej, Paweł, Iga Carayon, Przemysław Gnatowski, et al. "Composite Polyurethane-Polylactide (PUR/PLA) Flexible Filaments for 3D Fused Filament Fabrication (FFF) of Antibacterial Wound Dressings for Skin Regeneration." Materials 14, no. 20 (2021): 6054. http://dx.doi.org/10.3390/ma14206054.

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This paper addresses the potential application of flexible thermoplastic polyurethane (TPU) and poly(lactic acid) (PLA) compositions as a material for the production of antibacterial wound dressings using the Fused Filament Fabrication (FFF) 3D printing method. On the market, there are medical-grade polyurethane filaments available, but few of them have properties required for the fabrication of wound dressings, such as flexibility and antibacterial effects. Thus, research aimed at the production, characterization and modification of filaments based on different TPU/PLA compositions was conduc
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Szarlej, Paweł, Iga Carayon, Przemysław Gnatowski, et al. "Composite Polyurethane-Polylactide (PUR/PLA) Flexible Filaments for 3D Fused Filament Fabrication (FFF) of Antibacterial Wound Dressings for Skin Regeneration." Materials 14, no. 20 (2021): 6054. http://dx.doi.org/10.3390/ma14206054.

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This paper addresses the potential application of flexible thermoplastic polyurethane (TPU) and poly(lactic acid) (PLA) compositions as a material for the production of antibacterial wound dressings using the Fused Filament Fabrication (FFF) 3D printing method. On the market, there are medical-grade polyurethane filaments available, but few of them have properties required for the fabrication of wound dressings, such as flexibility and antibacterial effects. Thus, research aimed at the production, characterization and modification of filaments based on different TPU/PLA compositions was conduc
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Andanje, Maurine N., James W. Mwangi, Bruno R. Mose, and Sandro Carrara. "Development of additive manufacturing biofilaments from recycled high-density polyethylene and rice husks: optimization of extrusion parameters." Journal of Agriculture, Science and Technology 23, no. 4 (2025): 90–102. https://doi.org/10.4314/jagst.v23i4.6.

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The success of additive manufacturing technology continues to depend heavily on new material development. Recycled bioplastic materials have been found to offer an alternative choice with promising results due to their economic and environmental benefits. In fused filament fabrication technology, the unsatisfactory performance including poor adhesion between layers for many bioplastic materials derived from recycled plastics has, however, made researchers continue exploring new ways of enhancing their performance. This study presents findings on the fabrication and optimization of extrusion pa
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Schüßler, Philipp, Jonas Franke, Steffen Czink, et al. "Characterization of the Metal Fused Filament Fabrication Process for Manufacturing of Pure Copper Inductors." Materials 16, no. 20 (2023): 6678. http://dx.doi.org/10.3390/ma16206678.

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This work presents a comprehensive investigation into the optimization of critical process parameters associated with metal fused filament fabrication (Metal-FFF) for the production of copper-based components. The study focused on three different commercial and one self-manufactured filament, each with unique chemical compositions. These filaments were systematically optimized and the density was characterized for all processing steps, as well as the electrical conductivity on the specimen scale. Remarkably, two of the studied filaments exhibited exceptional properties after sintering with for
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Lv, Jing, Kedian Wang, and Guanghua Cheng. "Filament damage and channel waveguide fabrication in Yb-doped phosphate glass." Modern Physics Letters B 34, no. 29 (2020): 2050325. http://dx.doi.org/10.1142/s021798492050325x.

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We report on the fabrication of filament damages in Yb-doped phosphate glass by femtosecond laser pulses. The uneven index modification was obtained using a 20× optical microscope objective with 0.4 numerical apertures. The multimode fields of original channel waveguides were investigated and in good agreement with the simulation results, whose structures can be regarded as a kind of beam splitters. Under the optical pump at 976 nm, the end region of the original filament shows continuous wave laser oscillation. The elongated and uniform filaments were fabricated by introducing a circular aper
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