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Journal articles on the topic 'Five-axis computer numerical control (CNC) machine tools'

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1

Liu, Yuan, Yong Zhang Wang, Hong Ya Fu, and Zhen Yu Han. "Study on Cutter Radius Compensation Methods for 5-Axis CNC Machining." Materials Science Forum 628-629 (August 2009): 347–52. http://dx.doi.org/10.4028/www.scientific.net/msf.628-629.347.

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The numerical control (NC) program files need re-generating if there is any tool dimension change or tool wear for multi-axis machining. If the tool is replaced to adapt this change there will be increased cost. To solute this problem, 3D cutter radius compensation method for 5-axis computer numerical control (CNC) machining is deeply researched. Taking five axes linkage machine tools of X, Y, Z, B, C form with rotary tables B and C as an example, coordinate transformation matrix (CTM) and the cutter compensation vector for 3D cutter radius compensation are derived. The discrimination methods
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2

Thasana, Wiroj, Karn Wattanawichit, Don Kaewdook, and Somkiat Thermsuk. "Improvement of NC Program Quality based on Shape Generation Motions and Feed Drives for Five-Axis CNC Machine Tools." Engineering, Technology & Applied Science Research 14, no. 6 (2024): 17979–90. https://doi.org/10.48084/etasr.8858.

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Five-axis Computer Numerical Control (CNC) machine tools, integrated with Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) systems, are used to machine complex parts and reduce trials and errors. However, these machine tools still rely on Numerical Control (NC) programs and often lack accuracy and precision due to poor quality when implemented in the machine. This research aims to enhance the quality of NC programs for five-axis CNC machine tools by focusing on shape generation motions and a closed-loop feed drive system with Proportional-Integral-Derivative (PID) control. Th
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Samala, Agariadne Dwinggo, and Mita Amanda. "Immersive Learning Experience Design (ILXD): Augmented Reality Mobile Application for Placing and Interacting with 3D Learning Objects in Engineering Education." International Journal of Interactive Mobile Technologies (iJIM) 17, no. 05 (2023): 22–35. http://dx.doi.org/10.3991/ijim.v17i05.37067.

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The Computer Numerical Control (CNC) machine operates based on a numerical control program generated semi-automatically by a Computer Aided Manufacturing (CAM) system or manually by the operator. Repeated practice is required to operate a CNC machine. For an inexperienced operator (student), the practicum requires extensive use of materials and cutting instruments. In the meantime, the number of laboratory equipment for the CNC programming practicum remains limited, and the 3-axis CNC milling machine training unit is inadequate for the number of students. For this reason, we need a medium that
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Li, Jiangang, Ruijie Yue, and Yiming Fei. "Five-Axis Contour Error Control Based on Numerical Control Data." Machines 11, no. 1 (2023): 85. http://dx.doi.org/10.3390/machines11010085.

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Improving contour accuracy is one of the significant goals of industrial machining. This paper proposes a contour error estimation and compensation algorithm for five-axis computer numerical control (CNC) machine tools based on modified numerical control (NC) codes. The expected path analyzed by NC data and the actual trajectory collected by sensors are spatially mapped by the hidden Markov model (HMM). Next, an evaluation function that hybrids the tool tip position and tool orientation change trend is proposed as the index of contour error estimation. Finally, spatial iterative learning contr
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Yang, Hongtao, Mei Shen, Li Li, Yu Zhang, Qun Ma, and Mengyao Zhang. "New identification method for computer numerical control geometric errors." Measurement and Control 54, no. 5-6 (2021): 1055–67. http://dx.doi.org/10.1177/00202940211010835.

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To address the problems of the low accuracy of geometric error identification and incomplete identification results of the linear axis detection of computer numerical control (CNC) machine tools, a new 21-item geometric error identification method based on double ball-bar measurement was proposed. The model between the double ball-bar reading and the geometric error term in each plane was obtained according to the three-plane arc trajectory measurement. The mathematical model of geometric error components of CNC machine tools is established, and the error fitting coefficients are solved throug
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Hida, Tomoya, Tetsuya Asano, Chiharu Higashino, Masaaki Kanamaru, Jun’ichi Kaneko, and Yoshimi Takeuchi. "Development of Cutting Force Prediction Method Using Motion Information from CNC Controller." International Journal of Automation Technology 10, no. 2 (2016): 253–61. http://dx.doi.org/10.20965/ijat.2016.p0253.

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Five-axis machines and multi-tasking machines are widely used because they facilitate integration of work processes and simplification of jigs and set-ups. Along with effective machine use, development of optimum machining such as research on tools and cutting methods to achieve high-speed cutting and increase of material removal rate is being investigated. While these efforts have greatly contributed to furthering of automation and cost reduction at the manufacturing site, complex machine motions and increased demanding work processes can lead to unexpected collisions and tool breakages. To p
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Khudhur, Zainab Mahmood, Afnan waleed Abdulsattar, Taha Abdulwahid Mahmood, and Elaf Jirjees Dhulkefl. "Control of a 3- axis Mechanical System Using Servo Motors and FPGA Programming Techniques." Journal of Research in Engineering and Computer Sciences 3, no. 03 (2025): 48–57. https://doi.org/10.63002/jrecs.303.995.

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In order to focus on servo motor systems and how to manage them with FPGA devices, a computer installed on a CNC machine to control the CNC machine through the servo motor drivers and PC that must be synchronized together, which requires quick interface tools, which is viewed as one of the significant issues with CNC technology. The use of a computer and an FPGA-based system control will raise the amount of information available on the topic and support research on it. There is communication between the FPGA and the computer. A graphical software runs on the computer to process the data. Both
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Racz, Sever-Gabriel, Radu-Eugen Breaz, and Lucian-Ionel Cioca. "Evaluating Safety Systems for Machine Tools with Computer Numerical Control using Analytic Hierarchy Process." Safety 5, no. 1 (2019): 14. http://dx.doi.org/10.3390/safety5010014.

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Computer numerical control (CNC) machine tools are complex production systems with fully automatic machine parts. Nowadays, high feed rates and machining speeds are used during the machining process. Human operators are still needed to set-up the machine, load/unload workpieces and parts, load the machining code, and supervise the machining process. The operators work in an environment where automated high-speed motions occur, and consequently, CNC machine tools have to be equipped with safety systems. The approach presented in this paper was to evaluate the main safety systems of CNC machine
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9

Zhou, Y. Q., X. S. Mei, G. D. Jiang, N. G. Sun, and T. Tao. "Sensorless evaluation for a computer numerical control machine tool slide level using an empirical mode decomposition method." Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 224, no. 3 (2009): 721–30. http://dx.doi.org/10.1243/09544062jmes1631.

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Slide level has a lot of influence on computer numerical control (CNC) machine tool performance. The deterioration of slide level will result in torsional vibration of the feed-axis control system and lower CNC machine tool control precision. Hence, it is necessary to investigate evaluation technology for the slide level of CNC machine tools. In this article, a novel kind of sensorless evaluation method for machine tool slide level based on linear scale or motor encoder and AC servo motor current/output torque is proposed. To improve evaluation precision, a kind of filtering method based on em
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10

ZHAO, GUOYONG, and YUGANG ZHAO. "MULTI-AXIS LINKED SERVO SYSTEM CONTOURING ERROR CONTROL APPROACH BASED ON NURBS CURVE INTERPOLATION." Journal of Advanced Manufacturing Systems 10, no. 01 (2011): 21–27. http://dx.doi.org/10.1142/s021968671100193x.

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The contouring precision of computer numerical control (CNC) machine tools relates to whether the dynamic performances among all the axes match or not. In general, the cross-coupled controller (CCC) is a more efficient approach to enhance contouring precision than single-axis servo controller. Note that the contouring error CCC can not be separated from pathway programming in multi-axis linked servo system. In order to obtain satisfied contouring precision, the CCC approach connected with non-uniform rational basis spline (NURBS) curve interpolation is researched in detail in the paper. Above
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11

Uhlmann, E., C. Geisert, and E. Hohwieler. "Monitoring of slowly progressing deterioration of computer numerical control machine axes." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 222, no. 10 (2008): 1213–19. http://dx.doi.org/10.1243/09544054jem1040.

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The feed axes of computer numerical control (CNC) grinding machine tools are among the most mechanically stressed components of machine tools owing to the high process forces and rough manufacturing environment which they encounter. The resulting wear and tear depends strongly on the product range and the manner of machine operation. To counteract a functional deficiency of these central machine units, the current usual approach is preventive maintenance. The manual inspection of feed axes is complex and time consuming. A complicating matter is that the deterioration normally progresses very s
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12

Seid Ahmed, Yassmin, and Fred Lacerda Amorim. "Advances in Computer Numerical Control Geometric Error Compensation: Integrating AI and On-Machine Technologies for Ultra-Precision Manufacturing." Machines 13, no. 2 (2025): 140. https://doi.org/10.3390/machines13020140.

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Geometric inaccuracies in machine configuration and part specifications are a major source of errors in CNC machining. These discrepancies have long affected the quality of manufactured components and continue to be a key research area in academia and industry. Over the years, significant efforts have been made to minimize these errors and enhance machining precision. Researchers have explored various methodologies to identify, measure, and compensate for spatial inaccuracies, improving accuracy in modern machining systems. This paper comprehensively reviews recent advancements in geometric er
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13

Tutunea-Fatan, O. Remus, and Hsi-Yung Feng. "Determination of Geometry-Based Errors for Interpolated Tool Paths in Five-Axis Surface Machining." Journal of Manufacturing Science and Engineering 127, no. 1 (2005): 60–67. http://dx.doi.org/10.1115/1.1831285.

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Five-axis computer numerical control (CNC) machining is characterized with a multitude of errors. Among them an important component comes from the computer-aided manufacturing software known as the geometry-based errors. A new and accurate method to determine these errors is presented in this paper as opposed to the conventional chordal deviation method. The present method allows establishing the exact linearly interpolated tool positions between two cutter contact points on a given tool path, based on the inverse kinematics analysis of the machine tool. A generic procedure has been developed
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14

Pan, Zhihang, Xuesen Zhao, Tianji Xing, and Tao Sun. "Application of IgH EtherCAT Master for Ultra-Precision Motion Control of Precision Axes." Micromachines 15, no. 12 (2024): 1483. https://doi.org/10.3390/mi15121483.

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The EtherCAT fieldbus system is widely applied in different types of computerized numerical control (CNC) machine tools due to its outstanding communication performance. In the field of ultra-precision CNC, some machine tools employ controllers that integrate EtherCAT master functionality to achieve real-time communication with other devices; however, the open-source IgH EtherCAT master has rarely been applied to the CNC systems of ultra-precision machine tools. The feasibility of using the IgH EtherCAT master to meet the communication performance requirements of ultra-precision machine tools
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15

Gołębski, Rafał, and Piotr Boral. "Study of Machining of Gears with Regular and Modified Outline Using CNC Machine Tools." Materials 14, no. 11 (2021): 2913. http://dx.doi.org/10.3390/ma14112913.

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Classic methods of machining cylindrical gears, such as hobbing or circumferential chiseling, require the use of expensive special machine tools and dedicated tools, which makes production unprofitable, especially in small and medium series. Today, special attention is paid to the technology of making gears using universal CNC (computer numerical control) machine tools with standard cheap tools. On the basis of the presented mathematical model, a software was developed to generate a code that controls a machine tool for machining cylindrical gears with straight and modified tooth line using th
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16

Tayier, Walisijiang. "ENHANCING CNC PRECISION: A REVIEW OF GEOMETRIC ERRORS AND SIMULATION METHODS IN THREE-AXIS CNC SYSTEMS." Journal of Engineering & Technological Advances 9, no. 1 (2024): 55–74. https://doi.org/10.35934/segi.v9i1.108.

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The rapid expansion in industrial production has markedly increased the deployment of computer numerical control (CNC) systems. Recent efforts have concentrated on optimizing these machines for time-efficient cutting tool operations. The accuracy of CNC systems is heavily dependent on their geometric configurations, but geometric errors such as alignment deviations, backlash, and thermal deformation can compromise structural integrity and operational precision. This review focuses on the role of simulation in three-axis CNC machining, particularly through techniques like finite element analysi
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17

Zhao, F., X. Mei, T. Tao, G. Jiang, and Y. Zhou. "Fault diagnosis of a machine tool rotary axis based on a motor current test and the ensemble empirical mode decomposition method." Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 225, no. 5 (2011): 1121–29. http://dx.doi.org/10.1177/09544062jmes2368.

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Faults frequently occur in the rotary axis of machine tools due to their complicated drive mechanism. The machining accuracy and life time span will decline when there is a fault in the machine tool. Hence, it is necessary to develop a method to detect faults efficiently. In this article, a fault diagnosis method of the rotary axis of a computer numerical control (CNC) machine tool based on servo motor current analysis is proposed. A two-degree-of-freedom dynamic model of worm and worm gear is used in this study to analyse the relationship between the current signal and the fault of the rotary
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18

Liu, Ri Liang, Cheng Rui Zhang, and Xian Zhi Zhang. "Design of a STEP-Compliant CNC System for Intelligent Manufacturing." Applied Mechanics and Materials 10-12 (December 2007): 717–21. http://dx.doi.org/10.4028/www.scientific.net/amm.10-12.717.

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The emerging standard ISO 14649, informally known as STEP-NC, presents an opportunity to revolutionize computer numerical control (CNC) machine tools, which plays an ever-increasingly important role in modern manufacturing. This paper proposes a framework for the future CNC systems aimed to fit in a STEP-compliant manufacturing scenario. The proposed system (ST-CNC), which consists of five functional modules namely interpretation, micro-process planning, simulation, control and supervision, and in-process inspection modules, is designed as an intelligent system capable of both decision-making
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19

Kuo, Cheng-Hsien, and Po-Cheng Chen. "On-Machine Measurement and Error Compensation for 6061 Aluminum Alloy Hexagonal Punch Using a Turn-Milling Machine." Machines 9, no. 9 (2021): 180. http://dx.doi.org/10.3390/machines9090180.

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For machining parts with complex shapes, consisting of computer numerical control (CNC) machine tools, different CNC machine tools will be used according to the machining method. If the workpiece is removed for off-machine measurement after machining, when the size is incorrect, it will need to be returned to the CNC machine tool for secondary machining. In this case, the workpiece surface quality and machining accuracy will be affected, which is very time-consuming. On-machine measurement and complex machine center is a key to solve this problem. In the recent researches that the touch probe
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20

STUBBLEFIELD, RAMCY SAAH, and ZHANG XIAODONG. "Simulation and Optimization of 3 Axis CNC Milling Machine Structure." International Journal of Engineering and Science Invention 13, no. 9 (2024): 99–108. http://dx.doi.org/10.35629/6734-130999108.

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The thorough design and modeling of a 3-axis Numerical Control (NC) machine tool utilizing Solid-works, a well-known Computer-Aided Design (CAD) program, are presented in this work. The objective of this paper is to provide a more precise and comprehensive digital representation of the machine's structure, parts, and subsystems through simulation analysis that will serve as the basis for later manufacturing and operating stages.The rigidity and natural frequency of machine tools considerably influence cutting and generate great forces when the tool is in contact with the work-piece. The poor s
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Ye, Honghan, Xinyuan Wei, Xindong Zhuang, and Enming Miao. "An Improved Robust Thermal Error Prediction Approach for CNC Machine Tools." Machines 10, no. 8 (2022): 624. http://dx.doi.org/10.3390/machines10080624.

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Thermal errors significantly affect the accurate performance of computer numerical control (CNC) machine tools. In this paper, an improved robust thermal error prediction approach is proposed for CNC machine tools based on the adaptive Least Absolute Shrinkage and Selection Operator (LASSO) and eXtreme Gradient Boosting (XGBoost) algorithms. Specifically, the adaptive LASSO method enjoys the oracle property of selecting temperature-sensitive variables. After the temperature-sensitive variable selection, the XGBoost algorithm is further adopted to model and predict thermal errors. Since the XGB
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Zhang, Chaoyang, and Pingyu Jiang. "Sustainability Evaluation of Process Planning for Single CNC Machine Tool under the Consideration of Energy-Efficient Control Strategies Using Random Forests." Sustainability 11, no. 11 (2019): 3060. http://dx.doi.org/10.3390/su11113060.

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As an important part of industrialized society, manufacturing consumes a large amount of raw materials and energy, which motivates decision-makers to tackle this problem in different manners. Process planning is an important optimization method to realize the object, and energy consumption, carbon emission, or sustainability evaluation is the basis for the optimization stage. Although the evaluation research has drawn a great deal of attention, most of it neglects the influence of state control of machine tools on the energy consumption of machining processes. To address the above issue, a sus
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Ströbel, Robin, Yannik Probst, Samuel Deucker, and Jürgen Fleischer. "Time Series Prediction for Energy Consumption of Computer Numerical Control Axes Using Hybrid Machine Learning Models." Machines 11, no. 11 (2023): 1015. http://dx.doi.org/10.3390/machines11111015.

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The prediction of energy-related time series for computer numerical control (CNC) machine tool axes is an essential enabler for the shift towards autonomous and intelligent production. In particular, a precise prediction of energy consumption is needed to determine the environmental impact of a product and the optimization of its production. For this purpose, a novel approach for predicting high-frequency time series of numerically controlled axes based on the program code to be executed is presented. The method involves simulative preprocessing of the input NC code to determine each axis’s ac
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Yeh, Syh-Shiuh, and Wei-Jia Jiang. "Development of Pitch Cycle-Based Iterative Learning Contour Control for Thread Milling Operations in CNC Machine Tools." Applied Sciences 13, no. 11 (2023): 6447. http://dx.doi.org/10.3390/app13116447.

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The helical contour motion accuracy of feed drive axes is important for thread milling operations in computer numerical control (CNC) machine tools. However, the motion dynamics and external disturbances significantly affect the contour motion results, while the feed drive axes perform helical motions in thread milling operations. Although existing iterative learning contour control (ILCC) methods can improve contour motion accuracy, the problems of data recording and processing on memory usage and computational burden in control systems, wasted materials, and increased costs in thread manufac
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Ji, Jiandu, Rongjing Hong, Fuzhong Sun, and Xiaodiao Huang. "Thermal characteristic analysis of Z-axis guideway based on thermal contact resistance." Advances in Mechanical Engineering 10, no. 10 (2018): 168781401880532. http://dx.doi.org/10.1177/1687814018805321.

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The Z-axis feeding system of large computer numerical control (CNC) gear grinding machine tools generates lots of heat during processing, which leads to tilt and pitch deformation of the Z-axis guideway and reduces the machining accuracy. In view of this situation, a three-dimensional finite element analysis method is proposed to conduct transient thermal-structural coupling analysis of the Z-axis guideway and feeding system. Considering the microscopic contact state on machine tool joint surfaces and using the root mean square measurement method, the fractal parameter is identified and the th
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Lin, K. H., Ya Hui Hu, C. A. Chan, and Ming Chang. "Measurement Method for Measuring Circular Motion Error of CNC Machine Tools." Key Engineering Materials 381-382 (June 2008): 145–48. http://dx.doi.org/10.4028/www.scientific.net/kem.381-382.145.

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The dynamic characteristic of CNC (computer numerical control) machine tools is a critical role to decide the accuracy and speed of machine. It is very important to improve the precision and reduce the motion error so as to manufacture complex and fine products. In general, the motion error is estimated by a two or three-dimensional ball bar measurement system. Although this technology is capable of dynamical measurement, its condition should be confined to a low speed or a large radius. A new measurement method for measuring circular motion error of CNC machine tools is proposed in this paper
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P. Sundar Singh Sivam, S., K. Saravanan, N. Pradeep, S. Rajendra Kumar, and Sathiyamoorthy Karuppiah. "Comparison of Manufacturing Data Analysis For 5 & 3-Axis Vertical Machining Center for the Time and Tool Benefits of Industries." International Journal of Engineering & Technology 7, no. 4.5 (2018): 196. http://dx.doi.org/10.14419/ijet.v7i4.5.20044.

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The dawn of globalization of business and competitiveness in manufacturing has forced firms to enhance their manufacturing facilities to reply to plug necessities. One of the crucial factors for this is often machine evaluation that involves a crucial decision using general and obscure information. The Primarily mass production aims high productivity so as to reduce cost and interchangeability to facilitate simple assembly which necessitates the production devices to increase the speed of manufacture. Across the business, the assembly challenges pivot around cutting lead times, increasing thro
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But, Adrian, Cristian Eusebiu Popescu, and Iuliana Duma. "Welding Corrective Maintenance Solutions for Molds." Key Engineering Materials 990 (October 29, 2024): 21–26. http://dx.doi.org/10.4028/p-xuwhj4.

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Designing and manufacturing a new mold is laborious work and requires well-trained human resources but also considerable material investments. The achizition and implementation the CAD/CAM softwares, three and five-axis machining centers, cutting tools with high performance are necessary to processing a mold. That is why it is frequently used to repair used molds. This repair is done by welding and then manufacturing on machines with numerical control. The present paper presents these stages of corrective maintenance of a mold. Starting from a concrete case, the solutions for remediation of th
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Kim, Hyungjung, Woo-Kyun Jung, In-Gyu Choi, and Sung-Hoon Ahn. "A Low-Cost Vision-Based Monitoring of Computer Numerical Control (CNC) Machine Tools for Small and Medium-Sized Enterprises (SMEs)." Sensors 19, no. 20 (2019): 4506. http://dx.doi.org/10.3390/s19204506.

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In the new era of manufacturing with the Fourth Industrial Revolution, the smart factory is getting much attention as a solution for the factory of the future. Despite challenges in small and medium-sized enterprises (SMEs), such as short-term strategies and labor-intensive with limited resources, they have to improve productivity and stay competitive by adopting smart factory technologies. This study presents a novel monitoring approach for SMEs, KEM (keep an eye on your machine), and using a low-cost vision, such as a webcam and open-source technologies. Mainly, this idea focuses on collecti
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Ishizaki, Kosuke, Burak Sencer, and Eiji Shamoto. "Cross Coupling Controller for Accurate Motion Synchronization of Dual Servo Systems." International Journal of Automation Technology 7, no. 5 (2013): 514–22. http://dx.doi.org/10.20965/ijat.2013.p0514.

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In order to attain higher manufacturing efficiency, “dual” (two) servo systems are widely used in advanced Computer Numerical Controlled (CNC) machine tools. A well-known example is the linear motor driven gantry type of micro machine tools where dual servos are employed to drive the heavier gantry axis. Recently, dual servos are also used in spindle systems. “Double sided milling” is an example where two spindles are required to cooperatively remove material on both sides of a workpiece. Synchronization of dual servo systems is crucial for achieving the desired manufacturing accuracy. This pa
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Ford, D. G., S. R. Postlethwaite, J. P. Allen, and M. D. Blake. "Compensation algorithms for the real-time correction of time and spatial errors in a vertical machining centre." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 214, no. 3 (2000): 221–34. http://dx.doi.org/10.1243/0954405001517603.

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This paper describes research into a machine tool error compensation system for universal application. Based on an indirect identification precalibrated technique, it utilizes a unique algorithm, which allows the compensation system to compensate for the geometric error components of any normal orthogonal machine tool configuration. The movement and position of the machine tool axes can affect individual machine tool axis error components (such as yaw, pitch, roll and straightness). The level of this axis coupling is dependent on the machine tool configuration and the rigidity of the machine t
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Zhou, Hao, Jianzhong Yang, Yongjie Guo, Kuntao Zhang, and Hua Xiang. "An optimization method of acceleration and deceleration time of feed system based on load inertia." Measurement Science and Technology 35, no. 5 (2024): 056207. http://dx.doi.org/10.1088/1361-6501/ad29e5.

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Abstract The acceleration and deceleration time is usually a constant value in the process of computer numerical control (CNC) machine tool processing, which cannot adapt to the change of external load and greatly affects processing efficiency. This paper proposes an optimization method for the acceleration and deceleration time of the feed system based on load inertia, which provides the basis for the adaptive adjustment of the acceleration and deceleration time of the feed system. Firstly, by establishing the dynamic model of the servo system, the acceleration and deceleration method is used
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Ward, Rob, Burak Sencer, Bryn Jones, and Erdem Ozturk. "Accurate prediction of machining feedrate and cycle times considering interpolator dynamics." International Journal of Advanced Manufacturing Technology 116, no. 1-2 (2021): 417–38. http://dx.doi.org/10.1007/s00170-021-07211-2.

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AbstractThis paper presents an accurate machining feedrate prediction technique by modelling the trajectory generation behaviour of modern CNC machine tools. Typically, CAM systems simulate machines’ motion based on the commanded feedrate and the path geometry. Such approach does not consider the feed planning and interpolation strategy of the machine’s numerical control (NC) system. In this study, trajectory generation behaviour of the NC system is modelled and accurate cycle time prediction for complex machining toolpaths is realised. NC system’s linear interpolation dynamics and commanded a
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Gu, Qiuxiang, Jiawei Tian, Bo Yang, et al. "A Novel Architecture of a Six Degrees of Freedom Parallel Platform." Electronics 12, no. 8 (2023): 1774. http://dx.doi.org/10.3390/electronics12081774.

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With the rapid development of the manufacturing industry, industrial automation equipment represented by computer numerical control (CNC) machine tools has put forward higher and higher requirements for the machining accuracy of parts. Compared with the multi-axis serial platform solution, the parallel platform solution is theoretically more suitable for high-precision machining equipment. There are many parallel platform solutions, but not one can provide a common physical platform to test the effectiveness of a variety of control algorithms. To achieve the goals, this paper is based on the S
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Muhammad Haziq Omar, Siti Nurul Akmal Yusof, Saiful Bahri Mohamed, et al. "Milling Features Recognition Methodology of Rectangular Fillet Blind Pocket for Universal Data Structure." Journal of Advanced Research in Applied Sciences and Engineering Technology 30, no. 3 (2023): 57–68. http://dx.doi.org/10.37934/araset.30.3.5768.

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Various studies have focused on developing an interface system that could integrate the machining process with CNC (Computer Numerical Control) machine tools by producing tool paths using STEP (Standard for the Exchange of Product model data) file as an input function. Studies to recognize features in STEP file by encoding the data of geometric entities of a CAD (Computer-Aided Design) design has been done by many researchers. However, they only focus on Cutter Location (CL) which eventually describes the machining profile in the x and y planes without considering the depth of the machining fe
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Nur, Rusdi, Arthur Halik Razak, Yosrihard Basongan, Muhira Dzar Faraby, Syahrisal Syahrisal, and Asrul Hidayat. "Effect of cutting process using cutting insert of grade UTi20T." International Journal of Advances in Applied Sciences 13, no. 2 (2024): 401. http://dx.doi.org/10.11591/ijaas.v13.i2.pp401-410.

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In the metal-cutting industry, the precision of the metal-cutting process is of paramount importance. Errors in the metal-cutting process not only lead to damage to the cutting tool but also result in the production of low-quality materials. The incorporation of insert materials in the cutting process is aimed at maintaining cutting precision and achieving superior results. This research seeks to investigate the impact of the cutting process utilizing grade KC5410 cutting insert under minimum quantity lubrication (MQL) Conditions. In this study, machining tests were conducted using the ALPHA 1
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Rusdi, Nur, Halik Razak Arthur, Basongan Yosrihard, Dzar Faraby Muhira, Syahrisal, and Hidayat Asrul. "Effect of cutting process using cutting insert of grade UTi20T." International Journal of Advances in Applied Sciences (IJAAS) 13, no. 2 (2024): 401–10. https://doi.org/10.11591/ijaas.v13.i2.pp401-410.

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In the metal-cutting industry, the precision of the metal-cutting process is of paramount importance. Errors in the metal-cutting process not only lead to damage to the cutting tool but also result in the production of low-quality materials. The incorporation of insert materials in the cutting process is aimed at maintaining cutting precision and achieving superior results. This research seeks to investigate the impact of the cutting process utilizing grade KC5410 cutting insert under minimum quantity lubrication (MQL) Conditions. In this study, machining tests were conducted using the ALPHA 1
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38

Wu, Qin, Jun Niu, and Xinglian Wang. "Study on Life Prediction Method of Ball Screw Base on Constructed Degradation Feature and IGWO-BiLSTM." Actuators 12, no. 6 (2023): 236. http://dx.doi.org/10.3390/act12060236.

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Regarding the problem of reduced remaining useful life (RUL) due to wear of the ball screw in the feed system of CNC (computer numerical control) machine tools, a prediction method based on constructing the degradation feature vector of the signal data and the improved gray-wolf optimization with bidirectional long short-term memory (IGWO-BiLSTM) neural network regression model is proposed. Firstly, a time-domain analysis and the complete ensemble empirical mode decomposition with adaptive noise analysis (CEEMDAN) were carried out based on the collected life cycle signal data of a ball screw.
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Perini, Matteo, Paolo Bosetti, and Nicolae Balc. "Additive manufacturing for repairing: from damage identification and modeling to DLD." Rapid Prototyping Journal 26, no. 5 (2020): 929–40. http://dx.doi.org/10.1108/rpj-03-2019-0090.

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Purpose This paper aims to decrease the cost of repairing operations, of the damaged mechanical components, by enabling the strong automation of the process and the reduction of manual labor. The main purpose of the hybrid repair process is to restore the original shape of the mechanical parts, by adding and removing material according to the mismatch between the damaged object and the virtual model, to restore its geometrical properties. Design/methodology/approach The DUOADD software tool translates the information collected from a 3D scanner into a digital computer aided design solid model,
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Kuo, L.-Y., and J.-Y. Yen. "A genetic algorithm-based parameter-tuning algorithm for multi-dimensional motion control of a computer numerical control machine tool." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 216, no. 3 (2002): 429–38. http://dx.doi.org/10.1243/0954405021519915.

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This paper addresses an automatic parameter-tuning algorithm for the multi-axis motion control of a computer numerical control (CNC) machine centre. The traditional approach to tune the control parameters in the multi-axis machines is to tune each axis independently. Some high-end-precision machines offer cross-axis motion parameters for impedance compensation but this is usually not satisfactory for practical purpose. Because each axis on the machine centre contributes to more than one working plane, obtaining the optimal performance for motions involving more than one plane often results in
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Lee, Yi Ming, Kuei Shu Hsu, and Shyue Bin Chang. "The Study of Dynamic Simulation on Five Axis CNC Machine." Applied Mechanics and Materials 284-287 (January 2013): 562–66. http://dx.doi.org/10.4028/www.scientific.net/amm.284-287.562.

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The main purpose of this paper is to study the mechanisms of a new computer model of five-axis CNC machine tool developing process, including the kinematics of the spindle for both vertically and horizontally and its build process by simulation. According to the better process, let designer or user understands the characteristics of these particular machine tools. Through the computer simulation and graphic animation, users can observe the relationships of each movement on these new model multi-axis CNC machine tools. During the process of kinematics simulation, the forward and inverse kinemat
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Sang, Zhen, Tai Yong Wang, Xiang Xiang Zou, and He Nan Xu. "Research on Online Collision Detection Algorithm of CNC Machine Tools." Key Engineering Materials 693 (May 2016): 1780–85. http://dx.doi.org/10.4028/www.scientific.net/kem.693.1780.

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Collision detection is the core of the numerical control system of intelligent manufacturing in the manufacturing process of rapid feeding, positioning and cutting. We need to avoid collision between the cutting tools, machine tools and workpiece. Based on the characteristic of five-axis CNC system, we analyze the advantages and disadvantages of Hierarchical Mesh Segmentation and Octree. At last, we use the collision detection algorithm of cuboid and separation axis to optimize the algorithm of traditional NC machine tool collision detection, which improve the detection efficiency and accuracy
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Maffia, Simone, Federico Chiappini, Gianluca Maggiani, Valentina Furlan, Massimo Guerrini, and Barbara Previtali. "Comparison between Eight-Axis Articulated Robot and Five-Axis CNC Gantry Laser Metal Deposition Machines for Fabricating Large Components." Applied Sciences 13, no. 9 (2023): 5259. http://dx.doi.org/10.3390/app13095259.

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Laser metal deposition (LMD) is an additive manufacturing (AM) process capable of producing large components for the aerospace and oil and gas industries. This is achieved by mounting the deposition head on a motion system, such as an articulated robot or a gantry computer numerical control (CNC) machine, which can scan large volumes. Articulated robots are more flexible and less expensive than CNC machines, which on the other hand, are more accurate. This study compares two LMD systems with different motion architectures (i.e., an eight-axis articulated robot and a five-axis CNC gantry machin
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Cheng, Yuan-Ming. "Machining with a Precision Five-Axis Machine Tools Created by Combining a Horizontal Parallel Three-Axis Motion Platform and a Three-Axis Machine Tools." Materials 15, no. 6 (2022): 2268. http://dx.doi.org/10.3390/ma15062268.

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Five-axis working machines are applied in the high-precision machining of complex convex surfaces. Therefore, this study integrated a horizontal parallel three-axis motion platform and a three-axis machine tools to create a reconfigurable precision five-axis machine tools (RPFMT). A DELTA OPEN computer numerical control controller was used as the control system architecture. A human–machine interface and programmable controller were incorporated into the developed tool to achieve automatic online measurement. A suitable cutting tool was selected to calculate the five-axis NC machining code for
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Wang, Dazhong, Yan Lu, Tongchao Zhang, Keyong Wang, and Akira Rinoshika. "Effect of Stiffness of Rolling Joints on the Dynamic Characteristic of Ball Screw Feed Systems in a Milling Machine." Shock and Vibration 2015 (2015): 1–11. http://dx.doi.org/10.1155/2015/697540.

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Dynamic characteristic of ball screw feed system in a milling machine is studied numerically in this work. In order to avoid the difficulty in determining the stiffness of rolling joints theoretically, a dynamic modeling method for analyzing the feed system is discussed, and a stiffness calculation method of the rolling joints is proposed based on the Hertz contact theory. Taking a 3-axis computer numerical control (CNC) milling machine set ermined as a research object, the stiffness of its fixed joint between the column and the body together with the stiffness parameters of the rolling joints
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Tani, Giovanni, Raffaele Bedini, Alessandro Fortunato, and Claudio Mantega. "Dynamic Hybrid Modeling of the Vertical Z Axis in a High-Speed Machining Center: Towards Virtual Machining." Journal of Manufacturing Science and Engineering 129, no. 4 (2007): 780–88. http://dx.doi.org/10.1115/1.2738097.

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This paper describes the modeling and simulation of the Z axis of a five axis machining center for high-speed milling. The axis consists of a mechanical structure: machine head and electro-mandrel, a CNC system interfaced with the feed drive, and a pneumatic system to compensate for the weight of the vertical machine head. These subsystems were studied and modeled by means of: (1) finite element method modeling of the mechanical structure; (2) a concentrated parameter model of the kinematics of the axis; (3) a set of algebraic and logical relations to represent the loop CNC-Z feed drive; (4) a
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Zhao, Pengbing, Jin Huang, and Yaoyao Shi. "Nonlinear dynamics of the milling head drive mechanism in five-axis CNC machine tools." International Journal of Advanced Manufacturing Technology 91, no. 9-12 (2017): 3195–210. http://dx.doi.org/10.1007/s00170-017-9989-6.

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Cheng, Qiang, Ziling Zhang, Guojun Zhang, Peihua Gu, and Ligang Cai. "Geometric accuracy allocation for multi-axis CNC machine tools based on sensitivity analysis and reliability theory." Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 229, no. 6 (2014): 1134–49. http://dx.doi.org/10.1177/0954406214542491.

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Machining accuracy of a machine tool is influenced by geometric errors produced by each part and component. Different errors have varying influence on the machining accuracy of a tool. The aim of this study is to optimize errors to get a desired performance for a numerical control machine tool. Applying multi-body system theory, a volumetric error model was constructed to track and compensate effects of errors during operation of the machine, and to relate the functional specifications on volumetric accuracy to the permissible errors on the joints and links of the machine. Error sensitivity an
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Maurya, Swami Nath, Kun-Ying Li, Win-Jet Luo, and Shih-Ying Kao. "Effect of Coolant Temperature on the Thermal Compensation of a Machine Tool." Machines 10, no. 12 (2022): 1201. http://dx.doi.org/10.3390/machines10121201.

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Machine tool (MT) accuracy is an important factor in the industry and is affected by heat generation through internal and external moving parts; the electrical components used; and variable environmental temperatures. Thermal errors lead to 40–60% of all MT errors. To improve MT accuracy, efficient techniques to minimize thermal errors must be identified. This study investigated the coolant temperature effects under different rotating speeds of a standalone built-in spindle system and computer numerical control (CNC) machine with a direct-drive spindle on the accuracy of thermal deformation pr
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Sun, Pengpeng, Qiang Liu, Jian Wang, Zhenshuo Yin, and Liuquan Wang. "Rotation-Angle Solution and Singularity Handling of Five-Axis Machine Tools for Dual NURBS Interpolation." Machines 11, no. 2 (2023): 281. http://dx.doi.org/10.3390/machines11020281.

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Dual NURBS interpolation has been proven an essential technique for high-speed precision machining of complex surfaces. The solution of rotation angles and their derivatives is the basis of kinematic transformation and feedrate optimization in dual NURBS interpolation. The characteristics of the rotation motion of five-axis machine tools with different structures are analyzed. A generic model of dual heads of the vertical five-axis machine tool is established to unify the solution of rotation angles. Then, a generic method for solving the rotation angles and derivatives based on the vector inn
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