Academic literature on the topic 'Forging process in closed die'

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Journal articles on the topic "Forging process in closed die"

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Xin, Xuan Rong, Ding Xu, Cheng Song He, and Xin Cheng Liu. "Claw-Pole Closed Forging Process." Advanced Materials Research 912-914 (April 2014): 605–8. http://dx.doi.org/10.4028/www.scientific.net/amr.912-914.605.

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Aimed at the present domestic problems in the forging process of claw pole, such as insufficient corner filling, excessive forming force and short life of dies. On the basis of the analyzing in the claw pole, a new process named the closed hot die forging, direct extrusion process of claw pole is constituted. The numerical simulation using DEFORM-3D and the special mould are used in the forging experiment in order to check the new process. The results show that, new technology has greatly reduced the forming force, thereby reducing the production processes and improving the life of dies for ma
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Navarrete, J., M. E. Noguez, J. Ramı´rez, G. Salas, and T. Robert. "Die Forging Stress Determination: A Dimensional Analysis Approach." Journal of Manufacturing Science and Engineering 123, no. 3 (2000): 416–19. http://dx.doi.org/10.1115/1.1370498.

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The stress provided by the forging press for manufacturing closed die forgings (forging stress) is evaluated through dimensional analysis. Five dimensionless groups, from the process variables, are proposed in order to simplify this forging stress determination. These groups are experimentally related. This relation is compared with the forging stresses of four industrial pieces with different shapes and alloys, reported in the literature. The results show that this methodology is useful for predicting the actual forging stress necessary in industrial closed die forgings.
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Kapustová, Mária. "The Rationalization of Production of Ring-Shaped Drop Forgings Using Computer Simulation of Closed-Die Forging Process." Key Engineering Materials 660 (August 2015): 335–39. http://dx.doi.org/10.4028/www.scientific.net/kem.660.335.

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The rationalization of ring-shaped drop forgings production may be considered from different points of view. Important aspects of evaluation and selection of optimal production alternative are material and energy savings and issue of forging tool life. This contribution describes advanced technology of closed die forging without flash, which represents an effective method of manufacture of ring-shaped drop forging from steel alloy type 16MnCr5. This proposed method offers a cheaper possibility of production of mentioned forging piece resulting from saving of batch material. At present drop for
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Zhao, De Ying, Lian Dong Zhang, and Hui Xue Sun. "Research on Closed Die Forging Process of Car Steering Knuckle." Materials Science Forum 575-578 (April 2008): 204–9. http://dx.doi.org/10.4028/www.scientific.net/msf.575-578.204.

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Steering knuckle, which has strict requirements with regard to dimensional precision and quality, is a key component in cars. Conventional plastic forming methods are involved with intricate procedures and high energy consumptions. Normally, a 40 MN hot die forging press or a 100 KJ electro-hydraulic hammer is required to produce the steering knuckle. Closed die forging, which is a new precision forming technology developed in recent years, has some virtues, such as good mechanical properties, easy to form and improving of metal plastic deformation. Aiming at Jetta steering knuckle in this pap
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Gao, Jian Xin, Pei Feng Zhao, Ke Xing Song, and Qing Wang. "The Numerical Simulation of Conductive Body Forming Process and Mould Design." Materials Science Forum 704-705 (December 2011): 177–82. http://dx.doi.org/10.4028/www.scientific.net/msf.704-705.177.

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T2-copper conductive body is a important part used in high voltage switch, it has poor machining process due to the complex shape. Through Deform numerical simulation, conductive body was formed by open-die forging and closed die forging. In the open-die forging simulation,heat transfer coefficient between blank (880°C) and open-die (200°C) is 11, the surrounding environment temperature is 20°C, friction factor is 0.3. The main open-die forging process parameters is: outer draft angle α=6.5°; inner draft angle β=10°; bridge width b=5、8、11mm. punching skin and cylindrical blank. Simulation resu
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Kapustova, Maria. "The Verification of Material Plastic Flow at Optimal Warm Forging Temperature Using Computer Simulation." Applied Mechanics and Materials 421 (September 2013): 229–34. http://dx.doi.org/10.4028/www.scientific.net/amm.421.229.

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Warm forging is most commonly used for production of die forgings which are manufactured by means of precise forging. As compared to cold forging, warm forging enables to reduce forging forces size considerably. Development of warm forging technology is connected to formability and plasticity research of forged material at warm temperatures. This contribution brings a methodology for optimal forging temperature determination from recommended interval of warm temperatures used for chromium-manganic steel 16MnCr5. The given steel is appropriate for case hardening and precise die forgings product
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Kapustová, Mária, and Jozef Bílik. "The Description of Precision Forging Technology in Closed Die of Mg Alloy AZ31 Using Computer Simulation." Applied Mechanics and Materials 686 (October 2014): 78–81. http://dx.doi.org/10.4028/www.scientific.net/amm.686.78.

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Automotive industry is nowadays constantly strengthening its dominant position. Its primary objective is to reduce weight of automobiles in order to decrease fuel consumption and amount of harmful pollutant emissions. From the viewpoint of further development in the field of automotive industry, very interesting are the issues of die forgings production from light non-ferrous metals. This article describes research of precision die forging technology in closed die with regard to magnesium alloy type AZ 31. Given alloy type Mg-Al-Zn is suitable for bulk forming and is characterized by good form
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Stoschka, Michael, Hermann Maderbacher, and Martin Stockinger. "Microstructural Assessment of IN718: A Closed-Loop Fatigue Approach." Materials Science Forum 706-709 (January 2012): 2468–73. http://dx.doi.org/10.4028/www.scientific.net/msf.706-709.2468.

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The goal of relating a local fatigue life approach with different microstructures requires the consideration of the main forging process dependent influence factors and their effect on grain size, grain shape, grain contiguity and others. The presented methodology shows the generation and use of a microstructural based evaluation method to link the grain-shape based texture and morphology to the low-cycle-fatigue behavior of superalloy 718. The developed microstructural based energy approach supports an alternative description of the microstructure and grain shape texture. Both, the morphology
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Cheng, Lian Jun, Tie Zhu Zhang, and Hong Xin Zhang. "The New Preforging Method of Closed-Die Forging with Controlled-Flash for Steering Knuckles." Advanced Materials Research 482-484 (February 2012): 2409–13. http://dx.doi.org/10.4028/www.scientific.net/amr.482-484.2409.

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In this paper, the new forging process for forming the steering knuckle of the truck is proposed, which includes preforming, preforging and finish-forging. The key technology of new forging process is focused on the preforging design. The closed-die forging with controlled-flash process for the preforging is proposed, by which the material utilization rate is enhanced greatly. The proper preforming includes three steps: rod extrusion, fork flatting and cleaving. The 3D finite element method (FEM) for simulation the forging process is also presented. The new and the traditional forging processe
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Yang, Cheng, Sheng Dun Zhao, and Jian Jun Zhang. "A Single Stage Hot Forging Process of Alternator Poles." Advanced Materials Research 189-193 (February 2011): 2792–95. http://dx.doi.org/10.4028/www.scientific.net/amr.189-193.2792.

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Based on precision forging method, a single stage hot forging process of alternator poles is put forword, which the heated blank can be forging by only one press in a special closed die. In the last this process is verified by the software of Deform-3D which is employed rigid-plastic FEM method.
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Dissertations / Theses on the topic "Forging process in closed die"

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Sarac, Sevgi. "Design And Thermo-mechanical Analysis Of Warm Forging Process And Dies." Master's thesis, METU, 2007. http://etd.lib.metu.edu.tr/upload/12608826/index.pdf.

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Forging temperature is one of the basic considerations in forging processes. In warm forging, the metals are forged at temperatures about the recrystallization temperature and below the traditional hot forging temperature. Warm forging has many advantages when compared to hot and cold forging. Accuracy and surface finish of the parts is improved compared to hot forging while ductility is increased and forming loads are reduced when compared to cold forging. In this study, forging process of a part which is currently produced at the hot forging temperature range and which needs some improvement
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Marques, Angela Selau. "Estudo do forjamento de peças vazadas a partir de geratriz tubular." reponame:Biblioteca Digital de Teses e Dissertações da UFRGS, 2013. http://hdl.handle.net/10183/98145.

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Neste trabalho é realizado um estudo teórico-experimental do processo de forjamento a quente em matriz fechada de peças tubulares, denominadas comercialmente por flanges. O material utilizado para fabricação das peças é a liga de alumínio AA 6351. Normalmente, tais peças são forjadas a partir de billets maciços e os furos centrais são, posteriormente, usinados. Desta forma, este trabalho visa o estudo do uso de billets vazados em substituição aos maciços minimizando a perda de material e força necessária para o forjamento que podem ser relativamente significativos dependendo do peso, geometria
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Barták, Jan. "Analýza procesu kování háku čelisťového výměnového závěru." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2020. http://www.nusl.cz/ntk/nusl-416429.

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The thesis is focused on optimalization of jaw turnout lock hook forging process which is used in rail transport and is forged from steel of 13 240 grade. Production process of the hook, that is being used in Královopolská kovárna s.r.o. company now, leads to fold defect in the inner side of curved part formation. Conditions of the folds formation were defined using the numeric simulation of this process in Simufact Forming software. After that improvements such as change of semi-finished product size, change of geometry of ancestor shape, bending tools and forging die were made according to l
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Garba, Haruna Bala. "The closed die forging of Al-5Cr-2Zr-1Mn powders." Thesis, Imperial College London, 1991. http://hdl.handle.net/10044/1/46778.

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Karacaovali, Hakan. "Analysis Of Roll-forging Process." Master's thesis, METU, 2005. http://etd.lib.metu.edu.tr/upload/12606537/index.pdf.

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Roll-forging is a metal forming process and mainly used for preform forging of long parts prior to press or hammer forging in the industry. Variable cross sections through the length of billet can be obtained by roll-forging to acquire an adequate distribution of material to the next forging stages. In the design of process and dies used in roll-forging, there are some empirical techniques in literature. However these techniques only provide approximate reduction ratio and elongation during the process and the geometry of the workpiece at the end of each stage cannot be determined exactly by u
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Aktakka, Gulgun. "Analysis Of Warm Forging Process." Master's thesis, METU, 2006. http://etd.lib.metu.edu.tr/upload/12607061/index.pdf.

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Forging is a metal forming process commonly used in industry. Forging process is strongly affected by the process temperature. In hot forging process, a wide range of materials can be used and even complex geometries can be formed. However in cold forging, only low carbon steels as ferrous material with simple geometries can be forged and high capacity forging machinery is required. Warm forging compromise the advantages and disadvantages of hot and cold forging processes. In warm forging process, a product having better tolerances can be produced compared to hot forging process and a large ra
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Jiang, Jiaying. "Development of direct powder forging process." Thesis, Imperial College London, 2017. http://hdl.handle.net/10044/1/55887.

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Direct powder forging (DPF) is an innovative powder metallurgy (PM) process that aims to manufacture nickel-based superalloy components within a very short time, compared with current hot isostatic pressing (HIPing) and other processes, by applying high temperature and pressure to metal powders. DPF process has been proposed to reduce the microstructural defects, e.g. prior particle boundaries (PPBs), possessed by the conventional HIPing process and achieve considerably high production efficiency with low cost and energy saving. The aim of this project is to study the powder consolidation and
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Mao, Yongning. "Forging Process Design for Risk Reduction." The Ohio State University, 2009. http://rave.ohiolink.edu/etdc/view?acc_num=osu1237565667.

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Ozturk, Huseyin. "Analysis And Design For Aluminum Forging Process." Master's thesis, METU, 2008. http://etd.lib.metu.edu.tr/upload/12610270/index.pdf.

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Aluminum forging products has been increasingly used in automotive and aerospace industry due to their lightness and strength. In this study, aluminum forging processes of a particular industrial part for the two different alloys (Al 7075 and Al 6061) have been analyzed. The forging part, forging process and the required dies have been designed according to the aluminum forging design parameters. The proposed process has been simulated by using the Finite Volume Method. In the simulations, analysis of the part during forging process has been performed<br>and the required forging force, the tem
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Park, Joon Boo. "Computer simulation of the hammer forging process." Ohio : Ohio University, 1986. http://www.ohiolink.edu/etd/view.cgi?ohiou1183145186.

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Books on the topic "Forging process in closed die"

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Teoh, Kok Soo. Control of a multistation forging machine and the optimisation of a forging process. University of Birmingham, 1987.

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Development, North Atlantic Treaty Organization Advisory Group for Aerospace Research and. Aerospace materials process modelling. AGARD, 1988.

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Fereshteh-Saniee, Faramarz. 3-D simulation of the fullering process in hot forging. University of Birmingham, 1997.

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Bajpai, P. Recycling of process water for closed mill systems: An introduction. Pira International, 1999.

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Perry, Duncan. Optimisation of a closed-field unbalanced mangnetron sputter process: Titanium aluminium nitride. University of Salford, 1995.

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inc, CH2M Hill. Technical/economic assessment of closed process water loop systems for flue gas desulphurization. Environment Canada, 1985.

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Hilliker, Terry Lee. The Marine Corps service planning process--the continual forging and tempering of the sword. Naval Postgraduate School, 1989.

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K, Jain A. In-plant and closed cycle technologies R&D program: First-year research reports, in-plant and process technologies. National Council of the Paper Industry for Air and Stream Improvement, 1991.

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TAPPI 94 (1994 Atlanta, Ga.). Closed cycle mill monograph: A compilation of papers presented at sessions 8 and 9 at TAPPI 94 in Atlanta, Georgia. TAPPI Press, 1994.

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Lazarus, Edward. Closed chambers: The rise, fall, and future of the modern Supreme Court. Penguin Books, 2005.

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Book chapters on the topic "Forging process in closed die"

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Biswal, Smrutiranjan, and S. Tripathy. "Effect of Process Variables in Closed Die Hot Forging Process: A Review." In Lecture Notes in Mechanical Engineering. Springer Singapore, 2021. http://dx.doi.org/10.1007/978-981-33-4795-3_83.

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Stoschka, Michael, Martin Stockinger, Hermann Maderbacher, and Martin Riedler. "A Closed Concept to Associate the Hot-Forging Process Controlled Microstructure with Fatigue Life." In Superalloys 2012. John Wiley & Sons, Inc., 2012. http://dx.doi.org/10.1002/9781118516430.ch70.

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Kobayashi, Yoshihiko, Eiji Sakamoto, and Tetsuya Yagami. "Development of Automatic Design System for Closed Die Forging Process of Disk-Shaped Products." In Forming the Future. Springer International Publishing, 2021. http://dx.doi.org/10.1007/978-3-030-75381-8_94.

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Latinwo, A. O., B. P. Wynne, and W. M. Rainforth. "The Effects of Process-Route Variations on the Tensile Properties of Closed-Die Waspaloy Forgings, via Statistical Modeling Techniques." In Superalloy 718 and Derivatives. John Wiley & Sons, Inc., 2012. http://dx.doi.org/10.1002/9781118495223.ch28.

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Kwon, O. H., D. J. Cha, W. B. Bae, and J. R. Cho. "Forging Effect of Al6061 in Casting/Forging Process." In THERMEC 2006 Supplement. Trans Tech Publications Ltd., 2006. http://dx.doi.org/10.4028/0-87849-429-4.13.

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Lu, Xinjiang, and Minghui Huang. "Dynamic Analysis of Closed-Loop Forging System." In Modeling, Analysis and Control of Hydraulic Actuator for Forging. Springer Singapore, 2017. http://dx.doi.org/10.1007/978-981-10-5583-6_9.

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Böer, Claudio R., Nuno M. R. S. Rebelo, Hans A. B. Rydstad, and Günther Schröder. "Modelling of Forging." In Process Modelling of Metal Forming and Thermomechanical Treatment. Springer Berlin Heidelberg, 1986. http://dx.doi.org/10.1007/978-3-642-82788-4_4.

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Wang, Qing-Guo, Tong Heng Lee, and Kok Kiong Tan. "Closed-loop Process Identification." In Finite-Spectrum Assignment for Time-Delay Systems. Springer London, 1999. http://dx.doi.org/10.1007/978-1-84628-531-8_3.

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Rut, Tadeusz, Wojciech Walczyk, Andrzej Milenin, and Maciej Pietrzyk. "TR Process for Forging Heavy Crankshafts." In 60 Excellent Inventions in Metal Forming. Springer Berlin Heidelberg, 2015. http://dx.doi.org/10.1007/978-3-662-46312-3_39.

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Zhang, Pu, Zhenqiang Yao, and Zhengchun Du. "Analysis of Forging Compliance Process and Design of the Forging Simulator." In Intelligent Robotics and Applications. Springer Berlin Heidelberg, 2010. http://dx.doi.org/10.1007/978-3-642-16587-0_25.

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Conference papers on the topic "Forging process in closed die"

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Massoni, Brandon R., and Matthew I. Campbell. "Automated Design of Closed-Die Forgings." In ASME 2017 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. American Society of Mechanical Engineers, 2017. http://dx.doi.org/10.1115/detc2017-68148.

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Design of closed-die forgings is often too difficult and time consuming to be done early in the design process, but the manufacturing cost is heavily influenced by early design decisions. This paper describes a method for quickly predicting closed-die forging designs from tessellated shape files. This is performed by computationally slicing the 3D solid into 2D cross-sections and applying forging design rules to these cross-sections. This method can be used to identify the best parting line and stroke direction as well as estimate both the forging weight and shape in seconds. This information
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Stoschka, M., M. Stockinger, H. Maderbacher, and M. Riedler. "A Closed Concept to Associate the Hot-forging Process Controlled Microstructure with Fatigue Life." In Superalloys. John Wiley & Sons, Inc., 2012. http://dx.doi.org/10.7449/2012/superalloys_2012_625_631.

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Almohaileb, Mazyad. "Modified Upper Bound Elemental Technique (MUBET) for Preform Design in Closed Die Forging." In MATERIALS PROCESSING AND DESIGN: Modeling, Simulation and Applications - NUMIFORM 2004 - Proceedings of the 8th International Conference on Numerical Methods in Industrial Forming Processes. AIP, 2004. http://dx.doi.org/10.1063/1.1766838.

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Pérez, Marcos. "Analysis of Innovative Incremental Cold Forming Process for the Manufacturing of Aerospace Rotating Parts." In ASME 2017 12th International Manufacturing Science and Engineering Conference collocated with the JSME/ASME 2017 6th International Conference on Materials and Processing. American Society of Mechanical Engineers, 2017. http://dx.doi.org/10.1115/msec2017-2774.

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Cold rotary forging is an innovative incremental metal forming process whose main characteristic is that the workpiece is only partially in contact with a conical tool, reducing therefore the required forging loads. However, in spite of many benefits of such a process, wide industrial implementation of rotary forging is not possible without proper understanding of material behaviour. In the present work, the capability of rotary forging process was explored for the manufacturing of flared cylindrical parts by cold forming. Another main aim was to assess the cold formability of high-strength ma
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Latinwo, A., B. Wynne, and M. Rainforth. "The Effect of Process-Route Variations on the Tensile Properties of Closed-Die Waspaloy Forgings, via Statistical Modeling Techniques." In Superalloys. John Wiley & Sons, Inc., 2010. http://dx.doi.org/10.7449/2010/superalloys_2010_363_370.

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Nacy, Somer M., and Alaa H. Ali. "Closed Die Forging of Turbine Blades." In ASME 2010 10th Biennial Conference on Engineering Systems Design and Analysis. ASMEDC, 2010. http://dx.doi.org/10.1115/esda2010-25118.

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This paper comprises a theoretical and experimental investigation dealing with the simulation of closed die forging of turbine blades. The theoretical part was achieved numerically via the well known finite element package (ANSYS). For simulation purposes, the material used for blade manufacture was high purity lead (99.99%), which was pressed between two dies with the required shape of the turbine blade. An optimum flash-less die shape was obtained with a parting line angle of 16°.
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Hussein, H. M. A., A. O. Shiba, S. A. Abdelwahab, Ibrahim Ahmed, and Vishal Naranje. "Computer Aided Education in Closed Forging Dies." In 2021 International Conference on Computational Intelligence and Knowledge Economy (ICCIKE). IEEE, 2021. http://dx.doi.org/10.1109/iccike51210.2021.9410784.

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He, Beichang, Youdong Zhou, Ramesh Gambheera, and Shesh K. Srivatsa. "Turbine Disk Forging Process Optimization." In ASME 1999 Design Engineering Technical Conferences. American Society of Mechanical Engineers, 1999. http://dx.doi.org/10.1115/detc99/dac-8604.

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Abstract This paper addresses one of the important aspects of the turbine disk forging process — the design of die geometry to achieve near-net-shape forging. The problem is formulated as a parametric geometry and high-fidelity analysis based optimization problem. The forging weight is minimized within prescribed processing windows and forging rules including bounds on strain, temperature, strain rate, press capacity, dwell time, sonic coverage, fillet radius, draft angles, etc. A fully automated analysis and optimization system that works in a heterogeneous and networked computing environment
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Bhagwat, Surbhi, and Vinod Kumar Mannaru. "Forging Process Modeling: Influence of Key Forging Process Parameters on Part Quality and Equipment Tonnage." In Symposium on International Automotive Technology 2017. SAE International, 2017. http://dx.doi.org/10.4271/2017-26-0173.

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Kumbhar, A. R., S. A. Kulkarni, J. M. Paranjpe, and N. V. Karanth. "Optimization in Forging Process Using Computer Simulation." In International Conference on Automotive Materials & Manufacturing 2014. SAE International, 2014. http://dx.doi.org/10.4271/2014-28-0041.

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Reports on the topic "Forging process in closed die"

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Marshak, Ronni. Closed-Loop Meta-Process Management. Patricia Seybold Group, 2002. http://dx.doi.org/10.1571/psgp2-21-02cc.

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Morgan, Michael J. 2016 Accomplishments. Tritium aging studies on stainless steel. Forging process effects on the fracture toughness properties of tritium-precharged stainless steel. Office of Scientific and Technical Information (OSTI), 2017. http://dx.doi.org/10.2172/1342715.

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Gratz, Eric. Recovery of High Value Anode Materials for a Closed Loop Li-ion Battery Recycling Process (Final Report). Office of Scientific and Technical Information (OSTI), 2020. http://dx.doi.org/10.2172/1614871.

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Peterson, Richard, Michael Heinrichs, Darwin Argumedo, et al. Recovery of Rare Earth Elements from Coal and Coal Byproducts via a Closed Loop Leaching Process: Final Report. Office of Scientific and Technical Information (OSTI), 2017. http://dx.doi.org/10.2172/1377818.

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