Academic literature on the topic 'High pressure die casting'

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Journal articles on the topic "High pressure die casting"

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Jelínek, P., and E. Adámková. "Lost Cores for High-Pressure Die Casting." Archives of Foundry Engineering 14, no. 2 (2014): 101–4. http://dx.doi.org/10.2478/afe-2014-0045.

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Abstract Development of salt cores prepared by high-pressure squeezing and shooting with inorganic binders has shown a high potential of the given technology even for high-pressure casting of castings. Strength, surface quality of achieved castings, and solubility in water become a decisive criterion. The shape and quality of grain surface particularly of NaCl - cooking salts that can be well applied without anticaking additives has shown to be an important criterion. Thus the salt cores technology can cover increasingly growing demands for casting complexity especially for the automobile indu
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Sun, Junhao. "Casting process design of high pressure and heat resistant steam chamber casting." Highlights in Science, Engineering and Technology 62 (July 27, 2023): 156–63. http://dx.doi.org/10.54097/hset.v62i.10438.

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This paper is about the casting process of high pressure and heat resistant steam chamber casting. The castings are made of ZG15Cr2Mo1. The internal and external quality requirements of the casting are demanding. There are many grade 0 and grade 1 defect areas in castings, which requires that these positions should not have shrinkage cavity and porosity and other defects.This casting scheme includes the design scheme of modeling, modeling material selection, coating selection, parting surface and casting system establishment, process parameters establishment, sand core design, casting riser de
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Semanco, Pavol, Marcel Fedák, Miroslav Rimár, Peter Skok, and Emil Ragan. "Equation Model of the Cooling Process in High Pressure Die-Casting Technology." Advanced Materials Research 505 (April 2012): 165–69. http://dx.doi.org/10.4028/www.scientific.net/amr.505.165.

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In the die-casting technology there is very necessary to determine cooling process of castings in metallic mold especially in the case of castings with great weight to achieve quality surface and properties of the casting without any defects. To regulate cooling in the time course, it is desirable to develop equation of regulation system that determining mold temperature dependence on casting temperature. In the paper we proposed model of regulatory system in the cooling process of casting in a mold that is based on an analysis of amplitude, phase and transition characteristics. The result is
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Chechukha, V. I., and M. A. Sadokha. "Defects in castings during high‑pressure casting and measures to prevent their formation." Litiyo i Metallurgiya (FOUNDRY PRODUCTION AND METALLURGY), no. 1 (April 10, 2024): 26–31. http://dx.doi.org/10.21122/1683-6065-2024-1-26-31.

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The article presents a list of defects in castings formed during high‑pressure casting. It has been established that each cause that creates conditions for the formation of specific defects in castings is interconnected with the incorrect setting of specific casting technological parameters. Measures to prevent the formation of defects have been determined depending on the casting technological parameters, operating modes of the mold, application of release lubricant, and alloy preparation. To ensure high quality of produced castings, it is necessary to minimize the influence of the human fact
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Pałyga, Ł., M. Stachowicz, and K. Granat. "Effect of parameters of high-pressure die casting on occurrence of casting nonconformities in sleeves of silumin alloy EN AB 47100." Archives of Metallurgy and Materials 62, no. 1 (2017): 373–78. http://dx.doi.org/10.1515/amm-2017-0058.

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Abstract The paper presents a research on the effect of extreme - for the technology of the considered silumin EN AB 47100 - parameters of high-pressure die casting on occurrence of casting nonconformities. Considered was influence of the way of assembling the mould cooled-down to 140-160°C, non-standard for the selected casting, and pouring temperature in the range of 705 to 720°C (higher than the recommended) of non-refined alloy. The castings were prepared with use of a high-pressure casting machine made by Kirov with mould closing force of 2500 kN. Occurrence of nonconformities was evaluat
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Chechukha, V. I., and M. A. Sadokha. "Defects in high‑pressure die casting and measures to prevent gas defects." Litiyo i Metallurgiya (FOUNDRY PRODUCTION AND METALLURGY), no. 4 (December 15, 2023): 16–24. http://dx.doi.org/10.21122/1683-6065-2023-4-16-24.

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The formation of defects in the manufacturing of castings is influenced by numerous factors. These factors can affect the quality both individually and in combination. This article provides a characterization of the defects encountered in high‑pressure die casting and identifies the factors influencing their formation. Effective measures are examined to reduce casting defects, which are recommended for obtaining critical and highly demanding castings with stringent surface requirements after mechanical processing.The use of automated high‑pressure die casting complexes in production has a posi
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Advekar, Amitkumar, Y. Arunkumar, and M. S Srinath. "Study of Process Parameters in High Pressure Die Casting." International Journal of Science and Research (IJSR) 11, no. 6 (2022): 686–94. http://dx.doi.org/10.21275/sr22609200329.

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Molnár, Dániel, Ádám Kiss, and Csaba Majoros. "Casting Issues of Thick-Walled High Pressure Die Castings." International Journal of Engineering and Management Sciences 5, no. 2 (2020): 159–66. http://dx.doi.org/10.21791/ijems.2020.2.20.

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Die casting is a manufacturing process for producing accurately dimensioned, sharply defined, smooth or textured surface metal parts. It is accomplished by injecting liquid metal at fast velocity and under high pressure into reusable steel dies. Compared to other casting processes, die casting is at the top end of both velocity and pressure. The high velocity translates into a very turbulent flow condition. The process is often described as the shortest distance between raw material and the finished product.
 Pre-fill is a process technique that is the result of significantly delaying the
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Gaspar, S., and J. Pasko. "Pressing Speed, Specific Pressure and Mechanical Properties of Aluminium Cast." Archives of Foundry Engineering 16, no. 2 (2016): 45–50. http://dx.doi.org/10.1515/afe-2016-0024.

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Abstract Recent research in the process of aluminum alloy die castings production, which is nowadays deeply implemented into the rapidly growing automobile, shipping and aircraft industries, is aimed at increasing the useful qualitative properties of the die casting in order to obtain its high mechanical properties at acceptable economic cost. Problem of technological factors of high pressure die casting has been a subject of worldwide research (EU, US, Japan, etc.). The final performance properties of die castings are subjected to a large number of technological factors. The main technologica
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Łągiewka, M., Z. Konopka, M. Nadolski, and A. Zyska. "The Effect of Vacuum Assistance on the Quality of Castings Produced by High Pressure Die Casting Method." Archives of Foundry Engineering 14, no. 2 (2014): 23–26. http://dx.doi.org/10.2478/afe-2014-0030.

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Abstract The presented work is aimed to deal with the influence of changes in the value of negative (relative) pressure maintained in the die cavity of pressure die casting machine on the surface quality of pressure castings. The examinations were held by means of the modified Vertacast pressure die casting machine equipped with a vacuum system. Castings were produced for the parameters selected on the basis of previous experiments, i.e. for the plunger velocity in the second stage of injection at the level of 4 m/s, the pouring temperature of the alloy equal to 640°C, and the die temperature
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Dissertations / Theses on the topic "High pressure die casting"

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Long, A. D. "Extending life of High Pressure Die Casting Dies." Thesis, Queen's University Belfast, 2010. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.527834.

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Sivertsen, Halses Sebastian. "Die life prediction using High Pressure Die Casting simulations." Thesis, Tekniska Högskolan, Jönköping University, JTH, Material och tillverkning, 2020. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-50031.

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Global trends in automotive industry for weight reduction drives an interest for casting of structural aluminum parts. High pressure die casting (HPDC) is chosen for this purpose since it enables manufacturing of large series parts where complexity and repeatability is demanded. Aluminum alloys have hence been developed through the years to obtain suitable mechanical properties for high strength parts. These alloys have been investigated to predict the types of potential failure mechanisms during HPDC in order to determine die life through simulations. Die life prediction was performed through
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Sadeghi, Mohammad. "Optimization product parts in high pressure die casting process." Licentiate thesis, Mälardalens högskola, Framtidens energi, 2015. http://urn.kb.se/resolve?urn=urn:nbn:se:mdh:diva-27733.

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This thesis describes optimization of die temperature in high pressure die-casting (HPDC) of A380 alloy by experimental observation and numerical simulation with the use of statistical tools. The goal of this research is to determine the optimum die temperature to minimize incidence of these defects and thus maximize production of parts without defects.   In HPDC, molten metal is injected into the die at high speed (40-60 m/s for aluminum alloys). Die temperature plays an important role on the rate of rejected parts. Therefore, flow patterns of molten metal in HPDC of an automotive component w
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Elfakharany, Essameldin F. "Qualitative Reasoning for filling pattern in high-pressure die-casting and gravity-driven casting /." The Ohio State University, 1999. http://rave.ohiolink.edu/etdc/view?acc_num=osu1488192447430967.

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Spataro, Mark Paul. "Comparison of mechanical performance between magnesium alloy sand castings and high pressure die castings /." [St. Lucia, Qld.], 2004. http://www.library.uq.edu.au/pdfserve.php?image=thesisabs/absthe18378.pdf.

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Fiorese, Elena. "Process parameters affecting quality of high-pressure die cast aluminium alloys." Doctoral thesis, Università degli studi di Padova, 2016. http://hdl.handle.net/11577/3426773.

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High pressure die casting (HPDC) is a widely used process for manufacturing components with high production rate and complex geometries. However, high pressure die casting is still considered a “defect generating process”, since an amount of 5-10% of scrap is usually detected in castings. For this reason, the availability of new standards and tools for optimizing the process is one of the prominent needs of foundry field. Both these issues are tackled in this Thesis. First, a new classification of defects and reference dies for estimating the static mechanical properties of aluminium alloys
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Binney, Matthew N. "Porosity reduction in high pressure die casting through the use of squeeze pins /." [St. Lucia, Qld.], 2006. http://www.library.uq.edu.au/pdfserve.php?image=thesisabs/absthe19810.pdf.

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Tang, Caixian. "Soldering in magnesium high pressure die casting and its preservation by surface engineering." Swinburne Research Bank, 2007. http://hdl.handle.net/1959.3/22747.

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Thesis (PhD) - Swinburne University of Technology, Industrial Research Institute Swinburne - 2007.<br>[A thesis submitted] for the degree of Doctor of Philosophy, Industrial Research Institute, Swinburne University of Technology - 2007. Typescript. Includes bibliographical references (p. 154-167).
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Laukli, Hans Ivar. "High Pressure Die Casting of Aluminium and Magnesium Alloys : Grain Structure and Segregation Characteristics." Doctoral thesis, Norwegian University of Science and Technology, Department of Materials Technology, 2004. http://urn.kb.se/resolve?urn=urn:nbn:no:ntnu:diva-379.

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<p>Cold chamber high pressure die casting, (HPDC), is an important commercial process for the production of complex near net shape aluminium and magnesium alloy castings. The work presented in the thesis was aimed at investigating the microstructure formation in this type of casting. The solidification characteristics related to the process and the alloys control the formation of grains and defects. This again has a significant impact on the mechanical properties of the castings.</p><p>The investigations were carried out mainly using the AM60 magnesium alloy and the A356 aluminium alloy. Two d
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Fraser, Darren T. "Soldering in high pressure die casting and its prevention by lubricant and oxide layers /." [St. Lucia, Qld.], 2000. http://adt.library.uq.edu.au/public/adt-QU20010830.163828/.

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Books on the topic "High pressure die casting"

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Batyshev, A. I. Kristallizat͡s︡ii͡a︡ metallov i splavov pod davleniem. 2nd ed. "Metallurgii͡a︡", 1990.

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Gallagher, Michael J. The high pressure die casting industry: A strategic marketing analysis and competitor profile. Leading Edge Reports, 1995.

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Authority, Health Education, ed. High blood pressure, hypertension, pressure. Health Education Authority, 1998.

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Michiels, Chris, Douglas H. Bartlett, and Abram Aertsen, eds. High-Pressure Microbiology. ASM Press, 2008. http://dx.doi.org/10.1128/9781555815646.

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Steingress, Frederick M. High pressure boilers. 4th ed. American Technical Publishers, 2009.

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Steingress, Frederick M. High pressure boilers. 2nd ed. American Technical Publishers, 1994.

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Jonas, Jiri, ed. High Pressure NMR. Springer Berlin Heidelberg, 1991. http://dx.doi.org/10.1007/978-3-642-75926-0.

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Akasaka, Kazuyuki, and Hitoshi Matsuki, eds. High Pressure Bioscience. Springer Netherlands, 2015. http://dx.doi.org/10.1007/978-94-017-9918-8.

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Boldyreva, Elena, and Przemyslaw Dera, eds. High-Pressure Crystallography. Springer Netherlands, 2010. http://dx.doi.org/10.1007/978-90-481-9258-8.

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Fryer, Donald M., and John F. Harvey. High Pressure Vessels. Springer US, 1998. http://dx.doi.org/10.1007/978-1-4615-5989-4.

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Book chapters on the topic "High pressure die casting"

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Molnár, Dániel, Jenő Dúl, and Richárd Szabó. "Simulation of High Pressure Die Casting Solidification." In Materials Science Forum. Trans Tech Publications Ltd., 2006. http://dx.doi.org/10.4028/0-87849-991-1.555.

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Liu, T., L. N. Brewer, Jeffrey R. Bunn, et al. "Measurement of Residual Strain in the Cylinder Bridge of High-Pressure Die Cast A383 Engine Blocks Using Neutron Diffraction." In Shape Casting. Springer International Publishing, 2019. http://dx.doi.org/10.1007/978-3-030-06034-3_29.

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Ji, Shouxun, Feng Yan, and Zhongyun Fan. "A High Strength Aluminium Alloy for High Pressure Die Casting." In Light Metals 2016. Springer International Publishing, 2016. http://dx.doi.org/10.1007/978-3-319-48251-4_35.

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Ji, Shouxun, Feng Yan, and Zhongyun Fan. "A High Strength Aluminium Alloy for High Pressure Die Casting." In Light Metals 2016. John Wiley & Sons, Inc., 2016. http://dx.doi.org/10.1002/9781119274780.ch35.

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Chimani, Christian M., Richard Kretz, Simon Schneiderbauer, Stefan Puttinger, and Stefan Pirker. "Studies on Flow Characteristics at High-Pressure Die-Casting." In Light Metals 2012. Springer International Publishing, 2012. http://dx.doi.org/10.1007/978-3-319-48179-1_75.

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Ha, Joseph, and Paul W. Cleary. "3-Dimensional SPH Simulations of High Pressure Die Casting." In Computational Fluid Dynamics 2002. Springer Berlin Heidelberg, 2003. http://dx.doi.org/10.1007/978-3-642-59334-5_24.

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Chimani, Christian M., Richard Kretz, Simon Schneiderbauer, Stefan Puttinger, and Stefan Pirker. "Studies on Flow Characteristics at High-Pressure Die-Casting." In Light Metals 2012. John Wiley & Sons, Inc., 2012. http://dx.doi.org/10.1002/9781118359259.ch75.

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Gonçalves, Micael, Mark R. Jolly, Konstantinos Salonitis, and Emanuele Pagone. "Resource Efficiency Analysis of High Pressure Die Casting Process." In The Minerals, Metals & Materials Series. Springer International Publishing, 2018. http://dx.doi.org/10.1007/978-3-319-72284-9_136.

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Saeedipour, Mahdi, Simon Schneiderbauer, Stefan Pirker, and Salar Bozorgi. "Prediction of Surface Porosity Defects in High Pressure Die Casting." In Advances in the Science and Engineering of Casting Solidification. John Wiley & Sons, Inc., 2015. http://dx.doi.org/10.1002/9781119093367.ch19.

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Saeedipour, Mahdi, Simon Schneiderbauer, Stefan Pirker, and Salar Bozorgi. "Prediction of Surface Porosity Defects in High Pressure Die Casting." In Advances in the Science and Engineering of Casting Solidification. Springer International Publishing, 2015. http://dx.doi.org/10.1007/978-3-319-48117-3_19.

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Conference papers on the topic "High pressure die casting"

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Plentz, Patricia D. M., Thaynara M. M. Ribeiro, Heinz F. C. Rahmig, Renato F. Bulcão-Neto, Iwens Gervasio Sene, and Analucia S. Morales. "Digital Transformation: Challenges About Iot and Ai in High Pressure Die Casting (HPDC)." In 2025 IEEE 19th International Symposium on Applied Computational Intelligence and Informatics (SACI). IEEE, 2025. https://doi.org/10.1109/saci66288.2025.11030098.

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Stempfle, Tobias, Christos Mangos, Sebastian Feldmann, Lothar Kallien, Manfred Rössle, and Johann Jung. "Artificial Intelligence-Based Error Detection and Adaption of Shot Curve Parameters in the Hot Chamber High-Pressure Die Casting Process." In 2024 8th International Conference on Robotics and Automation Sciences (ICRAS). IEEE, 2024. http://dx.doi.org/10.1109/icras62427.2024.10654477.

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Sosa, A. D., M. D. Echeverría, O. J. Moncada, and S. N. Simison. "Surface Reactivity of Thin Wall Ductile Iron. The Effect of Nodule Count and Microstructure." In CORROSION 2008. NACE International, 2008. https://doi.org/10.5006/c2008-08252.

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Abstract Thin Wall Ductile Iron (TWDI) castings are an attractive alternative to light alloys when the strength to weight ratio becomes a key design variable. For conventional sand casting operations, wall thickness reduction implies an increase in the number of graphite nodules (NC) and a decrease in grain size. As TWDI castings have a particularly high surface area to volume ratio, surface properties become relevant. The aim of this paper is to analyze the effect of nodule count and microstructure on surface reactivity on unalloyed ductile iron samples. Ductile Iron (DI) was produced with no
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Blumenau, Magali, and Michael Pohl. "Investigations on the Cavitation Erosion Behavior of Aluminium Bronze in Seawater." In CORROSION 2019. NACE International, 2019. https://doi.org/10.5006/c2019-13308.

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Abstract Cavitation erosion is an undesired phenomenon in the majority of technical applications. It occurs when there is a change in pressure field and/or velocity of fluid and a local pressure drop causes the formation of gas bubbles, which collapse when the surrounding pressure rises again. The bubble collapse causes high intensity shock waves and micro jets that damage the material surface. In ship propellers, the bubbles cause damage to the surface of the propeller blades. Today ship propellers for almost all medium and large merchant ships are made of aluminium bronze. Aluminium bronze i
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Ilotte, Vincenzo. "Innovative Alloys for High Pressure Die Casting." In SAE World Congress & Exhibition. SAE International, 2009. http://dx.doi.org/10.4271/2009-01-0552.

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Soar, Rupert C., and Philip M. Dickens. "Design of laminated tooling for high-pressure die casting." In Photonics East '96, edited by Pierre Boulanger. SPIE, 1997. http://dx.doi.org/10.1117/12.263350.

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Tanihata, Akito, Naoko Sato, Koji Katsumata, and Takashi Shiraishi. "Development of High-strength Piston Material with High Pressure Die Casting." In SAE 2006 World Congress & Exhibition. SAE International, 2006. http://dx.doi.org/10.4271/2006-01-0986.

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Asami, Akihiko, Tomoyuki Imanishi, Yukio Okazaki, Tomohiro Ono, and Kenichi Tetsuka. "Development of Aluminium Hollow Subframe Using High-Pressure Die Casting." In SAE 2016 World Congress and Exhibition. SAE International, 2016. http://dx.doi.org/10.4271/2016-01-0406.

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Kopper, Adam, Raymond Donahue, David Olson, and Stephen Midson. "Case Studies of Large Components Produced by High-Pressure Die Casting and Slurry-on-Demand Casting." In SAE 2005 World Congress & Exhibition. SAE International, 2005. http://dx.doi.org/10.4271/2005-01-1691.

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Chen, Weilong. "A Development of Virtual Manufacturing System for Magnesium High Pressure Die Casting Processes." In ASME 2003 International Mechanical Engineering Congress and Exposition. ASMEDC, 2003. http://dx.doi.org/10.1115/imece2003-55228.

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In recent years, high-pressure die-casting magnesium components have been gaining currency worldwide because of the excellent properties that magnesium alloys can offer to meet new product requirements. With the increasing application of magnesium parts worldwide, many research and development projects have been carried out to advance HPDC technology. However, truly optimized mold design and production of defect free castings remains a challenge for die casters. For many HPDC magnesium products, especially those specified for porosity-free and high cosmetic requirement, the challenge not only
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Reports on the topic "High pressure die casting"

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Nycz, Andrzej, Chris Masuo, Nathan Lambert, et al. Wire Arc Additive Manufacturing of Lightweight High Pressure Die Casting Tooling. Office of Scientific and Technical Information (OSTI), 2025. https://doi.org/10.2172/2564380.

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Nakagawa, Masahiko, Koichi Chiba, and Eitaro Koya. Development of High-Pressure Die-Casting Simulation and Verification in Motorcycle Parts. SAE International, 2005. http://dx.doi.org/10.4271/2005-32-0025.

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Prindiville, J., S. Lee, and A. Gokhale. An Application of Trapped-Air Analysis to Large Complex High-Pressure Magnesium Casting. Office of Scientific and Technical Information (OSTI), 2004. http://dx.doi.org/10.2172/15014382.

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Nakagawa, Masahiko, Koichi Chiba, and Eitaro Koya. Development of High-Pressure, Die-Casting Simulation and Verification in Motorcycle Frame Parts. SAE International, 2005. http://dx.doi.org/10.4271/2005-08-0090.

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Sabau, Adrian S., Edward C. Hatfield, Ralph Barton Dinwiddie, et al. Assessment of Computer Simulation Software and Process Data for High Pressure Die Casting of Magnesium. Office of Scientific and Technical Information (OSTI), 2007. http://dx.doi.org/10.2172/932142.

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Yamada, Youji, Hiroshi Yoshii, Satoshi Mochizuki, et al. Evaluation of J Factor and Leakage Quality for High Pressure Die Casting Applied to Closed-deck Type Cylinder Block. SAE International, 2011. http://dx.doi.org/10.4271/2011-32-0504.

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Uhara, Takehiro, and Hirotaka Kurita. The Effect of Surface Morphology of Cylinder Bore Surface on Anti-Scuffing Property made by High Pressure Die-Casting Process using Hyper-Eutectic Al-Si Alloy. SAE International, 2013. http://dx.doi.org/10.4271/2013-32-9046.

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Agrawal, Pradeep K. High Pressure Biomass Gasification. Office of Scientific and Technical Information (OSTI), 2016. http://dx.doi.org/10.2172/1275263.

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Zhang, X. An evaluation of direct pressure sensors for monitoring the aluminum die casting process. Office of Scientific and Technical Information (OSTI), 1997. http://dx.doi.org/10.2172/307969.

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Venkatasamy, Vasanth Kumar. Analysis of in-cavity thermal and pressure characteristics in aluminum alloy die casting. Office of Scientific and Technical Information (OSTI), 1996. http://dx.doi.org/10.2172/578731.

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