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Dissertations / Theses on the topic 'High pressure die casting'

Author: Grafiati

Published: 4 June 2021

Last updated: 25 July 2025

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1

Long, A. D. "Extending life of High Pressure Die Casting Dies." Thesis, Queen's University Belfast, 2010. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.527834.

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2

Sivertsen, Halses Sebastian. "Die life prediction using High Pressure Die Casting simulations." Thesis, Tekniska Högskolan, Jönköping University, JTH, Material och tillverkning, 2020. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-50031.

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Global trends in automotive industry for weight reduction drives an interest for casting of structural aluminum parts. High pressure die casting (HPDC) is chosen for this purpose since it enables manufacturing of large series parts where complexity and repeatability is demanded. Aluminum alloys have hence been developed through the years to obtain suitable mechanical properties for high strength parts. These alloys have been investigated to predict the types of potential failure mechanisms during HPDC in order to determine die life through simulations. Die life prediction was performed through

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3

Sadeghi, Mohammad. "Optimization product parts in high pressure die casting process." Licentiate thesis, Mälardalens högskola, Framtidens energi, 2015. http://urn.kb.se/resolve?urn=urn:nbn:se:mdh:diva-27733.

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This thesis describes optimization of die temperature in high pressure die-casting (HPDC) of A380 alloy by experimental observation and numerical simulation with the use of statistical tools. The goal of this research is to determine the optimum die temperature to minimize incidence of these defects and thus maximize production of parts without defects. In HPDC, molten metal is injected into the die at high speed (40-60 m/s for aluminum alloys). Die temperature plays an important role on the rate of rejected parts. Therefore, flow patterns of molten metal in HPDC of an automotive component w

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4

Elfakharany, Essameldin F. "Qualitative Reasoning for filling pattern in high-pressure die-casting and gravity-driven casting /." The Ohio State University, 1999. http://rave.ohiolink.edu/etdc/view?acc_num=osu1488192447430967.

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5

Spataro, Mark Paul. "Comparison of mechanical performance between magnesium alloy sand castings and high pressure die castings /." [St. Lucia, Qld.], 2004. http://www.library.uq.edu.au/pdfserve.php?image=thesisabs/absthe18378.pdf.

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6

Fiorese, Elena. "Process parameters affecting quality of high-pressure die cast aluminium alloys." Doctoral thesis, Università degli studi di Padova, 2016. http://hdl.handle.net/11577/3426773.

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High pressure die casting (HPDC) is a widely used process for manufacturing components with high production rate and complex geometries. However, high pressure die casting is still considered a “defect generating process”, since an amount of 5-10% of scrap is usually detected in castings. For this reason, the availability of new standards and tools for optimizing the process is one of the prominent needs of foundry field. Both these issues are tackled in this Thesis. First, a new classification of defects and reference dies for estimating the static mechanical properties of aluminium alloys

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Binney, Matthew N. "Porosity reduction in high pressure die casting through the use of squeeze pins /." [St. Lucia, Qld.], 2006. http://www.library.uq.edu.au/pdfserve.php?image=thesisabs/absthe19810.pdf.

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8

Tang, Caixian. "Soldering in magnesium high pressure die casting and its preservation by surface engineering." Swinburne Research Bank, 2007. http://hdl.handle.net/1959.3/22747.

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Thesis (PhD) - Swinburne University of Technology, Industrial Research Institute Swinburne - 2007.<br>[A thesis submitted] for the degree of Doctor of Philosophy, Industrial Research Institute, Swinburne University of Technology - 2007. Typescript. Includes bibliographical references (p. 154-167).

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9

Laukli, Hans Ivar. "High Pressure Die Casting of Aluminium and Magnesium Alloys : Grain Structure and Segregation Characteristics." Doctoral thesis, Norwegian University of Science and Technology, Department of Materials Technology, 2004. http://urn.kb.se/resolve?urn=urn:nbn:no:ntnu:diva-379.

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<p>Cold chamber high pressure die casting, (HPDC), is an important commercial process for the production of complex near net shape aluminium and magnesium alloy castings. The work presented in the thesis was aimed at investigating the microstructure formation in this type of casting. The solidification characteristics related to the process and the alloys control the formation of grains and defects. This again has a significant impact on the mechanical properties of the castings.</p><p>The investigations were carried out mainly using the AM60 magnesium alloy and the A356 aluminium alloy. Two d

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10

Fraser, Darren T. "Soldering in high pressure die casting and its prevention by lubricant and oxide layers /." [St. Lucia, Qld.], 2000. http://adt.library.uq.edu.au/public/adt-QU20010830.163828/.

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11

Chintalapati, Pavan. "Solidification under pressure of aluminum castings." Birmingham, Ala. : University of Alabama at Birmingham, 2009. https://www.mhsl.uab.edu/dt/2010r/chintalapati.pdf.

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Thesis (Ph. D)--University of Alabama at Birmingham, 2009.<br>Title from PDF t.p. (viewed June 30, 2010). Additional advisors: Viola L. Acoff, Krishan K. Chawla, Raymond J. Donahue, Gregg M. Janowski, Harry E. Littleton (ad hoc). Includes bibliographical references (p. 143-138).

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12

Gulizia, Stefan. "Soldering in high pressure die casting (HPDC) performance evaluation and characterisation of physical vapour deposition (PVD) coatings /." Swinburne Research Bank, 2008. http://hdl.handle.net/1959.3/39640.

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Thesis (MEng) - School of Engineering and Science, Swinburne University of Technology, 2008.<br>Thesis submitted for the degree of Master of Engineering, School of Engineering and Science, Swinburne University of Technology, 2008. Typescript. Includes bibliographical references (p. 98-101).

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13

Watson, Douglas. "Microstructure and mechanical properties of ductile die-cast Al-Mg-Si-Mn alloys." Thesis, Brunel University, 2015. http://bura.brunel.ac.uk/handle/2438/12874.

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Aluminium alloys have been seen a dramatic increase in transport manufacturing in past two decades. This is primarily driven by the achievement of effective weight-savings, increased vehicle fuel efficiency and reduced CO2 emissions in transport. One of the significant progresses in most recent years has been in the application of aluminium-intensive car body structure, in which the manufacturing of thin wall castings with improved ductility is one of the critical issues. High pressure die casting (HPDC) is a fast and economical near-net shape manufacturing method to produce thin wall componen

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14

Roberts, Michael John, and edu au jillj@deakin edu au mikewood@deakin edu au wildol@deakin edu au kimg@deakin. "A Modified Life Cycle Inventory of Aluminium Die Casting." Deakin University. School of Engineering and Technology, 2003. http://tux.lib.deakin.edu.au./adt-VDU/public/adt-VDU20040825.110759.

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Aluminium die casting is a process used to transform molten aluminium material into automotive gearbox housings, wheels and electronic components, among many other uses. It is used because it is a very efficient method of achieving near net shape with the required mechanical properties. Life Cycle Assessment (LCA) is a technique used to determine the environmental impacts of a product or process. The Life Cycle Inventory (LCI) is the initial phase of an LCA and describes which emissions will occur and which raw materials are used during the life of a product or during a process. This study has

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15

Newell, Matthew David. "Aspects of a novel casting process for the production of nickel-based superalloy high pressure turbine blades." Thesis, University of Birmingham, 2009. http://etheses.bham.ac.uk//id/eprint/525/.

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A novel process in which individual turbine blades are produced by the high rate solidification method has been developed. The technology, with an optimised radiation baffle, gave a thermal gradient of 11.64 x 10\( 3\) K.m\( {-1}\), whilst maintaining a flat solidification front, calculated using a specially created and validated process model. The corresponding primary dendrite arm spacing was reduced to 165 x 10\( {-6}\) m and the calculated freckle potential was below the critical threshold limit identified by Beckermann et al. (2000), even in highly freckle prone alloys. Low angle grain bo

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16

Pereira, Manuel Filipe Viana Teotonio. "ADDITIVE MANUFACTURING OF COMPONENTS FOR IN-DIE CAVITY USE, SUITABLE TO WITHSTAND ALUMINIUM HIGH PRESSURE DIE CASTING (HPDC) PROCESS CONDITIONS." Thesis, Bloemfontein: Central University of Technology, Free State, 2013. http://hdl.handle.net/11462/243.

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Thesis (M. Tech. (Engineering: Mechanical)) -- Central University of Technology, Free State, 2013<br>This research examines the suitability of Additive Manufacturing (AM) for manufacturing dies used in aluminium high pressure die casting. The study was guided by the following objectives: • The reviews of applicable literature sources that outline technical and application aspects of AM in plastic injection moulds and the possibilities of applying it to high pressure casting die. • To introduce AM grown die components in die manufacture. Further, to develop a methodology that will allow ind

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17

Watson, Robert. "New numerical techniques to quantify and predict the effect of entrainment defects, applied to high pressure die casting." Thesis, University of Birmingham, 2016. http://etheses.bham.ac.uk//id/eprint/7153/.

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High Pressure Die Casting (HPDC) is an attractive option for automotive manufacturers, as it has a number of advantages over wrought process routes. An improved understanding of the defects which may result from the process could allow castings to deliver lighter vehicle structures. A novel algorithm was developed to predict the formation of entrainment defects, which may limit the strength of castings. This model was integrated into FLOW-3D, a fluid dynamics solver. Theoretical advances were made, which offer a means of extrapolating a spatial distribution of damage to location specific stati

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18

Pereira, M. F. V. T., M. Williams, and Preez W. B. Du. "Characterization of metal powder based rapid prototyping components with respect to aluminium high pressure die casting process conditions." Journal for New Generation Sciences, Vol 8, Issue 2: Central University of Technology, Free State, Bloemfontein, 2010. http://hdl.handle.net/11462/563.

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Published Article<br>This paper is based on tests performed on die component specimens manufactured by EOS-DMLS (direct metal laser sintering) and LENS (laser engineered net shape) RP (rapid prototyping) technology platforms, as well as manufactured specimens machined out of preferred standard hot work steel DIN 1.2344. These specimens resemble typical components used in metal high pressure die casting tool sets. The specimens were subjected to a programme of cyclic immersion in molten aluminium alloy and cooling in water-based die release medium. The heat checking and soldering phenomena were

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Pereira, M. F. V. T., M. Williams, and R. Bruwer. "Rapid die manufacturing using direct laser metal deposition." Journal for New Generation Sciences, Vol 7, Issue 3: Central University of Technology, Free State, Bloemfontein, 2009. http://hdl.handle.net/11462/542.

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Published Article<br>Global issues such as energy and climate changes have impacted on both the automotive and aerospace industries, forcing them to adopt measures to produce products that consume fewer combustibles and emit less carbon dioxide. Making vehicles lighter is one of the logical ways of reducing fuel consumption. The need for light components, able to fulfil technical and quality specifications, led to market growth for tooling that is able to mass produce parts using manufacturing processes such as high pressure die casting. Competitive pressures to reduce the lead time required f

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20

Okcu, Isik Yilmaz. "Effect Of Process Parameters On Mechanical Properties Of High Pressure Die Cast Magnesium Az91 Components." Master's thesis, METU, 2011. http://etd.lib.metu.edu.tr/upload/12613896/index.pdf.

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Before beginning the experimental work of this study, a magnesium high pressure die casting facility is set up to manufacture magnesium cast parts for defence industry. In this thesis two components are cold chamber high pressure die casted using magnesium alloy AZ91 as raw material, and one component was manufactured using both aluminium alloy A.413, and magnesium alloy AZ91. Mechanical properties of high pressure die casting parts depend on various parameters such as, thickness of the cast part, position of the cast part in the cavity, molten metal temperature, die temperature, piston speeds

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21

Battaglia, Eleonora. "Correlations between defect content, microstructure and casting quality in HPDC AlSi alloys." Doctoral thesis, Università degli studi di Padova, 2018. http://hdl.handle.net/11577/3427147.

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Two are the key players of this doctoral thesis: secondary AlSi alloys and the High Pressure Die Casting (HPDC) process. As the levels of CO2 and other greenhouse gasses increase, the industry sector is called to reduce the emissions produced and to contain the energy consumptions. Therefore, secondary Al ingot production shows a 6% annual rate growth, mainly drawn by the transport sector. In particular, automotive industry and, in general, transportation one increasingly needs light components in order to reduce total weights and therefore limit harmful emissions and fuel consumption. To

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22

Štipl, Pavel. "Technologie lití vysokotlakých odlitků a vlivy působící na jejich kvalitu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2014. http://www.nusl.cz/ntk/nusl-231432.

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This diploma thesis deals with the technology of high pressure die casting and especially influences having effect on their final quality. The aim of this thesis is to design the measures to convert casting of the cylinder for chainsaw into the serial production. The thesis contains a description of the production of castings by technology of high pressure die casting, theoretical analysis of the factors with effects on their final quality and practical description of the conversion casting of cylinder for chainsaw into the serial production. The problem of converting to serial production has

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23

Klarner, Andrew Daniel. "Development of Mg-Al-Sn and Mg-Al-Sn-Si Alloys and Optimization of Super Vacuum Die Casting Process for Lightweight Applications." The Ohio State University, 2018. http://rave.ohiolink.edu/etdc/view?acc_num=osu1515083355012541.

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24

Dočekal, Václav. "Vady tlakově litých odlitků ze slitin hliníku." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2019. http://www.nusl.cz/ntk/nusl-401515.

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This thesis is focused on defects occurring in products made by high pressure die casting of aluminum alloys. The theoretical part includes introduction to high pressure die casting technology and description of individual defects, causes and corrective procurations. The practical part focuses on the determination of the defect on the pre-selected casting, which is cast in the foundry ALW INDUSTRY, s.r.o. Based on the identification of the defect, there is a corrective procuration to reduce its occurrence.

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25

Míšek, Jakub. "Vliv odplynění na kvalitu odlitků vyrobených technologií vysokotlakého lití." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2017. http://www.nusl.cz/ntk/nusl-318844.

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This thesis examines the influence of the degassing process on hydrogen contend and on the quality of part casted by high pressure casting technologies. The type of defects occurring in the casting is analyzed based on macrostructure and microstructure observations. For the overall assessment is used the statistical observation of the evolution trend of scrapping during the experiment. The results show that shortening of the degassing time may affect the incidence of porosity defect.

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Svoboda, Rostislav. "Tlakově lité odlitky z Mg slitin - trendy vývoje." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2008. http://www.nusl.cz/ntk/nusl-228049.

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The aim of this thesis is to determine influence of porosity and shape-factor over mechanical properties, performed on cast samples from Aalen foundry (Germany), that were high pressure die casted from AZ91 D Alloy. Evaluation of these quantities was done using computer software Olympus Five. Measured values were subjected to statistical analysis in order to eliminate gross errors and determine linear dependence between mechanical properties and porosity eventually voids shape factor.

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27

Jankes, Erik. "Využití řízeného naplyňování slitin Al-Si při tlakovém lití." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2015. http://www.nusl.cz/ntk/nusl-231052.

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This master thesis will cover the possibility of using directed gassing of Al-Si alloys in a high pressure die casting foundry. As a control gas, rotary degasser with gaseous 20 % H2 in N2 as a medium was used. Castings were casted via high pressure die casting machine. The aim of this research is to compare internal defect such as porosity or shrinkage of a casts made from degassed and control gassed melt.

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28

Outmani, Imane. "Caractérisation des variabilités Matériaux/ Process pour une convergence produit de fonderie par approche prédictive." Thesis, Paris, ENSAM, 2017. http://www.theses.fr/2017ENAM0007/document.

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Les alliages Al-Si sont largement utilisés dans l’industrie automobile en fonderie sous pression, en particulier pour la fabrication des blocs moteurs, en raison de leurs bon rapport résistance/ poids et leurs excellentes propriétés mécaniques. Du fait de l’internationalisation de la production, la composition chimique de ces alliages et les paramètres du procédé HPDC peuvent varier d’un pays à l’autre, ils peuvent même varier d’un site de fabrication à l’autre dans le même pays. Or, les conceptions des pièces automobiles sont aujourd’hui de type déterministe et elles sont réalisées sur la bas

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Tharayil, Pradeep Ambareeksh, and Mohammadali Baradaran. "HPDC Die design for Additive Manufacturing : Simulation and Comparison of Thermal Stresses in HPDC die designed for Additive Manufacture." Thesis, Tekniska Högskolan, Högskolan i Jönköping, JTH, Industriell produktutveckling, produktion och design, 2019. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-43319.

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Additive manufacturing has a great potential to benefit die manufacture by shortening the lead time considerably and lifting the limitations on design complexity imposed by conventional manufacturing techniques. However, AM has its own requirements that together are known as Design for Additive Manufacturing and account for the process limitations. One of the significant requirements is mass efficiency of the design (it should be as light as possible). If it’s not fulfilled, AM won’t be able to make an economical solution or substitution despite having outstanding benefits. The present investi

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Knoll, Octavian [Verfasser], Karl [Mitwirkender] Schweizerhof, and O. S. [Akademischer Betreuer] Hoppenstad. "A Probabilistic Approach in Failure Modelling of Aluminium High Pressure Die-Castings / Octavian Knoll. Betreuer: Karl Schweizerhof ; O. S. Hoppenstad." Karlsruhe : KIT-Bibliothek, 2015. http://d-nb.info/1081213019/34.

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31

Kolda, Vlastimil. "Numerická simulace plnění a tuhnutí odlitku." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2008. http://www.nusl.cz/ntk/nusl-228294.

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The object of this diploma thesis is to analyze, persuant to numerical simulation of current technology of production aluminous casting roller-reck V9X, causes of the rise of cold lap and laminations defects. Consequently, to work up a project of variant solution of the shape of casting so, as to come to elimination mentioned defects. This variant solving will be tested with numerical simulation as well. Fruitfulness of these designed changes will be verified by testing molten of the casting. In terms of solve the problem the simulation of cycling of the mold and subsequently the filling of th

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Afsaridis, Kimon. "Investigation of residual stresses generation in aluminum flywheel." Thesis, Jönköping University, Jönköping University, JTH. Research area Product Development, 2009. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-9255.

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<p>Quality of the castings is affected by several factors which the designer should take into consideration during the product development process. Although residual stress is one of those, it is often not considered in practical computations. Hence residual stresses are one of the forgotten areas in designing of machine parts. This master thesis is focused on the investigation of residual stresses in a high pressure die casted component, with the aim of extending its service life, by taking results from the study as a feedback.</p><p>The investigation of residual stresses was done on a variet

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33

Schremmer, Michael. "Potentialanalyse zur Verwendung des Leichtmetalls Magnesium im Fahrwerk eines Automobils." Doctoral thesis, Technische Universitaet Bergakademie Freiberg Universitaetsbibliothek "Georgius Agricola", 2013. http://nbn-resolving.de/urn:nbn:de:bsz:105-qucosa-118583.

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Im Rahmen der Arbeit wurde das Potential von Magnesium für den Einsatz im Fahrwerk eines Automobils, am Beispiel der Querbrücke des Hinterachsträgers, ermittelt. Verschiedene Mg-Legierungen wurden im konventionellen und vakuumunterstützen Druckguss vergossen und der Al-Legierung vergleichend gegenübergestellt. Es wurden in einem ersten Schritt statische und zyklische Werkstoffkennwerte sowie Materialmodelle erforscht und bewertet. Verschiedene Lastfälle im Standard- und Sonderfahrbetrieb wurden durch statische und zyklische Betriebsfestigkeitssimulationen abgesichert. Konstruktive Bauteiloptim

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Blombäck, Oscar, and Marcus Dahlén. "Minimering av porositet vid vakuumassisterad kallkammarpressgjutning av Al-Si : En fallstudie enligt DMAIC på Husqvarna Group." Thesis, Luleå tekniska universitet, Institutionen för ekonomi, teknik, konst och samhälle, 2021. http://urn.kb.se/resolve?urn=urn:nbn:se:ltu:diva-85097.

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Pressgjutna Al-Si komponenter förekommer mer och mer i förbränningsmotorer med syfte att reducera vikt och förbättra hållbarhet. Ett problem vid pressgjutning, en process kännetecknad av kostnadseffektivitet vid massproduktion, är porositetsbildning vilket kan resultera i läckage, strukturell svaghet och försämrad hållbarhet och livslängd för tillverkade komponenter. Då porer oftast bildas internt försvåras dessutom identifiering av potentiellt trasiga komponenter. Det är därför av vikt att finna parameterinställningar i pressgjutningsprocessen vilka konsekvent minimerar porositetsbildning. Et

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Timelli, Giulio. "Correlation between processing and quality of aluminium alloy castings (Correlazione tra parametri di processo di fonderia e qualità dei prodotti)." Doctoral thesis, Università degli studi di Padova, 2008. http://hdl.handle.net/11577/3425051.

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The influence of processing and process parameters plays a key role for the Aluminium foundry and transport industries as it affects the quality and soundness of the cast products. Particularly, the choice of a process chain in Aluminium foundry, otherwise of process parameters, influences the reject rates, hence casting costs, the process yield and the production rate. The process chain in Aluminium foundry is a complex sequence of processes and the final casting quality depends on many parameters. Several aspects of this subject are still not fully understood. The motivation of the research

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Tavakoli, Shahab. "Modélisation du cycle thermique des moules de fonderie sous pression." Thesis, Paris 10, 2014. http://www.theses.fr/2014PA100095.

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La réduction de la masse des véhicules, notamment des Groupes Motopropulseurs contribue à la réduction des émissions polluantes. Aujourd’hui afin d’aboutir à cet objectif, la conception de pièces automobiles (Carter Mécanisme, Carter Cylindre) en matériau allégé tel que l’aluminium et ses alliages est en plein essor. Pour la production de grande série, ces alliages sont mis en œuvre par le procédé de fonderie ‘’Aluminium sous pression’’.Ce procédé utilise des moules métalliques. La maîtrise du comportement thermique du moule : chauffage, refroidissement interne (par circuit) et externe, est un

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Milhem, Luc. "Fonderie sous pression du cuivre : étude du procédé et caractérisation du matériau." Thesis, Normandie, 2018. http://www.theses.fr/2018NORMIR14.

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Ces travaux de recherche portent sur l’étude de l’injection du cuivre. Dans une optique d’amélioration des propriétés du cuivre injecté sous pression, deux grands thèmes de réflexion ont été abordés. La première voie de réflexion porte sur l’influence des paramètres de fusion et d’éléments d’alliages ajoutés en faible quantité sur les caractéristiques des démonstrateurs technologiques produits. La seconde partie discute de l’influence du procédé de fonderie en lui-même, notamment au travers de l’étude de deux paramètres : l’influence du régime d’écoulement du métal en fusion dans l’empreinte,

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Koplík, Jiří. "Snížení nákladů na výrobu odlitku litého tlakovým litím pomocí aplikace vysokoteplotního separátoru." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2017. http://www.nusl.cz/ntk/nusl-318779.

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The diploma thesis is focuses on new technology in of high pressure die casting industry. Attention is paid in particular to heating, cooling and the influence of the die lubricants on the quality of castings. theoretical knowledge was applied in practise. The optimization of the production cycle was carried out using a high temperature die lubricant and subsequent evaluation on particular casts in foundry KOVOLIT Modřice a.s.

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Hamasaiid, Anwar. "Transferts thermiques interfaciaux en fonderie en moules métalliques d'alliages légers." Toulouse 3, 2007. http://www.theses.fr/2007TOU30249.

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L'objectif de ce projet est d'étudier les transferts thermiques interfaciaux pendant la solidification des alliages légers dans les procédés de fonderie par gravité et sous pression. Pour cela, nous avons développé des méthodes expérimentales et des capteurs appropriés permettant d'effectuer les mesures de température dans le moule et en surface de la pièce pendant le remplissage et la solidification. Nous avons également enregistré les paramètres procédés sur une installation de fonderie sous pression particulièrement bien instrumentée. Pour la mesure de température de surface de la pièce cou

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Ferraro, Stefano. "Influence of trace elements on secondary die-cast aluminium alloys." Doctoral thesis, Università degli studi di Padova, 2014. http://hdl.handle.net/11577/3423822.

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Recycling play a key role on saving of natural resources and on reducing pollution. The recycling of aluminium alloys is also cost-effective, since it reduce the material cost and creates a considerable energy-saving. The use of recycled Al alloys (usually called secondary) has improved in recent years also because of their comparable mechanical properties with primary aluminium alloys. During the production of secondary aluminium alloys, the scrap are mixed regardless of their specific chemical composition, and then master alloys or pure elements are added to the molten metal. Furthermore,

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Maurer, Simon Alexander. "Multidisziplinäre Formoptimierung modularer Grundgeometrien für Druckgussbauteile mit strömungs- und strukturmechanischen Zielfunktionen." Doctoral thesis, Technische Universitaet Bergakademie Freiberg Universitaetsbibliothek "Georgius Agricola", 2016. http://nbn-resolving.de/urn:nbn:de:bsz:105-qucosa-197331.

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Am Anfang des Entwicklungsprozesses eines Gussbauteils für die Automobilbranche steht klassischerweise die konstruktive Ausarbeitung und die Auslegung auf Zielgrößen, wie Festigkeit, Steifigkeit bzw. die Erfüllung der Crashlasten. Im nächsten Entwicklungsschritt wird, oftmals in Zusammenarbeit mit externen Lieferanten, das Werkzeugkonzept entwickelt und die Herstellbarkeit mit Hilfe von Gießsimulationen abgesichert. Bei der Fertigung verursachen streuende Prozessgrößen, wie etwa Geschwindigkeits- oder Temperaturniveaus, Schwankungen in der Leistungsfähigkeit des Endprodukts (z. B. lokale Bruch

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Lui, Ying Bik. "The fluid dynamics of pressure die casting processes." Thesis, Brunel University, 1997. http://bura.brunel.ac.uk/handle/2438/5224.

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The main text of the thesis consists of seven chapters. Following the literature survey, the work in Chapter 2 focuses on the study of the whole process of pressure die casting. The necessity of reclassification against the traditional 'three-stage' description is introduced in order to build a new basic tenet in constructing theoretical and practical investigations, which leads to the creation of fluid dynamic mathematical models of the process. On the basis of Chapter 2, Chapter 3 concentrates on dealing with the computer simulation of filling flow patterns occurring in the third stage that

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Shi, XinMei. "Defect minimizing control of low pressure die casting." Thesis, University of British Columbia, 2012. http://hdl.handle.net/2429/42720.

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Controlling and eliminating defects, such as macro-porosity, in die casting processes is an on-going challenge for manufacturers. Current strategies for eliminating macro-porosity focus on the execution of pre-set casting cycles, die structure design or the combination of both. To respond to process variability and mitigate its negative effects, advanced process control methodology has been developed to dynamically drive the process towards optimal dynamic or static operational conditions, hence minimizing macro-porosity in the casting. In this thesis, a Finite Element heat transfer model has

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Vicario, Gomez Iban. "Influence des nano-particules d’alumine (Al2O3) et de di-borure de titane (TiB2) sur la microstructure et les propriétés de l’alliage Al-Si9-Cu3-Fe1 pour des applications de fonderie à haute pression." Thesis, Bordeaux 1, 2011. http://www.theses.fr/2011BOR14420/document.

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Ce travail est dédié á l´étude de l´influence de nano-particules de alumina (Al2O3) et de di-borure de titane (TiB2) sur la solidification, la microstructure et les propriétés thermiques et mécaniques de l´alliage d´aluminium renforcés, Al-Si9Cu3Fe1. Les matériaux ont été obtenus par un procédé de fonderie à haute pression en coulant les alliages dans les mêmes conditions que les alliages non renforcés correspondants.On a constaté que les particules de Al2O3 et de TiB2 ont une influence directe sur les caractéristiques de l´alliage telles que la microstructure, la précipitation des phases pend

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Jain, Rajesh (Rajesh Baboola) Carleton University Dissertation Engineering Mechanical and Aerospace. "A 2D transient thermal analysis of pressure die casting." Ottawa, 1994.

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Dini, Hoda. "As-cast AZ91D magnesium alloy properties : Effects of microstructure and temperature." Doctoral thesis, Tekniska Högskolan, Högskolan i Jönköping, JTH, Material och tillverkning, 2017. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-38148.

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Today, there is an essential need for lightweight, energy-efficient, environmentally benign engineering systems, and this is the driving force behind the development of a wide range of structural and functional materials for energy generation, energy storage, propulsion, and transportation. These challenges have motivated the use of magnesium alloys for lightweight structural systems. Magnesium has a density of 1.74 g/cm3, which is almost 30% less than that of aluminium, one quarter of steel, and almost identicalto polymers. The ease of recycling magnesium alloys as compared to polymers makes

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Moayedinia, Sara. "Quantification of cooling channel heat transfer in low pressure die casting." Thesis, University of British Columbia, 2014. http://hdl.handle.net/2429/48509.

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The focus of this project is to develop a methodology to quantitatively describe the heat transfer in the cooling channels of the low-pressure die casting process, which is the dominant commercial technology for the production of aluminum automotive wheels, and to successfully implement the methodology in a numerical model of the casting process. Towards this goal, an algorithm capable of calculating heat transfer coefficient (HTC) based on process parameters and surface temperature within the cooling channel is developed. The algorithm was implemented in the form of a user-defined subroutine

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Gibson, Catherine. "Synthesis and characterisation of porous PMMA for use in the pressure casting of ceramics." Thesis, University of Manchester, 2013. https://www.research.manchester.ac.uk/portal/en/theses/synthesis-and-characterisation-of-porous-pmma-for-use-in-the-pressure-casting-of-ceramics(33eb67ad-c8fd-44ee-9e2c-a3c04a2efe53).html.

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Gypsum has been used almost exclusively as the mould material for casting sanitary-ware due to its high versatility, strength and homogenous pore distribution. However gypsum moulds have a number of disadvantages including deterioration on contact with water, deformation, long set times and short mould lives such that a large number of moulds are required for a commercial manufacturing processes. These drawbacks have led to attempts to find a new synthetic material to create moulds with similar properties to gypsum with respect to fine homogeneous pores, but with increased durability. Porous P

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Ogden, Sam. "High-Pressure Microfluidics." Doctoral thesis, Uppsala universitet, Mikrosystemteknik, 2013. http://urn.kb.se/resolve?urn=urn:nbn:se:uu:diva-208915.

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In this thesis, some fundamentals and possible applications of high-pressure microfluidics have been explored. Furthermore, handling fluids at high pressures has been addressed, specifically by creating and characterizing strong microvalves and pumps. A variety of microstructuring techniques was used to realize these microfluidic devices, e.g., etching, lithography, and bonding. To be able to handle high pressures, the valves and pumps need to be strong. This necessitates a strong actuator material. In this thesis, the material of choice is paraffin wax. A new way of latching paraffin-actuated

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Misner, Scottie. "High Blood Pressure." College of Agriculture and Life Sciences, University of Arizona (Tucson, AZ), 2010. http://hdl.handle.net/10150/146443.

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