Academic literature on the topic 'High Speed Machining'

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Journal articles on the topic "High Speed Machining"

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Hou, Ya Li, Chang He Li, and Guo Yu Liu. "Investigation into High-Speed/Super-High Speed Grinding." Advanced Materials Research 189-193 (February 2011): 4108–11. http://dx.doi.org/10.4028/www.scientific.net/amr.189-193.4108.

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Abrasive machining is a widely employed finishing process for different-to-cut materials such as metals, ceramics, glass, rocks, etc to achieve close tolerances and good dimensional accuracy and surface integrity. High speed and super-high speed abrasive machining technologies are newest developed advanced machining processes to satisfy super-hardness and difficult-to-machining materials machined. In the present paper, high-speed/super-high speed abrasive machining technologies relate to ultra high speed grinding, quick-point grinding, high efficiency deep-cut grinding were analyzed. The efficiency and parameters range of these abrasive machining processes were compared. The key technologies and the newest development and current states of high speed and super-high speed abrasive machining were investigated. It is concluded that high speed and super-high speed abrasive machining are a promising technology in the future.
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Tlusty, J. "High-Speed Machining." CIRP Annals 42, no. 2 (1993): 733–38. http://dx.doi.org/10.1016/s0007-8506(07)62536-0.

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Schulz, Herbert, and Toshimichi Moriwaki. "High-speed Machining." CIRP Annals 41, no. 2 (1992): 637–43. http://dx.doi.org/10.1016/s0007-8506(07)63250-8.

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RAHMAN, Mustafizur, Zhi-Gang WANG, and Yoke-San WONG. "An Overview of High-speed Machining of Titanium Alloys." Proceedings of International Conference on Leading Edge Manufacturing in 21st century : LEM21 2005.1 (2005): 19–28. http://dx.doi.org/10.1299/jsmelem.2005.1.19.

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Vasilko, Karol. "Deformation Structures and Tool Wear during High-Speed Machining." Technological Engineering 10, no. 1 (December 1, 2013): 12–17. http://dx.doi.org/10.2478/teen-2013-0004.

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Abstract Tendencies towards increasing cutting speeds during machining can be observed recently. The first wave of increasing cutting speeds occured in the 60s of the previous century. However, suitable tool material was not available at that time. Increasing cutting speed is possible only following the development of cutting material, resistant against high temperatures, abrasive, adhesive and diffusive wear. It is obvious that the process of chip creation, quality of machined surface, dynamics of machining process and temperature of cutting change considerably with cutting speed. To be able to apply higher cutting speeds in production machining, it is necessary to know the dependence of those characteristics on cutting speed. Some of those phenomena, which are linked with cutting speed, will be explained in the paper. Key words: machining, cutting speed, tool durability, surface quality
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Smith, S., and J. Tlusty. "Current Trends in High-Speed Machining." Journal of Manufacturing Science and Engineering 119, no. 4B (November 1, 1997): 664–66. http://dx.doi.org/10.1115/1.2836806.

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The focus of the majority of high-speed machining research has been directed toward improving metal removal rates. Tool materials capable of withstanding high cutting speeds have become available (silicon nitride for cast iron, solid carbide for aluminum, and superabrasives for hardened steels), and the focus of research has shifted to maximizing the cutting performance of the machine tool. Measurement of cutting performance, chatter avoidance, structural design, tool retention, and axis control have become important research topics. The purpose of this paper is to provide an overview of the state of the art in high-speed machining and to provide our view of the emerging research areas.
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Liu, Yong Xia, Ru Shu Peng, and Qiang Cheng. "Study on High Speed Machining Strategies for Mold." Advanced Materials Research 591-593 (November 2012): 468–71. http://dx.doi.org/10.4028/www.scientific.net/amr.591-593.468.

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The advantages and current problems for the application of high-speed machining technology in mold manufacturing are discussed. The requirements of mold high-speed machining for tool paths are summarized. Using the software of Cimatron E7.0,the NC program of the outer mold for a car engine’s V8 intake manifold is analyzed and optimized designed. Programming technology and optional of cutters have been introduced in detail. In the high speed milling stages, using the new cutters, the hardened mold can be machined to reach the required size, shape and surface roughness, and the machining time is reduced greatly. The method of making high speed NC template based on the software Cimatron E7.0. is introduced. Using this method, the maching efficiency is improved greatly, and the mold’ s surface quality better.
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Liu, Ya Jun, Jia Bin Huang, Meng Yang Qin, Wei Xia, and Yong Tang. "High Speed Machining of AISI 52100 Steel." Advanced Materials Research 69-70 (May 2009): 466–70. http://dx.doi.org/10.4028/www.scientific.net/amr.69-70.466.

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This paper gives the details of High Speed Milling experiments with AISI 52100 steel (HRC52) by using coated carbide end mills. Cutting force and Surface roughness data are presented. The effects of cutting speeds (1000-8000rpm), widths of cut (0.05-0.4mm) and cutting conditions (dry cutting and dry cutting with air coolant) are investigated. The results show that in high speed milling of hardened steels, when cutting speed surpasses a critical value, cutting forces decrease as cutting speed increasing; and the increasing of widths of cut causes the increase of cutting forces approximately linearly; surface roughness does not experience obvious increase or decrease and has a minimum in a specific condition; the machining results of dry cutting with air.
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Zhang, Song, Xing Ai, Wei Xiao Tang, and J. G. Liu. "Balancing of Tool/Toolholder Assembly for High-Speed Machining." Materials Science Forum 471-472 (December 2004): 542–46. http://dx.doi.org/10.4028/www.scientific.net/msf.471-472.542.

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High-speed machining has become mainstream in machining manufacturing industry. In industries such as moldmaking and aerospace, it has become the norm rather the exception. The centrifugal force increases as the square of the speed. At rotational spindle speeds of 6,000 r/min and higher however, centrifugal force from unbalance becomes a damaging factor and it reduces the life of the spindle and the tool, as well as diminishes the quality of the finished product. Under high rotational speed, good balance becomes issue. High-speed machining experimental results shown that a well-balanced tool/toolholder assembly could obviously improve machining quality, extend tool life and shorten downtime for spindle system maintenance etc.
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Komanduri, R., J. McGee, R. A. Thompson, J. P. Covy, F. J. Truncale, V. A. Tipnis, R. M. Stach, and R. I. King. "On a Methodology for Establishing the Machine Tool System Requirements for High-Speed/High-Throughput Machining." Journal of Engineering for Industry 107, no. 4 (November 1, 1985): 316–24. http://dx.doi.org/10.1115/1.3186004.

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This paper presents a methodology for determining the machine tool system requirements for high-speed machining (HSM)/high-throughput machining (HTM). Both technological and economic factors should be considered in the formulation of the model for determining machine tool system requirements. The HSM function model is given here in the form of ICAM-defined (IDEFo) charts with corresponding text. For machining most aluminum alloys, the maximum cutting speed is not limited by tool life, and the technology for high-speed machine tools (spindles, table drives, controls, chip management, and other features) exists today. Therefore, HSM of aluminum alloys can be implemented. Selection of a suitable HSM system involves detailed technological analysis and economic justification for a given part-family production configuration. The recent introduction of Si3N4 based tool materials has enabled significantly higher cutting speeds (up to 1524 mpm or 5000 sfpm) in the machining of gray cast iron. However, the machine tools using this type of tool material should be more rigid and capable of higher power, higher speed, and faster feed in order to increase productivity and reduce manufacturing costs. In the machining of the difficult-to-machine materials (e.g., superalloys), the cutting speed is still limited by tool wear. Nevertheless, a high-throughput machining (HTM) strategy is pertinent for this application.
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Dissertations / Theses on the topic "High Speed Machining"

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Liebman, Michael Kevin 1974. "Rotary-linear axes for high speed machining." Thesis, Massachusetts Institute of Technology, 2001. http://hdl.handle.net/1721.1/8218.

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Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2001.
Includes bibliographical references (p. 353-358).
This thesis presents the design, analysis, fabrication, and control of a rotary-linear axis; this axis is a key subsystem for high speed, 5-axis machine tools intended for fabricating centimeter-scale parts. The rotary-linear axis is a cylinder driven independently in rotation and translation. This hybridization minimizes machine inertias and thereby maximizes accelerations allowing for the production of parts with complex surfaces rapidly and accurately. Such parts might include dental restorations, molds, dies, and turbine blades. The hybrid rotary and linear motion provides special challenges for precision actuation and sensing. Our prototype rotary-linear axis consists of a central shaft, 3/4 inch (1.91 cm) in diameter and 15 inches (38.10 cm) long, supported by two cylindrical air bearings. The axis has one inch (2.54 cm) of linear travel and unlimited rotary travel. Two frameless permanent magnet motors respectively provide up to 41 N continuous force and 0.45 N-m continuous torque. The rotary motor is composed of commercially available parts; the tubular linear motor is completely custom-built. The prototype axis achieves a linear acceleration of 3 g's and a rotary acceleration of 1,300 rad/s2. With higher power current amplifiers and reduced sensor inertia, we predict the axis could attain peak accelerations of 12 g's and 17,500 rad/s2 at low duty cycles. This thesis also examines several concepts for developing a precision rotary-linear sensor that can tolerate axial translation.
Our prototype rotary sensor uses two laser interferometers to measure the orientation of a slightly tilted mirror attached to the shaft. A third interferometer measures shaft translation. The rotary axis has a control bandwidth of 40 Hz; the linear axis has a bandwidth of 70 Hz. The rotary-linear axis has 2.5 nm rms linear positioning noise and 3.1 prad rms rotary positioning noise. This thesis presents one novel 5-axis machine topology which uses two rotary-linear axes. The first axis rotates and translates the part. The second axis carries the cutting tool and provides high speed spindle rotation as well as infeed along the axis of rotation. For use as a spindle, precision rotary sensing is not required, and a sensorless control scheme based on motor currents and voltages can be used.
by Michael Kevin Leibman.
Ph.D.
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Bayless, Jacob D. (Jacob Daniel). "A high-speed hysteresis motor spindle for machining applications." Thesis, Massachusetts Institute of Technology, 2014. http://hdl.handle.net/1721.1/87955.

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Thesis: S.M., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2014.
Cataloged from PDF version of thesis. "February 2014."
Includes bibliographical references (pages 43).
An analysis of suitable drive technologies for use in a new high-speed machining spindle was performed to determine critical research areas. The focus is on a hysteresis motor topology using a solid, inherently-balanced D2 steel shaft. An analytical model of the motor is devised in order to make performance predictions and optimization, and an experimental apparatus is constructed in order to verify the predictions of the model and investigate speed limits. The model's limitations due to a still-incomplete understanding of the vector hysteresis properties of magnetic steels are noted, and a proposal for an experiment to resolve this limitation is presented. The model predicts that the motor performance is optimized for a very thin ring of hysteretic steel. The experimental apparatus used a solid rotor. It was run up to a speed of 11,000 RPM and torque-speed curves with various drive parameters are measured.
by Jacob D. Bayless.
S.M.
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Dagiloke, I. F. "Computer aided process parameter selection for high speed machining." Thesis, Liverpool John Moores University, 1995. http://researchonline.ljmu.ac.uk/4990/.

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Bezombes, Frédéric. "Fibre Bragg grating temperature sensors for high-speed machining applications." Thesis, Liverpool John Moores University, 2004. http://researchonline.ljmu.ac.uk/5630/.

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In high-speed grinding research, it is required to measure temperature within the workpiece. Present techniques are thermocouple based, and often suffer from excessive electrical noise on the signal. This thesis presents a number of novel and existing optical sensing devices that overcome this limitation and also, in some cases, offer greater performance. The optical sensors are fibre Bragg grating based and the optical techniques used to interrogate that sensor include DWDM, WDM, athermic grating, tuneable grating and coupler. Optical fibre devices are simpler to place in situ prior to the machining tests and they offer faster response and greater sensitivity than was previously possible. Results are presented from machining tests and the new devices are compared with each other and thermocouple based techniques. A method to relate internal measured temperature to machined surface temperature is also demonstrated in the context of high-speed machining.
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Chen, Ni. "Contouring control in high performance motion systems /." View abstract or full-text, 2005. http://library.ust.hk/cgi/db/thesis.pl?ELEC%202005%20CHENN.

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Kishawy, Hossam Eldeen A. "Chip formation and surface integrity in high speed machining of hardened steel /." Thesis, National Library of Canada = Bibliothèque nationale du Canada, 1998. http://www.collectionscanada.ca/obj/s4/f2/dsk1/tape11/PQDD_0003/NQ42858.pdf.

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Caulfield, F. Donald. "Electromechanical Actuator Development for Integrated Chatter Prediction on High Speed Machining Centers." NCSU, 2002. http://www.lib.ncsu.edu/theses/available/etd-04222002-234733/.

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Machine tool chatter imposes limitations on the productivity and quality of modern high speed machining (HSM) operations. It has been shown that chatter prediction and avoidance strategies can lead to increased machining productivity if certain modal characteristics of the machine are known. The objectives of this research are to design and demonstrate an electromechanical actuator (EMA) to easily and accurately identify these characteristics. Design specifications for this actuator reflect a wide range of machine tools and operating conditions. A simulation-based design strategy is employed, based on traditional electromechanical analysis, finite element analysis (FEA), and computer simulations to ensure performance meets the design specifications. A prototype EMA system is built to validate the analytical results and demonstrate its capabilities as part of an automated chatter prediction and avoidance system. The EMA is shown to generate the required modal characteristics, namely frequency response functions (FRFs) and stability lobe diagrams (SLDs) quickly, accurately, and with fewer technical skill requirements than other vibration testing methods. Experimental machining tests demonstrate that the EMA can be an effective component of an integrated chatter prediction and avoidance system.
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Pamali, Abhinand P. "Using Clothoidal Spirals to Generate Smooth Tool Paths for High Speed Machining." NCSU, 2004. http://www.lib.ncsu.edu/theses/available/etd-05212004-114758/.

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We present a new and innovative method to generate Contour Parallel tool paths using Clothoidal spirals for 2.5D pocket milling. The tool paths generated by the proposed method are more suitable for High Speed Machining compared to the traditional tool paths. Mechanical parts, such as those in Aerospace industry, Mold and Dies industry, etc require large volumes of milling operations. Modern High Speed CNC Machines are used in making of these parts. Although the High Speed CNC machines can provide very high spindle speed, due to various reasons, it has not been possible to use their High speed capabilities to their full extent. Two of the main reasons being, complex pocket geometry and complex tool path geometry. Most pockets are made up of sharp corners. In the traditional contour parallel pocket milling tool paths, as the cutting tool approaches these corners, they have to undergo a sudden change in directions and the acceleration of the tool has to be instantaneously decreased. Also, there is an instantaneous increase in the chip volume and the resultant forces acting on the cutting tool. In our proposed method we smooth these sharp corners of the traditional tool path by using Clothoidal spirals. The Clothoidal curves which have traditionally been used for Highways and Rail track design, have an unique property, according to which, the curvature of the Clothoidal spirals varies linearly with the length of the curve. By using these curves of uniformly varying curvature, we reduce the magnitude of the sudden direction changes that the cutting tool has to undergo at the sharp pocket corners. The cutting tool is subjected to lesser resultant forces and has a comparatively uniform acceleration. Machining time is also expected to be reduced by our proposed method.
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Modgil, Aditya. "Effects of high speed machining on surface topography of titanium alloy (Ti6Al4V)." [Gainesville, Fla.] : University of Florida, 2003. http://purl.fcla.edu/fcla/etd/UFE0002846.

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Wroblewski, Adam C. "Model Identification, Updating, and Validation of an Active Magnetic Bearing High-Speed Machining Spindle for Precision Machining Operation." Cleveland State University / OhioLINK, 2011. http://rave.ohiolink.edu/etdc/view?acc_num=csu1318379242.

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Books on the topic "High Speed Machining"

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King, Robert I., ed. Handbook of High-Speed Machining Technology. Boston, MA: Springer US, 1985. http://dx.doi.org/10.1007/978-1-4684-6421-4.

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1924-, King Robert I., ed. Handbook of high-speed machining technology. New York: Chapman and Hall, 1985.

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Dewes, Richard Charles. High speed machining of hardened ferrous alloys. Birmingham: University of Birmingham, 1997.

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Schulz, Herbert. Hochgeschwindigkeitsfräsen metallischer und nichtmetallischer Werkstoffe. München: C. Hanser, 1989.

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Mickelson, Dale. Guide to hard milling and high speed machining. New York: Industrial Press, 2007.

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SCTE '89 Conference (San Diego, Calif.). High speed machining: Solutions for productivity : proceedings of the SCTE '89 Conference, San Diego, California, 13-15 November 1989. Materials Park, Ohio: ASM International, 1990.

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China) International Conference on High Speed Machining (4th 2010 Guangzhou. High Speed Machining: Selected, peer reviewed papers from the 4th International Conference on High Speed Machining (ICHSM 2010), October 9-10, 2010, Guangzhou, China. Durnten-Zurich, Switzerland: TTP, Trans Tech Publications Ltd, 2011.

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Kaufeld, Michael. Hochgeschwindigkeitsfräsen und Fertigungsgenauigkeit dünnwandiger Werkstücke aus Leichtmetallguss. München: C. Hanser, 1988.

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Sharman, Adrian. An investigation into the high speed machining of Inconel 718. Birmingham: University of Birmingham, 1998.

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Liu, Friedrich. CAD-CAM-Strategie für die Hochgeschwindigkeits-Bearbeitung. München: C. Hanser, 1990.

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Book chapters on the topic "High Speed Machining"

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Vázquez, Elisa, and Guillem Quintana. "High-Speed Machining." In Modern Manufacturing Processes, 295–308. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2019. http://dx.doi.org/10.1002/9781119120384.ch12.

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Schulz, H. "High-Speed Machining." In Manufacturing Technologies for Machines of the Future, 197–214. Berlin, Heidelberg: Springer Berlin Heidelberg, 2003. http://dx.doi.org/10.1007/978-3-642-55776-7_7.

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Flom, D. G. "High-Speed Machining." In Innovations in Materials Processing, 417–39. Boston, MA: Springer US, 1985. http://dx.doi.org/10.1007/978-1-4613-2411-9_22.

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El-Hofy, Hassan. "High-Speed Machining." In Fundamentals of Machining Processes, 211–26. Third edition. | Boca Raton, FL: CRC Press/Taylor & Francis Group,: CRC Press, 2018. http://dx.doi.org/10.1201/9780429443329-7.

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Tschätsch, Heinz, and Anette Reichelt. "High speed cutting (HSC)." In Applied Machining Technology, 325–47. Berlin, Heidelberg: Springer Berlin Heidelberg, 2009. http://dx.doi.org/10.1007/978-3-642-01007-1_20.

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King, Robert I. "Historical Background." In Handbook of High-Speed Machining Technology, 3–26. Boston, MA: Springer US, 1985. http://dx.doi.org/10.1007/978-1-4684-6421-4_1.

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Wu, S. M. "A Mathematical Model for Drill Point Geometry." In Handbook of High-Speed Machining Technology, 277–86. Boston, MA: Springer US, 1985. http://dx.doi.org/10.1007/978-1-4684-6421-4_10.

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Wu, S. M. "Microcomputer-Controlled Seven-Axis Drill Point Grinder." In Handbook of High-Speed Machining Technology, 287–95. Boston, MA: Springer US, 1985. http://dx.doi.org/10.1007/978-1-4684-6421-4_11.

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Wu, S. M. "Drill Analyzer." In Handbook of High-Speed Machining Technology, 296–304. Boston, MA: Springer US, 1985. http://dx.doi.org/10.1007/978-1-4684-6421-4_12.

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Wu, S. M. "Multifacet Drills." In Handbook of High-Speed Machining Technology, 305–16. Boston, MA: Springer US, 1985. http://dx.doi.org/10.1007/978-1-4684-6421-4_13.

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Conference papers on the topic "High Speed Machining"

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Schueller, John K., Sharath A. Cugati, Ahmed Yousuf, John C. Ziegert, and Edmund P. Leigh. "High Speed Machining of Helicopter Gearcases." In SAE 2004 Aerospace Manufacturing & Automated Fastening Conference & Exhibition. 400 Commonwealth Drive, Warrendale, PA, United States: SAE International, 2004. http://dx.doi.org/10.4271/2004-01-2826.

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Shahinian, Hossein, Jayesh A. Navare, Charan Bodlapati, Dmytro Zaytsev, Di Kang, and Deepak Ravindra. "High speed ultraprecision machining of germanium." In Optifab 2019, edited by Blair L. Unger and Jessica DeGroote Nelson. SPIE, 2019. http://dx.doi.org/10.1117/12.2536360.

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Kuo, Wei-Feng, and Ching-Hung Lee. "Machining Parameters Selection for High Speed Processing." In 2019 International Conference on Engineering, Science, and Industrial Applications (ICESI). IEEE, 2019. http://dx.doi.org/10.1109/icesi.2019.8862997.

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Schulz, H., and T. Würz. "Tools for High Speed Machining - Safety Concepts." In Aerospace Manufacturing Technology Conference & Exposition. 400 Commonwealth Drive, Warrendale, PA, United States: SAE International, 1998. http://dx.doi.org/10.4271/981867.

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Webster, Paul J. L., and James M. Fraser. "High speed observation of ultrafast machining dynamics." In 2008 Conference on Lasers and Electro-Optics (CLEO). IEEE, 2008. http://dx.doi.org/10.1109/cleo.2008.4551169.

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Jardin, N., V. Delalande, and B. Delaunay. "Underwater robotized high speed machining for maintenance." In 2010 1st International Conference on Applied Robotics for the Power Industry (CARPI 2010). IEEE, 2010. http://dx.doi.org/10.1109/carpi.2010.5624451.

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Smith, Mark. "Advances in model manufacturing - High speed machining." In 39th Aerospace Sciences Meeting and Exhibit. Reston, Virigina: American Institute of Aeronautics and Astronautics, 2001. http://dx.doi.org/10.2514/6.2001-901.

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Ignatiev, M., I. Smurov, V. Martino, and G. Flamant. "High speed high spatial resolution pyrometry in laser machining." In ICALEO® ‘93: Proceedings of the Laser Materials Processing Conference. Laser Institute of America, 1993. http://dx.doi.org/10.2351/1.5058562.

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Xiaofen,, Zhang, and Bai Yu. "Design and Research of High Speed Unbalance Undetection Device for Tiny Impeller." In Proceedings of the 2019 International Conference on Precision Machining, Non-Traditional Machining and Intelligent Manufacturing (PNTIM 2019). Paris, France: Atlantis Press, 2019. http://dx.doi.org/10.2991/pntim-19.2019.1.

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Zarifmansour, Sepehr, and Rudolf Seethaler. "Considering Machining Tolerances in High Speed Corner Tracking." In ASME 2015 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. American Society of Mechanical Engineers, 2015. http://dx.doi.org/10.1115/detc2015-46047.

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Growing industrial demand for faster machine tools, makes feed-rate and trajectory optimization a challenging problem in machining processes. One of the most challenging machining operations for computer numerically controlled (CNC) machine tools is corner tracking. In this scenario, most of the conventional feed-rate optimization approaches sacrifice speed for accuracy. This paper, proposes a new feed-rate and trajectory optimization algorithm for CNC machines. At each corner of the trajectory, the presented algorithm regenerates the trajectory, using a circular move within a desired tolerance limit. Then, a new feed rate optimization method is employed, which enables the machine tool to travel at the maximum feasible velocity through the corners, while taking acceleration constraints into account. Experimental results for different desired tolerances indicate that the new algorithm achieves significantly shorter travel times than the theoretical minimum time trajectory with zero tolerance.
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Reports on the topic "High Speed Machining"

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Chandrasekar, Srinivasan Dr, Shawn P. Moylan, and Gilbert Lawrence Benavides. High-speed micro-electro-discharge machining. Office of Scientific and Technical Information (OSTI), September 2005. http://dx.doi.org/10.2172/876251.

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Friend, J. P. High-speed tapping for N/C machining centers. Office of Scientific and Technical Information (OSTI), November 1991. http://dx.doi.org/10.2172/6114424.

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Perillo, Doug. Florida Turbine Technology (FTT). High Speed Machining of IN100. Fort Belvoir, VA: Defense Technical Information Center, June 2006. http://dx.doi.org/10.21236/ada480899.

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JOKIEL, JR, BERNHARD. Final Report: PSP No.14402-10-02 Improved Manufacturing of MC4531 Mold Bodies Using High-Speed Machining. Office of Scientific and Technical Information (OSTI), October 2002. http://dx.doi.org/10.2172/803296.

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T. F. Patterson. Press and Dryer Roll Surgaces and Web Transfer Systems for Ultra High Paper Maching Speeds. Office of Scientific and Technical Information (OSTI), March 2004. http://dx.doi.org/10.2172/838412.

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