Academic literature on the topic 'Hybrid Metal and Polymer Additive Manufacturing'

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Journal articles on the topic "Hybrid Metal and Polymer Additive Manufacturing"

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Silva, Miguel Reis, Jorge Domingues, João Costa, Artur Mateus, and Cândida Malça. "Study of Metal/Polymer Interface of Parts Produced by a Hybrid Additive Manufacturing Approach." Applied Mechanics and Materials 890 (April 2019): 34–42. http://dx.doi.org/10.4028/www.scientific.net/amm.890.34.

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The additive manufacturing of multimaterial parts, e.g. metal/plastic, with functional gradients represents for current market demands a great potential of applications [1]. Metal Polymer parts combine the good mechanical properties of the metals with the low weight characteristics, good impact strength, good vibration and sound absorption of the polymers. Nevertheless, the coupling between metal and polymers is a great challenge since the processing factors for each one of them are very different. In addition, a system that makes the hybrid processing - metal/polymer - using only one operatio
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He, Liu, Peiren Wang, Lizhe Wang, Min Chen, Haiyun Liu, and Ji Li. "Multifunctional Polymer-Metal Lattice Composites via Hybrid Additive Manufacturing Technology." Micromachines 14, no. 12 (2023): 2191. http://dx.doi.org/10.3390/mi14122191.

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With increasing interest in the rapid development of lattice structures, hybrid additive manufacturing (HAM) technology has become a competent alternative to traditional solutions such as water jet cutting and investment casting. Herein, a HAM technology that combines vat photopolymerization (VPP) and electroless/electroplating processes is developed for the fabrication of multifunctional polymer-metal lattice composites. A VPP 3D printing process is used to deliver complex lattice frameworks, and afterward, electroless plating is employed to deposit a thin layer of nickel-phosphorus (Ni-P) co
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Setter, Robert, Jan Hafenecker, Richard Rothfelder, et al. "Innovative Process Strategies in Powder-Based Multi-Material Additive Manufacturing." Journal of Manufacturing and Materials Processing 7, no. 4 (2023): 133. http://dx.doi.org/10.3390/jmmp7040133.

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Multi-material additive manufacturing (AM) attempts to utilize the full benefits of complex part production with a comprehensive and complementary material spectrum. In this context, this research article presents new processing strategies in the field of polymer- and metal-based multi-material AM. The investigation highlights the current progress in powder-based multi-material AM based on three successfully utilized technological approaches: additive and formative manufacturing of hybrid metal parts with locally adapted and tailored properties, material-efficient AM of multi-material polymer
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He, Liu, Peiren Wang, Junhui Yang, et al. "Smart Lattice Structures with Self-Sensing Functionalities via Hybrid Additive Manufacturing Technology." Micromachines 15, no. 1 (2023): 2. http://dx.doi.org/10.3390/mi15010002.

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Lattice structures are a group of cellular materials composed of regular repeating unit cells. Due to their extraordinary mechanical properties, such as specific mechanical strength, ultra-low density, negative Poisson’s ratio, etc., lattice structures have been widely applied in the fields of aviation and aerospace, medical devices, architecture, and automobiles. Hybrid additive manufacturing (HAM), an integrated manufacturing technology of 3D printing processes and other complementary processes, is becoming a competent candidate for conveniently delivering lattice structures with multifuncti
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Tosto, Claudio, Jacopo Tirillò, Fabrizio Sarasini, and Gianluca Cicala. "Hybrid Metal/Polymer Filaments for Fused Filament Fabrication (FFF) to Print Metal Parts." Applied Sciences 11, no. 4 (2021): 1444. http://dx.doi.org/10.3390/app11041444.

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The exploitation of mechanical properties and customization possibilities of 3D printed metal parts usually come at the cost of complex and expensive equipment. To address this issue, hybrid metal/polymer composite filaments have been studied allowing the printing of metal parts by using the standard Fused Filament Fabrication (FFF) approach. The resulting hybrid metal/polymer part, the so called “green”, can then be transformed into a dense metal part using debinding and sintering cycles. In this work, we investigated the manufacturing and characterization of green and sintered parts obtained
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Falck, R., S. M. Goushegir, J. F. dos Santos, and S. T. Amancio-Filho. "AddJoining: A novel additive manufacturing approach for layered metal-polymer hybrid structures." Materials Letters 217 (April 2018): 211–14. http://dx.doi.org/10.1016/j.matlet.2018.01.021.

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Mahmood, Ayyaz, Fouzia Perveen, Shenggui Chen, Tayyaba Akram, and Ahmad Irfan. "Polymer Composites in 3D/4D Printing: Materials, Advances, and Prospects." Molecules 29, no. 2 (2024): 319. http://dx.doi.org/10.3390/molecules29020319.

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Additive manufacturing (AM), commonly referred to as 3D printing, has revolutionized the manufacturing landscape by enabling the intricate layer-by-layer construction of three-dimensional objects. In contrast to traditional methods relying on molds and tools, AM provides the flexibility to fabricate diverse components directly from digital models without the need for physical alterations to machinery. Four-dimensional printing is a revolutionary extension of 3D printing that introduces the dimension of time, enabling dynamic transformations in printed structures over predetermined periods. Thi
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Silva, Sofia F., Pedro M. S. Rosado, Rui F. V. Sampaio, et al. "A New Methodology to Fabricate Polymer–Metal Parts Through Hybrid Fused Filament Fabrication." Sustainability 17, no. 10 (2025): 4254. https://doi.org/10.3390/su17104254.

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This paper introduces a new methodology that enables the production of polymer–metal parts through hybrid additive manufacturing. The approach combines fused filament fabrication (FFF) of polymers with adhesive bonding of metal inserts, applied during layer-by-layer construction. The work is based on unit cells designed and fabricated using eco-friendly materials—polylactic acid (PLA) and aluminum—which were subsequently analyzed for build quality and for mechanical performance under tensile lap-shear and three-point bending tests. The acquired knowledge in terms of optimal processing paramete
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Ozlati, A., M. Movahedi, M. Tamizi, Z. Tartifzadeh, and S. Alipour. "An alternative additive manufacturing-based joining method to make Metal/Polymer hybrid structures." Journal of Manufacturing Processes 45 (September 2019): 217–26. http://dx.doi.org/10.1016/j.jmapro.2019.07.002.

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Silva, M., A. Mateus, D. Oliveira, and C. Malça. "An alternative method to produce metal/plastic hybrid components for orthopedics applications." Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 231, no. 1-2 (2016): 179–86. http://dx.doi.org/10.1177/1464420716664545.

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The demand for additive processes that provide components with high technological performance became overriding regardless of the application area. For medical applications, the orthopedics field—multimaterial orthoses and splints—can clearly benefit from direct additive manufacturing using a hybrid process instead of the traditional handmade manufacturing, which is slow, expensive, inaccurate, and difficult to reproduce. The ability to provide faster better orthoses, using innovative services and technologies, resulting in lower recovery times, reduced symptoms, and improved functional capaci
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Dissertations / Theses on the topic "Hybrid Metal and Polymer Additive Manufacturing"

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Gingerich, Mark Bryant. "Joining Carbon Fiber and Aluminum with Ultrasonic Additive Manufacturing." The Ohio State University, 2016. http://rave.ohiolink.edu/etdc/view?acc_num=osu1461161262.

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Zhu, Zicheng. "A process planning approach for hybrid manufacture of prismatic polymer components." Thesis, University of Bath, 2013. https://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.648939.

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The 21st century demand for innovation is leading towards a revolution in the way products are perceived. This will have a major impact on manufacturing technologies as current product innovation is constrained by the available manufacturing processes, which function independently. One of the most significant developments is the emergence of hybrid manufacturing technologies integrating various individual manufacturing processes. Hybrid processes utilise the advantages of the independent processes whilst minimising their weaknesses as well as extending application areas. Despite the fact that
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Falck, Rielson [Verfasser]. "A new additive manufacturing technique for layered metal-composite hybrid structures / Rielson Miler Moreira Falck." Hamburg : Universitätsbibliothek der Technischen Universität Hamburg-Harburg, 2020. http://d-nb.info/1224270835/34.

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Chen, Tianran. "Generation of Recyclable Liquid Crystalline Polymer Reinforced Composites for Use in Conventional and Additive Manufacturing Processes." Diss., Virginia Tech, 2021. http://hdl.handle.net/10919/103439.

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The application of glass fiber reinforced composites has grown rapidly due to their high strength-to-weight ratio, low cost, and chemical resistance. However, the increasing demand for fiber reinforced composites results in the generation of more composite wastes. Mechanical recycling is a cost-effective and environmentally-friendly recycling method, but the loss in the quality of recycled glass or carbon fiber composite hinders the wide-spread use of this recycling method. It is important to develop novel composite materials with higher recyclability. Thermotropic liquid crystalline polymers
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Perini, Matteo. "Additive manufacturing for repairing: from damage identification and modeling to DLD processing." Doctoral thesis, Università degli studi di Trento, 2020. http://hdl.handle.net/11572/268434.

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The arrival on the market of a new kind of CNC machines which can both add and remove material to an object paved the way to a new approach to the problem of repairing damaged components. The additive operation is performed by a Direct Laser Deposition (DLD) tool, while the subtractive one is a machining task. Up to now, repair operations have been carried out manually and for this reason they are errors prone, costly and time consuming. Refurbishment can extend the life of a component, saving raw materials and resources. For these reasons, using a precise and repeatable CNC machine to repair
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Perini, Matteo. "Additive manufacturing for repairing: from damage identification and modeling to DLD processing." Doctoral thesis, Università degli studi di Trento, 2020. http://hdl.handle.net/11572/268434.

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The arrival on the market of a new kind of CNC machines which can both add and remove material to an object paved the way to a new approach to the problem of repairing damaged components. The additive operation is performed by a Direct Laser Deposition (DLD) tool, while the subtractive one is a machining task. Up to now, repair operations have been carried out manually and for this reason they are errors prone, costly and time consuming. Refurbishment can extend the life of a component, saving raw materials and resources. For these reasons, using a precise and repeatable CNC machine to repair
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Mathias, Spencer D. "Investigation of Thermoplastic Polymers and Their Blends for Use in Hybrid Rocket Combustion." DigitalCommons@USU, 2019. https://digitalcommons.usu.edu/etd/7416.

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This thesis set out to find a blend of thermoplastics that had better combustion properties than the current ABS (acrylonitrile butadiene styrene) plastic or “Lego TM plastic” used by Utah State University. The current work is in an effort to eliminate toxic propellants from small space applications. High and low density polyethylene plastics were used because they are common plastic waste items. In this way rocket fuel can be made from these items to reduce the waste found in landfills. Three plastics were considered for replacement and as mixture components with the ABS plastic, namely low a
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Bradford-Vialva, Robyn L. "Development of a Metal-Metal Powder Formulations Approach for Direct Metal Laser Melting of High-Strength Aluminum Alloys." University of Dayton / OhioLINK, 2021. http://rave.ohiolink.edu/etdc/view?acc_num=dayton1620259752540201.

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Gante, Lokesha Renukaradhya Karthikesh. "Metal Filament 3D Printing of SS316L : Focusing on the printing process." Thesis, KTH, Maskinkonstruktion (Avd.), 2019. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-259686.

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As a cutting edge manufacturing methodology, 3D printing or additive manufacturing (AM) brings much more attention to the fabrication of complex structure, especially in the manufacturing of metal parts.A number of various metal AM techniques have been studied and commercialized. However, most of them are expensive and less available, in comparison with Selective Laser Melting manufactured stainless steel 316L component.The purpose of this Master Thesis is to introduce an innovative AM technique which focuses on material extrusion-based 3D printing process for creating a Stainless Steel 316L p
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Dias, Rita de Cássia Costa. "Microescultura por laser de superfícies metálicas para manufatura de laminados híbridos metal/fibra." Universidade de São Paulo, 2013. http://www.teses.usp.br/teses/disponiveis/88/88131/tde-19042013-205354/.

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Este trabalho objetivou a manufatura de laminados híbridos metal-fibra (LMF) empregando-se chapas com 0,5 mm de espessura de liga-\'TI\'6\'AL\'4\'V\' com superfícies modificadas por laser de fibra de modo a otimizar a sua adesão com polímero termoplástico poli-sulfeto de fenileno (PPS). Observou-se que a microtextura superficial da liga metálica dependeu fortemente da potência do feixe laser, quando potências mais baixas levaram à verdadeira texturização da superfície metálica, enquanto que potências mais elevadas conduziram à ablação da mesma. A texturização superficial metálica sob laser de
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Books on the topic "Hybrid Metal and Polymer Additive Manufacturing"

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Shrivastava, Parnika, Anil Dhanola, and Kishor Kumar Gajrani. Hybrid Metal Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003406488.

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Shrivastava, Parnika. Hybrid Metal Additive Manufacturing: Technology and Applications. CRC Press LLC, 2023.

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Shrivastava, Parnika, and Anil Dhanola. Hybrid Metal Additive Manufacturing: Technology and Applications. Taylor & Francis Group, 2023.

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3D Printing: Polymer, Metal and Gel Based Additive Manufacturing. de Gruyter GmbH, Walter, 2024.

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3D Printing: Polymer, Metal and Gel Based Additive Manufacturing. de Gruyter GmbH, Walter, 2024.

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3D Printing: Polymer, Metal and Gel Based Additive Manufacturing. de Gruyter GmbH, Walter, 2024.

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Book chapters on the topic "Hybrid Metal and Polymer Additive Manufacturing"

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Tharmaraj, R., N. Rajesh Jesudoss Hynes, and P. Shenbaga Velu. "Joining of metal to polymers by hybrid additive manufacturing methods." In Hybrid Metal Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003406488-4.

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T. Amancio-Filho, Sergio. "Additive Manufacturing and Joining of Metal-Polymer/Composite Hybrid Structures in Aviation." In Lecture Notes in Mechanical Engineering. Springer Nature Switzerland, 2024. http://dx.doi.org/10.1007/978-3-031-59804-3_2.

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Wang, Hao, Yan Jin Lee, Yuchao Bai, and Jiong Zhang. "Hybrid Additive Manufacturing." In Post-Processing Techniques for Metal-Based Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003272601-9.

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Alex, Y., Nidhin Divakaran, and Smita Mohanty. "Additive manufacturing for society." In Hybrid Metal Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003406488-13.

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Bambam, Arun Kumar, Prameet Vats, Alok Suna, and Kishor Kumar Gajrani. "Hybrid metal additive manufacturing technology." In Hybrid Metal Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003406488-1.

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Kumar, Praveen, Palanisamy Sivasubramanian, C. Pradeepkumar, Nitin Yadav, and Carlo Santulli. "Advancements in integrated additive manufacturing for composite materials." In Hybrid Metal Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003406488-6.

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Kaur, Jagdeep, Atri Rathore, Tarveen Kaur, and Prabal Batra. "Printing a sustainable future." In Hybrid Metal Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003406488-8.

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Abhilash, P. M., Jibin Boban, Afzaal Ahmed, and Xichun Luo. "Digital twin-driven additive manufacturing." In Hybrid Metal Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003406488-12.

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Kaur, Jagdeep, Sahil Srivastava, Anil Dhanola, and Sachin Moond. "Towards a greener future." In Hybrid Metal Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003406488-9.

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Francis Luther King, M., G. Robert Singh, A. Gopichand, and V. Srinivasan. "Additive manufacturing for Industry 4.0." In Hybrid Metal Additive Manufacturing. CRC Press, 2023. http://dx.doi.org/10.1201/9781003406488-11.

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Conference papers on the topic "Hybrid Metal and Polymer Additive Manufacturing"

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Lua, Jim, Rui Li, Manoj Rajanna, Ravi Sankar Haridas, and Rajiv Mishra. "Multi-Physics Informed Planning for Hybrid Metal Additive and Subtractive Manufacturing." In Vertical Flight Society 81st Annual Forum and Technology Display. The Vertical Flight Society, 2025. https://doi.org/10.4050/f-0081-2025-355.

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Hybrid additive manufacturing (AM) and subtractive manufacturing (SM) processes utilize the combination of AM (e.g., LPBF and DED) and SM (e.g., milling and turning operations) to produce the final part. Due to the poor surface roughness resulting from the uneven melting of powders in AM, the subtractive process is a necessary finishing operation to improve the surface roughness of the AM part. The hybrid AM/SM technology combines the benefits of AM and SM processes to create complex geometry while introducing good surface finish and compressive stress to prevent crack initiation. However, the
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Whitney, Thomas J., Thao Gibson, Khalid Lafdi, and Brian Welk. "A Hybrid Metal-to-Composite Joint Fabricated Through Additive Manufacturing Processes." In ASME 2012 International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, 2012. http://dx.doi.org/10.1115/imece2012-89540.

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Devices and machines which perform additive manufacturing (adding material in a layer-wise or bead-wise manner to produce complex structure rather than removing material through machining) are maturing and entering the commercial market. While small prototype parts are routinely made using these devices, a number of industries, including biomedical and aerospace, are considering using these techniques for production parts. New materials which take advantage of the unique capability of additive manufacturing are beginning to evolve. Hybridization of materials at smaller scales now becomes possi
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Alaboudi, S. F. "The Innovation in wire arc additive manufacturing (WAAM): A review." In Advanced Topics in Mechanics of Materials, Structures and Construction. Materials Research Forum LLC, 2023. http://dx.doi.org/10.21741/9781644902592-54.

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Abstract. This review or research paper is illustrated to analytically assess and address one of potential industrial revolutions, which is Wire Arc Additive Manufacturing (WAAM). WAAM is classified from Hybrid Manufacturing (HM) processes. Thus, one of the Hybrid Manufacturing ultimate goals has always been to transcend the limitation aspects associated with the tradition process. As Artificial Intelligence (AI) has evolved and expanded all over the globe, Additive Manufacturing (AM) has been gradually developed and introduced to the world to be one of a distinguished innovative impact in the
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Zhao, Ningxiner, Hongqi Guo, Leon M. Headings, and Marcelo J. Dapino. "Analytical and Computational Modeling of FRP-Metal Joints Made by Ultrasonic Additive Manufacturing." In ASME 2022 International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, 2022. http://dx.doi.org/10.1115/imece2022-96827.

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Abstract Previous research has developed a process for producing strong fiber reinforced polymers (FRP)-metal joints via ultrasonic additive manufacturing (UAM), and structural tests have been conducted to characterize the mechanical properties of the joints. In this research, an analytical model and a finite element analysis (FEA) model are developed for UAM-produced FRP-metal joints to provide better joint design and application insights. The analytical model applies both the thick-wall cylindrical pressure vessel theory and Tsai-Wu failure criterion to characterize the stress condition in t
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Riecker, S., R. Teuber, T. Studnitzky, and T. Weißgärber. "Investigations On The Surface Quality Of Metal Parts Produced Via Gel Casting." In Euro Powder Metallurgy 2023 Congress & Exhibition. EPMA, 2023. http://dx.doi.org/10.59499/ep235763845.

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Developments in the sinter-based additive manufacturing (AM) of metal components are progressing rapidly and the quality of the AM parts is steadily increasing. However, there are always process-related limitations with regard to surface roughness, which may make post-processing necessary. Within this context, the hybrid process chain of gel casting with AM molds can offer advantages, as the surface quality of the mold is transferred to the metal part and smoothing of the polymer mold is possible without effort. In this study, surface roughness was evaluated using different mold qualities. The
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BOSSU, Julien. "Green machining of Ti6Al4V/Polymers composite made by pellets additive manufacturing." In Material Forming. Materials Research Forum LLC, 2024. http://dx.doi.org/10.21741/9781644903131-210.

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Abstract. The poor surface finish (arithmetic roughness Ra around 40 µm) of additive manufactured parts leads to the development of hybrid machines to increase the quality of the final part in a lower production time. Hybrid machine already exists for DED (Directed Energy Deposition) and SLS (Selective Laser Sintering) but due to the hardness and the abrasiveness of the sintered material, important tool wear or surface defects on the workpiece can be observed. Therefore, reduced cutting parameters and dedicated cutting tool must then be used which increase the cost of machining operation and t
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Li, Ye, and Ragha Rapthadu. "Bending-Additive-Machining Hybrid Manufacturing of Sheet Metal Structures." In ASME 2017 12th International Manufacturing Science and Engineering Conference collocated with the JSME/ASME 2017 6th International Conference on Materials and Processing. American Society of Mechanical Engineers, 2017. http://dx.doi.org/10.1115/msec2017-3062.

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The ever-increasing industry innovation demands a paradigm of manufacturing process that is capable of accomplishing multiple tasks on a single component. Majority of structural parts require bending of metal sheets with high degree of accuracy. In many applications bent parts with additional features are sought out for various special purposes. Clearly there is a need calling for the integration of different manufacturing processes to reach a synergistic effect [4, 5]. Traditionally a combination of additive manufacturing and machining is used to alleviate the constraints set forth by machini
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Landgrebe, Dirk, Roland Müller, Rico Haase, et al. "Efficient Manufacturing Methods for Hybrid Metal-Polymer Components." In ASME 2016 International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, 2016. http://dx.doi.org/10.1115/imece2016-65621.

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Lightweight design for automotive applications gains more and more importance for future products, independent from the powertrain concept. One of the key issues in lightweight design is to utilize the right material for the right application using the right value at the right place. This results irrevocably in a multi-material design. In order to increase the efficiency in manufacturing car components, the number of single parts in a component is decreased by increasing the complexity. Examples for the state of the art are tailored welded blanks in cold forming, tailored tempering in press ha
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Tičkūnas, Titas, Mangirdas Malinauskas, Domas Paipulas, Yves Bellouard, and Roaldas Gadonas. "Hybrid laser 3D microprocessing in glass/polymer micromechanical sensor: towards chemical sensing applications." In 3D Printed Optics and Additive Photonic Manufacturing, edited by Georg von Freymann, Alois M. Herkommer, and Manuel Flury. SPIE, 2018. http://dx.doi.org/10.1117/12.2307533.

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Palumbo, Joshua, Ramgopal Varma Ramaraju, Sanjeev Chandra Matthew S. Schwenger, Madison S. Kaminskyj, Francis M. Haas, and Joseph F. Stanzione III. "Mixed-Material Feedstocks for Cold Spray Additive Manufacturing of Metal-Polymer Composites." In ITSC 2023. ASM International, 2023. http://dx.doi.org/10.31399/asm.cp.itsc2023p0186.

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Abstract High-performance polymers such as poly(ether ether ketone) (PEEK) are appealing for a wide variety of industrial and medical applications due to their excellent mechanical properties. However, these applications are often limited by relatively low thermal stability and conductivity compared to metals. Many methods developed to metallize polymers, including vapor deposition and thermal spray processes, can lead to poor quality control, low deposition rate, and high cost. Thus, cold spray is a promising potential alternative to rapidly and inexpensively produce polymer-metal composites.
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