Relevant bibliographies by topics / Induction Hardening Machine

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  1. Journal articles
  2. Dissertations / Theses
  3. Book chapters
  4. Conference papers

Academic literature on the topic 'Induction Hardening Machine'

Author: Grafiati
Published: 3 June 2025
Last updated: 22 June 2025

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Journal articles on the topic "Induction Hardening Machine"

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Gawande, Dr. Jagannath S., Durgesh Suryawanshi, Pooja Gadekar, Sanskruti Khadke, and Mohan Wakchaure. "Portable Induction Based Metal Hardening Machine." International Journal of Ingenious Research, Invention and Development (IJIRID) 1, no. 4 (2023): 34–37. https://doi.org/10.5281/zenodo.8108631.

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<em>This abstract provides an overview of a project focused on the development of a portable induction-based metal hardening machine. The project aims to enhance the surface properties of metals through localized heating and controlled quenching processes. The objective of the project is to design and construct a compact and efficient machine capable of delivering precise and consistent metal hardening results. The machine utilizes induction heating technology, which enables rapid and localized heating of metal surfaces without direct contact. This method offers advantages such as improved energy efficiency and precise control over the heating process. The research encompasses the conceptual design, detailed engineering, fabrication, and testing of the portable induction-based metal hardening machine. Considerations such as power requirements, heating uniformity, and temperature control are considered during the design phase. The fabrication process involves the selection of suitable materials and components to ensure the machine&#39;s durability and performance. The developed portable induction-based metal hardening machine offers several advantages, including its compact size, ease of use, and versatility. It has the potential to find applications in industries such as automotive, aerospace, and manufacturing, where localized surface hardening is required to enhance the strength and wear resistance of metal components. The machine&#39;s compact design and efficient performance make it a valuable tool for improving the surface properties of metals in various industrial applications.</em>
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Iswanto, Iswanto. "Perbandingan Induction Hardening dengan Flame Hardening pada Sifat Fisik Baja ST 60." Mekanika: Majalah Ilmiah Mekanika 19, no. 2 (2020): 90. http://dx.doi.org/10.20961/mekanika.v19i2.43203.

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&lt;p&gt;&lt;em&gt;This study will discuss the comparison between induction hardening with flame hardening in ST 60 steel in terms of tensile strength and microstructure. The induction hardening machine is designed and made by itself with the maximum heat generated reaching 650 °C. While the flame hardening machine uses an acetylene welding machine. After heating the specimen to 650 °C, it is then cooled using water. Each heating process uses three specimens for tensile testing and microstructure testing. From the tensile test results obtained that, ST 60 steel with induction hardening has a greater tensile strength compared to flame hardening. ST 60 steels which experienced induction hardening treatment also had higher strain compared to ST 60 steels which experienced flame hardening treatments.&lt;/em&gt;&lt;/p&gt;
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Li, Zhong Hua, Qian Tang, Di Yan, and Jie Wu. "Design of the Conjugate Cam Induction Hardening Mechanism and Establishment of the Motion Controlling Mathematical Model." Applied Mechanics and Materials 155-156 (February 2012): 726–30. http://dx.doi.org/10.4028/www.scientific.net/amm.155-156.726.

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The common methods of cam induction hardening are discussed at present. By analyzing the basic motion law of conjugate cam, a new induction hardening mechanism is designed. The motion controlling mathematical model is built on the basis of the kinematic relationship of the transmission of the induction hardening mechanism. Through the mathematical model calculation, we can get angular velocity of the workbench, then realize that single axis on NC machine controls the inductor to make isometric uniform motion relative to the cam surface, so that the cam hardening depth distribution is uniform.
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Knauf, S., K. Buchner, and R. Jenne. "Gearbox Production Using Distortion Controlled Inductive Fixture Hardening*." HTM Journal of Heat Treatment and Materials 77, no. 1 (2022): 70–85. http://dx.doi.org/10.1515/htm-2022-0003.

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Abstract Fixture-hardening, also known as quench-press hardening, is a widespread process mainly for the automotive industry. This paper introduces a new inductive hardening and tempering process that combines the well-known advantages of induction heating and hardening with the advantages of a fixture hardening process to obtain highly precise workpieces with enormously reduced or even without rework. The main component is a new hardening machine with implemented fixture hardening assembly and integrated induction coil, all in a protective gas atmosphere. Induction as electrical energy source can be used for heating up workpieces prior to fixture hardening and for tempering, which allows to simultaneously draw out the calibration mandrel without any abrasive wear on its surface. In certain applications, an expanding mandrel can be used in order to relieve the workpiece.
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Kurmashov, M. G., K. N. Sapunov, and R. M. Kurmashev. "Machine for surface induction hardening of shafts." Chemical and Petroleum Engineering 21, no. 6 (1985): 291–92. http://dx.doi.org/10.1007/bf01147938.

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Yushchenko, V. M., and M. S. Yushchenko. "Hardening of machine parts after induction heating." Metal Science and Heat Treatment 29, no. 8 (1987): 596–601. http://dx.doi.org/10.1007/bf00763114.

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ДРОБОТ, ОЛЬГА, АНАТОЛІЙ НЕСТЕР, and СВІТЛАНА ПІДГАЙЧУК. "USING INDUCTION HARDENING TO STRENGTHEN CAR PARTS." Herald of Khmelnytskyi National University. Technical sciences 331, no. 1 (2024): 305–11. http://dx.doi.org/10.31891/2307-5732-2024-331-46.

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The war waged by the Russian state against independent Ukraine posed new difficult tasks for society in the production and repair of damaged military equipment. In the conditions of a shortage of military equipment, carrying out repairs becomes a task that must be performed quickly and efficiently in order to replenish the armed forces of the state. In such difficult conditions, methods of high-speed processing should be used, including methods of surface strengthening of machine parts. The work is devoted to the improvement of technological processes of restoration and strengthening of parts of automobile and military equipment at repair factories under conditions of martial law. The efficiency of auto repair production is determined by the number of parts that are restored and continue to perform their functions with even better indicators than before restoration.Most parts have a residual resource and can be reused as a result of carrying out a relatively small amount of work on their restoration. The main methods of surface strengthening of machine parts are chemical and thermal treatment (cementation, nitriding, nitrocementation), surface plastic deformation, application of electrolytic coatings and surface hardening - laser and induction using high frequency current. The processes of chemical and thermal treatment are long-term and are not relevant in repair production in wartime. Modern mobile repair workshops prefer equipment and tools that are not metal-intensive and are able to perform technological processes in a short period of time. The most expedient at present is the introduction of technological processes using installations that produce high-frequency current and processes based on it.In the work, the authors conducted research and developed an inductor for hardening the rocker arm made of steel 45. The choice of the type of inductor and its calculation are based on the relevant conditions described in the work.In the work, the authors conducted research and developed an inductor for hardening the rocker arm made of steel 45. The choice of the type of inductor and its calculation are based on the relevant conditions described in the work.
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Kalpande, S. D. "Performance improvement, an induction hardening machine, cycle time, and productivity." Performance Improvement 51, no. 2 (2012): 10–14. http://dx.doi.org/10.1002/pfi.21244.

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Javaheri, Vahid, John Inge Asperheim, Bjørnar Grande, Satish Kolli, and David Porter. "Simulation and experimental studies of induction hardening behavior of a new medium-carbon, low-alloy wear resistance steel." COMPEL - The international journal for computation and mathematics in electrical and electronic engineering 39, no. 1 (2019): 158–65. http://dx.doi.org/10.1108/compel-06-2019-0227.

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Purpose The purpose of this work is to determine the induction hardening behavior of a new steel composition. For this purpose, Flux2D commercial software together with a Gleeble thermomechanical simulator has been used to numerically and physically simulate the material properties profile of an induction hardened slurry transportation pipe made of a recently developed 0.4 Wt.% C, Nb-microalloyed steel. Design/methodology/approach Flux 2D commercial software together with a Gleeble thermomechanical simulator machine has been used to predict the induction behavior of the studied material. After calculating the thermal history of a 400 mm diameter, 10 mm thick pipe at various positions through the thickness, different heating and cooling paths were physically simulated using the Gleeble machine to predict the through thickness material microstructure and hardness profiles. Finding The results showed that by coupling a phase transformation model considering the effect of heating rate on the austenite transformation temperatures which allows calculations for arbitrary cooling paths with calculated induction heating and quenching thermal cycles, it has been possible to design induction hardening parameters for a slurry transport pipe material. Originality/value The composition used in this research as well as the methodology approach is designed at this work.
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Ismail, Rifky, Dian Indra Prasetyo, Mohammad Tauviqirrahman, Eflita Yohana, and A. P. Bayuseno. "Induction Hardening of Carbon Steel Material: The Effect of Specimen Diameter." Advanced Materials Research 911 (March 2014): 210–14. http://dx.doi.org/10.4028/www.scientific.net/amr.911.210.

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Induction hardening is well developed technology in many industrial applications, e.g. automotive, tool manufacturing, casting technology, sheet metal forming etc. The surface hardened medium carbon steels are widely used for critical automotive and machine components such as propulsion shafts, crankshafts and steering knuckles which require high fatigue resistance. However, some of small and medium sized enterprises, focused in metal manufacturing in Indonesia have not complete practical knowledge in employing induction hardening to harden the mechanical components. This paper present a technical report of induction hardening process for medium carbon steel material with considering the effect of specimen diameter. The results show that the increase of the specimen diameter increases the current input requirement which also increase the power requirement as a consequence. The induction frequency is automatically decrease when the specimen diameter is increase and resulted in the deeper hardening layer on the surface. The hardness layer of specimen A ranges from outer surface to 6 mm from the surface whereas specimen B ranges from outer surface to 10 mm from the surface from. The micro structure evolution from the surface to the center of the specimen for the both specimen is almost similar. It is mostly affected by the heating temperature and heat distribution from the surface to the center of specimen.
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Dissertations / Theses on the topic "Induction Hardening Machine"

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Hoseini, Saba. "Experimental simulation of gear hobbing through a face milling concept in CNC-machine." Thesis, KTH, Materialvetenskap, 2013. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-126804.

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Book chapters on the topic "Induction Hardening Machine"

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"Induction Hardening Off-Road Machinery Components." In Induction Heating and Heat Treatment. ASM International, 2014. http://dx.doi.org/10.31399/asm.hb.v04c.a0005868.

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Groos, Horst. "Machinery and Equipment for Direct and Indirect Hot Extrusion." In Extrusion, 2nd ed. ASM International, 2006. http://dx.doi.org/10.31399/asm.tb.ex2.t69980323.

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Abstract The machinery and equipment required for rod and tube extrusion is determined by the specific extrusion process. This chapter provides a detailed description of the design requirements and principles of machinery and equipment for direct and indirect hot extrusion. It then covers the presses and auxiliary equipment for tube extrusion, induction furnaces for billet processing, handling systems for copper and aluminum alloy products, extrusion cooling systems, and age-hardening ovens. Next, the chapter describes the principles and applications of equipment for the production of aluminum and copper billets. Then, it focuses on process control in both direct and indirect hot extrusion of aluminum alloys without lubrication. The chapter describes the technology of electrical and electronic controls in the extrusion process. It ends with a discussion on the factors that influence the productivity and quality of the products in the extrusion process and methods for process optimization.
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Conference papers on the topic "Induction Hardening Machine"

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Schüßler, Philipp, Volker Schulze, and Stefan Dietrich. "Influence of As-Built Microstructure and Thermal Post-Processing on the Fatigue Strength of AISI 4140 Manufactured by Laser Powder Bed Fusion." In QDE 2025. ASM International, 2025. https://doi.org/10.31399/asm.cp.qde2025p0068.

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Abstract This study examines the impact of thermal post processing, specifically induction hardening and tempering, on the fatigue performance of laser powder bed fusion (PBF-LB) manufactured AISI 4140 steel. Results highlight the importance of porosity control, with induction hardening effectively addressing near-surface porosity issues in non-machined parts.
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Krause, Christian, Mark Davis, and Dirk Schlesselmann1. "The Pick-Up-Revolution for Hardening CV-Joints— Combining Multiple Heat Treating Operations into the Same Set-Up for Speed, Process Stability, and Ease of Integration into the Process Chain." In HT 2015. ASM International, 2015. http://dx.doi.org/10.31399/asm.cp.ht2015p0133.

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Abstract In this paper, a complete rethinking of induction hardening for CV Joints (constant velocity joints) is introduced. The new machine concept is based on a pick-up principle for hardening these workpieces. The conventional hardening solution is characterized by high floor space requirements, sequentially processing the Stem (shaft) hardening from one machine to another hardening the inner bowl of the Bell, including complex workpiece handling systems. The new, innovative process combines these discreet operations into one machine set-up with inverted spindle and two inductor coils. The VLC 100-IH machine is a solution with minimum floor space required, hardening with one chuck and without flipping the part end-to-end, giving a high degree of flexibility, easy in-line integration, as well as short cycle times. We are describing the innovations for hardening CV Joints with this combined process approach made possible by the inverted Pick-Up spindle and integrated part handling.
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Benoit, Tom. "Adoption of Automation and Process Control in a Job Shop." In HT 2011, edited by B. Lynn Ferguson, Roger Jones, D. Scott MacKenzie, and Dale Weires. ASM International, 2011. http://dx.doi.org/10.31399/asm.cp.ht2011p0148.

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Abstract Flame Treating was founded in 1940 by three Union Carbide employees to provide flame hardening services to the machine tool and capital equipment industry in the Connecticut River Valley. The market generally ran from Bridgeport to Providence and from New Haven to Springfield, VT with occasional opportunities in Worcester and the North Shore of Massachusetts. In 1956 the company purchased the first of its induction machines and expanded the services to induction hardening.
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Jeon, Hyun Bae, Tae Hoon Song, Sung Ho Park, Sun Chul Huh, and Won Jo Park. "Fatigue Crack Growth Behavior of High Carbon Steel (SM53C) by Using Induction Hardening." In ASME 2008 International Manufacturing Science and Engineering Conference collocated with the 3rd JSME/ASME International Conference on Materials and Processing. ASMEDC, 2008. http://dx.doi.org/10.1115/msec_icmp2008-72452.

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Recently, with the high performance and efficiency of machine, there have been required the multi-functions in various machine parts, such as the heat resistance, the abrasion resistance and the stress resistance as well as the strength. Fatigue crack growth tests were carried out to investigate the fatigue characteristics of high carbon steel (SM53C) experienced by high-frequency induction treatment. The influence of high-frequency induction treatment on fatigue limit was experimentally examined with the special focus on the variation of surface microstructure and the fatigue crack initiation and propagation through fractography. Also, the shape of hardening depth, hardened structure, hardness, and fatigue-fracture characteristics of SM53C composed by carbon steel are also investigated.
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MacKenzie, D. Scott. "The Effect of Contamination on Cooling Curve Behavior of Polymer Quenchants." In HT 2017. ASM International, 2017. http://dx.doi.org/10.31399/asm.cp.ht2017p0389.

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Abstract In induction hardening, contamination is a common occurrence. Many parts are processed per hour, with each part carrying a small amount of contaminant. The contaminant could be cleaners, coolants, or machine swarf. Contamination is compounded by the fact that many induction systems have a very small quench tank – often 100-200 gallons. The common question is, at what point does contamination affect the cooling curve or heat extraction behavior of the quenchant? The purpose of this paper is to examine common contaminants and their effects on cooling curve behavior.
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Tanabe, Hirotaka, Keiji Ogawa, Heisaburo Nakagawa, Hirohito Tsukada, and Yuki Goto. "Proposal of High-Quality Laser Hardening System for Shaft Parts Using Cylindrical Mirror and Ring-Beam Shaped by High-Speed Laser Scan System." In JSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing. American Society of Mechanical Engineers, 2020. http://dx.doi.org/10.1115/lemp2020-8527.

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Abstract Shaft parts are important parts used in almost all machines including automobiles. In addition, extremely high reliability is required since a shaft failure is directly linked to a fatal machine trouble. Therefore, a hardening process is usually conducted to improve strength and wear resistance. In this study, we propose a new laser heat treatment method to produce high-quality and high-accuracy shafts with high efficiency, low cost and low environmental impact. We will also develop a technique to derive the appropriate laser irradiation conditions quickly and systematically for shafts with various shapes and dimensions. There are the other hardening techniques including the electric furnace method and the induction method. These methods require post-processing for deformation correction, whereas the proposed method uses a laser to achieve thermal deformation-free hardening, eliminating the need for the post-processing. As a result, an improvement in yield can be expected due to a reduction of the products that cannot be corrected after heat treatment, which had to be waste disposed with conventional methods. By using our method, the entire circumference of the shaft was hardened by using a ring-shaped laser beam and a cylindrical inner mirror. Here, the ring-shaped laser beam was formed by high-speed scanning of a spot shapelaser. In the present paper, the details of this system were introduced and some experimental results were described.
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Ciscato, D., and M. Cesano. "3D Multiphysics Modelling Applied to Parametric Analysis on Inductors Design." In HT 2017. ASM International, 2017. http://dx.doi.org/10.31399/asm.cp.ht2017p0106.

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Abstract The inductors design process is the key point in the development of an induction heating machine to fulfil the customer specifications. Some special hardening profiles can be uniquely achieved using the induction heating technology. Different inductors shapes, flux concentrators, power supply frequencies and cooling media can be used to get the optimal thermal profile for the heat treatment. The possibility to study the design robustness of the process using virtual prototyping is the key to speed up the test-trials loop and to give a tool for a better understanding of the process. In the paper, a case study applied to a real industrial problem is presented. A batch of FEM (finite element method) simulations has been done to find the key parameters in the element positioning tolerances, the effect of the misalignment, and the influences of the part geometrical tolerances. Some additional simulation runs have been made to optimize the inductor shape, to stiffen the system and to achieve a more stable process. The method used is based on FEM taking into account the coupling between the electromagnetic and thermal fields, and the nonlinear behavior of the material properties.
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Ohue, Yuji, Akira Yoshida, and Masanori Seki. "Spalling Fatigue Life Assessment of Surface Hardened Sintered Gears Based on Fracture Mechanics." In ASME 2003 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. ASMEDC, 2003. http://dx.doi.org/10.1115/detc2003/ptg-48003.

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In order to evaluate the surface durability of surface-hardened sintered gears, the fatigue lives of 5 kinds of sintered gears and 28 kinds of sintered rollers under sliding-rolling contact conditions were examined and estimated based on the fracture mechanics. The sintered gears and rollers were surface-hardened by induction-hardening and ion-nitriding. The fatigue tests were conducted using a power circulating gear testing machine and two cylinder testing machines. The pore distributions included in the sintered materials were observed and were analyzed statistically. The failure mode of the sintered gears and roller was mainly spalling. The stress intensity factor obtained by FEM analysis for the mode II under a condition of Hertzian contact became larger as the crack length became longer. The estimation of fatigue life of the sintered gears and rollers was attempted using the pore distributions and the fracture mechanics. The estimated fatigue lives were almost the same as the tested fatigue ones. Therefore, it could be said that the crack propagation of the sintered gears and rollers depended on the pore size and hardness.
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Schlesselmann, Dirk, and Andreas Endmann. "Perfecting the Hardening Process with 3D Technology." In HT2021. ASM International, 2021. http://dx.doi.org/10.31399/asm.cp.ht2021exabp0049.

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Abstract Perfecting the induction process relies on fine-tuning every small detail. For the tool, this means the complex development process for the inductors using design software, high-precision production, and the correct positioning of the tool in the machine’s connection system. Applying different new and highly advanced 3D technologies such as FEM &amp; CFD analysis and 3D printing of inductors will lead to a drastic increase of efficiency and the highest reproducibility for the entire process. When this happens, computer-aided accuracies of the inductors are compared with real manufactured inductors using 3D optical measurement methods and will reveal the advantages of this new process technology. The precision and process repeatability of this technology is showcased by various experimental test series’ that take the daily operational challenges for induction hardening as a benchmark.
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