Academic literature on the topic 'Injection Pressures'

This thesis describes work undertaken at the University of Brighton on a rapid compression machine based on a two-stroke diesel engine (Proteus) with an optical head to allow observation of the fuel spray. A long-tube, rate of injection rig was used to measure the injection rate of the fuel injection system. Quantification of cyclic variation and rate of injection were carried out for single and multiple-injection strategy. For multiple-injections, it was found that the injected mass of the first of the split was approximately 19% less than that of the single injection strategy for the same injection duration. The second split reduction was less than 4% in comparison to the single injection strategy. The transient response of the fuel injection equipment was characterised and compared with steady-state behaviour. The characteristics of the Proteus rig in terms of trapped air mass and transient incylinder temperature were investigated and quantified. The effect of in-cylinder temperature, density and pressure, as well as injection pressure on the characteristics of spray formation, for single and multi-hole nozzles were investigated using high speed video cameras. Cycle-to-cycle and hole-to-hole variations for multi-hole nozzles were investigated and attributed to uneven fuel pressure distribution round the needle seat, and subsequent cavitation phenomena. Simultaneous Planar Laser Induced Fluorescence (PLIF) and Mie scattering techniques were used to investigate spray formation and vapour propagation for multihole nozzles for single and multiple-injection strategy. The multiple injection work focused on the effect of dwell period between each injection. Two different modes of flow were identified. These are described as 'wake impingement' and 'cavity mode wake effect', resulting in increased tip velocity of the second split spray. The increase in tip velocity depended on dwell period and distance downstream of the nozzle exit. The maximum increase was calculated at 17 m/s. A spray pattern growth for the second of the split injections, the 'exceed type' was identified, resulting from an increase in tip penetration due to air entrainment of the first split and propagation into the cooler vapour phase from the first split. The effect of liquid core length near the nozzle exit was investigated using modified empirical correlations and the evolution of the discharge coefficient obtained from rate of injection measurements. The results showed increased injection pressure and increased in-cylinder gas pressure reduce both break-up length and break-up time. Penetration was modelled using conservation of mass and momentum of the injected fuel mass. The input to the numerical model was the measured transient rate of injection. The model traced the centre-of-mass of the spray and was validated against PLIF data for centre-of-mass. Overall, the same value of modelling parameters gave good agreement for single and split injection strategy.

En la exploración de nuevos métodos para el mejoramiento de la eficiencia y rendimiento del motor diésel, es claro que un gran esfuerzo debe estar enfocado en el proceso de inyección de combustible. La eficiencia de la combustión y las emisiones, se ven muy afectadas por el proceso de atomización, y se ha demostrado que incrementos en presiones de inyección conllevan un gran potencial para mejorar el ahorro de combustible, producir mejores mezclas de aire y combustible, y por tanto menor generación de emisiones contaminantes. Últimamente, las presiones de inyección han aumentado de alrededor de 50 MPa en los años 70 hasta 250 MPa en los días actuales. Presiones de inyección muy altas (250-300 MPa) o incluso ultra altas (> 300 MPa) vienen siendo materia de investigación con el fin de ser implementadas de manera comercial en un futuro próximo. La estructura y desarrollo del spray diésel pueden ser caracterizados desde un punto de vista microscópico por medio de la medición del tamaño de gotas del spray y sus velocidades. En condiciones no-evaporativas, técnicas como el PDPA (Phase Doppler Particle Analyzer) vienen siendo utilizadas para la obtención de perfiles de diámetros y velocidades de gota con una alta resolución temporal. Desde el punto de vista macroscópico, existen parámetros específicos que permiten caracterizar a un chorro diésel, estos son: la penetración de vapor y líquida junto con el ángulo de apertura del chorro. La penetración líquida es un indicador claro de la capacidad de evaporación del combustible utilizado, mientras que la penetración de vapor, por su parte, es indicativo del proceso de mezcla y la probabilidad de colisión con las paredes de la cámara de combustión; factores claves a la hora de la generación de emisiones contaminantes. En esta tesis se estudia la influencia de presiones bajas, medias y muy altas presiones inyección, sobre un amplio espectro de condiciones y diagnósticos experimentales, y desde el punto de vista macroscópico y microscópico. Se realizaron experimentos para tres diferentes inyectores, 2 solenoides y un piezo eléctrico, este último con la capacidad de alcanzar presiones de inyección cercanas a 270 MPa. Las medidas incluyen una caracterización hidráulica, compuesta por tasa de inyección; una visualización de alta velocidad del chorro líquido isotermo; una visualización de alta velocidad del chorro inerte evaporativo, con captura simultánea de las fases líquida y vapor; y finalmente, una caracterización microscópica por medio de la obtención de distribución de tamaño de gotas y sus velocidades. Con respecto a los ensayos microscópicos, se desarrolló una metodología para el aislamiento y alineación de sprays con un error de medición muy bajo de 0,22°. Se llevaron a cabo mediciones de velocidad de gotas, cuyos resultados mostraron buen ajuste con perfiles teóricos de velocidad. De igual manera, una correlación para el tamaño de gota SMD se obtuvo mostrando un alto nivel de ajuste y siendo representativa para todo el rango de presiones de inyección estudiados. En el caso de la caracterización macroscópica del chorro isotermo, se han detectado variaciones macroscópicas en el desarrollo del chorro con propiedades de gas, inclusive en condiciones de motor comunes. Para estimar estos efectos y otros que las presiones de inyección muy altas tendrían sobre la estructura del chorro, se incentivó la aparición de ondas de choque controlando la velocidad del sonido del ambiente. Se usaron tres gases ambientales (SF6 N2 y CO2) con diferentes velocidades de sonido, promoviendo de esta manera chorros supersónicos en determinados casos. Al comparar ensayos con mismas densidades y diferentes gases ambientales, se encontró que todas las tendencias cercanas al estado transónico (0.8 <M <1.2) tenían una mayor penetración y menor ángulo de chorro.<br>En l'exploració de nous mètodes per al millorament de l'eficiència i rendiment del motor dièsel, és clar que un gran esforç s'ha enfocar en el procés d'injecció de combustible. L'eficiència de la combustió i les emissions, es veuen molt afectades pel procés d'atomització, i s'ha demostrat que increments en pressions d'injecció comporten un gran potencial per a millorar l'estalvi de combustible, produir millors mescles d'aire i combustible, i per tant menor generació d'emissions contaminants. Últimament, les pressions d'injecció han augmentat d'al voltant de 50 MPa en els anys 70 fins a 250 MPa en els dies actuals. Pressions d'injecció molt altes (250-300 MPa) o inclús ultra altes (> 300 MPa) vénen sent matèria d'investigació a fi de ser implementades de manera comercial en un futur pròxim. L'estructura i desenrotllament de l'esprai dièsel poden ser caracteritzats des d'un punt de vista microscòpic per mitjà del mesurament de la grandària de gotes de l'esprai i les seues velocitats. En condicions no-evaporatives, tècniques com el PDPA (Phase doppler particle analyzer) vénen sent utilitzades per a l'obtenció de perfils de diàmetres i velocitats de gota amb una alta resolució temporal. Des del punt de vista macroscòpic, hi ha paràmetres específics que permeten caracteritzar a un doll dièsel, estos són: la penetració de vapor i la penetració líquida junt amb l'angle d'obertura del doll. La penetració líquida és un indicador clar de la capacitat d'evaporació del combustible utilitzat, mentres que la penetració de vapor, per la seua banda, és indicatiu del procés de mescla i la probabilitat de col·lisió amb les parets de la cambra de combustió; factors claus a l'hora de la generació d'emissions contaminants. En esta tesi s'estudia la influència de pressions d' injecció baixes, mitges i molt altes, sobre un ampli espectre de condicions i diagnòstics experimentals, i des del punt de vista macroscòpic i microscòpic. Es van realitzar experiments per a tres injectors diferents, 2 solenoides i un piezo elèctric, este últim amb la capacitat d'aconseguir pressions d'injecció pròximes a 270 MPa. Les medides inclouen una caracterització hidràulica, composta per taxa d'injecció; una visualització d'alta velocitat del doll líquid isoterm; una visualització d'alta velocitat del doll inert evaporativo, amb captura simultània de les fases líquida i vapor; i finalment, una caracterització microscòpica per mitjà de l'obtenció de distribució de grandària de gotes i les seues velocitats. Respecte als assajos microscòpics, es va desenrotllar una metodologia per a l'aïllament i alineació d'esprais amb un error de mesurament molt davall de 0,22°. Es van dur a terme mesuraments de velocitat de gotes, els resultats van mostrar bon ajust amb perfils teòrics de velocitat. De la mateixa manera, una correlació per a la grandària de gota SMD es va obtindre mostrant un alt nivell d'ajust i sent representativa per a tot el rang de pressions d'injecció estudiats. En el cas de la caracterització macroscòpica del doll isoterm, s'han detectat variacions macroscòpiques en el desenrotllament del doll amb propietats de gas, inclusivament en condicions de motor comú. Per a estimar estos efectes i altres que altes pressions d'injecció tindrien sobre l'estructura del doll, es va incentivar l'aparició d'ones de xoc controlant la velocitat del so de l'ambient. Es van usar tres gasos ambientals (SF6, N2 i CO2) amb diferents velocitats de so, promovent d'esta manera dolls supersònics en determinats casos. Al comparar assajos amb mateixes densitats i diferents gasos ambientals, es va trobar que totes les tendències pròximes a l'estat transónic (0.8 < M < 1.2) tenien una major penetració i menor angle de doll. Respecte al doll evaporatiu, per a pressions d'injecció molt altes com 270MPa, els efectes dels paràmetres ambientals i d'injecció van romandre iguals respecte a totes les carac<br>In the exploration of new methods for improving the efficiency and performance of the diesel engine, it is clear that a great effort should be focused on the fuel injection process. The efficiency of combustion and emissions are greatly affected by the atomization process, and it is considered that injection pressures increments have a great potential to improve fuel economy, produce better air and fuel mixtures, and thus low generation of polluting emissions. Lately, injection pressures have increased from around 50 MPa in the 70's to 250 MPa in the current days, even very high injection pressures (250-300 MPa) or ultra high pressures (> 300 MPa) have been the subject of the scientific community in order to be implemented in future injection systems. The structure and development of the diesel spray can be characterized from a microscopic point of view by means of estimation of droplets size and velocities. At non-evaporative conditions, techniques such as PDPA (Phase Doppler Particle Analyzer) are being used to obtain diameters and velocity profiles a with high temporal resolution. From the macroscopic point of view, there are specific parameters that allow characterizing the diesel spray, these are: the liquid and vapor penetration along with the spray angle. The liquid penetration is a clear indicator of the evaporation capacity of the fuel used, whilst the vapor penetration, on the other hand, is an indicative of the mixing process and the probability of collision with the combustion chamber walls; key factors when generating polluting emissions. In this thesis the influence of low and very high injections pressures over the macro and micro characteristics of the diesel spray is studied, over a wide spectrum of conditions and experimental diagnoses. Experiments were carried out for three different injectors, two solenoids and one piezoelectric, the latter with the capacity to reach injection pressures close to 270MPa. The measurements include a hydraulic characterization; a high speed visualization of the liquid spray at isothermal conditions; a high-speed visualization of the evaporative spray, with simultaneous capture of the liquid and vapor phases; and finally, a microscopic characterization. Regarding the microscopic tests, a methodology was developed for the spray isolation and alignment with a very low measurement error of 0.22° Droplets velocity measurements were carried out, the results showed good adjustment with theoretical velocity profiles. Similarly, a correlation for SMD droplet size was obtained showing a high level of adjustment and being representative for the entire range of injection pressures studied. In the case of the macroscopic characterization of the isothermal spray, variations have been detected in the development of the jet with gas properties, even at common engine injection conditions. To estimate these effects and others that very high injection pressures would have on the spray structure, the apparition of shock waves was enhanced by controlling the speed of sound of the environment using three ambient gases with different speed of sound (SF6, N2 and CO2). When comparing tests with same densities and different ambient gases, it was found that all the tendencies near the transonic state (0.8 <M <1.2) had a higher penetration and lower spray angle. With respect to the evaporative jet, for very high injection pressures like 270MPa, the effects of the environmental and injection parameters remained the same with respect to all the macroscopic characteristics.<br>Giraldo Valderrama, JS. (2018). Macroscopic and microscopic characterization of non-reacting diesel sprays at low and very high injection pressures [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/113643<br>TESIS

Thesis (M. Tech. (Engineering: Mechanical)) -- Central University of Technology, Free State, 2013<br>This research examines the suitability of Additive Manufacturing (AM) for manufacturing dies used in aluminium high pressure die casting. The study was guided by the following objectives: • The reviews of applicable literature sources that outline technical and application aspects of AM in plastic injection moulds and the possibilities of applying it to high pressure casting die. • To introduce AM grown die components in die manufacture. Further, to develop a methodology that will allow industry to apply AM technology to die manufacture. • Revolutionise the way die manufacture is done. The potential for AM technologies is to deliver faster die manufacture turnaround time by requiring a drastically reduced amount of high level machining accuracy. It also reduces the number of complex mechanical material removal operations. Fewer critical steps required by suitable AM technology platforms able to grow fully dense metal components on die casting tools able to produce production runs. • Furthermore, promising competitive advantages are anticipated on savings to be attained on the casting processing side. AM technology allows incorporation of features in a die cavity not possible to machine with current machining approaches and technology. One such example is conformal cooling or heating of die cavities. This approach was successfully used in plastic injection mould cavities resulting in savings on both the part quality as well as the reduction on cycle time required to produce it (LaserCUSING®, 2007). AM technology has evolved to a point where as a medium for fast creation of an object, it has surpassed traditional manufacturing processes allowing for rapidly bridging the gap between ideas to part in hand. The suitability of the AM approach in accelerating the die manufacturing process sometime in the near future cannot be dismissed or ignored. The research showed that there is promise for application of the technology in the not too distant future. In the South African context, the current number and affordability of suitable AM platforms is one of the main stumbling blocks in effecting more widespread applied research aimed at introduction of the technology to die manufacture.

Thesis (Nucl.E.)--Massachusetts Institute of Technology, Dept. of Nuclear Engineering; and, (S.M.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, February 1999.<br>Includes bibliographical references (p. 248-256).<br>by Andre Luis Ferreira Marquis.<br>S.M.<br>Nucl.E.

Direct injection of natural gas in compression-ignition engines offers benefits such as emissions reduction, fuel diversity, and energy security. However, in order to meet the upcoming stringent emissions regulations, further improvements in the performance of the High-Pressure Direct-Injection of Natural Gas (HPDI-NG) is needed. For this reason, different natural gas injection strategies and nozzle designs are numerically studied. The in-cylinder phenomena during the closed portion of the cycle is simulated using a Large-Eddy Simulation (LES) turbulence model and the Trajectory-Generated Low Dimensional Manifold (TGLDM) for chemistry coupling. Soot is modeled with a two-equation Hiroyasu model. To partially investigate the effect of LES variability, simulations with successive mesh refinements and infinitesimally varied inputs are carried out. Anticipated emission trends were observed for parametric sweeps with substantial variation of soot about the trend-line. This motivated the analysis of in-cylinder mixture, jet penetration and other more robust metrics. A novel paired-nozzle geometry was designed to increase the fuel-air mixing at the base of the jet, thus reducing soot. In reality, the paired jets increased exhaust PM. The CFD analysis revealed that the gas jet penetration was reduced compared to the baseline single-hole jet, while more air was entrained into the core of the jet. However, the effect of mixing due to impaired penetration dominates and results in more rich mixture and therefore more soot. CFD predicted the PM reduction benefits of “Late Post-Injection” (LPI) due to two major reasons: 1- the reduction in formed PM from the 1st pulse due to shortened pulse width, 2- negligible PM formation from the 2nd pulse for enough pulse separation. A second injection strategy, “Slightly Premixed Combustion” (SPC) also reduced PM in experiments. The CFD package had not been developed for such combustion regime, wherein the diesel-gas kinetic interactions should be resolved; hence perfect matching between the experimental and numerical combustion for SPC was not attained. Nevertheless, by optimizing the injection timing to resemble the phasing of experimental Heat Release Rate (HRR) curve, to the “best extent possible”, more premixing, higher rate of penetration, and less rich-mixture mass was observed.<br>Applied Science, Faculty of<br>Mechanical Engineering, Department of<br>Graduate