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Dissertations / Theses on the topic 'Investment casting technology'

Author: Grafiati

Published: 4 June 2021

Last updated: 9 February 2022

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1

Taylor, Benjamin Luke. "Reaction systems and phase development for investment casting ceramics." Thesis, University of Birmingham, 2015. http://etheses.bham.ac.uk//id/eprint/5932/.

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Aero engine turbine blades are commonly produced via investment casting methods utilising sacrificial ceramic cores during casting to provide internal features such as cooling channels. During the firing process the conversion of the main ingredient (amorphous silica) to β-cristobalite plays a significant role, as it directly affects the dimensional stability, shrinkage, and leachability of the core after casting. Dilatometry, X-ray diffraction (XRD) and scanning electron microscopy (SEM) were utilised to evaluate common additives such as zirconium silicate and aluminosilicate. Zircon was found to act as a nucleation site with high temperature stability while aluminosilicate acts as a flux enhancing cristobalite formation rates. This understanding was utilised to mimic the performance of the formulation using both a novel engineered material and alternative naturally sourced silica. An innovative method was also developed utilising confocal Raman spectroscopy (CRM) and polarised light microscopy (PLM) for analysis of ceramic systems studied with a hot stage up to 1500 °C. Polarised light microscopy was shown to be favourable for analysis of crystal growth mechanisms and low temperature (≈250 °C) α-β cristobalite phase transitions. Developments in Raman spectroscopic technique enabled the location and crystallinity of devitrified amorphous silica (cristobalite) to be observed via a quasi-real time method, providing insight to the source, direction and corresponding crystal growth rates. The combination of analytical techniques has provided sufficient understanding to explain the role of key components in ceramic core formulations, which can be used to improve control and the predictability of the system during development and manufacture.

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Tarrant, Luke. "Formulation and development of ceramic mould materials for investment casting." Thesis, University of Birmingham, 2012. http://etheses.bham.ac.uk//id/eprint/3399/.

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The relationship between the formulation of ceramic mould materials for investment casting and their mechanical properties was investigated. A number of different ceramic materials were employed throughout the investigation including alumina, zirconia, mullite and colloidal silica. Ceramic shell specimens were investigated by measuring mechanical strength using flexural and compressive testing with the former being conducted at both room and elevated temperatures. Samples were further investigated by thermal expansion measurement and Archimedes porosity measurement. It was determined that the incorporation of unstabilised zirconia as both a stucco and filler material was effective in terms of reducing the fired strength of investment casting ceramics. Structural observations of samples under SEM revealed that the weakened samples featured significant cracking in the fired condition due to the occurrence of the zirconia phase transition. Thermal expansion measurements confirmed both the presence of the phase transition and the extent of the disruption caused. It was observed for slurries containing silica and alumina, that variation of the proportions of either had a significant effect on the properties of the final shell material. It was also shown that the size of the ceramic particles within the slurry had a significant effect on the final properties of the ceramic body.

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3

Lee, Kevin. "Understanding shell cracking during de-wax process in investment casting." Thesis, University of Birmingham, 2016. http://etheses.bham.ac.uk//id/eprint/6783/.

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In investment casting, the removal of wax from the shell is a critical step which may cause shell failure. It would be advantageous to predict the stress development during de-waxing process with computer simulation. The process was simulated with the consideration of two aspects: (i) The thermo-physical data required to model the shell and wax behaviour in the autoclave environment and (ii) A simulation capable of capturing the interaction between shell, wax and the autoclave environment. Data on mechanical properties, thermal properties, permeability, rheology, thermal expansion and density was gathered for wax and shell as appropriate. Flow-3D was used to simulate the de-wax process such that the shell and wax can be simultaneously modelled. It was shown that the Von misses stress exceeded the expected critical failure stress at certain nodes after steam was introduced to the system. Waxes with higher viscosity were predicted to reach the critical stress sooner. The simulation showed that for the selected drainage orifice sizes that was no or little difference in the time taken to reach the critical stress. Wax compressibility which was considered to represent shell permeability was predicted to have a large effect on shell cracking prediction. In general, the statistics of failure in validation test limited the conclusions that could be drawn. Waxes predicted to show differences in cracking and drainage with increasing orifice size did so in the experiment. The simulated drainage times were greater than determined experimentally by around 380s and this requires further investigation.

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4

Bednárik, Marko. "Návrh změny výroby tvářené součásti na technologii lití do keramických skořepin." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2021. http://www.nusl.cz/ntk/nusl-445164.

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This diploma thesis describes the process of production of the cast by the lost-wax casting method. It includes the manufacturing of prototype models by additive technology, creation of ceramic shell molds. The work also includes an experimental part focused on the production of the selected parts by the method of the lost-wax casting and the comparison of this method with other types of production.

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5

Solanki, Riten. "Formulation of zircon-free slurries and the development of ceramic shell moulds for investment casting." Thesis, University of Birmingham, 2018. http://etheses.bham.ac.uk//id/eprint/8078/.

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Ceramic slurries for investment casting with the potential to replace the use of zirconium silicate have been investigated. Alumina, aluminoslicates, mullite, zirconia-mullite and zircon refractory materials were characterised and paired with colloidal silica to evaluate their slurry properties. It was found that the particle size distribution of the filler affected the viscosity of the slurries under a shear rate of drainage. A larger proportion of fines in the filler were shown to form slurries with a longer draining time. This was found to impact the shell thermo-mechanical properties by influencing the type of siloxane network formed and the rate of sintering. A combination of synthetic fused mullite and alumina fillers with different ratios was evaluated. It was shown that the shell mechanical properties at cast temperatures could be altered by adjusting the proportion of alumina present, which influenced the extent of reaction sintering occurring. The compatibility of colloidal silica types with mullite and alumina fillers were assessed to determine the stability of slurries. An optimised slurry formulation that substitutes zirconium silicate with synthetic refractories was developed; with long slurry stability and the ability to tailor the shell strength at cast temperatures, through changing the filler ratio. Casting of turbine blades was performed with the optimised shell system and found to give satisfactory casting performance for the number of trials undertaken.

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6

Matoušek, Roman. "Optimalizace lití a tuhnutí axiálních turbínových kol pro dosažení jemnozrnné struktury v odlitku." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2016. http://www.nusl.cz/ntk/nusl-241942.

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The aim of this thesis is to investigate the influence of the structure of castings from the nickel superalloy Inconel 713 LC using rotation and cycling by casting table. The aim is to achieve a fine-grained structure and the best mechanical properties through varying the oscillation parameters during casting crystallization. Six castings of axial turbine wheel were initially casted for the purpose of this thesis. After evaluating their macrostructure, microstructure and mechanical properties, four additional axial turbine wheels were casted in order to validate the results.

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7

Macko, Martin. "Vliv použitých surovin na konečnou kvalitu Al odlitků zhotovených technologií vytavitelného modelu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2018. http://www.nusl.cz/ntk/nusl-382187.

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The purpose of this thesis is to assess the current state of production of ceramic shells in MESIT Foundry, a.s. and optimize it. The shells are evaluated in terms of their bending strength, gas permeability and microstructure. Subsequently, castings produced using the shells are evaluated with regard to number of non-conforming products and presence of defects. The final part seeks to compare different shells and outlines a possible new approach to the development of ceramic shells.

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8

Metelková, Jitka. "Řezání litých superlitin." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2016. http://www.nusl.cz/ntk/nusl-256567.

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This work deals with the issue of defects generation during the separation of the castings from a nickel-based superalloy, Inconel 738LC. The technology of investment casting is presented, followed by a description of metallurgy of superalloys, their physical and mechanical properties, as well as their technical applications. The machinability of superalloys and method of castings separation were also described as well as some of the casting defects that were reported to have impact on the generation of the defects after cutting. In the experimental part, the material microstructure and casting defects were analyzed. The experimental machining part consisted first of a comparative study of the friction sawing and plasma arc cutting technology at the standard operating conditions actually used in production. Second, an optimization study for the friction sawing was carried out, with a special focus on the suitability of an alternative cutoff wheel for the chosen application. Application of this wheel allows reducing the security distance between the cut and the part, thus reducing the production cost of the part.

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9

Soukupová, Lucie. "Optimalizace technologie výroby odlitků ze slitin Al metodou vytavitelného modelu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2013. http://www.nusl.cz/ntk/nusl-230978.

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Diploma thesis is focused to the optimization of the ceramic shell for pouring thin walled aluminium castings by investment casting technology. The main objective is firstly to find the optimal binding system (ceramic slurry) and stucco materials for the shell and secondly its optimal structure and heat treatment (drying of each coat and final shell firing) before metal pouring.

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10

Kosour, Vojtěch. "Využití numerické simulace k optimalizaci výroby voskových modelů." Doctoral thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2013. http://www.nusl.cz/ntk/nusl-234157.

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Production of wax pattern model by injection machine is a one of the key phases of Investment casting process. The thesis deals with the development of numerical simulation wax blend injection in to metal die. The possibilities of selection simulation software – ProCast and Cadmould are described in the relation to numerical predictions of wax injection. Creating of material database of selected wax blends is described. The prototype simulations of die filling are made. The special testing die are designed a used for created simulations. The measurements of initial conditions are mentioned.

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11

Šmíd, Dušan. "Optimalizace technologie vybraných náročných odlitků ze slitin Al." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2009. http://www.nusl.cz/ntk/nusl-228725.

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The main target of this thesis is to choose the suitable hard filled wax for the invest-ment casting foundry Fimes a.s. There are several suppliers of these waxes in the World and in this work waxes of the most reputable suppliers from Europe have been investigated. During these tests there were mainly technological properties of the waxes and also dimensions of both wax patterns and also the final castings measu-red. Suitability of the tested waxes, their technological characteristics, analysis of di-mensions and finally basic economical calculations have been then used in this the-sis as a tool for the recommendation for the most suitable wax for the Fimes foundry.

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12

Smrčka, Václav. "Technologie rychlého prototypování za použití metody FDM a současně technologie vytavitelného modelu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2008. http://www.nusl.cz/ntk/nusl-228153.

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Determining accuracy of wax patterns is an important in wide implementing rapid prototyping methods in investment casting. This experiment is comparing wax pattern accuracy produced in classical metal die and silicone mould. It has been found out, that wax patterns produced by the silicone mould are ounly about one or two accuracy steps worse then wax patterns produced by classical metal die.

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13

Čagánek, Radim. "Možnosti uplatnění numerických simulací v technologii vytavitelného modelu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2018. http://www.nusl.cz/ntk/nusl-382112.

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The diploma thesis deals with the possibilities of using numerical simulation in investment casting technology. The first chapter of practical part deals with the use of simulations in the design of gating system for the shape-complex casting. At the same time, the practical part verified the accuracy of the simulation by test castings on which the X- ray inspection was performed. The results showed that the occurrence of internal defects predicted by simulation corresponded to the locations in the test casts. Next part of the thesis describes improvement of the use of liquid metal (so called “yield”) by numerical simulations. Two specific castings were chosen to perform simulation of current and newly designed variant of the gating system.

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14

Fendrich, Tomáš. "Návrh technologie výroby vstřikovací formy pro přesné lití." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2020. http://www.nusl.cz/ntk/nusl-417472.

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The diploma thesis deals with the design and production of an aluminum injection mold for investment casting. The work briefly describes the technology of investment casting together with a description of the types of molds, their internal arrangement and the most commonly used materials. Another part of the work is devoted to the analysis of aluminum molds machining. Emphasis was placed mainly on those operations, that will be used in production of mold. The practical part describes in detail the process of designing the model and mold, as well as the process of designing production technology. The construction is performed using the program SolidWorks, production technology using the program SolidCam. At the end of the work, the mold is assembled and the functionality of the mold is verified by means of test injection and economic evaluation is made.

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15

Kosour, Vojtěch. "Technologie rychlého prototypování za použití metody FDM a současně technologie vytavitelného modelu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2008. http://www.nusl.cz/ntk/nusl-228152.

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An overview of the development of the Investment Casting market and Rapid Prototyping equipment is given in the introductory part of this diploma thesis. Basic methods of rapid prototyping and the FDM method are futher described in detail. The FDM method is consequently used in the practical part of this work for the preparation of the silicon mould. The largest part deals with the issue of the simulation of pouring process of wax into the silicon mould. A characteristics of the casting wax is made; the parametres, which are inserted into the simulation software ProCAST and the possibilities of their measurement are described. The process of the simulation of the mould filling and its validation with the real filling process are described in detail.

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16

Mikulka, Vít. "Optimalizace technologie výroby Al odlitku litého metodou vytavitelného modelu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2010. http://www.nusl.cz/ntk/nusl-228936.

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This diploma theses deals with possibilities of using numerical simulation for optimizing production of highly demanding thin-section casting produced by investment casting process. The casting made of aluminium alloy in which the manufacturing process was very problematic (occurrence of macro and micro shrinkages) has been chosen. By numerical simulation the existing technology has been analysed and based on this the possible reasons for defects found. This was later confirmed also by metallographic examinations. Following to this several options for a new technology were proposed and again by simulation checked their suitability. By comparing all above mentioned options two versions have been chosen in the end which was later tested in production with satisfactory results.

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17

Kafka, Lukáš. "Využití CAD/CAM technologie pro výrobu formy čerpadlového kola." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2010. http://www.nusl.cz/ntk/nusl-229137.

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The master thesis deals with design for casting mould of an impeller wheel for investment casting lost wax and machining technology with utilization CAD software SolidWorks 2008 and CAM software PowerMill 9. Subsequent verification of machining on vertical machining center MCV 1210. At the end, techno-economic evaluation is done.

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18

Pavelka, Tomáš. "Využití technologie RP a přesného lití pro odlitky v oblasti lékařství." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2009. http://www.nusl.cz/ntk/nusl-228724.

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The goal of the diploma thesis is to verify the possibilities of obtaining the casting of the femur component of the customized knee replacement using the technology of Rapid Prototyping and investment casting. To get the wax pattern it is used the method of fabrication the silicon rubber mould. Its optimalization from the wax pattern quality, economy of production and cooling speed aspects is important parameter at repeated production of the wax patterns.

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19

Talanda, Ivan. "Optimalizace technologie výroby odlitků ze slitin Al metodou vytavitelného modelu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2012. http://www.nusl.cz/ntk/nusl-230150.

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Aim of this diploma thesis is to choose new pattern wax for Fimes a.s. foundry. New wax should substitute old not fully satisfactory pattern wax which caused problems in technological process resulting in increased number of rejects. New pattern wax should eliminate current problems and help foundry with producing large, thin-walled, high-quality castings. Numbers of pattern waxes supplied by world’s leading wax manufacturers were subjected to laboratory tests and pilot study. This diploma thesis is part of project Alfa TA01010766: „Research and development of production technology large, thin and high quality castings of aluminium alloys “

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Šmatelka, Jakub. "Optimalizace technologie voskových modelů ve firmě Alucast." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2014. http://www.nusl.cz/ntk/nusl-231529.

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This diploma thesis deals with the problem of wax patterns manufacturing in investment casting technology (lost wax process). This technology is very sensitive to the exact execution in each phase of the whole process, from concept design up to the final casting expedition. During most operations, dimensional changes occur, which is affecting the accuracy of the final casting. No matter how big these changes are, but especially if they occur with the least variance. One of the first phases in this technology is making wax patterns. There are several ways of making the wax patterns and this thesis is describing two different methods used in the Alucast foundry. One is based on using “soft waxes” enabling using low pressure machines, the other one on the “hard waxes” where the injection machine with higher presses is being used (SOM). These two above mentioned technologies are compared in this work.

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21

Kolesár, Roman. "Optimalizace technologií vosků a skořepin ve firmě Fimes." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2014. http://www.nusl.cz/ntk/nusl-231531.

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The thesis continue thematically in the previous development of the wax mixtures for the company Fimes. The general description of the investment casting process from the production of the die to casting of the wax pattern is handled in the first part. It is followed by the summary of the previously carried out experiments on cracking the shells. The experimental part describes the individual operations from the production of tested wax patterns to casting in the Boilercláv. The newly developed wax mixture is compared to the wax mixture used by the company Fimes. The experiments focus on the possibility of cracking the shells during the casting process and the dimensional stability of wax mixtures.

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22

Kinc, Marek. "Numerická simulace výroby keramických jader pro technologii lití na vytavitelný model." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2015. http://www.nusl.cz/ntk/nusl-231964.

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The aim of this diploma thesis is validation of numerical simulation of the ceramic core manufacturing in the investment casting proces. The first part submit the theoretical description of the manufacturing of the ceramic cores and a description of the basic principles of numerical simulations. The second part compares the video recording of filling the wax-ceramic mixture to the die-casting mold and simulation of the same process created in a simulation software Cadmould 3D-F.

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23

Tirala, David. "Testování a hodnocení vlastností keramických jader pro technologii vytavitelného modelu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2021. http://www.nusl.cz/ntk/nusl-445169.

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Production of top quality castings for applications in energy, aerospace and medical industries by the addition of ceramic cores to investment casting presents many metallurgical and technological problems. Ceramic cores applied in investment casting are subjects to many requirements in terms of their inertness to the casted alloy and at the same time to their final removal from the casting cavity in such a way that does not damage the casting. Both of these assumptions can be achieved by applying a thin layer of inert oxide ceramic coating to the surface of a ceramic core, made out of a chemically removable – leachable oxide ceramic.

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24

Žižka, Jiří. "Optimalizace vtokové soustavy s ohledem na využití tekutého kovu při výrobě Al odlitků technologií vytavitelného modelu." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2020. http://www.nusl.cz/ntk/nusl-416634.

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This diploma thesis deals with the optimization of gating systems of shape-complex aluminum castings produced by investment casting process. Two castings whose massive gating systems make problem with the use of liquid metal (so called yield) were chosen for optimization. Each casting is described in its own chapter. The individual subchapters deal with description of the original and newly designed gating system. Simulation, test castings, X-ray inspection and metallographic examination were performed for each variant. At the end of each chapter there is an evaluation of the results of the optimization of gating system.

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25

Hýbal, Ondřej. "Vývoj keramické skořepinové formy pro výrobu rozměrných Al odlitků." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2018. http://www.nusl.cz/ntk/nusl-382053.

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This diploma thesis deals with the choice of the most suitable composition of a ceramic shell mold for aluminum castings made by investment casting technology. The most suitable composition of the ceramic shells is chosen based on the results of the tests and from economic point of view. This thesis also deals with evaluation of the current conditions of the production of ceramic shells in Alucast, s.r.o and recommendations for stabilizing the process of manufacturing ceramic shell molds.

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Chuen, Sheng Liu, and 劉春生. "A study of technology development of dimensional transition in investment casting." Thesis, 1993. http://ndltd.ncl.edu.tw/handle/81055928479780116135.

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Campos, Luis Miguel da Costa. "Recuperação de ceras utilizadas em Investment Casting." Master's thesis, 2019. https://hdl.handle.net/10216/122724.

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Azevedo, João Pedro Garcia. "Degradação das propriedades de ceras utilizadas em Investment Casting." Dissertação, 2002. https://repositorio-aberto.up.pt/handle/10216/113503.

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Azevedo, João Pedro Garcia. "Degradação das propriedades de ceras utilizadas em Investment Casting." Dissertação, 2018. https://hdl.handle.net/10216/113503.

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Silva, João Paulo Monteiro Correia da. "A carapaça cerâmica e seu impacto em Investment Casting." Dissertação, 2017. https://hdl.handle.net/10216/107521.

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Silva, João Paulo Monteiro Correia da. "A carapaça cerâmica e seu impacto em Investment Casting." Master's thesis, 2017. https://hdl.handle.net/10216/107521.

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Azevedo, João Pedro Garcia. "Degradação das propriedades de ceras utilizadas em Investment Casting." Master's thesis, 2018. https://hdl.handle.net/10216/113503.

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Figueiredo, Isabel Maria Lousada Soares. "Towards "Industrie 4.0" in the context of investment casting industry." Master's thesis, 2019. https://hdl.handle.net/10216/119316.

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Cruz, Ana Beatriz Campos. "Simulation and Intelligent Visualization Tool for an Investment Casting Manufacturing Process." Master's thesis, 2019. https://hdl.handle.net/10216/122086.

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