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1
Budiyanto, Maun, and Krystin Prisda Oetari Sihombing. "DESAIN DAN IMPLEMENTASI PROGRAMMABLE LOGIC CONTROLLER ZELIO SOFT2 PADA PROSES OTOMASI INDUSTRI PENGEPAKAN." Jurnal Teknologi dan Vokasi 1, no. 1 (2023): 63–67. https://doi.org/10.21063/jtv.2023.1.1.63-67.
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Dunia industri mengoptimalkan efesiensi waktu, tenaga kerja dan proses dalam memproduksi barang. Penerapan teknologi otomasi diharapkan dapat meningkatkan jumlah produksi secara cepat dan tepat. Salah satu teknologi yang digunakan adalah Smart relay. Pada penelitian ini menggunakan smart relay software PLC Zelio Soft2 yang dimanfaatkan untuk mendesain dan menyimulasikan proses otomasi pengepakan bola. Terdapat dua bahasa pemograman yang disediakan Zelio Soft2 yaitu ladder diagram (LD) dan function block diagram (FBD). Diagram ladder dirancang guna menyimulasikan tahap demi tahap proses yang berlangsung, sedangkan FBD memperlihatkan jenis dan diagram blok yang digunakan dalam proses. Sistem yang dirancang memanfaatkan push button (on/off), sensor kotak, sensor bola tenis dan motor penggerak. Hasil penelitian menunjukkan simulasi program bekerja seperti yang telah direncanakan.
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Budiyanto, Maun, and Krystin Prisda Oetari Sihombing. "DESAIN DAN IMPLEMENTASI PROGRAMMABLE LOGIC CONTROLLER ZELIO SOFT2 PADA PROSES OTOMASI INDUSTRI PENGEPAKAN." Jurnal Teknologi dan Vokasi 1, no. 1 (2023): 63–67. http://dx.doi.org/10.21063/jtv.2023.1.1.9.
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Dunia industri mengoptimalkan efesiensi waktu, tenaga kerja dan proses dalam memproduksi barang. Penerapan teknologi otomasi diharapkan dapat meningkatkan jumlah produksi secara cepat dan tepat. Salah satu teknologi yang digunakan adalah Smart relay. Pada penelitian ini menggunakan smart relay software PLC Zelio Soft2 yang dimanfaatkan untuk mendesain dan menyimulasikan proses otomasi pengepakan bola. Terdapat dua bahasa pemograman yang disediakan Zelio Soft2 yaitu ladder diagram (LD) dan function block diagram (FBD). Diagram ladder dirancang guna menyimulasikan tahap demi tahap proses yang berlangsung, sedangkan FBD memperlihatkan jenis dan diagram blok yang digunakan dalam proses. Sistem yang dirancang memanfaatkan push button (on/off), sensor kotak, sensor bola tenis dan motor penggerak. Hasil penelitian menunjukkan simulasi program bekerja seperti yang telah direncanakan.
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Shi, Xiao Juan. "Design and Implementation of an Embedded PLC System with Applied-Information Technology." Applied Mechanics and Materials 685 (October 2014): 401–4. http://dx.doi.org/10.4028/www.scientific.net/amm.685.401.
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To overcome the shortcomings of external PLC (Programmable Logic Controller) and soft PLC being widely employed in switch control of CNC machine tool, an embedded PLC system was developed by integrating AVR single chip ATMEGA169, PC bus technique and dual port RAM. Both hardware circuit and software of the PLC system were designed and implemented. The software of Industrial PC was developed by using ladder-diagram IDE (Integrated Design Environment) based on the platform of Borland C++ Builder. In this environment, it can fulfill edit, compilation and communication function of ladder-diagram file. It also can monitor and diagnose PLC running status. This developed embedded PLC system has the characteristics of compact structure, high communication and reliability. It can effectively satisfy real-time control requirements of CNC machine tool.
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Zhang, Zhi Sheng, Cheng Li, Yi Fan Zhou, and Wen Dong Liu. "A Transformation Method between PLC Ladder Diagrams and Instruction Lists Using Recursive and Stack Algorithms." Advanced Materials Research 490-495 (March 2012): 1908–12. http://dx.doi.org/10.4028/www.scientific.net/amr.490-495.1908.
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The method of transforming a ladder diagram (LD) and an instruction list (IL) of PLC (Programmable Logic Controller) to each other is investigated in this paper. Firstly, ladder-step is adopted on transforming LD into IL. Ladder-step is divided series or parallel by using recursive algorithm, and then complicated ladder-step can be divided into several simple ladder-steps which can be converted to IL easily. When obtaining simple ladder-steps’ IL, combining them together to get final IL program of complicated LD program. Secondly, on transforming IL into LD, stack algorithm contributes a lot. Scanning IL to generate LD of each instruction block, and then pushing them into stack. Combine LDs in the stack by operating instruction, and then IL is transformed into LD successfully. Finally, in the last part of this paper, we show our PLC software and lower position machine. In addition, this transforming algorithm has already applied in PLC software successfully.
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Agustiawan, Iwan, Eka Taufiq Firmansjah, and Wahyu Nugroho. "Perancangan Sistem Kontrol Mesin Packing Buncis Otomatis Berbasis Programmable Logic Controller (PLC) Di Gabungan Kelompok Tani (Gapoktan) Lembang Agri." Jurnal Rekayasa Energi dan Mekanika 3, no. 2 (2024): 101. http://dx.doi.org/10.26760/jrem.v3i2.101.
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ABSTRAK Tingginya kebutuhan ekspor sayuran buncis kenya, membuat para petani Lembang Agri harus menjaga kualitas dan kuantitas dari produk yang di ekspor. Oleh karena itu para petani membutuhkan mesin yang dapat membantu proses packing sayuran buncis secara otomatis. Dengan adanya mesin packing sayuran buncis otomatis diharapkan dapat meningkatkan produktivitas, safety, dan meningkatkan kualitas produk. Mesin packing buncis kenya otomatis yang dirancang menggunakan Programmable Logic Controller (PLC). PLC berperan dalam sistem kendali jalannya konveyor dan aktuator. Caranya dengan mengatur massa buncis yang akan di input pada sensor loadcell, bobot buncis yang akan ditimbang yaitu 250gr dan 350gr. Oleh karena itu dalam penelitian ini dibahas mengenai sistem kontrol mesin packing buncis otomatis yang berbasis kendali Programmable Logic Controller (PLC) menggunakan Software Automation Studio dan Software Zelio Soft. Dari Software yang digunakan menghasilkan Program ladder yang siap di upload ke PLC dengan 2 bobot massa yang berbeda, skema input output PLC dan wiring diagram. Kata kunci : Mesin Packing, Buncis Kenya, PLC, Automation Studio, Zelio Soft. ABSTRACT The high export needs of Kenyan beans, make Lembang agri farmers must maintain the quality and quantity of products exported. Therefore, farmers need a machine that can help the packing process of beans automatically. With the automatic packing machine, green beans are expected to increase productivity, safety, and improve product quality. One of them is the use of automatic kenya bean packing machines based on Programmable Logic Controller (PLC). PLC plays a role in the control system of conveyors and actuators. The trick is to adjust the mass of beans that will be input to the load cell sensor, the weight of the beans to be weighed is 250gr and 350gr. Therefore, this research discusses the automatic bean packing machine control system based on Programmable Logic Controller (PLC) control using Automation Studio Software and Zelio Soft Software. The software used produces a ladder program that is ready to be uploaded to the PLC with 2 different mass weights, a PLC input output scheme and a wiring diagram. Key words : Packing Machine, Beans kenya, PLC, Automation Studio, Zelio Soft.
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Candra Azhari Valdy, Rio, and Zaenal Abidin. "Prototipe Papan Trainer PLC Sederhana Berbasis Arduino Uno Dengan Menggunakan Software Outsel Studio." Jurnal JEETech 4, no. 2 (2023): 127–38. http://dx.doi.org/10.32492/jeetech.v4i2.4207.
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PLC practicum is needed to support electrical engineering graduate students as a provision of experience operating PLC. To support the needs of PLC trainers in the electrical engineering laboratory at Universitas Islam Lamongan (Unisla), it is necessary to conduct a study that exploit the Arduino Uno as a control controller by making a prototype of a simple PLC trainer board based on the Arduino Uno using out seal Studio software. On the testing tool, the author uses an example of a logic gate ladder which then the ladder diagram will be created in the studio out seal software then will be uploaded to the Arduino Uno PLC and will be run on the trainer. In the mechanism, this tool uses an Arduino Uno microcontroller as a control center, an opt coupler circuit as a voltage separator between the input voltage and voltage on the Arduino, a relay opt coupler circuit as a voltage separator and an Arduino output voltage amplifier which is then flowed to the load. Switches, push buttons, and infrared sensors are used as examples of PLC input sensors. Red, yellow, green lights and 220v buzzers are used as output indicators as well as load examples. Conclusion on the experiment Arduino Uno PLC logic gate can work normally when operated
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CÎRSTOIU, Adelina-Maria, Aurel Ionuț CHIRILĂ, and Ioan-Dragoș DEACONU. "SIMULATION OF THE TRAJECTORY OF AN ELECTRIC WHEELCHAIR CONTROLLED THROUGH PROGRAMMABLE LOGIC CONTROLLER AND HMI." ACTUALITĂŢI ŞI PERSPECTIVE ÎN DOMENIUL MAŞINILOR ELECTRICE (ELECTRIC MACHINES, MATERIALS AND DRIVES - PRESENT AND TRENDS) 2022, no. 1 (2023): 100–105. http://dx.doi.org/10.36801/apme.2022.1.12.
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This paper presents a software module made by means of a programmable logic controller and an HMI (Human Machine Interface), designed to control the movement of an electric wheelchair. By developing this module, a major advantage is offered to people with disabilities, who have movement difficulties. By implementing this command on a wheelchair, people can move independently using this machine that can be controlled from a touch screen. In this direction, the user has the possibility to choose the following directions of movement of the car: forward-backward and left-right, as well as the possibility to impose the speed of movement. The software program was created using ladder diagram language, and the user interface is provided through an HMI.
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Aung, Nyan Phyo, Mo Mo Myint Wai, and Lwin Lwin Htay. "Four Junction Traffic Light Controller using PLC (S7-200)." Journal La Multiapp 1, no. 2 (2020): 21–29. http://dx.doi.org/10.37899/journallamultiapp.v1i2.153.
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Advance of a road traffic light control system using Programmable Logic Controller is the principal of the system. This system can be divided into two parts which are hardware and software. The hardware part for this system is a model of four -way junction of a traffic light. The Red, Yellow and Green are installed at each lane to represent as a traffic light signal indicator. This switches and lamps are linked to PLC. The PLC receives signal which is coming from the inputs (sensor and switch) and drives the units (lamps or relays). In the system, Siemens s7-200 PLC is used as the main controller of the traffic light system. The Step7 Micro Win software can be developed the ladder logic diagram which can control the traffic light for proposed system. So, the traffic light system can be successfully controlled by PLC.
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Hnin, Yu Lwin, and Hla Myo Htay U. "Design and Simulation of Automated Packaging Machine Process Control by Using PLC." International Journal of Trend in Scientific Research and Development 3, no. 5 (2019): 1423–26. https://doi.org/10.5281/zenodo.3590869.
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Industry automation becomes the global trend in manufacturing and packaging process is one of the uses in industry. Modern industrial plants require the automatic process control system to control the desired process. The programmable logic controller PLC is very useful for the industrial automation in the modern business world. Industrial automation plays an important role in increasing the yield of a product. And then, among the controlling systems, the PLC control system has more applications than the other numerical control systems. It can be observed that a circuit has a fault by checking the control panel board. Troubleshooting can be done quickly visual observation. The main idea of the paper is to automate the process for packaging the detergent that weights 85 kg. Programmable logic controller SIEMENS SIMATIC S7 300 CPU 214C 2PN DP AC DC relay was used to control and automate this machine by ladder logic diagram software. In this paper, TIA portal V 13 software is used as programming software. Hnin Yu Lwin | U Hla Myo Htay "Design and Simulation of Automated Packaging Machine Process Control by Using PLC" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-5 , August 2019, URL: https://www.ijtsrd.com/papers/ijtsrd26652.pdf
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Aji, Galuh Purnama, and Bakhtiar Alldino Sumbodo. "Implementasi Komunikasi Master – Slave pada PLC OMRON CP1H." IJEIS (Indonesian Journal of Electronics and Instrumentation Systems) 11, no. 2 (2021): 143. http://dx.doi.org/10.22146/ijeis.42950.
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Almost all factories now use automated system, where the factory using a control system that can do the work itself and the operator are not too play an active role. With a system that runs automatically is expected to yield a production will increase with the quality of the product that generated the same no difference. Common control system used by the company in the form of PLC (Programmable Logic Controller). The system uses two OMRON CP1H PLC as drivers and integrated with CX-Designer HMI that communicate through one to one NT link and PLC controlled by CX-Programmer through the communication port USB Peripheral and RS-232. Both the input output PLC connected with USB-OPTO-RLY88 which is integrated with visual studio 2017 software using Host Link communication. The result of testing a system that compares the response time between communication port USB Peripheral with RS-232 and parallel ladder diagram with sequential ladder diagram, obtained 400 data of response time when the system was working. The result of data comparison tells that USB Peripheral port has a performance about 15% more efficient compared to the RS-232 port.
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Muhammad Arfian Alfi Rachmadhani and Endryansyah Endryansyah. "Ladder Diagram Control Sistem Conveyor untuk Proses Painting dan Sandblasting Berbasis Elektro-Hidrolik." JURNAL TEKNIK ELEKTRO 14, no. 2 (2025): 200–208. https://doi.org/10.26740/jte.v14n2.p200-208.
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Dalam industri manufaktur modern, otomatisasi memainkan peran penting dalam meningkatkan efisiensi dan kualitas produksi. Salah satu tahapan kritis dalam proses fabrikasi struktur adalah finishing, yang mencakup sandblasting dan pengecatan. Penelitian ini membahas rancangan sistem conveyor berbasis elektro-hidrolik untuk proses sandblasting dan painting yang dikendalikan menggunakan PLC (Programmable Logic Controller) dan sensor proximity agar proses dapat berjalan secara otomatis. metode penelitian yang digunakan bersifat kuantitatif dengan pendekatan simulasi menggunakan Software Automation Studio. perancangan sistem ini melibatkan integrasi berbagai komponen seperti push button, sensor proximity, solenaoid valve, serta motor 3 fasa yang dikendalikan melalui ladder diagram pada PLC. Pengujian menunjukkan bahwa sistem yang dirancang mampu mengontrol pergerakan conveyor, mengaktifkan dan menonaktifkan proses sandblasting serta painting secara otomatis berdasarkan deteksi material oleh sensor proximity. hasil penelitian menunjukkan bahwa penerapan PLC dan sensor proximity dapat meningkatkan efisiensi serta memastikan konsistensi kualitas dalam proses finishing. Untuk pengembangan lebih lanjut, disarankan implementasi sistem monitoring berbasis Internet of Things (IoT) guna meningkatkan pemantauan performa sistem secara real-time. Kata Kunci: conveyor, elektro-hidrolik, sensor proximity, motor 3 fasa, PLC, Automation Studio.
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Supardi, Agus, U. Umar, Ilham Setiyoko, and Muhammad Saifurrohman. "Rancang Bangun Sistem Kendali Dan Monitoring Kecepatan Motor Induksi Berbasis Programmable Logic Controller (PLC) Dilengkapi Layar Sentuh." Emitor: Jurnal Teknik Elektro 22, no. 1 (2022): 65–72. http://dx.doi.org/10.23917/emitor.v22i1.15784.
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Sistem kendali dan monitoring kecepatan motor induksi konvensional memerlukan pengkabelan yang rumit, waktu perbaikan yang lama, dan sulit mendapatkan data yang akurat. Penelitian ini bertujuan untuk merancang prototipe sistem kendali dan monitoring kecepatan motor induksi berbasis Programmable Logic Controller (PLC) yang dilengkapi dengan layar sentuh. Perancangan perangkat keras meliputi pemilihan komponen dan perancangan diagram kelistrikan. Perancangan perangkat lunak meliputi pembuatan ladder diagram sebagai program untuk mengontrol variable speed drive yang berfungsi untuk mengubah frekuensi motor yang selanjutnya untuk mengatur kecepatan motor induksi 3 fasa. Serangkaian pengujian dilakukan untuk memastikan software dan hardware bekerja sebagaimana mestinya. Hasil pengujian menunjukkan bahwa prototipe sistem kendali dan monitoring kecepatan putar motor induksi telah bekerja dengan baik. Ketika dibandingkan dengan alat ukur standard maka prototipe alat yang dibuat menghasilkan kesalahan pengukuran yang kecil yaitu 0,2%. Variasi frekuensi yang dimasukkan ke layar sentuh HMI dari 5 – 50 Hz menghasilkan variasi kecepatan putar motor induksi 3 fase dari 120 – 1549 RPM
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Hamzah, Amir, Dodi Sofyan Arief, Galuh Leonardo Sihombing, and Andri Andri. "Automatic Control System Design of the Threshing Station Model, Case Study in PT. Perkebunan Nusantara V-PKS Sei Galuh." Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse) 45, no. 1 (2017): 9–14. https://doi.org/10.36842/jomase.v45i1.180.
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This paper presents a design for the automatic control system of the threshing station model using PLC Zelio smart relay. Threshing station is a station where a process of separation palm kernel from the bunch by way of slamming into a rotating drum. The threshing station model is a shape which resembles of the threshing station palm oil mill of PT. Perkebunan Nusantara V- PKS Sei Galuh, it has been scaled 1:8. PLC (Programmable Logic Controller) is a microprocessor based on instrument that can be programmed to control the machining process automatically. This system design has 2 inputs and 3 outputs. The inputs are push button to turn on and turn off of the works system and a rotary encoder sensor to detect rotating screw conveyor. The outputs are 3 units of DC motors. The programming language is used the ladder diagram by using the Software Zelio Soft 2. This system includes design of ladder diagram program, design of control system on auto feeder and design of rotary encoder sensor. The result of this design is revealed that auto feeder runs automatically turn on for 60 seconds and turn off for 30 seconds, continuously. The sensor works with voltage is 4.4 Volt at the moment un-stunted and 0.1 Volt when the stunted.
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Jaelaludin, Jaelaludin, St Nawal Jaya, and Achmad Nur Aliansyah. "Rancang Bangun Alat Pemilah Logam Berdasarkan Ukuran Menggunakan Elektropneumatik Berbasis PLC." Jurnal Fokus Elektroda : Energi Listrik, Telekomunikasi, Komputer, Elektronika dan Kendali) 6, no. 4 (2021): 208. http://dx.doi.org/10.33772/jfe.v6i4.21967.
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Tujuan dari penelitian ini adalah membuat sebuah prototipe sistem pemilah barang logam berdasarkan ukuran tinggi dan pendek menggunakan Programmable logic control (PLC). Sensor proximity dengan tipe induktif digunakan untuk mengenali ukuran benda logam. Untuk benda logam dengan ukuran tinggi akan di simpan ke tempat penyimpanan yang ada di bagian ujung convejor sedangkan untuk benda pendek akan di dorong oleh silinder ke tempat penyimpanan yang ada di bagian samping convejor. PLC di program dengan menggunakan Bahasa ladder diagram memalui software GX Works 2. Dari hasil pengujian yang dilakukan, keseluruhan sistem mampu bekerja dengan baik dan mampu mengenali objek dengan tepat. Untuk pengembangan kedepannya prototipe dapat dilengkapi dengan tampilan antar muka agar memudahkan pengguna untuk menghitung jumlah barang yang telah dipisahkan.
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Hidayati, Qory, Fathur Zaini Rachman, Nur Yanti, Nurwahidah Jamal, and Suhaedi Suhaedi. "Desain Model dan Simulasi PLC-Mikrokontroler sebagai Modul Pembelajaran Berbasis PLC." Jurnal Teknologi Rekayasa 2, no. 2 (2017): 73. http://dx.doi.org/10.31544/jtera.v2.i2.2017.73-82.
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Programmable Logic Controller (PLC) merupakan suatu piranti yang dibuat sebagai pengganti kumpulan relai-relai mekanik yang digunakan dalam sistem kontrol. PLC berkerja dengan cara membaca instruksi-instruksi dari masukannya. Karena PLC pada umumnya memiliki harga yang cukup mahal dan hanya beberapa orang yang dapat mempelajarinya, maka dibuatlah PLC trainer. PLC trainer dirancang menggunakan mikrokontroler Arduino Uno, modul input (berupa: toggle switch, push button, dan limit switch), dan modul output (berupa: LED, seven segment, motor DC, dan buzzer). PLC trainer juga dilengkapi prototype lampu lalu lintas sebagai modul output simulasi lampu lalu lintas empat arah. PLC trainer memanfaatkan LDmicro untuk membuat pemrograman ladder diagram dengan instruksi-instruksi sesuai dengan keinginan programmer dan menggunakan software Xloader untuk upload program ke Arduino Uno. Dari hasil pengujian diperoleh bahwa mikrokontroler Arduino Uno dapat dimanfaatkan sebagai PLC trainer untuk modul pembelajaran.Kata kunci: Programmable Logic Controller, Arduino Uno, modul input-output, lampu lalu lintas
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Sravani, P., Shaik Chand Mabhu Subhani, and N. Vijay Kumar. "Developing Program Code for Automatic Color Code Sensing Punching Machine Using WPL Software." International Journal of Innovative Research in Engineering and Management 9, no. 6 (2022): 119–25. http://dx.doi.org/10.55524/ijirem.2022.9.6.21.
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This paper presents the idea of developing a logic or program code for an Automatic Color code sensing and punching machine which is driven based on Pneumatic architecture and can be used at the packing section in industries where the end user can punch labels on the objects which are moving on the conveyor based on their color. The program code basically controls the Pneumatic valves present in the system which actuates the Cylinders and helps in clamping and de clamping of moving objects and henceforth achieving the label at the required spot, whereas the desired color is acquired from the dedicated color sensor which helps in deciding the labeling process. This paper uses the advanced industrial controller (PLC) software called WPL Soft which is the most widely used tool in industries. This software requires a dedicated programming language called Ladder diagram, which is the 80% preferred programming language worldwide for programming PLCs. A program has been developed for automatically creating the application for color sensing and punching label on the desired objects based on color.
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Utami, Suci Sri, Anton Sukamto, and Septian Cahyadi. "PEMANFAATAN ARDUINO NANO V5 DALAM MERANCANG PROGRAMABLE LOGIC CONTROL." Jurnal Informatika Kesatuan 2, no. 2 (2022): 119–28. http://dx.doi.org/10.37641/jikes.v2i2.1450.
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Programmable Logic Control or PLC is the control of a microprocessor for industry, especially in the field of automation, which functions as an alternative to mechanical relays used in controlling complex or complex processes. Programmable Logic Control, in general, has a relatively high price, and not everyone can learn it. For this reason, Arduino nano is used for Programable Logic Control V5. Selection of the method utilized literature study of the relevant scientific literature as reference material. Utilization of Arduino Nano V5 in designing Programmable Logic Control by analyzing and assembling starting from input devices, process devices, and output devices. For the programming method of Programable Logic Control ladder diagrams based on Arduino Nano V5 using Outseal Studio Software. For the hardware (hardware), use the input, namely the Push Button, while for the output device, namely the magnet contractor, as a direct on line (DOL) simulation module.
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Shinde, Aditya, Tanmay Pisal, and Girish Kumbhar. "Energy Management using PLC." SAMRIDDHI : A Journal of Physical Sciences, Engineering and Technology 17, no. 02 (2025): 8–10. https://doi.org/10.18090/samriddhi.v17i02.03.
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This paper presents the load control in the industry during peak hours by using PLC and monitors all load parameters of the motors on PC by using SCADA. The Energy management is the highest demand of the organizations to reduce their energy cost. Confirm to the regulatory requirements and improve their corporate image. The automation used in the industries has several benefits. To accomplish the automation in the industry we have knowledge of PLC and SCADA. PLC is a programmable logic controller which controls the load or machines in industry. PLC programming is done by using ladder logic. The overall automation of the industry is controlled by SCADA software. SCADA define as a centralized system that control and monitor the whole sites. SCADA is used for collecting the data from various sensors or machines and then monitor the proper functioning of the machines. Automation will make the industry safe, cheap, highly efficient and maintained free.The implementation of efficient energy systems is considered as one of the most important requirements in modern building. The purpose of these systems is to regulate energy consumption and meanwhile to reduce the negative impact on the surrounding environment through an efficient management of available energy resources, including renewable and nonrenewable resources. The integration of mains power supply with the solar power supply, besides other energy resources is a key element in designing the required energy management system. In this paper, the usage of Programmable Logic Controllers (PLC’s) is proposed to control the energy consumed by various loads in the building based on real-time measurements of certain factors affecting the total amount of consumed energy. Hence, this paper presents a real time prototype design and implementation of an automated control system of mains electricity power distributed to various loads, using Allen Bradley MicroLogix 1100 Programmable Logic Controller (PLC). The PLC is programmed using ladder diagram for intelligent switching of both solar power supply and diesel generator power supply units. Also, it is programmed in order to prioritize the usage of the available solar energy as much as possible. The Rockwell Software Logix 500 is used for programming a PLC, running on a host computer terminal. For completeness, the control program results are compared with a hardware interfacing module.
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Sulthoni, Angga, Muhammad Faqihuddin, Ni Cening Nicky Prasada Gayatri, Anicetus Damar Aji, and Kusnadi . "Kinerja Modul Latih Sistem Kendali Kecepatan Motor Induksi Berbasis PLC HMI SCADA." ELECTRICES 4, no. 2 (2022): 36–42. http://dx.doi.org/10.32722/ees.v4i2.4671.
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Sistem kendali motor induksi adalah sebuah sistem pada komponen kontrol yang dapat mengendalikan kecepatan motor dengan stabil secara otomatis sehingga meningkatkan efisiensi waktu, tenaga dan biaya. Sistem ini menggunakan Programmable Logic Controllers (PLC) yang telah diprogram melalui software EcoStruxure Machine Expert Basic dengan bahasa pemrograman ladder diagram untuk membuat operasi, komparasi dan fungsi Proportional Integral Derivatives (PID). Sistem kendali ini juga menggunakan perangkat tambahan yaitu Variable Speed Drives (VSD). Voltage injector sebagai simulator memberikan sinyal feedback terhadap PID sehingga karakteristik output dari sistem kendali ini akan selalu mengejar nilai set point yang diberikan. Penggunaan HMI dan SCADA perlu diintegrasikan dengan PLC sehingga proses kerja keseluruhan sistem ini dapat dimonitoring. Hal ini dapat dibuktikan dengan serangkaian pengujian yang telah dilakukan yaitu pengujian kerja sistem keseluruhan dan pengujian kesesuaian nilai aktual. Pada pengujian kerja sistem keseluruhan, setiap perangkat yang digunakan sudah terintegrasi. Pada pengujian kesesuaian nilai aktual tegangan dan arus memiliki rata-rata error masing-masing sebesar 3.17% dan 1.88%.
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Jamieson, Peter, Donald Blank, Janelle Ghanem, Tyler McGrew, and Giancarlo Corti. "A Methodology for an FPGA Implementation of a Programmable Logic Controller to Control an Atomic Layer Deposition System." International Journal of Reconfigurable Computing 2022 (May 6, 2022): 1–10. http://dx.doi.org/10.1155/2022/8827417.
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In this work, we present an industrial cold walled Atomic Layer Deposition (ALD) system, which can be controlled by either a traditional programmable logic controller (PLC) system or a field-programmable gate array (FPGA) prototyping board. This work presents an FPGA controlled system that takes ladder diagram (LD) control for a PLC and converts this control to Verilog HDL and programs an FPGA such that the FPGA prototyping board is used to control a real industrial application. We explore this approach since FPGA implementation of LD control could significantly reduce the cost of implementing these controllers with other potential advantages such as the improved granularity of timing control from milliseconds to nanoseconds, additional available pins for inputs and outputs far exceeding that of microprocessors, and lower power consumption for control. In this work, we provide details and descriptions of our industrial system (ALD), the LD control of this system and its implementation, our software flow to convert LDs to Verilog HDL, and our FPGA prototype board design to replace the existing electronic controller. We show how our LD-Verilog HDL converter in conjunction with FPGAs matches a PLC and demonstrate some of the benefits of using an FPGA.
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Vinalda, Natasya, and B. S. Rahayu Purwanti. "Implementasi Pneumatik pada Model Packing." ELECTRICES 1, no. 1 (2019): 22–29. http://dx.doi.org/10.32722/ees.v1i1.2303.
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Artikel ini membahas tentang modul praktik di Politeknik Negeri Jakarta khususnya Program Studi Elektronika Industri. Mata kuliah praktik dilengkapi simulasi dan modul sebagai sarana pembelajarannya. Namun sebagian modulnya belum lengkap khususnya pneumatik dan Programmable Logic Controller (PLC). Permasalahan tersebut menyebabkan mahasiswa kurang wawasan tentang pengaplikasian pneumatik dan PLC. Aplikasi pneumatik dan PLC pada produksi dapat dibuat modulnya, khususnya pengemasan barang. Pembuatan modul latih model pengemasan barang dengan pneumatik dan PLC diharapkan dapat meningkatkan kompetensi dan wawasan mahasiswa. Hardware dan software dibutuhkan agar pemodelan pengemasan sesuai dengan cara kerjanya. Pemodelan dibuat menjadi mode manual dan otomatis dengan PLC. Instruksi PLC mengaktifkan solenoid valve satu dan dua melalui kontak relay. Kontak coil relay terkoneksi dengan pin output PLC. Pemrograman PLC dalam bentuk ladder diagram telah dibuat di CX. Programmer 9.0. Normally closed relay terhubung dengan salah satu kabel solenoid valve. Katup pada solenoid valve menyalurkan tekanan udara ke silinder double acting satu dan dua. Gerakan maju/mundur silinder double acting satu mendorong barang menuju konveyor dan silinder dua mendorong benda ke tempat penyimpanan barang.
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Rumalutur, Sonny, Alimuddin Mappa, and Jean Carlo Tarami. "THREE PHASE MOTOR CONTROL SYSTEM WATER PUMP ENGINE IN ICE CUBE FACTORY USING MODULE PLC OMRON TYPE CP1E." Electro Luceat 6, no. 2 (2020): 255–65. http://dx.doi.org/10.32531/jelekn.v6i2.261.
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This study discusses how to design a programmable logic controller (PLC) simulator trainer that can work and simplify human work and fast production. The 3-phase motor control of the water pump machine in the block ice cube is used with the CP1E-N20DR-D Omron PLC with a ladder diagram program designed with the Cx-Programmer computer application, as well as the design of communication media between the machine and the operator using the Cx-Designer software. As for the input / output used, the input is in the form of a level sensor module, the level sensor functions as a liquid barrier 1 and 2. The output is in the form of water pumps 1 and 2, the AC motor functions as filling and forming block ice and moving the ice cubes. Based on the research results, the Trainer Module for this ice block molding simulator is composed of several components that describe the process of making ice cubes by using the appropriate input / output and can work in accordance with the prearranged job descriptions.
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Hariyanto, Duwi, Sabar Sabar, Kisna Pertiwi, Aidil Afriansyah, M. Rizky Hikmatullah, and La Ode Arham. "Model Ruang Penyimpanan Makanan Berbasis PLC sebagai Media Pembelajaran Aplikasi Instrumentasi dan Automasi." Jurnal Pengabdian Pada Masyarakat 8, no. 1 (2023): 50–58. http://dx.doi.org/10.30653/jppm.v8i1.253.
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Media pembelajaran sangat penting, terutama untuk mengenalkan dunia industri pada pendidikan kejuruan. Proyek ini bertujuan untuk merancang dan mendemonstrasikan model ruang penyimpanan makanan berbasis programmable logic controller (PLC) untuk meningkatkan pemahaman siswa SMK tentang aplikasi instrumentasi dan automasi di industri. PLC, sebagai perangkat kontrol utama dalam model, dapat mengontrol pintu dan kelembapan ruang penyimpanan. Komponen lain dalam model ini meliputi catu daya, sensor kelembapan, pemanas, kipas, dan pintu. Proyek dilaksanakan dengan penyampaian materi melalui presentasi, praktek pemrograman, dan mengoperasikan PLC secara berkelompok. Peserta diajarkan cara memprogram PLC berbasis diagram tangga menggunakan perangkat lunak Zelio Soft 2. Pemahaman peserta, siswa SMK N 2 Bandar Lampung diukur untuk mengetahui tingkat ketercapaian proyek. Hasil menunjukkan bahwa pemahaman peserta tentang aplikasi instrumentasi dan automasi di industri meningkat rata-rata 64% dari sebelum pelatihan dilaksanakan.
 
 Learning media is very important, mainly to introduce the industrial world in vocational education. The project purposed to design and demonstrate a programmable logic controller (PLC) based food storage room model to increase the comprehension of SMK students about instrumentation and automation applications in industry. PLC, as the main control device in the model, can control the door and the humidity of the storage room. Other components in the model include the power supply, humidity sensor, heater, fan, and door. The project was carried out by delivering material through presentations, practising programming, and operating PLC in groups. Participants were taught how to program a ladder diagram-based PLC using Zelio Soft 2 software. The comprehension of the participants, students of SMK N 2 Bandar Lampung, was measured to determine the level of project achievement. The results revealed that the comprehension of participants about instrumentation and automation applications in the industry increased by an average of 64% from before the training was carried out.
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Boyko, O., E. Voskoboinyk, S. Protsenko, and D. Slavinskyi. "Design and development of software industrial controllers based on status." Collection of Research Papers of the National Mining University 64 (2021): 229–38. http://dx.doi.org/10.33271/crpnmu/64.229.
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Purpose. Propose a formal approach to the design and development of control system software. The methods. The bulk of the tasks solved by modern automation systems require the implementation of control algorithms based on finite state machines. When developing software for control systems, it is advisable to graphically represent control algorithms, as their design, analysis and operation are more understandable to consultants. Therefore, the proposed approach consists of three stages: drawing up a verbal description of the algorithm of the technological process, designing the control system software in the form of a state graph and software development. Findings. The paper analyzes the current state of design and software development of control systems based on industrial controllers. Based on this, it is established that there is currently no systematic approach to this issue, in the technical documentation and literature, as well as in training courses provided by companies producing hardware and software for industrial controllers, only general issues related to the use of their development environments are considered. and standard libraries. Based on this, the relevance of creating a formal approach to software development of industrial controllers. The originality. For the first time, a formal approach to the design and development of control system software based on programmable logic controllers in the Ladder Diagram language has been proposed. Practical implementation. The obtained approach allows to perform the transition from state graphs to their software implementation using only typical structural elements and requires only their adjustment according to the conditions and actions of the transition arcs. The development of this study involves solving complex issues of design and software development of industrial controllers based on state graphs in order to formalize them.
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O., Poliakov, and Zhurakovskyi B. "Prototyping of control units for systems with industrial controllers." System technologies 2, no. 151 (2024): 50–61. http://dx.doi.org/10.34185/1562-9945-2-151-2024-05.
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Reducing the design time of the system control unit remains an urgent task for the developers of these systems. The problem of designing control units based on program-mable logic controllers (PLCs) is their high cost and, as a rule, unavailability at the initial design stage. The aim of the research is to reduce the time and cost of designing the sys-tem by creating prototypes of control units with the software implementation of the con-trol algorithms of the languages of the IEC 61131-3 standard and the execution of pro-grams in the Arduino board. The research method consists in the decomposition of pro-ject models of operating and control automata of the control device and their implemen-tation in the OpenPLC application environment in the form of program organization components (POU) in Ladder Diagram, Function Block Diagram and Sequential Function Chart languages. The result of the study is a method of creating typical POU operating and control automata of the control system, which are executed in the Arduino board. An example of the application of the proposed methodology for the design of a prototype of the object's temperature control system, which can be useful for teaching PLC program-ming, is given. The developed prototype was tested using a logical PLC and a physical prototype, which confirmed their functional compliance with the original and a reduction in the cost of the equipment by at least an order of magnitude.
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Mandale, Ramesh. "Electrical and Robotics Workstation (PLC Educational Kit)." International Scientific Journal of Engineering and Management 04, no. 04 (2025): 1–7. https://doi.org/10.55041/isjem03010.
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ABSTRACT - The PLC Educational Kit is a comprehensive training solution designed to introduce students, technicians, and engineers to the fundamentals and advanced applications of Programmable Logic Controllers (PLCs) in industrial automation. PLCs are widely used in industries such as manufacturing, energy, and process control, making them an essential tool for controlling machinery, processes, and systems. This educational kit serves as a hands-on learning platform that bridges the gap between theoretical knowledge and practical application. The kit includes a fully functional PLC trainer, a variety of input and output devices, sensors, and control panels, providing users with the necessary tools to simulate real-world automation scenarios. The system supports various programming techniques, from basic ladder logic to more advanced functional block diagram (FBD) programming, enabling learners to design, test, and troubleshoot control systems. By using the kit, students can develop their understanding of PLC hardware and software while exploring key concepts such as digital and analog inputs/outputs, timing, counters, sequencing, and data handling. The educational kit is designed to be highly versatile, offering a wide range of exercises and experiments tailored to different levels of learning. Beginners can start with basic exercises, such as controlling a simple light or motor, while more advanced users can explore complex control systems, including automated conveyors, temperature control, and sequential operations. Additionally, the kit includes an integrated software environment that allows students to write, simulate, and upload PLC programs to the trainer, making it an ideal platform for learning and experimentation. This paper presents the development and design of an educational kit for Programmable Logic Controllers (PLCs), aimed at enhancing practical learning and understanding of industrial automation systems. The kit provides students with hands-on experience in programming, simulating, and troubleshooting PLC-based systems, which are critical components in modern manufacturing and process industries. The kit includes a range of modular components such as input/output devices, sensors, actuators, and a user-friendly interface for programming and testing. By integrating both hardware and software elements, the kit enables learners to build, simulate, and modify real-world automation projects, facilitating the acquisition of key skills in control systems, ladder logic programming, and system integration. This educational tool bridges the gap between theoretical knowledge and practical application, preparing students for careers in industrial automation and control engineering. The kit is also designed to be adaptable for various educational levels, from introductory courses to more advanced PLC programming and troubleshooting exercises. Through the interactive nature of the kit, learners can develop essential skills such as troubleshooting, system diagnostics, and problem-solving. As part of the learning process, users will be exposed to common issues faced in real-world industrial environments, preparing them for future careers in automation and control engineering. Furthermore, the educational kit is designed to foster a deeper understanding of the role of PLCs in optimizing industrial processes, ensuring the development of industry-relevant skills.
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Nugraha, Anggara Trisna, Rachmat Marjuki, Diego Ilham Yoga Agna, and Fahmi Ivannuri. "Sistem Kontrol Tegangan pada Generator Induksi 3 Phasa dengan PLC Voltage." Elektriese: Jurnal Sains dan Teknologi Elektro 13, no. 01 (2023): 21–33. http://dx.doi.org/10.47709/elektriese.v13i01.2347.
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Pembangkit listrik yang sering digunakan biasanya menggunakan motor induksi sebagai generatornya karena perawatanya yang tidak terlalu sulit dikarenakan Main Powernya berasal dari energi terbarukan. Namun pada motor induksi terdapat permasalahan yaitu terkadang kurang stabilnya tegangan yang dihasilkan yang dipengaruhi oleh beban yang ada, oleh karena itu tujuan paper ini adalah menemukan bagaimana cara menstabilkan tegangan pada generator induksi 3 phasa menggunakan kontrol PLC. Untuk menstabilkan genreator tersebut digunakan Inverter satu fasa dan frekuensi 50 Hz untuk mengatur kecepatan motor induksi tiga fasa. Untuk kontrol tegangan generator 3 fasa akan dilakukan menggunakan rangkaian inverter. Inverter digunakan untuk mengontrol daya yang masuk yaitu AC 3 fasa ataupun AC 1 fasa agar frekuensi dapat dikontrol. PLC diagram dibuat menggunakan CX-Programmer yang digunakan sebagai pengendali kecepatan motor induksi tiga fasa melalui inverter. Frekuensi yang dapat dikontrol mulai dari 5 Hz sampai 60 Hz dan putaran yang dihasilkan 124 rpm sampai dengan 1441 rpm. Metode penelitian yang digunakan pada penelitian ini adalah percobaan dengan menggunakan ladder diagram yang di terapkan pada PLC Omron dan melakukan pengukuran langsung dengan menggunakan alat ukur tachometer dan multi meter. Pada saat pengujian yang terakhir, saat frekuensi 60 Hz disetting ke PLC kecepatan putaran motor induksi yang didapat sebesar 1441 rpm. Jika dihitung menggunakan rumus pada frekuensi 50 Hz yang dimasukkan, maka putaran yang didapat sebesar 1500 rpm. Berdasarkan pengujian pada aplikasi Programmable Logic Controller (PLC) sebagai pengendali kecepatan motor yang terbaca melalui encoder sebesar 150 RPM sampai pada tegangan referensi 10,23 volt. PLC dapat digunakan untuk mengontrol perubahan putaran motor induksi dengan bantuan software CX-Programer, pada saat frekuensi disetting ke PLC.
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Htet, Htet Aung, and Zar Thein Thu. "Simulation and Implementation of PLC Based for Detecting Burned Potato Chips and Remove using PLCSIM and HMI." International Journal of Trend in Scientific Research and Development 3, no. 5 (2019): 1644–49. https://doi.org/10.5281/zenodo.3591209.
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This paper describes about to use the PLC techniques for automation of industrial product manufacturing to achieve high throughput and improved quality and consistency. In this system, PLC is used the heart of the system. Light dependent sensor, push button switch, light source, conveyor and blower is controlled by PLC. The proposed system of operation is devised by ladder diagram. Software implementation is used for demonstrating the ease of operation with this control along with tuning of the entire system is offered. This paper presents a study by simulation and experimental models for proposed system of PLCs. In this paper, consideration was given to the design of an HMI for an automated burn chips removed from conveyor which can be operated automatically by the press of start buttons. The design stages included screen interfacing for the HMI, programming the HMI by assigning tags, integration into Step 7 brand of PLC using Ethernet, simulation of the program using "PLCSIM" and the programming codes of the automated burn chips. The designed HMI will be useful to manufacturing industries having industrial automated systems. Htet Htet Aung | Thu Zar Thein "Simulation and Implementation of PLC Based for Detecting Burned Potato Chips and Remove using PLCSIM and HMI" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-5 , August 2019, URL: https://www.ijtsrd.com/papers/ijtsrd26724.pdf
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Amrollah, Satya Syarifuddin, Endryansyah ., Puput Wanarti Rusimamto, and I. Gusti Putu Asto Buditjahjanto. "Rancang Bangun Modul Trainer Dan Traffic Light Simpang Empat Menggunakan PLC OMRON CP1E E30DR-A." JURNAL TEKNIK ELEKTRO 10, no. 2 (2021): 443–51. https://doi.org/10.26740/jte.v10n2.p443-451.
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Abstrak Pada era globalisasi seperti sekarang ini, mobilitas setiap orang semakin tinggi yang berdampak pada meningkatnya pengguna kendaraan bermotor baik motor maupun mobil, khususnya di persimpangan jalan raya. Tidak hanya itu, Dinas Kependudukan dan Catatan Sipil memperoleh data bahwa di negara kita setiap tahun mengalami peningkatan jumlah penduduk. Dalam hal ini, perlu dibangun sistem manajemen waktu di persimpangan jalan raya untuk mengurangi risiko kemacetan lalu lintas dan tingkat kecelakaan. Penelitian ini mendeskripsikan tentang PLC OMRON CP1E E30DR-A yang mengendalikan simulasi traffic light simpang empat. PLC (Programmable Logic Controller) adalah komputer elektronik yang mudah digunakan dengan fungsi kontrol untuk berbagai jenis dan tingkat kesulitan yang berbeda. Berdasarkan simulasi lampu lalu lintas di simpang empat berbasis PLC OMRON CP1E E30DR-A, telah dibuat prototipe pengendali lampu lalu lintas serta pengendali berbasis PLC OMRON CP1E E30-DRA digunakan untuk mengontrol waktu lampu lalu lintas di empat persimpangan. Penelitian ini bertujuan agar pembuatan modul traffic light simpang empat dalam bentuk prototipe dan simulasi dapat berjalan secara otomatis serta saling terintegrasi satu dengan yang lain sesuai dengan program yang telah ditentukan. Metode yang digunakan dalam penelitian ini adalah metode observasi untuk mendapatkan referensi tentang data transmisi pada traffic light dan sistem PLC sebagai pengolah data. Softwarre CX-Programmer diaplikasikan untuk membuat program pada simulasi modul traffic light simpang empat dengan menggunakan bahasa ladder diagram. Kata Kunci : CX-Progammer, PLC OMRON CP1E E30DR-A, Sistem lampu lalu lintas otomatis
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Mahasin, Zaenal. "Plc-Based Starter Generator Set Automation Simulation." Jurnal Ilmiah Multidisiplin Indonesia (JIM-ID) 2, no. 01 (2023): 8–14. http://dx.doi.org/10.58471/esaprom.v2i01.1423.
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Maintenance of the generator set is very influential on the performance of an electric power supply. Especially in a vital institution such as a hospital. The existence of a generator is very necessary as an anticipation if the electricity supply from PLN experiences a trip. Limited time and energy are the main factors underlying the lack of generator maintenance, so generators often fail when needed. Starting from the limited time and energy, the idea emerged about the need for a software that is able to control the system automatically so that it can heat up the generator engine at any given time. Programmable logic controller (PLC) is a program that is used to operate an automatic generator set system. The command made in the form of an image that can be interpreted as a logic circuit command is called a ladder diagram. The command taken from the input signal is a switch and the output signal command is a load. The output signal in this machine is a motor which is analogous to a generator, based on the logic in the generator. When input 0001 is turned on, the timer 001 will count down 25 seconds. Once fulfilled it will start the motor, if for 3 seconds the motor does not start, it will activate the 004 team as a delay before the system starts trying to start again. If in 3 times the motor is started it still won't turn on, it will activate address 1004. Address 1004 itself is an alarm that will give a warning if the system cannot function normally and must get further checks. According to the results above, the use of software using CPM 1A can be said to have been successfully applied to simulations, but there will be significant shortcomings if it is applied for public use, due to the maximum time setting of only 16 minutes, while public use requires flexibility in the application of appropriate time settings. with the field of application. Based on the observations, it can be concluded that the initial purpose of the concept of making tools is fulfilled by the realization of a simulation. The use of PLC is very suitable to be applied to automating generator sets, but the simulation performance has not been maximized due to limited capabilities in developing PLC software timer applications. however, there will be significant drawbacks if applied for public use, due to the maximum time setting of only 16 minutes, while for public use requires flexibility in the application of time settings according to the field of application. Based on the observations, it can be concluded that the initial purpose of the concept of making tools is fulfilled by the realization of a simulation. The use of PLC is very suitable to be applied to automating generator sets, but the simulation performance has not been maximized due to limited capabilities in developing PLC software timer applications. however, there will be significant drawbacks if applied for public use, due to the maximum time setting of only 16 minutes, while for public use requires flexibility in the application of time settings according to the field of application. Based on the observations, it can be concluded that the initial purpose of the concept of making tools is fulfilled by the realization of a simulation. The use of PLC is very suitable to be applied to automating generator sets, but the simulation performance has not been maximized due to limited capabilities in developing PLC software timer applications. while the use for the public requires flexibility in the application of time settings in accordance with the field of application. Based on the observations, it can be concluded that the initial purpose of the concept of making tools is fulfilled by the realization of a simulation. The use of PLC is very suitable to be applied to automating generator sets, but the simulation performance has not been maximized due to limited capabilities in developing PLC software timer applications. while the use for the public requires flexibility in the application of time settings in accordance with the field of application. Based on the observations, it can be concluded that the initial purpose of the concept of making tools is fulfilled by the realization of a simulation. The use of PLC is very suitable to be applied to automating generator sets, but the simulation performance has not been maximized due to limited capabilities in developing PLC software timer applications.
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Yong, Lim Chin, Nordin Saad, Adrien Muhammad Idris, and Ahmad Hazwan Syahmi. "Ladder Logic Diagram Development for Programmable Logic Controllers via S-Method." Applied Mechanics and Materials 229-231 (November 2012): 2399–403. http://dx.doi.org/10.4028/www.scientific.net/amm.229-231.2399.
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This paper proposes a method of developing ladder logic diagram for PLCs via S-method (a structured method of programming routines). From flexible manufacturing industry point of view, engineers can easily understand the operation of the complicated system and have better control on industrial automation system by applying S-method. By practicing this, highly dependent on vendor for operating the system also can be eliminated. This paper describes detailed steps of the method that converts from description of the system to a ladder logic diagram involving a series of systematic steps. A case study on pick and place section, the KUKA system which is implementing the S-method is discussed in paper.
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Cohen, Yuval. "A technique for integrated modelling of manual and automatic assembly." Journal of Manufacturing Technology Management 26, no. 2 (2015): 164–81. http://dx.doi.org/10.1108/jmtm-11-2013-0157.
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Purpose – The purpose of this paper is to describe a comprehensive modelling technique that supports the assembly of very complex products that require intensive use of both computerized worker guidance and automation. The modelling enables the planning of this complex process. Design/methodology/approach – The proposed approach utilizes and extends typical product documentation (such as route cards and bill of materials (BOM)) to form hierarchical Petri net in a stepwise process. The suggested framework models the dynamic progress of the assembly process, and can generate route card instructions for manual operations, or ladder diagrams (LDs) for automation. Findings – The model can help the generation of computerized control over route cards for manual assembly operations. For automated processes, the translation algorithm of the model to LD enables its application on currently available equipment (programmable logic controllers (PLCs)). Research limitations/implications – The proposed framework heavily depends on the BOM data quality. So it is crucial to verify that the BOM data is not ill-defined before applying the proposed framework. Future research could report on the implementation of this model in assembly processes, or suggest another modelling technique. Practical implications – The model enables the integration of computer control over both manual and automated assembly processes. This enables seamless transition between these two very different operations. This ability carries the promise of reducing the cost of code generation and maintenance, and contributes to the progress towards more flexible automation. Originality/value – This paper presents a new comprehensive modelling technique that may support planning, simulating, tracing, and controlling the assembly process. The technique for the first time integrates modelling of both manual and automated assembly operation.
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Guo, Jia Rong, Ran Feng, Zhuo Bi, and Mei Hua Xu. "A Compiler for Ladder Diagram to Multi-Core Dataflow Architecture." Advanced Materials Research 462 (February 2012): 368–74. http://dx.doi.org/10.4028/www.scientific.net/amr.462.368.
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Multi-core and dataflow architecture recently researched on parallel computing can well satisfy the requirement of high-performance for PLC processors handling program by exploiting parallelism in the program. But the compiler translating the ladder diagram program into the instructions of the architecture has not been yet developed. For the problem, the paper presents a compiler aiming at editing a ladder diagram which is one of programming languages of PLC and then compiling it into instructions of multi-core function-level dataflow architecture. The compiler takes row doubly linked list as internal representation of a ladder diagram, and logic binary tree as intermediate representation during the process of compiling according to similarity of the binary tree to function-level dataflow graph, written in java.
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ZANMA, Tadanao, Tatsuya SUZUKI, Akio INABA, and Shigeru OKUMA. "Transformation Algorithm from Ladder Diagram to SFC Using Temporal Logic." IEEJ Transactions on Industry Applications 117, no. 12 (1997): 1471–79. http://dx.doi.org/10.1541/ieejias.117.1471.
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Zanma, Tadanao, Tatsuya Suzuki, Akio Inaba, and Shigeru Okuma. "Transformation algorithm from Ladder Diagram to SFC using temporal logic." Electrical Engineering in Japan 129, no. 1 (1999): 74–81. http://dx.doi.org/10.1002/(sici)1520-6416(199910)129:1<74::aid-eej9>3.0.co;2-b.
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Мокрушин, С. А., Е. М. Бесфамильная, Н. А. Забенкова, Н. С. Галкин, and А. Р. Терехин. "Plc-based filling machine control system." Food processing industry, no. 3 (March 2, 2023): 88–91. http://dx.doi.org/10.52653/ppi.2023.3.3.018.
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В статье поставлена проблематика внедрения автоматизированных систем управления, и рассмотрены методы применения систем автоматизированного управления. Предложена методика разработки алгоритмов управления на базе классической теории управления. Главными задачами автоматизации с точки зрения основоположников автоматического управления являются: увеличение производительности оборудования, расширение технологических возможностей и обеспечение требований техники безопасности при работе установки. В работе рассмотрен класс однолинейных (одноручьевых) вертикальных автоматов для упаковки в полиэтиленовые пакеты с объемным дозированием. В работе рассматривается проблема автоматизации автомата для упаковки в полиэтиленовые пакеты с объемным дозированием. Приведен принцип действия однолинейного (одноручьевого) вертикального автомата для упаковки в полиэтиленовые пакеты с объемным дозированием. В рассматриваемом аппарате используется розлив продукта в полиэтиленовые пакеты, так как такой способ упаковки обеспечивает минимальную стоимость товара. Приведены рекомендации по выбору программируемого логического контроллера (ПЛК). Разработан алгоритм работы автомата для упаковки в полиэтиленовые пакеты с объемным дозированием. Рассматривается возможность использования нового программного обеспечения, позволяющего повысить производительность автомата для упаковки в полиэтиленовые пакеты с объемным дозированием. Приводится программа автоматизации автомата для упаковки в полиэтиленовые пакеты с объемным дозированием. Программа работы ПЛК реализована на языке релейных диаграмм. Предложены варианты решения поставленной проблематики как со стороны разработки алгоритмов управления, так и со стороны применения оригинального программного решения. Сформированы выводы об экономической эффективности применения программного обеспечения и повышении качества готовой продукции. The article raises the problem of introducing automated control systems, and considers methods for using automated control systems. A technique for developing control algorithms based on classical control theory is proposed. The main tasks of automation from the point of view of the founders of automatic control are: increasing the productivity of equipment, expanding technological capabilities and ensuring safety requirements for the operation of the installation. The paper considers a class of single-line (single-strand) vertical automatic machines for packaging in plastic bags with volumetric dosing. The paper considers the problem of automating the automatic machine for packaging in plastic bags with volumetric dosing. The principle of operation of a single-line (single-strand) vertical automatic machine for packaging in plastic bags with volumetric dosing is given. In the device under consideration, the product is poured into plastic bags, since this method of packaging ensures the minimum cost of the goods. Recommendations for choosing a programmable logic controller (PLC) are given. An algorithm for the operation of an automatic machine for packaging in plastic bags with volumetric dosing has been developed. The possibility of using new software to improve the performance of the machine for packaging in plastic bags with volumetric dosing is being considered. The automation program of the automatic machine for packaging in plastic bags with volumetric dosing is given. The PLC work program is implemented in the language of ladder diagrams. Options for solving the problem posed are proposed both from the side of developing control algorithms and from the side of using an original software solution. Conclusions are drawn about the economic efficiency of software application and improving the quality of finished products.
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Lutfiyani, Rini, Hesky S. Kolibu, and As’Ari As’Ari. "PERANCANGAN PROGRAM LOGIKA KONTROL PADA PROSES PEMBUATAN ROTI." JURNAL ILMIAH SAINS 15, no. 1 (2015): 38. http://dx.doi.org/10.35799/jis.15.1.2015.6779.
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PERANCANGAN PROGRAM LOGIKA KONTROL PADA PROSES PEMBUATAN ROTIABSTRAK Telah di rancang sistem kontrol pada proses pembuatan Roti. Pengontrolan fungsi kerja alat dilakukan melalui Monitoring dengan Komputer yang di program dengan menggunakan Bahasa Pemrograman Ladder Diagram untuk mengatur proses kerja Alat. Dalam penelitian ini untuk mengetahui input sama dengan output arus listrik maka di uji menggunakan mulitester untuk bisa menghitung tegangan yang akan di rangkai sirkuit lampu Flip-flop berdasarkan proses pembuatan roti. Begitupun diaplikasikan seperti pada mixer roti sebagai pengadon. Kata Kunci : PLC (programmable Logic Control), Proses Pembuatan Roti. DESIGN PROGRAM LOGIC CONTROL IN PROCESS OF BREAD ABSTRACT A designed Has been done to control system in the process of making bread. Controlling function sperformed by monitoring tools work with he computer program using Programming Languages Ladder Diagram Tool to manage work processes. In this study to determine the input equals’output electric current then test educing multitester to be able to calculate the voltage to bein the chain lights Flip-flop circuit based on the process of making bread. Like wise applied as in the bread mixer as dough maker. Keywords: PLC (programmable Logic Control), Process of bread.
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Kurniawan, Adi, Juniarko Prananda, Sardono Sarwito, Eddy Setyo Koenhardono, Indra Ranu Kusuma, and Agoes Ahmad Masroeri. "Pembuatan Modul Tutorial Dasar Ladder Diagram Programmable Logic Controller Dalam Jejaring." Jurnal Pengabdian Masyarakat Progresif Humanis Brainstorming 4, no. 2 (2021): 140–46. http://dx.doi.org/10.30591/japhb.v4i2.2189.
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Pada sebagian Sekolah Menengah Kejuruan (SMK) yang memiliki jurusan teknik elektro dan sejenisnya, Programmable Logic Controller (PLC) telah banyak dipelajari untuk menghasilkan lulusan yang memiliki kemampuan yang dibutuhkan oleh industri saat ini. Dalam kondisi pandemi Covid-19, pembelajaran PLC pada sebagian sekolah menjadi terhambat karena tidak semua siswa memiliki kuota internet maupun kapasitas komputer yang cukup besar untuk mengunduh ataupun menginstall perangkat lunak untuk mempelajari PLC. Permasalahan ini dapat diatasi dengan melakukan pembelajaran Ladder Diagram PLC dalam jejaring tanpa perlu mengunduh perangkat lunak, yaitu melalui situs PLC Fiddle. Karena PLC Fiddle belum banyak diketahui dan dipelajari oleh para pengajar ataupun pembelajar di Indonesia, pada kegiatan ini modul dasar tutorial PLC Fiddle dibuat.untuk memudahkan para guru SMK memberikan pembelajaran kepada para siswa dalam jejaring. Selain itu, bagi SMK yang belum menerapkan pembelajaran PLC karena keterbatasan fasilitas, pengenalan dan pembelajaran PLC Fiddle dapat digunakan untuk memulai memberikan pembelajaran PLC kepada para siswa. Selanjutnya, modul tutorial ini akan mulai diperkenalkan melalui kegiatan pelatihan untuk para guru SMK.
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Z., Aspar, Shaikh-Husin Nasir, and Khalil-Hani M. "Algorithm to Convert Signal Interpreted Petri Net models to Programmable Logic Controller Ladder Logic Diagram Models." Indonesian Journal of Electrical Engineering and Computer Science 10, no. 3 (2018): 905–16. https://doi.org/10.11591/ijeecs.v10.i3.pp905-916.
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Signal Interpreted Petri Nets (SIPN) modeling has been proposed as an alternative to Ladder Logic Diagram (LLD) modeling for programming complex programmable logic controllers (PLCs) due to its high level of abstraction and functionalities. This paper proposes an algorithm to efficiently convert existing SIPN models to their LLD models equivalences. In order to automate and speed up the conversion process, matrix calculation approach is used. A complex SIPN model was used to show that existing conversion technique must be expanded in order to cater for a more complex SIPN models.
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Aspar, Z., Nasir Shaikh-Husin, and M. Khalil-Hani. "Algorithm to Convert Signal Interpreted Petri Net Models to Programmable Logic Controller Ladder Logic Diagram Models." Indonesian Journal of Electrical Engineering and Computer Science 10, no. 3 (2018): 905. http://dx.doi.org/10.11591/ijeecs.v10.i3.pp905-916.
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<span>Signal Interpreted Petri Nets (SIPN) modeling has been proposed as an alternative to Ladder Logic Diagram (LLD) modeling for programming complex programmable logic controllers (PLCs) due to its high level of abstraction and functionalities. This paper proposes an algorithm to efficiently convert existing SIPN models to their LLD models equivalences. In order to automate and speed up the conversion process, matrix calculation approach is used. A complex SIPN model was used to show that existing conversion technique must be expanded in order to cater for a more complex SIPN models.</span>
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Aiken, Alexander, Manuel Fähndrich, and Zhendong Su. "Detecting races in Relay Ladder Logic programs." International Journal on Software Tools for Technology Transfer 3, no. 1 (2000): 93–105. http://dx.doi.org/10.1007/pl00010810.
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Aziz, Fahmi Abdul, and Riky Dwi Puriyanto. "Rancang Bangun Mesin Pengecat Otomatis Berbasis PLC CP1E NA20DR A." Buletin Ilmiah Sarjana Teknik Elektro 1, no. 3 (2019): 118. http://dx.doi.org/10.12928/biste.v1i3.1050.
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Dalam hal mengecat tidak semua orang dapat melakukan pengecatan dengan sempurna, banyak hasil cat yang tidak merata atau lapisan yang terlalu tebal dan terlalu tipis. Tujuan penelitian ini adalah membuat sebuah alat yang membantu manusia untuk mengecat objek di permukaan datar secara otomatis. Komponen yang digunakan dalam penelitian ini yaitu motor DC PG28, sensor encoder, sensor limit switch dan PLC Omron CP1E-NA20DR-A. Alat ini bergerak berdasarkan sumbu x dan y yaitu bergerak ke atas-bawah dan ke kanan-kiri, kemudian untuk pengecatanya menggunakan roll cat. Setiap pergerakan alat di program menggunakan ladder diagram di software CX-Programmer. Untuk memonitor pergerakan mesin peneliti membuat HMI dari software CX-Designer. Pada pembuatan program ladder diagram peneliti menggunakan metode state diagram karena metode ini dapat menyusun program ladder dengan baik. Pengujian pembacaan RPM motor peneliti membandingkan data dari PLC dengan tachometer dan didapat error sebesar 0,52%. Pergerakan alat pada sumbu x didapat dengan mengendalikan pulsa putaran per rotasi yang terbaca 1380 pulsa per 10 cm oleh sensor encoder. Jarak 10 cm mengacu pada lebar dari roll cat yang dipakai. Kemudian dengan tegangan luar sebesar 12V didapat kecepatan maksimun pada motor DCPG28 sebesar 379 RPM.In the case of painting not everyone can paint perfectly, many paints are not evenly distributed or layers that are too thick and too thin. The purpose of this research is to create a tool that helps humans to paint objects on a flat surface automatically. The components used in this study are the PG28 DC motor, encoder sensor, limit switch sensor and PLC Omron CP1E-NA20DR-A. This tool moves based on the x and y axis that is moving up-down and right-left, then for painting using a paint roll. Every movement of tools in the program uses ladder diagrams in the CX-Programmer software. To monitor the movement of the engine the researcher made an HMI from the CX-Designer software. In making ladder diagram programs researchers use the state diagram method because this method can arrange ladder programs well. Testing the RPM reads the motorbike comparing the data from the PLC with the tachometer and obtained an error of 0.52%. The movement of the tool on the x-axis is obtained by controlling the rotational pulses per rotation which reads 1380 pulses per 10 cm by the encoder sensor. A distance of 10 cm refers to the width of the paint roll used. Then with an outside voltage of 12V, the maximum speed of the DCPG28 motor is 379 RPM.
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Zhang, Chong Ming, Zu Hua Fang, Chun Mei Wang, and Ji Feng Ni. "Using UML as Front-End for PLC Program Design." Advanced Materials Research 267 (June 2011): 521–24. http://dx.doi.org/10.4028/www.scientific.net/amr.267.521.
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To minimize the influence of experiential factor and guarantee the software quality from the design phase, with the aid of unified modeling language (UML), an object-oriented design method for PLC program is presented. With UML as design tool, class diagram and state machine diagram are chosen respectively to describe the static structure and dynamic behavior of the PLC based control system, and PLC ladder diagram is acquired from state machine diagram subsequently. With the combination of object-oriented technology, UML and classic PLC design technology, the software reliability of PLC based control system is promoted, and the application area of object-oriented technology and UML is extended.
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Rusadi, Rusadi, Hadimi Hadimi, and Edi Karyadi. "Design Robot Hand Pneumatic System Simulation Using PLC Control for Mechatronics Learning Applications." Vokasi: Jurnal Publikasi Ilmiah 17, no. 1 (2022): 51–54. http://dx.doi.org/10.31573/vokasi.v17i1.454.
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The Pneumatic System is a power transfer system utilizing compressed air as an intermediate medium. In conventional operation it is operated fully pneumatically or in combination with electricity (electropneumatic). In recent years it can be combined and controlled with a programmable logic controller (PLC). The operation of the pneumatic system with the PLC control system is carried out by desaign a program with a program language, one of which is the Ladder Diagram accompanied by I/O addressing, then the result design program must be transferred to the PLC as the controller of the pneumatic system in this case the controller. robot hand.
 This study aims to obtain a pneumatic robot hand circuit and a series of ladder diagram programs to control the PLC system in the robot's hand. The results of this research can be used as a reference in designing a pneumatic system with PLC control in the future.
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Kadhom, Hatam Kareem, and Fikrat Abdul-Kareem Fattah. "Modification of Electro - Pneumatic Elevator System depending on the air pressure and flow rate determinations." Wasit Journal of Engineering Sciences 6, no. 2 (2018): 56–65. http://dx.doi.org/10.31185/ejuow.vol6.iss2.92.
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Abstract-The paper presents Determination of pressures and flow for an Electro-pneumatic elevator system controlled by PLC to achieve the requirements modifications for improve presence model. The controller used for the prototype was implemented in Ladder logic on a PLC. The PLC used for this work is (LS\GLOFA-G7M-DR20A) series with (8) input and (12) output and the expansion modal (G7E-DR10A) series with (6) input and (4) output and become (14) input and (16) output. The PLC is programmed with Ladder diagram. This develop of a new elevator system is expected to be effective at ideal design in low-rise internal buildings when this elevator type are used
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Burton, C. M., and S. P. Mulholland. "Development of a ladder logic software for flexible process control." Food Control 1, no. 2 (1990): 98–104. http://dx.doi.org/10.1016/0956-7135(90)90091-p.
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Rakhman, Edi, Dadan Nurdin Bagenda, and Noor Cholis Basjaruddin. "Perancangan simulator lift 3 lantai menggunakan diagram keadaan." JITEL (Jurnal Ilmiah Telekomunikasi, Elektronika, dan Listrik Tenaga) 4, no. 1 (2024): 73–82. http://dx.doi.org/10.35313/jitel.v4.i1.2024.73-82.
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Lift telah lama digunakan pada berbagai gedung bertingkat. Kelebihan lift dibandingkan dengan tangga dan eskalator adalah penggunaan ruang yang lebih efisien dan dapat digunakan oleh pengguna dengan berbagai kondisi fisik. Berbeda dengan lift, tangga dan eskalator tidak disarankan digunakan oleh pengguna kursi roda karena tidak nyaman dan berbahaya. Selain itu lift juga lebih tepat untuk mengangkut barang antar lantai dibanding tangga atau eskalator. Pengembangan lift dengan jumlah jangkauan lantai yang semakin banyak memerlukan metode dalam tahap perancangan terutama pada pengambilan keputusan ketika lift menerima permintaan dari pengguna. Pada penelitian ini, digunakan diagram keadaan dalam perancangan lift 3 lantai. Melalui diagram keadaan yang dilanjutkan dengan pembuatan ladder diagram, rancangan tersebut selanjutnya diimplementasikan menggunakan miniatur lift 4 lantai yang dikendalikan oleh programmable logic controller (PLC). Hasil pengujian rancangan pengendalian lift 3 lantai menggunakan diagram keadaan menunjukkan bahwa permintaan pengguna lift dapat dilayani dengan baik dan lift bekerja sesuai dengan rancangan.
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Romančík, Jaroslav, and Michal Kelemen. "SOFTWARE APPLICATION FOR A SYSTEM WITH A PROGRAMMABLE LOGIC CONTROLLER." Acta Mechatronica 6, no. 4 (2021): 63–68. http://dx.doi.org/10.22306/am.v6i4.81.
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The article deals with the solution of an application for a building security system, which is solved using a programmable logic controller. A ladder program design for this application is created, and an application for the HMI touch screen is also designed. The application is tested on a simulation model in a software development environment. A training station system was used for practical prototype tests, which includes a programmable logic controller, HMI touch screen, profinet switch, power supply and other accessories for testing purposes.
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Topan, Paris Ali, and Indra Darmawan Indra. "Desain perangkat praktikum Programmable Logic Controller (PLC) Berbasis Arduino Nano." DIELEKTRIKA 10, no. 2 (2023): 155–61. http://dx.doi.org/10.29303/dielektrika.v10i2.334.
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Programmable Logic Controller (PLC) merupakan perangkat pengendali yang umum digunakan pada industri, sehingga sudah menjadi suatu keharusan bagi pelajar SMK dan mahasiswa teknik elektro untuk mengetahui prinsip kerja dan cara pemrogramannya. Untuk mempelajari sistem PLC diperlukan perangkat PLC itu sendiri dan beberapa komponen pendukung yang memiliki harga yang cukup mahal. Penelitian ini mencoba untuk mendesain suatu perangkat simulator PLC yang terjangkau dengan hanya memanfaatkan Arduino Nano sebagai microprocessor dan Outseal PLC sebagai editor untuk pemrograman PLC berbasis Ladder Diagram, perangkat simulator ini berhasil dibuat pada sebuah Printed Circuit Board profesional. Walaupun sudah berhasil dibuat, namun masih terdapat beberapa kendala yang perlu diselesaikan seperti terjadinya error saat transfer program ke perangkat dari Outseal Studio
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Power, Chris. "Designer—a logic diagram design tool." ACM SIGCSE Bulletin 31, no. 3 (1999): 211. http://dx.doi.org/10.1145/384267.305962.
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