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Dissertations / Theses on the topic 'Machining CAD'
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林世銘 and Sai-ming Lam. "Recognition of machining features: a hybrid approach." Thesis, The University of Hong Kong (Pokfulam, Hong Kong), 1999. http://hub.hku.hk/bib/B31240458.
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Lam, Sai-ming. "Recognition of machining features : a hybrid approach /." Hong Kong : University of Hong Kong, 1999. http://sunzi.lib.hku.hk/hkuto/record.jsp?B2160745X.
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Tabani, Haroon R. "Application of NC machining of complex surfaces to streamlined extrusion dies." Ohio : Ohio University, 1989. http://www.ohiolink.edu/etd/view.cgi?ohiou1182523937.
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Carlson, Shane A. "Development of a Variational Part Model Using In-Process Dimensional Measurement Error." Diss., CLICK HERE for online access, 2006. http://contentdm.lib.byu.edu/ETD/image/etd1341.pdf.
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Foltán, Petr. "Aplikace CAD/CAM softwaru FeatureCAM při obrábění." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2013. http://www.nusl.cz/ntk/nusl-231011.
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The diploma thesis contains the manufacturing process of ingot mold part for pistons manufactured by gravity casting using FeatureCAM software. It deals with the selection of appropriate machinery and tooling, determining the cutting conditions and the solution selection of optimal machining strategies in FeatureCAM software. The whole machining process is verified by graphic simulation and is completed with drawing documentation of component.
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Fernando, L. Greshan. "Development of an analytical model for electrochemical machining (ECM) of an axisymmetric disk." Ohio : Ohio University, 1999. http://www.ohiolink.edu/etd/view.cgi?ohiou1175884893.
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Choi, Young Gu. "An integrated computer simulation system to evaluate surface integrity in end milling /." free to MU campus, to others for purchase, 1996. http://wwwlib.umi.com/cr/mo/fullcit?p9717175.
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Pepin, Faustin. "Obrobitelnost kompresních kol z titanových slitin." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2012. http://www.nusl.cz/ntk/nusl-230048.
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Nespornou vyhodou počítačem podporované výroby (CAM) je výrazná časová úspora při přípravě obráběcího programu. Asociativita je jedním z řešení, její místo v rámci přípravy výrobku se nachází mezi hlavní konstrukcí a technologií podniku. Pro studium asociativity byl použity CAD/CAM modely kompresoru, který díky své komplexní geomtrii posloužil jaky dobrý příklad. Tato práce se podtrhuje omezené možnosti asociativity, především pokud jde o realizaci obráběcího programu pro součást tvořenou více prvky. Dále v této studii budou prezentovány jisté možnosti zlepšení procesu. Studie asociativity v této práci je zaměřena především na obrábění, tedy její aplikace jsou využívány zejména ve oborech jako je automobilový průmysl, letectví, kosmický průmysl či stavebnictví. Kompresor studovaný v této práci je vyroben ze slitiny titanu Ti-6Al-4V a jedná se o součást využívanou v kosmickém průmyslu. Jelikož se jsou jeho rozměry velmi malé, jsou pro jeho obrábění nezbytné velmi přesné nástroje a vysoké řezné rychlosti. Tato práce představuje odlišné strategie obrábění navrhnuté pro výrobu kompresoru, společně s analýzou výsledků. Po počáteční přípravě výroby následují dvě hlavní etpy : editace programu v CATII V5 a jeho ověření v NCSimul8.
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Vinkler, Tomáš. "Aplikace CAD/CAM softwaru PowerMILL 6.0 při 3D obrábění." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2009. http://www.nusl.cz/ntk/nusl-228540.
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The diploma thesis contains detailed processing of a two-piece car form by means of possible accessible 3D strategies of CAM system PowerMILL, selecting of tools, economical evaluation and creation of NC program for CNC machining centre.
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Gonçalves, Marco Aurélio da Fontoura. "Geração de programas CNC através da implementação de funções direcionadas às características do processo produtivo." reponame:Biblioteca Digital de Teses e Dissertações da UFRGS, 2013. http://hdl.handle.net/10183/79836.
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Este trabalho descreve uma metodologia para a geração de programas CNC para otimizar um sistema produtivo. Quanto às informações geométricas, o sistema caracteriza-se por utilizar os ciclos de usinagem que o comando da máquina disponibiliza, por possibilitar a aplicação de ciclos desenvolvidos com recursos de programação parametrizada e por gerar novos ciclos, através de uma linguagem genérica, proposta neste trabalho, em um editor de programação parametrizada. Quanto aos dados tecnológicos, ou seja, as condições de usinagem definidas no código de programação, o sistema permite a otimização dos parâmetros de corte através de um banco de dados com informações realimentadas com resultados obtidos da produção. A análise da viabilidade da metodologia proposta é realizada através da implementação de um protótipo de um sistema dedicado à programação de tornos CNC. O protótipo é composto de aplicativos computacionais desenvolvidos e orientados à otimização do sistema produtivo. A metodologia para geração de funções CAD/CAM foi implementada e testada mostrando resultados eficientes. O protótipo implementado como um conjunto de ferramentas aplicativas integradas é de fácil operação e utilização unindo todos os módulos projetados.This study describes a methodology for the generation of CNC programs to optimize a productive system. Regarding geometrical information, the system is characterized by the use of machining cycles that the machine tool control provides because a allows the application of cycles developed with parameterized programming and by generation of new cycles, through a generic language, proposed in this study on a parameterized programming editor. As for technological data, i.e. the machining conditions set out in the programming code, the system allows the optimization of cutting parameters through a data base with information fed back with results of production. The feasibility analysis of the proposed methodology is accomplished through the implementation of a prototype of a system dedicated to programming CNC lathes. The prototype consists of computer applications developed and oriented to the optimization of the production system. The methodology for the generation of CAD/CAM functions has been implemented and tested showing effective results. The prototype implemented as an integrated set of applicative tools is of easy operation and use connecting all designed modules.
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Nevařil, Jindřich. "Racionalizace výroby součásti v podniku Česká zbrojovka a.s." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2010. http://www.nusl.cz/ntk/nusl-229225.
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Dotcheva, Mariana. "The development of novel CAD/CAM strategies for high efficiency machining." Thesis, Cardiff Metropolitan University, 2006. http://hdl.handle.net/10369/6519.
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End milling is a widely used cutting process involved in different types of finishing profile machining, where the geometry is complex, the tolerances are small and the cost of the operations is high. Despite tremendous developments in CAM software, cutting tool technology and machine tool technology, end-milling results still depend to a large extent on the knowledge inherent within manufacturing staff. The work presented in this thesis is a CAD/CAM-related strategy that promotes high efficiency machining by taking into consideration the process geometry, the cutting forces, and surface accuracy requirements of a particular part. The study is focused on cutting process geometry identification, milling operation modelling and machining parameters optimisation. A hybrid model of the end-milling process has been developed, which incorporates several models, based on different approaches in order to reflect the specifics of the complex milling process. This research has developed an optimisation strategy, which is a tool for defining optimum cutting conditions. The cutting tool deviation reflects the action of the cutting forces and is the dominant parameter in the machining error equation, consequently it takes the major role in the optimisation process. A mechanistic-force model and two-stage cantilever model of the cutting tool are the basis of the end-milling simulation. The optimisation strategy generates variable feed rate which is constrained by the machining errors, tolerances and surface roughness requirements. The presented machining error synthesis converts the general optimisation approach to the particular machining process, taking into consideration the geometrical error of a specific machine tool, the accuracy of the cutting tool and the CAM tool path tolerance. This research enhances the identification of cutting-force coefficients by developing a new methodology based on the experimentally obtained cutting-tool deviation. The new methodology provides the simulation process with instantaneous cutting-force coefficients, which are independent of the cutting operation geometry. It can be applied to any end-milling configuration if the workpiece material and cutting tool are the same. The experimental results verify the theoretical findings and confirm that the proposed optimisation approach creates a more efficient operation-planning environment. The optimised tool paths achieve the required surface accuracy and surface roughness, and performed the cutting operations at shorter machining times, compared with the same operations cut with constant cutting conditions. The experimental programme also includes a comparison between up- and down-milling.
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Oliveira, Claudio André Lopes de. "UMA METODOLOGIA DE INTEGRAÇÃO CAD/CAM ATRAVÉS DA APLICAÇÃO DE CICLOS DE USINAGEM NA PROGRAMAÇÃO CNC." Universidade Federal de Santa Maria, 2011. http://repositorio.ufsm.br/handle/1/8263.
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Coordenação de Aperfeiçoamento de Pessoal de Nível SuperiorThe use of computer resources for machinery programming with Computer Numeric Control (CNC) has become increasingly more necessary in manufacturing companies. The objective is to reduce unproductive time, to optimize programming process, to decrease possibility of error caused by manual programming and to decrease the time that the machine is not being used. Softwares employed for the programming of CNC machines, known as CAM, are programs that, among other functions, enable the automatic generation of CNC programs, through the calculus of the tool path, from the geometric representation of the available part in computer systems presented virtually. When their integration occurs, we obtain CAD/CAM systems that currently, due to the great advance of technologies, help the creation of shapes and the handling of dimensions, thus enabling the programming of several kinds of numerically-driven equipment. Due to a great array of resources offered by these programs, its cost is high. Therefore, the purchase of these programs by companies is impracticable. In addition, these companies do not need all the great array of resources to deal with low complexity geometry. By considering these aspects, the objective of this study is to develop a low-cost CAD/CAM integrated methodology to apply in fixed cycles for milling and drilling, existing in the numeric comand of machine tools. In order to analyze the technique, a system using a CAD software was designed. Through its optimization resources, routines for programming fixed cycles of a machine tool (milling) with three-axle programmable CNC were created. The results demonstrated viability of this proposal as it was possible to obtain a CAD/CAM system for specific application.
A utilização de recursos computacionais para a programação de máquinas com Comando Numérico Computadorizado (CNC) tem se tornado cada vez mais necessária nas empresas de manufatura. Esses recursos permitem a redução dos tempos improdutivos, a otimização do processo de programação, a diminuição da possibilidade de erro causado pela programação manual e do tempo de máquina parada. Os softwares utilizados para a programação de máquinas CNCs, conhecidos pela sigla CAM (Manufatura assistida por computador), são programas que, entre outras funções, possibilitam a geração automática de programas CNC através do cálculo do caminho da ferramenta, a partir da representação geométrica da peça disponível na forma virtual em sistemas computacionais de auxilio ao projeto CAD (desenho assistido por computador). Da integração desses sistemas, têm-se os sistemas CAD/CAM, que hoje, devido ao avançado grau de desenvolvimento das tecnologias, auxiliam na criação de formas e manipulação de dimensões possibilitando a programação de diversos tipos de equipamentos comandados numericamente. Devido à gama de recursos oferecida por esses programas, seu custo é elevado, o que torna sua aquisição inviável para pequenas empresas, que, muitas vezes, não necessitam de todos esses recursos por trabalharem com geometria de pouca complexidade. Levando em consideração esses aspectos, o objetivo deste trabalho é desenvolver uma metodologia de integração CAD/CAM de baixo custo para aplicação de ciclos fixos para usinagem em fresamento e furação, existentes no comando numérico de máquinas-ferramenta. Para analisar a técnica, foi desenvolvido um sistema utilizando um software de CAD, a partir do qual, através de seus recursos de otimização e automatização, foram criadas rotinas para programação dos ciclos fixos de uma fresadora CNC de 3 eixos programáveis. Os resultados demonstraram a viabilidade dessa proposta, pois foi possível obter um sistema CAD/CAM para aplicação específica.
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Leung, Joseph Manwey. "The implication of CAD-CAM-CNC integration on skilled machining work in the tool making profession." Aachen Shaker, 2007. http://d-nb.info/1001502302/04.
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Johnson, Chad A. "The integration of CAD/CAM with virtual machining simulation and cost estimation." Ohio : Ohio University, 1997. http://www.ohiolink.edu/etd/view.cgi?ohiou1177434959.
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Choi, Young Keun. "Tool path generation and 3D tolerance analysis for free-form surfaces." Texas A&M University, 2003. http://hdl.handle.net/1969.1/2237.
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This dissertation focuses on developing algorithms
that generate tool paths for free-form surfaces based on accuracy of desired manufactured part. A manufacturing part is represented by mathematical curves and surfaces. Using the mathematical representation of the manufacturing part, we generate reliable and near optimal tool paths as well as cutter location (CL) data file for postprocessing. This algorithm includes two components. First is the forward-step function which determines maximum distance called forward- step between two cutter contact (CC) points with
given tolerance. This function is independent of the surface type and is applicable to all continuous parametric surfaces that are twice differentiable. The second component is the side-step function which determines maximum distance called side-step between two adjacent tool paths with a given scallop height. This algorithm reduces manufacturing and computing time as well as the CC points while keeping the given tolerance and scallop height in the tool paths. Several parts, for which the CC points are generated using the proposed algorithm, are machined using a three axes milling machine. As part of the validation process, the tool
paths generated during machining are analyzed to compare the machined part and the desired part.
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Kuchař, Petr. "Aplikace CAD/CAM softwaru WorkNC při obrábění." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2019. http://www.nusl.cz/ntk/nusl-400955.
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The aim of this thesis was to design core and cavity part of the injection moulding tool with regard to the possibilities of SKD Bojkovice company. The structure of the thesis was divided into two main parts - the theoretical part, where the necessary theory for the elaboration of the second part, the practical one was briefly introduced. In the practical part own plastic component was designed, constructed an injection mold with emphasis on the core and cavity parts of the injection moulding tool and produced the necessary production documentation. Subsequently, the process of manufacturing these parts of the mold was described, and a brief technical-economic evaluation of the manufacturing process took place at the very end.
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Přibilík, Tomáš. "Aplikace CAM softwaru PowerMILL při programování lopatkového kola." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2014. http://www.nusl.cz/ntk/nusl-231213.
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This master’s thesis is focused on modeling and creation of NC programs for machining of the impellers. Software used for modeling is CATIA V5R20 from Dassault Systémes company. For creation of NC programs software PowerMILL from Delcam company is used. Verification of functionality of created NC programs is done in Sinumerik 840d control system.
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Vašek, Lukáš. "Návrh výroby držáků řízení předního kola pro studentskou formuli TU Brno Racing." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2018. http://www.nusl.cz/ntk/nusl-378983.
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This thesis deals with the design and production of wheel control holders for the right front wheel of the formula Dragon 4 of TU Brno Racing team. In the theoretical part, the Formula Student competition is described, including the steering holders themselves and description of their function and location. Later the analysis of aluminium and its alloy was made, including description of the CERTAL material of which the holders were made. The practical part includes the design of prototype holders in the Autodesk Inventor CAD software, the design and application of machining strategies in the PowerMILL CAM software. Further, the practical part includes production on milling machines at the MCV 754 QUICK and DECKEL MAHO DMU 50 machining centre. At the end, the dimensional analysis of the part is performed, manufactured holders were compared to the CAD model of the given components and the technical and economical evaluation of the production was made.
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Šrenk, Jakub. "Návrh a realizace CO2 Laseru s výkonem do 100W." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2021. http://www.nusl.cz/ntk/nusl-444270.
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This work is focused on the problematics of small CO2 lasers and their possible use for commercial production. The first part describes devices available on the market and evaluation of their parameters. The practical part specifies the parameters that arise from the potential use of technology. Based on these parameters, design of the machine and its complete mechanical design are elaborated. Furthermore, the experimental part deals with the design of structural components, control system, electrical systems and in general a complex technical-technological solution of the equipment, including economic evaluation of the design. Part of the work is also the construction of the machine itself, including activation, adjustment and debugging for the considered production. The constructed machine was subject to testing to ensure required quality of production.
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Kafka, Lukáš. "Využití CAD/CAM technologie pro výrobu formy čerpadlového kola." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2010. http://www.nusl.cz/ntk/nusl-229137.
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The master thesis deals with design for casting mould of an impeller wheel for investment casting lost wax and machining technology with utilization CAD software SolidWorks 2008 and CAM software PowerMill 9. Subsequent verification of machining on vertical machining center MCV 1210. At the end, techno-economic evaluation is done.
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Simba, Bruno Galvão. "Caracterização da vitrocerâmica de Li2Si2O5 em função do tratamento térmico e da análise da usinagem /." Guaratinguetá, 2019. http://hdl.handle.net/11449/182096.
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Orientador: Marcos Valério RibeiroResumo: O dissilicato de lítio, Li2Si2O5, é um material vitrocerâmico muito utilizado na fabricação de próteses dentárias, possui grande destaque por ser biocompatível e devido suas propriedades estéticas, químicas e mecânicas, permite a confecção de próteses a partir da usinagem CAD/CAM (COMPUTER-AIDED DESIGN / COMPUTER-AIDED MANUFACTURING), com elevada precisão dimensional e a possibilidade de restauração imediata em pacientes. Os materiais comerciais são disponibilizados com estrutura Li2SiO3 (metassilicato de lítio) cujas características são: alta usinabilidade e baixa tenacidade à fratura. Após a usinagem das próteses, o material sofre tratamento térmico visando à conversão do Li2SiO3 em Li2Si2O5 (dissilicato de litio), fase de melhor tenacidade e excelente apelo estético. A compreensão desta transformação de fase, seus efeitos na usinabilidade e nas propriedades mecânicas é de interesse tecnológico e científico, pois o material será utilizado como prótese dentária após este processamento. Este trabalho visou à avaliação do Li2Si2O5 em relação as propriedades químicas, físicas e mecânicas quando submetido a diferentes tratamentos térmicos. Foram empregados métodos de caracterização por difração de raios X (DRX), microscopia eletrônica de varredura (MEV), massa específica aparente, além da determinação da dureza, tenacidade à fratura, constantes elásticas e resistência à flexão biaxial sob diferentes condições de tratamento térmico. Também foram analisados a distribuição de partí... (Resumo completo, clicar acesso eletrônico abaixo)
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Kongiranda, Ganapathi Changappa, and Erappa Vivek Mandanna Balapanda. "Design Automation For CNC Machining : A case study for generating CNC codes from geometric CAD models." Thesis, Linköpings universitet, Maskinkonstruktion, 2019. http://urn.kb.se/resolve?urn=urn:nbn:se:liu:diva-178695.
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The intent of the thesis is to automate the generation of computer numerical control (CNC) codes from geometrical computer-aided design (CAD) models. The work is carried out using two machines, the MDX 40A milling machine, and the HAAS VM3 machine. The case study is to determine the potential in automating the code generation process. The empirical findings from the research studies reveal that the manual process for programming the codes for the models pose a challenge of consuming more time using the procedures in computer-aided manufacturing and manual operations performed by a programmer. One crucial factor to meet these requirements is the productivity of the machining process. Design automation for machining is the potent tool to increase productivity in this process. The main methods used in the study to fulfill the main objective of the thesis are addressed. The programming of the code is automated for these two machines and the outcome is compared with the manual approach. The need of automating the codes is to provide better accuracy and efficiency. Further, automation is beneficial as it increases the capability to accommodate the new changes in the design of the model. The conclusion drawn from the results of the study is that the automation for code programming results in increasing the speed of the machining process by reducing time consumption. Though the approach of automating codes is carried out for two machines, the potential of this approach is that the code generation process is not dependant on the post-processor of any specific machineThe Master Thesis (Master of Science degree in Mechanical Engineering)
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Cheung, Ching Chi. "Semi-automated process planning and cost estimation of turned components based on CATIA V5 Machining." Thesis, Jönköping University, JTH, Mechanical Engineering, 2008. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-1304.
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To be more competitive in the market, many companies are trying to speed up the quotation process and quote more attractive prices. Therefore, they have identified a need for support in the quotation process in order to reduce the quotation lead-time and ensure a higher level of accuracy in the cost estimations. The Quotation Calculator, an application program, has been developed as part of the degree thesis which was carried out at AB Norrahammars Mekaniska Verkstad, NMW 2006/07. This Quotation Calculator can be operated to calculate the material and manufacturing costs of a new product.
NMW has recently acquired licenses for CATIA V5, Dassault Systems, for the purpose of making process planning and NC-programming more efficient. NMW wants to generate the data needed from the machining module for the cost calculations. Hence this project was initiated in order to extract data from CATIA V5 for further use in Quotation Calculator or other computer system in NMW.
This work has resulted in a system developed with a common hosted programming language to extract and transfer information. The system retrieves model geometry from CAD and information on process planning from CAM, then matches the information in the application for the purpose of cost estimation. The system once developed, is supposed to be used for every new product. For this approach, the relationship of the data from CATIA V5 and the Quotation Calculator has been analyzed.
Within this thesis, the focus is on production cost estimation. The method used here is programming in Visual Basic Editor to extract information from the machining module in CATIA V5 and then import them to Microsoft Excel. With standard operations, tables of data and several inputs, the cost calculation and hence the quotation process can be automatically implemented. This work has been generated with the Quotation Calculator. With the correct input data to process planning and this new quotation system, the machining time and the costs can be estimated more accurately and easier. The time and cost information is made available for decision making. As a result, the lead time for the quotation process will be shortened and a relatively more attractive price can be quoted to the customers.
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Schuster, Joachim. "A CAD/CAM concept for high speed cutting compatible rough machining in die, mould and pattern manufacturing." Thesis, De Montfort University, 2001. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.685932.
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Tennety, Chandu. "Machining Feature Recognition Using 2D Data of Extruded Operations in Solid Models." Ohio University / OhioLINK, 2007. http://rave.ohiolink.edu/etdc/view?acc_num=ohiou1181406949.
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Ráčková, Jana. "Optimalizace obrábění keramických polotovarů." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2018. http://www.nusl.cz/ntk/nusl-378399.
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The master thesis deals mainly with the optimization of machining of ceramic semi-finished products from ZrO2 and Al2O3. The first part with literary research, which describes the steps of the technology of forming ceramic bodies, especially the gelcasting method. The thesis describes possibilities of milling of ceramic materials using CNC technology. The thesis describes the dependence of acquired roughness on bodies and used machining strategies. The best roughness parameters on ZrO2 samples were obtained after they were calcined at 900 ° C, while the lowest roughness was obtained on the samples in the unprotected state for the Al2O3 samples. Samples machined with a spherical milling cutter showed surface roughness Ra = 1 m for ZrO2 and Ra = 1.3 m for Al2O3. It also describes the possibility of machining sharp-edged shapes and fine details where the best results are achieved on ZrO2 samples engraved at 900 and 1100 °C. Tool wear was particularly important when machining samples of Al2O3 ignited at temperatures above 800 °C.
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Costa, Gustavo Guilherme dos Santos. "Contribuição para os usuários de sistemas CAD/CAM/CNC em operação de fresamento de topo em aço para moldes e matrizes." Universidade Federal de Uberlândia, 2011. https://repositorio.ufu.br/handle/123456789/14885.
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The increased in the demand for plastic products and the need for reduction manufacturing
times, and the growing dependence of man on the computer in present day, especially in
manufacturing activities, has resulted in constant research of technological developments in
order to supply these needs. In dies and molds manufacturing industry for plastic injection
requiring machining operations such as (milling, drilling and polishing, among others), is
increasing dependence by computer systems, such as CAD/CAM. This technology helps in
the manufacturing steps, provides fast and high accuracy in the manufacturing of complex
geometries. Therefore, to understand and to use efficiently these resources that aided in
manufacturing are of enormous importance for the optimization of a production process. In
this context, this work presents a study on the use of resources programming CAD/CAM in
milling operation of cavities steel VP50 with inserts cemented carbide with ball nose. The
influence of two types of interpolation (linear and circular) and tolerances bands (0.05 mm
and 0.1 mm) that define the tool path for machining of a cavity that has a similar form the a
mold of a battery cover cell phone. As output variables evaluated were machining time, the
number of lines of the program, the parameters of surface roughness (Ra, Rq, Rz) of parts,
the radius of curvature, form deviation of any line profile and the tool wear. The results
showed that, from the statistical point of view (ANOVA), none of the conditions of
interpolation and tolerance employed significantly influenced the values of surface roughness
in form deviation of any line and tool wear. Linear interpolation with tolerance of 0.1 mm was
most viable for the production of such cavity in the conditions investigated because the
produced good finish, low tool wear and machining time is shorter.O aumento pela demanda por produtos plásticos e a necessidade de redução nos tempos de fabricação, além da crescente dependência do homem pelo computador em dias atuais, especialmente nas atividades de fabricação, tem implicado na busca por constantes desenvolvimentos tecnológicos a fim de suprir estas necessidades. Na indústria de fabricação de matrizes como também de moldes para injeção de plásticos (que necessitam de operações de usinagem tais como fresamento, furação e polimento, dentre outros), é cada vez maior a dependência pelos sistemas computacionais, como o sistema CAD/CAM. Essa tecnologia auxilia nas etapas de fabricação, oferece rapidez e alta exatidão na fabricação de geometrias complexas. Portanto, entender e saber utilizar de forma eficiente estes recursos que auxiliam na manufatura são de enorme importância para a otimização de um processo produtivo. Neste contexto, este trabalho apresenta um estudo sobre a utilização de recursos de programação CAD/CAM em fresamento de cavidades de aço VP50 com insertos de metal duro ponta de esférica. Foi investigada a influência de dois tipos de interpolações (linear e circular) e tolerâncias (0,05mm e 0,1 mm) que definem o percurso da ferramenta na usinagem de uma cavidade que possui forma semelhante a um molde da tampa da bateria do aparelho celular. Como variáveis de saída foram avaliadas o tempo de usinagem, o número de linhas do programa, os parâmetros de rugosidade superficial (Ra, Rq, Rz) das cavidades, o raio de curvatura, o desvio de forma de uma linha qualquer e o desgaste das ferramentas. Dos resultados obtidos, constatou-se que, sob o ponto de vista estatístico (ANOVA), nenhuma das condições de interpolação e tolerância empregadas influenciou significativamente nos valores de rugosidade da superfície, no desvio de forma de uma linha qualquer e desgaste das ferramentas. A interpolação linear com tolerância de 0,1mm mostrou-se a mais viável para a produção de tal cavidade nas condições investigadas devido a bom acabamento produzido, pequeno desgaste e tempo de usinagem mais curto.
Mestre em Engenharia Mecânica
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Leung, Joseph M. [Verfasser]. "The implication of CAD-CAM-CNC integration on skilled machining work in the tool-making profession / Joseph M Leung." Aachen : Shaker, 2010. http://d-nb.info/1164340204/34.
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Cortes-Contreras, Eduardo. "Effect of CAD/CAM processing on esthetic characteristics of porcelain veneers." Thesis, NSUWorks, 2014. https://nsuworks.nova.edu/hpd_cdm_stuetd/2.
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Introduction: Dentistry has changed significantly during the last two decades. Patients are more aware and demanding of the latest technologies available in restorative dentistry. The purpose of this study was to determine any possible changes on the surface roughness, gloss and color change of CAD-CAM milled porcelain veneers following repeated milling times, before and after a glazing process. Methods: A Teflon disk-shaped mold was used as a cast to take a digital impression (BlueCam) in order to fabricate cylindrical-shaped specimens. A total of one hundred (N=100) specimens porcelain veneers using Empress CAD (I10) block, were milled using the CAD/CAM CEREC-SIRONA system. The specimens representing the 1 st , 5th , 10th , 15th , 18th and 20th milling times were evaluated to determine any statistical differences regards surface roughness, gloss and color-change. Subsequently, all milled specimens representing the 1 st , 5th , 10th , 15th , 18th and 20th received a standard surface glaze and surface properties (roughness, gloss and color) were re-measured. Results: There was a statistically significant difference in roughness (Pre-glazing) between test groups at different milling times with a determined p value of 0.027. Regard roughness (Pre and Post-glazing) a statistically significant difference was found between test groups on different milling times, which present a p value of 0.18. A statistically significant difference was found in gloss (Pre and Post glazing) between test groups on different milling times. A significantly higher score after glossing, which present a p = 0.791.There was a significant difference found between samples with the same milling time, (Pre and Post the glazing process). The ΔE range between (2.5021 to 3.0418), which is considered to be detectable only by a skilled person and is clinically acceptable. Also, after perform the SEM evaluation of the burs used after 20 milling times, it showed some lost particles leaving some void on the bur surface. Conclusions: There was a statistically significant change in the surface roughness on porcelain veneers processed by CAD/CAM using the same set of burs prior to the glazing process. There was no statistical difference in porcelain surface roughness between samples of the groups Pre-Glazing. Porcelain gloss was altered significantly between groups Pre and Post-Glazing at all milling times. Porcelain Color-shade, value, and hue were significantly altered after the glazing process. There seem to be a considerable change in the physical and optical characteristics (surface roughness, gloss and color-change) after the glazing process, and this likely has a meaningful impact on the clinical aesthetic qualities of the final restoration.
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Marko, Tibor. "Návrh a výroba břitu stabilizátoru pro formuli student." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2016. http://www.nusl.cz/ntk/nusl-241841.
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The master´s thesis discuss about design and manufacture of blade stabilizer. It will be sets limit conditions for design blade and subsequent analysis of effects of stress and strain on the rod of blade and assembly of the stabilizer in various settings. For manufacturing of blade it will design materiál of the blank, manufacturing proces and machining conditions with the choice of cutting tools nad cutting machine. In conclusion will be comparison blades from formulas of last years from monopost Dragon 2 to Dragon 6.
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Ventruba, Petr. "Výroba prototypu lovecké kuše." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2021. http://www.nusl.cz/ntk/nusl-444290.
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This master's thesis deals with the manufacturing of a hunting crossbow prototype. The first part summarizes the history of crossbows, their historical development and usage. The following chapter contains theoretical knowladge about the technological methods that are used in the production. This is followed by a designing of the prototype, creating a technological process and final production. Final part of this thesis evaluates individual parts of the production and the final prototype.
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Gulda, Jiří. "Řešení technologie při výrobě odlitku v malé strojírenské firmě." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2011. http://www.nusl.cz/ntk/nusl-229485.
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The dissertation work focuses on the design and optimization of the castings and foundry technology and the production a particular model for the casting. The technology proposal and the pattern set building in 3D using CAD system. The casting simulation in CAE MAGMAsoft® system and evaluation of the proposed casting technology. Production of the pattern using CAD/CAM software and CNC machine tools with a focus on 3-axis and 5-axis machining. The economic benefits for the company.
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Aurelio, Iana Lamadrid. "EFEITO DE TRATAMENTOS TÉRMICOS NA RESISTÊNCIA FLEXURAL DE UMA VITROCERÂMICA REFORÇADA POR LEUCITA." Universidade Federal de Santa Maria, 2014. http://repositorio.ufsm.br/handle/1/6133.
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Fundação de Amparo a Pesquisa no Estado do Rio Grande do SulThe aim of this study was to investigate the effect of heat treatments on the flexural strength, surface roughness and crystalline structure of a leucite reinforced glass ceramic (IPS Empress CAD, Ivoclar Vivadent, Liechtenstein). A hundred fifty (150) discs were machined by CEREC inLab MC XL (Sirona, Alemanha) and distributed into five groups, n=30: C (control, no heat treatment), A-575 (annealed at 575°C during 15 min, followed by slow cooling and furnace opening at 200°C), A-790 (annealed at 790°C during 15 min, followed by slow cooling and furnace opening at 200°C), G (glazed at 790°C during 1,5 min, followed by fast cooling - immediate furnace opening) and GM (modified glaze, at 790°C during 1,5 min, followed by slow cooling and furnace opening at 200°C). Biaxial flexural strength was determined by the piston-on-three ball test (ISO 6872/2008). Weibull modulus (m) and characteristic strength (σ0) were calculated from the results. The surface roughness (Ra and Rz) was measured before and after the treatments. One specimen from each group was used for X-ray diffraction. A-790 produced the highest values of fracture strength (211.7 MPa). The values of σ0 obtained for the other tested regimens (A-575: 167.9 MPa, GM: 157.7 MPa and G: 153.7 MPa) were lower than those from the control group (187.7 MPa). The value of m was statistically similar between the groups. All heat treatments were able to reduce the mean roughness (Ra) of the specimens. The mean amplitude (Rz), showed a significant reduction only for the groups submitted to the annealing treatments (A-575 e A-790). The X-ray diffraction analysis revealed no changes in the crystalline phase (tetragonal leucite) of the material after the different heat treatments. Variations in the size of the leucite crystallites after thermal cycles were not significant. Thus, high values of fracture strength and decreased surface roughness for a leucite reinforced glass ceramic are achieved by annealing above the glass transition (Tg=625 ± 20ºC) after machining. This regimen (A-790) was capable to produce favorable structural reorganization of the material, without modifying its original crystalline structure. Annealing bellow the glass transition (A- 575) and thermal cycle for glazing (G and GM) significantly reduced the strength of the material.
A proposição deste estudo foi investigar o efeito de tratamentos térmicos na resistência flexural biaxial, na rugosidade superficial e na estrutura cristalina de uma vitrocerâmica reforçada por leucita (IPS Empress CAD, Ivoclar Vivadent, Liechtenstein). Para tanto, 150 discos foram obtidos por usinagem em equipamento CEREC inLab MC XL (Sirona, Alemanha) e distribuídos em cinco grupos, de n=30: C (controle, sem tratamento térmico), A-575 (annealing à 575°C por 15 min, seguido de resfriamento lento com abertura do forno em 200°C), A-790 (annealing à 790°C por 15 min, seguido de resfriamento lento com abertura do forno em 200°C), G (glazeamento à 790°C por 1,5 min, seguido de resfriamento rápido com abertura imediata do forno) e GM (glazeamento modificado à 790°C por 1,5 min, seguido de resfriamento lento com abertura do forno em 200°C). A resistência flexural dos discos foi determinada pelo teste piston-on-three ball, conforme normas da ISO 6872/2008 e os dados submetidos à análise de Weibull para cálculo do módulo de Weibull (m) e da resistência característica (σ0). A rugosidade superficial (Ra e Rz) antes e após os tratamentos foi mensurada. Um espécime de cada grupo foi utilizado para difração de raios-X. O regime A-790 produziu os maiores valores de resistência à fratura (211,7 MPa). Os valores de σ0 promovidos pelos demais ciclos testados (A-575: 167,9 MPa, GM: 157,7 MPa e G: 153,7 MPa) foram inferiores aos do grupo controle (187,7 MPa). O valor de m não diferiu significativamente entre os grupos. Todos os tratamentos térmicos foram capazes de reduzir a rugosidade média (Ra) dos espécimes. Já os valores de amplitude média do perfil (Rz), apresentaram redução significativa apenas para os grupos submetidos à annealing (A-575 e A-790). A análise de difração de raios-x revelou não ter havido mudanças de fase cristalina (leucita tetragonal) do material após os tratamentos térmicos. As alterações no tamanho dos cristalitos de leucita após a realização dos ciclos térmicos não foram expressivas. Sendo assim, maiores valores de resistência à fratura e diminuição da rugosidade superficial para uma vitrocerâmica reforçada por leucita puderam ser conseguidos através de annealing acima da transição vítrea (Tg=625 ± 20ºC) após a usinagem. Tal regime (A-790) foi capaz de produzir reorganização estrutural favorável do material, sem contudo modificar sua estrutura cristalina original. Annealing abaixo da transição vítrea (A-575) e regimes de glazeamento (G e GM) reduziram significativamente a resistência do material.
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Andrade, Igor Lopes de. "Otimiza??o do fresamento de roscas internas por interpola??o helicoidal." Universidade Federal do Rio Grande do Norte, 2014. http://repositorio.ufrn.br:8080/jspui/handle/123456789/15725.
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Previous issue date: 2014-02-26Conselho Nacional de Desenvolvimento Cient?fico e Tecnol?gico
In machining of internal threads, dedicated tools, known as taps, are needed for each profile type, diameter, and low cutting speed values are used when compared to main machining processes. This restriction in the cutting speed is associated with the difficulty of synchronizing the tool s rotation speed and feed velocity in the process. This fact restricts the flexibility and makes machining lead times longer when manufacturing of components with threads is required. An alternative to the constraints imposed by the tap is the thread milling with helical interpolation technique. The technique is the fusion of two movements: rotation and helical interpolation. The tools may have different configurations: a single edge or multiple edges (axial, radial or both). However, thread milling with helical interpolation technique is relatively new and there are limited studies on the subject, a fact which promotes challenges to its wide application in the manufacturing shop floor. The objective of this research is determine the performance of different types of tools in the thread milling with helical interpolation technique using hardened steel workpieces. In this sense, four tool configurations were used for threading milling in AISI 4340 quenched and tempered steel (40 HRC). The results showed that climb cut promoted a greater number of machined threads, regardless of tool configuration. The upcut milling causes chippings in cutting edge, while the climb cutting promotes abrasive wear. Another important point is that increase in hole diameter by tool diameter ratio increases tool lifetime
Na usinagem de roscas internas, ferramentas dedicadas, conhecidas como machos r?gidos s?o necess?rios para cada tipo de perfil e di?metro, al?m de reduzidos valores de velocidade de corte quando comparado aos principais processos de usinagem. Esta restri??o na velocidade de corte est? associada ? dificuldade de sincroniza??o da rota??o e velocidade de avan?o da ferramenta no processo. O fato restringe a flexibilidade e torna os tempos de usinagem longos diante da manufatura de componentes com roscas. Uma alternativa as restri??es impostas pelos machos r?gidos na usinagem de roscas ? o fresamento com a t?cnica de interpola??o helicoidal. A t?cnica ? a fus?o de dois movimentos: rota??o e interpola??o helicoidal. As ferramentas podem ter diferentes configura??es: uma ?nica aresta ou m?ltiplas arestas (no sentido axial, radial ou em ambos). Contudo, o fresamento de roscas com a t?cnica de interpola??o helicoidal ? relativamente novo e restritas pesquisas existem sobre o tema, fato que promove desafios para sua ampla aplica??o no ambiente de manufatura. O objetivo desta pesquisa ? determinar o desempenho dos diferentes tipos de ferramentas no fresamento de roscas com a t?cnica de interpola??o helicoidal em a?os endurecidos. Neste sentido, quatro ferramentas com diferentes configura??es foram utilizadas para usinagem de roscas em a?o AISI 4340 no estado temperado e revenido (40 HRC de dureza). Os resultados mostraram que a utiliza??o do corte concordante possibilitou a usinagem de um maior n?mero de roscas, independentemente do tipo de ferramenta. A utiliza??o do corte discordante causou avaria de lascamento nas arestas de corte, enquanto que o corte concordante promoveu desgaste abrasivo. Outro ponto relevante ? que o aumento da rela??o di?metro do furo e di?metro da ferramenta possibilitou incremento da vida da ferramenta
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Jelínek, Petr. "Obrobení náboje kola formulového vozu na CNC obráběcím centru." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2011. http://www.nusl.cz/ntk/nusl-229749.
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The master thesis deals with design and manufacturing of rear right formula hub on CNC machining centre by using modern CAD/CAM technologies. The theoretical part is focused on description and characterization of milling technology and machinability of aluminium alloys. The practical part is focused on the designing formula hub in CAD software Pro/Engineer, proposing machining strategies by using CAM software PowerMILL and manufacturing on CNC machine. There is technical economic evaluation of the machined part at the end of the thesis.
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Trunda, Jiří. "Technologie výroby frézováním na CNC strojích." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2009. http://www.nusl.cz/ntk/nusl-228382.
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Objective graduation theses, is determining and propound optimal alternate manufacturing section servant as base of electron microscope. As a production method is used chippy cutting on numerical controlled machine behind by the help of usage progressive cutting tools. To construction control program was use 3D CAD/CAM system of Solid Vision, Ltd. Corporation. Product working is complete project and procedure on manufacturing section, that is in finish well-founded technoeconomic evaluation.
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Naseath, George Benjamin. "Reducing Curvature in Complex Tool Paths by Deviating from CAM-Produced Tool Paths Within a Tolerance Band." Diss., CLICK HERE for online access, 2007. http://contentdm.lib.byu.edu/ETD/image/etd2245.pdf.
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Madola, Ondrej. "NÁVRH KŘÍDLA PRO LETOUN KATEGORIE CS LSA." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2014. http://www.nusl.cz/ntk/nusl-231206.
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The aim of the thesis is design and technological design of wing with significant reduction manual work and number of preparations in preparing part of structures. The first part of the work is to explanation the issues and machining metal parts forming wings and also the use of CAD systems. The next section describes several design proposals wings, strength test and compare price and weight of main girders with breams made of L-profiles. Followed by the technological process of production individual part design and control hems of sheet metal part design. The conclusion is dedicated to building assembler wings.
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Vejrek, Tomáš. "Návrh progresivní technologie výroby střižného nástroje." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2010. http://www.nusl.cz/ntk/nusl-229158.
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Proposal progressive technology of production shearing tools. Description shearing tools and shear of the process, analysis current technology production shearing tools. Proposition two variant technology production given to dies method conventional and unconventional, elaboration technological progress and programmes on choice NC machinery, their comparison and technical economic evaluation in fine with recommendation for usage practically.
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Lu, Jiewu. "Tessellated Surface Machining." BYU ScholarsArchive, 2007. https://scholarsarchive.byu.edu/etd/1656.
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Sculptured surface machining (SSM) is the end milling of sculptured surfaces with multi-axis machine tools. SSM consists of the tessellated model machining (TMM) and the parametric model machining (PMM). The former is gaining more and more attention over the past decade because it offers many advantages over the latter. New methods for various machining stages of TMM are proposed in this dissertation. First, in the 5-axis finish machining stage, a 3-dimension Configuration-space (3D C-space) machining method is presented. Next, in clean-up machining stage, an effective and creative approach is introduced. Finally, a complete TMM system is developed. The TMM system is developed with C++ on Windows platform. Benchmarks are used to test the methods proposed in this dissertation. The results show that methods are accurate and efficient.
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Kumar, Eshwar. "Optimal choice of machine tool for a machining job in a CAE environment." Thesis, Brunel University, 2010. http://bura.brunel.ac.uk/handle/2438/4512.
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Developments in cutting tools, coolants, drives, controls, tool changers, pallet changers and the philosophy of machine tool design have made ground breaking changes in machine tools and machining processes. Modern Machining Centres have been developed to perform several operations on several faces of a workpiece in a single setup. On the other hand industry requires high value added components, which have many quality critical features to be manufactured in an outsourcing environment as opposed to the traditional in-house manufacture. The success of this manufacture critically depends on matching the advanced features of the machine tools to the complexity of the component. This project has developed a methodology to represent the features of a machine tool in the form of an alphanumeric string and the features of the component in another string. The strings are then matched to choose the most suitable and economical Machine Tool for the component’s manufacture. Literature identified that block structure is the way to answer the question ‘how to systematically describe the layout of such a machining centre’. Incomplete attempts to describe a block structure as alphanumeric strings were also presented in the literature. Survey on sales literature from several machine tool suppliers was investigated to systematically identify the features need by the user for the choice of a machine tool. Combining these, a new alphanumeric string was developed to represent machine tools. Using these strings as one of the ‘key’s for sorting a database of machine tools was developed. A supporting database of machine tools was also developed. Survey on machining on the other hand identified, that machining features can be used as a basis for planning the machining of a component. It analysed various features and feature sets proposed and provided and their recognition in CAD models. Though a vast number of features were described only two sets were complete sets. The project was started with one of them, (the other was carrying too many unwanted details for the task of this project) machining features supported by ‘Expert Machinist’ software. But when it became unavailable a ‘Feature set’ along those lines were defined and used in the generation of an alphanumeric string to represent the work. Comparing the two strings led the choice of suitable machines from the database. The methodology is implemented as a bolt on software incorporated within Pro/Engineer software where one can model any given component using cut features (mimicking machining operation) and produce a list of machine tools having features for the machining of that component. This will enable outsourcing companies to identify those Precision Engineers who have the machine tools with the matching apabilities. Supporting software and databases were developed using Access Database, Visual Basic and C with Pro/TOOLKIT functions. The resulting software suite was tested on several case studies and found to be effective.
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Pattavanitch, Jitti. "Numerical and experimental investigations into electrochemical machining." Thesis, University of Manchester, 2011. https://www.research.manchester.ac.uk/portal/en/theses/numerical-and-experimental-investigations-into-electrochemical-machining(dc33039b-cbad-4a65-8660-3a0abc72f465).html.
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This thesis presents numerical and experimental investigations into Electrochemical Machining (ECM). The aim is to develop a computer program to predict the shape of a workpiece machined by the ECM process. The program is able to simulate various applications of EC machining which are drilling, milling, turning and shaped tube electrochemical drilling (STED). The program has been developed in a MATLAB environment. In this present work, EC-drilling, EC-milling and EC-turning are analysed as three-dimensional problems whereas STED is simulated in two-dimensions. Experiments have been carried out to verify the accuracy of the predicted results in the cases of EC-milling and EC-turning. The ECM modeller is based on the boundary element method (BEM) and uses Laplace's equation to determine the current distribution at nodes on the workpiece surface. In 3D, the surfaces of the tool and the workpiece are discretised into continuous linear triangular element types whereas in 2D, the boundaries of the tool and workpiece are discretised into linear elements. The ECM modeller is completely self-contained, i.e. it does not rely on any other commercial package. The program contains modules to automatically discretize the surfaces/boundaries of the tool and workpiece. Since the simulation of the ECM process is a temporal problem, several time steps are required to obtain the final workpiece shape. At the end of each time step, the shape of the workpiece is calculated using Faraday's laws. However, the workpiece's shape changes with progressing time steps causing the elements to become stretched and distorted. Mesh refinement techniques are built in the ECM modeller, and these subdivide the mesh automatically when necessary.The effect of time step on the predicted 3D shape of a hole in EC-drilling is investigated. The effect of discontinuity in the slope between neighbouring elements is also studied. Results obtained from the ECM modeller are compared with 2D analytical results to verify the accuracy that can be obtained from the ECM modeller. Milling features ranging from a simple slot to a pocket with a complex protrusion were machined in order to determine the feasibility of the EC milling process. These features were machined on a 3-axes CNC machine converted to permit EC milling. The effect of tool geometry, tool feed rate, applied voltage and step-over distances on the dimensions, shape and surface finish of the machined features were investigated. A pocket with a human shape protrusion was machined using two different types of tool paths, namely contour-parallel and zig-zag. Both types resulted in the base surface of the pocket being concave and the final dimensions of the pockets are compared with the design drawing to determine the effect of tool path type on the accuracy of machining. The ECM modeller was used to simulate the machining of a thin-walled turned component. The machining parameters, i.e. initial gap, rotational speed, and applied voltage, were specified by the collaborating company. Since only a small amount of material had to be removed from the thin-walled component, the tool was held stationary i.e. a feed in the radial or longitudinal direction was not required. By taking advantage of the axi-symmetric nature of a turned component, only a sector of the component was analysed thereby reducing the computing time considerably. The accuracy of the modeller was verified by comparing the predicted time to machine the thin-walled component with the actual machining time. The initial investigations in STED were both experimental and numerical in nature and they studied the effect of applied voltage, tool feed rate and electrolyte pressure on the dimensions of the holes. Later investigations were numerical and an iterative methodology has been developed to calculate a set of feed rates which could machine a specified turbulator shape.
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Wang, Jun. "Material removal sequence optimization for reducing workpiece deformation during thin-wall machining." Kyoto University, 2020. http://hdl.handle.net/2433/253274.
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Cai, Jing [Verfasser]. "Development of a Reference Feature-based Machining Process Planning Data Model for Web-enabled Exchange in Extended Enterprise / Jing Cai." Aachen : Shaker, 2007. http://d-nb.info/116650929X/34.
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Melegari, Luis Fernando. "COMPARAÇÃO DE DESEMPENHO ENTRE PROGRAMAS CNC PARAMÉTRICOS E GERADOS POR SISTEMA CAM." Universidade Federal de Santa Maria, 2011. http://repositorio.ufsm.br/handle/1/8223.
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The use of CAM system to create tool s trajectories in outline of simple
geometry depends directly of knowledge and ability from user in how to maintain the
information and make use of available riches from these systems. The parametric
program requires a solid knowledge in CN programming and the results referring to
CNC machine s performance are directly connect to the way of programming to
obtain these results. The aim of this study was to develop a practice s analysis
between parametric program and a CAM system in a specific CNC machine, based
on acting time and speed of tool s progress to each programming method. The
counting of time was accomplished through CNC controller, which shows the
execution time of each program from its beginning until receiving or reading the stop
command. The comparison between these programming methods created results
that depend of the programming way, but who receive interference of controller s
technologies recourses to put in action the CNC axis machine. With these testing, it
was possible to demonstrate, by means of parametric programs, an increase of 65%
in performance, when compared to other programming methods.A utilização de sistemas CAM para a geração de trajetórias de ferramenta em contornos de geometria simples depende diretamente do conhecimento e da capacidade do usuário na alimentação das informações e na utilização dos recursos disponíveis desses sistemas. A programação paramétrica exige uma base sólida no conhecimento da programação CN e os resultados que se referem ao desempenho da máquina CNC estão diretamente ligados à forma de programação para a obtenção desses resultados. O objetivo deste estudo foi desenvolver uma análise de desempenho entre a programação paramétrica e um sistema CAM em uma máquina CNC específica, com base nos tempos de execução e velocidade de avanço da ferramenta para cada método de programação. A contagem de tempo foi realizada através do controlador CNC, que indica o tempo de execução de cada programa a partir do seu início até o recebimento ou leitura do comando de parada. A comparação entre esses métodos de programação gerou resultados que dependem diretamente da forma de programação, mas que recebem interferência dos recursos tecnológicos do controlador para o acionamento dos eixos da máquina CNC. Com essas experimentações, foi possível demonstrar, através de programas paramétricos, um aumento no desempenho em até 65% quando comparado a outros métodos de programação.
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Mahmood, Khalid. "An investigation into laser deposition of machining chips and characteristics of the final clad." Thesis, University of Manchester, 2012. https://www.research.manchester.ac.uk/portal/en/theses/an-investigation-into-laser-deposition-of-machining-chips-and-characteristics-of-the-final-clad(45daf674-4f3f-487b-b25c-14fab168b5d0).html.
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Laser metal deposition is an additive manufacturing technique to build fully dense structures with a strong metallurgical bonding with the underlying material. Spherical gas-atomised metal powders are principally used as build material which is a costly option and restricts its application on a wide scale. On the other hand, nonspherical particles produced by machining are much cheaper to produce and readily available as waste swarf which should be recycled. The use of machined particles as a viable form of build material for laser direct metal deposition has not been explored previously and is the subject of the investigations reported in this thesis. In the first work, samples of carbon steel machining swarf in three size ranges were laser deposited to build thin walls. The produced walls exhibited fine martensitic microstructure with minimal porosity. As general trends, individual deposition tracks were found to be lower, and wider with an increase of particle size. 50% reduction in hardness was observed when using coarser particle size. This work was extended so as to build U-shaped structures with variable laser power in contrast to the previous work which was done with one set of processing parameter values. The microstructure observed was similar to that of the previous work. However, hardness has found to increase with decrease in laser power. After successful deposition and encouraging results from the process, machining swarf of Inconel 617 was used to produce corrosion resistant layers on a mild steel substrate. A Design of Experiment methodology was used to analyse the relationship between the processing parameters and the coated layer characteristics. The layer thickness and hardness were found to increase with the mass feed rate whilst an increase in laser power produced the opposite result. All layers had a predominantly dendritic microstructure and displayed remarkably higher corrosion resistance than the mild steel sample. The work was expanded to investigate the surface characteristics and corrosion resistance in a harsh corrosive environment, using different pH brine solutions. In this investigation, four layers were produced with two laser power and mass feed rate values. Accounting for all measurements, Inconel 617 swarf built layers provided very good corrosion protection and confirmed the viability of using this method as a low-cost corrosion protection for both mild and harsh environments. Since the investigations authored above were confined to swarf alone, the final chapter examines the comparison of stainless steel 316L thin wall structures produced with swarf and gas-atomised powder using similar processing conditions. The build materials performed similarly, but walls made from swarf were slightly shorter with a coarser microstructure and had poorer corrosion resistance than the powder equivalents.The results of these investigations confirm the feasibility of machining swarf as an alternative viable option. However, further research will help to explore its full potential.
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Zbožínek, Adam. "Konstrukce multifunkčního obráběcího centra." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2011. http://www.nusl.cz/ntk/nusl-229839.
Full textAbstract:
The master´s thesis describes basic notions in the domain of automatic tools exchange of machining centres. It describes systems which are used today and their basic division. The practical part deals with the construction of the system of automatic exchange of tools for multifunction lathe centre.
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Gutiérrez, Rubert Santiago Carlos. "Análisis y procesado tecnológico del modelo sólido de una pieza para determinar sus elementos característicos de mecanizado." Doctoral thesis, Universitat Politècnica de València, 2008. http://hdl.handle.net/10251/1963.
Full textAbstract:
Una de las primeras etapas en la Planificación de Procesos asistida por ordenador, para procesos de mecanizado por arranque de material, consiste en identificar las zonas de material a eliminar en el bruto de partida para generar la pieza. El resultado es un conjunto de entidades llamadas: Elementos Característicos de Mecanizado, que tienen una clara relación con las operaciones de mecanizado.
Al procedimiento de obtención automática de estas entidades se le denomina: reconocimiento automático de Elementos Característicos de Mecanizado (AFR, Automatic Feature Recognition), en el que partiendo del modelo 3D del bruto y de la pieza se establecen las entidades de trabajo adecuadas (Elementos Característicos de Mecanizado). Estas entidades contienen la información necesaria para poder llevar a cabo una Planificación de Procesos automática. A su vez, la información se va completando y ampliando a medida que se avanza en las etapas de la Planificación.
En la Tesis se plantea el reconocimiento automático de Elementos Característicos de Mecanizado como una de las primeras etapas de la Planificación de Procesos, y que permite el enlace con el diseño asistido por ordenador. Este reconocimiento debe tener un planteamiento dinámico, ofreciendo distintas opciones. Su solución no debe ser una entrada estática, prefijada, para el resto de etapas de la Planificación. El proceso de reconocimiento está fuertemente influenciado por conceptos y decisiones de índole tecnológico (tipos de herramientas, movimientos característicos de los procesos, influencia del corte vinculado, ), que lo guían y que permiten obtener resultados válidos en la aplicación destino: el mecanizado.
Atendiendo a este planteamiento, la Tesis ofrece una solución general y completa al proceso de reconocimiento automático de Elementos Característicos de Mecanizado, teniendo en cuenta a los llamados procesos convencionales (torneado, fresado, limado, rectificado, etc.). La solución propuesta no se restringe a piezasGutiérrez Rubert, SC. (2007). Análisis y procesado tecnológico del modelo sólido de una pieza para determinar sus elementos característicos de mecanizado [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/1963
Palancia
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Drmota, Josef. "Možnosti CAM softwaru PowerMILL 2018 při obrábění součástky do palné zbraně." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2018. http://www.nusl.cz/ntk/nusl-378856.
Full textAbstract:
The subject of this diploma thesis deals with possibilities of the CAM software PowerMILL 2018 for machining of a component for a firearm. The thesis consists of a research focused on the issue of combined firearms, the specification of the part the thesis deals with and the analysis of the materials used. The practical chapters solve component clamping, tool selection and subsequent elaboration of the NC programs. At the end of the thesis there is shown the simulation of machinig including collison control.