Academic literature on the topic 'Magnetic pulse welding'

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Journal articles on the topic "Magnetic pulse welding"

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Broeckhove, Jan, Len Willemsens, and Koen Faes. "Magnetic pulse welding." International Journal Sustainable Construction & Design 1, no. 1 (November 6, 2010): 21–28. http://dx.doi.org/10.21825/scad.v1i1.20391.

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The contemporary construction industry is evolving with a rapid pace and is pushing technological boundaries. Together with that progress new requirements on joints and joining techniques are imposed. This paper describes our research concerning an advanced joining technique, the Magnetic Pulse Welding process (MPW).The first part of this article briefly describes the MPW process and summarizes the differences with respect to conservative welding techniques. Secondly an analytical model of the process will be investigated on accuracy. This model was developed by the manufacturer of the MPW machine used at the Belgian Welding Institute. Further a description is given of the methods which are used to investigate the experimental joints. After describing the recently performed experiments, finally an overview will be given depicting the work that will be carried out during the rest of this master thesis
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Jassim, Ahmad. "Magnetic Pulse Welding Technology." Iraqi Journal for Electrical and Electronic Engineering 7, no. 2 (December 1, 2011): 169–79. http://dx.doi.org/10.37917/ijeee.7.2.14.

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In this paper, the benefits of using Magnetic Pulse machine which is belong to Non-conventional machine instead of conventional machine. Magnetic Pulse Technology is used for joining dissimilar metals, and for forming and cutting metals. It is a non contact technique. Magnetic field is used to generate impact magnetic pressure for welding and forming the work piece by converted the electrical energy to mechanical energy. It is enable us to design previously not possible by welding dissimilar materials and allowing to welds light and stronger materials together. It can be used to weld metallic with non metallic materials to created mechanical lock on ceramics, polymers, rubbers and composites. It is green process; there is no heat, no radiation, no gas, no smoke and sparks, therefore the emissions are negligible.
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K. Jassim, Ahmad. "Magnetic Pulse Welding Technology." Iraqi Journal for Electrical And Electronic Engineering 7, no. 2 (December 28, 2011): 169–79. http://dx.doi.org/10.33762/eeej.2011.50347.

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Kang, Bong-Yong. "Review of magnetic pulse welding." Journal of Welding and Joining 33, no. 1 (February 28, 2015): 7–13. http://dx.doi.org/10.5781/jwj.2015.33.1.7.

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Psyk, Verena, Maik Linnemann, Christian Scheffler, Petr Kurka, and Dirk Landgrebe. "Incremental magnetic pulse welding of dissimilar sheet metals." MATEC Web of Conferences 190 (2018): 02004. http://dx.doi.org/10.1051/matecconf/201819002004.

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Magnetic pulse welding is a solid state welding process using pulsed magnetic fields resulting from a sudden discharge of a capacitor battery through a tool coil in order to cause a high-speed collision of two metallic components, thus producing an impact-welded joint. The joint is formed at room temperature. Consequently, temperature-induced problems are avoided and this technology enables the use of material combinations, which are usually considered to be non-weldable. The extension of the typically linear weld seam can easily reach several hundred millimetres in length, but only a few millimetres in width. If a larger connected area is required, incremental or sequential magnetic pulse welding is a promising alternative. Here, the inductor is moved relative to the joining partners after the first weld sequence and then another welding process is initiated. Thus, the welded area is extended gradually by arranging multiple adjacent weld seams. This paper demonstrates the feasibility of incremental magnetic pulse welding. Furthermore, the influence of important process parameters on the component quality is investigated and evaluated in terms of geometry and micrographic analysis. Moreover, the suitability of different mechanical testing methods is discussed for determining the strength of the individual weld seams.
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Raoelison, R. N., N. Buiron, M. Rachik, D. Haye, and G. Franz. "Efficient welding conditions in magnetic pulse welding process." Journal of Manufacturing Processes 14, no. 3 (August 2012): 372–77. http://dx.doi.org/10.1016/j.jmapro.2012.04.001.

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Watanabe, Mitsuhiro, and Shinji Kumai. "Welding Interface in Magnetic Pulse Welded Joints." Materials Science Forum 654-656 (June 2010): 755–58. http://dx.doi.org/10.4028/www.scientific.net/msf.654-656.755.

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Magnetic pulse welding was applied to the lap joining of similar (Al/Al) and dissimilar materials (Al/Fe, Al/Cu, and Al/Ni). The magnetic pulse welding is a kind of impact welding represented by explosive welding. The impact energy is induced by electromagnetic force generated by interaction among discharge pulse, induced magnetic flux, and eddy current produced at the plate surface. The welding was achieved within 10 microseconds with a negligible temperature increase. The welding interface exhibited a characteristic wavy morphology, which was similar to that of the explosive welding. In the Al/Fe, Al/Cu, and Al/Ni joints, an intermediate phase layer was produced along the wavy interface. In order to investigate microstructure of the intermediate phase layer, TEM observation of the welding interface was carried out. TEM observation revealed that the intermediate phase layer consisted of amorphous phase and fine crystal grains.
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Verstraete, J., W. De W, and K. Faes. "Magnetic pulse welding: lessons to be learned from explosive welding." International Journal Sustainable Construction & Design 2, no. 3 (November 6, 2011): 458–64. http://dx.doi.org/10.21825/scad.v2i3.20545.

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Almost 50 years after magnetic pulse welding was invented, it is finally finding its way to theprivate sector, in particular the transportation and refrigeration industries. To support this evolution, morefundamental and applied knowledge on magnetic pulse welding has to be established. Learning from theexplosive welding process which is very similar and already thoroughly studied and documented, is oneway of achieving this. This paper first discusses why both processes are alike, but not the same. A closerlook at the process parameters and especially those of explosive welding learned, that an increasing flyerplate velocity results in a transformation of the bonding interface from smooth to wavy and an increase inhardness at the surfaces of both metals. Welding windows developed for explosive welding are discussed.The reasons for the limitations set to impact angle and collision velocity in a welding window are brieflyreviewed. This information can give a hand in the optimization of the parameter settings to achieve soundwelds with the magnetic pulse process. To check if a high quality weld is made, several testing methods forboth processes are discussed and compared.
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AIZAWA, Tomokatsu, and Keigo OKAGAWA. "Magnetic Pulse Welding for Sheet Metals." Journal of the Japan Society for Technology of Plasticity 52, no. 603 (2011): 424–28. http://dx.doi.org/10.9773/sosei.52.424.

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AIZAWA, Tomokatsu. "Magnetic Pulse Welding for Sheet Metals." JOURNAL OF THE JAPAN WELDING SOCIETY 77, no. 8 (2008): 718–21. http://dx.doi.org/10.2207/jjws.77.718.

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Dissertations / Theses on the topic "Magnetic pulse welding"

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Tomás, Bruno Manuel Coelho. "Magnetic pulse welding." Master's thesis, Faculdade de Ciências e Tecnologia, 2010. http://hdl.handle.net/10362/4890.

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Zhang, Yuan. "Investigation of Magnetic Pulse Welding on Lap Joint of Similar and Dissimilar Materials." The Ohio State University, 2010. http://rave.ohiolink.edu/etdc/view?acc_num=osu1268135049.

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Khalil, Chady. "Développement du procédé de soudage par impulsion magnétique pour soudage hétérogène bimétallique et pour assemblage hybride métal / composite." Thesis, Ecole centrale de Nantes, 2018. http://www.theses.fr/2018ECDN0031.

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La réduction des émissions CO2 et l'amélioration de la performance restent toujours les grands objectifs de l'industrie automobile. Pour atteindre ces objectif, les équipementiers automobiles cherchent toujours à alléger les structures à travers l'emploie des matériaux hétérogènes qui a évolué au cours des dernières décennies où nous trouvons aujourd'hui à la fois des aciers doux, des aciers à très hautes résistances, des alliages légers tels que les alliages d'aluminium et de magnésium ainsi que des composites à fibre de verre ou de carbone. Cette tendance pose aujourd'hui plusieurs défis concernant à la fois l'assemblage bimétallique et l'assemblage hybride métal/composite. Les difficultés de réaliser ce type d’assemblage est lié surtout à la différence des propriétés mécaniques, thermiques et chimiques des divers matéiaux. Ces différences limitent l’utilisation des techniques d’assemblage traditionnelles, c’est-à-dire l’assemblage mécanique, le soudage par fusion et le collage, et nécessitent ainsi le développement de nouvelles solutions d’assemblage. Dans ce contexte, cette étude vise à répondre aux défis des soudages hétérogènes ainsi qu' à développer deux nouvelles solutions originales d'assemblage hybride métal/composite en utilisant le procédé de soudage par impulsion magnétique
Reducing CO2 emissions and improving performance are still the main goals of the automotive industry. To achieve these objectives, automotive suppliers are still seeking to lighten the structures through the use of heterogeneous materials that have evolved in recent decades. We find today in one vehicle mild steels, very high strength steels, light alloys such as aluminum and magnesium alloys as well as fiber reinforces polymeric composites. The presence of dissimilar materials arises several challenges regarding both the heteregeneous metal assemblies and hybrid metal / composites assemblies. The differences in the mechanical, thermal and chemical properties of the various materials limit the use of traditional assembly techniques, i.e. mechanical assembly, fusion welding and adhesive bonding, and thus the development of new assembly solutions is required. In this context, this study aims to meet the challenges of heterogeneous metal welding and aims to develop two new original hybrid metal / composite assembly solutions using the magnetic pulse welding process
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Pereira, Diogo Jorge de Oliveira Andrade. "Developments in Magnetic Pulse Welding." Doctoral thesis, 2018. http://hdl.handle.net/10362/45649.

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Magnetic Pulse Welding is a solid state joining technology based on impact, which allows to produce overlap joints both in planar and tubular geometries. The technology has seen an increased interest in recent years, especially as a result of the industrial need to joint dissimilar materials (metallic and non-metallic) which easily form brittle intermetallic phases when welded by fusion-based processes. However, no significant improvements on existing equipments have been reported, which are normally sized for endurance, compromising the machine efficiency. In fact these are normally equipped with large storage capacitors banks, which are sometimes insufficient for dissimilar material combinations that require more energy to weld In this study existing equipments were analysed to understand the key components aiming at its optimization. A prototype machine was developed and assembled envisaging higher discharge energies efficiency. The equipment was tested and validated in tubular transitions due to the facility to produce the coils in laboratory facilities but also due to the industrial applications identified. This joining process is known to need a conductive flyer material to allow inducing current for the magnetic interaction which projects the flyer against the target to produce a weld. Thus, tube to tube and tube to rod welds were produced in AA6063 in similar and dissimilar metallic joints to Ti6A4V. AA7075 to carbon fibre reinforced polymer tubes transitions were also successfully produced especially when Cu or Ni ductile interlayers were used. The developed prototype equipment was compared to a commercial machine to identify the optimization achieved and to compare characteristics of the welds produced. For this, the joints were characterized both structural and mechanically. The prototype machine proved to have a higher efficiency needing less than 15% of the energy required on the commercial machine to produce similar aluminium transitions (reducing from 16 kJ to 2 kJ). The machine also proved to be efficient in producing dissimilar joints, such as aluminium to titanium transitions and metal to non-metal transitions.
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Berlin, Alexander. "Magnetic Pulse Welding of Mg Sheet." Thesis, 2011. http://hdl.handle.net/10012/6210.

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Because of its low density and high strength, magnesium (Mg) and its alloys are being sought after in the automotive industry for structural applications. Although many road-going cars today contain cast Mg parts, in the fabrication of chassis structural members the wrought alloys are required. One of the challenges of fabrication with wrought Mg is welding and joining the formed sheets. Because of the commonly observed difficulties in fusion welding of Mg such as hot cracking and severe Heat Affected Zone (HAZ), this work aimed to establish the feasibility of the solid-state process Magnetic Pulse Welding in producing lap welds of Mg sheet. Mg AZ31 alloy sheets have been lap-welded with Magnetic Pulse Welding (MPW), an Impact Welding technique, using H-shaped symmetric coils connected to a Pulsar MPW-25 capacitor bank. MPW uses the interaction between two opposing magnetic fields to create a high speed oblique collision between the metal surfaces. The oblique impact sweeps away the contaminated surface layers and forces intimate contact between clean materials to produce a solid-state weld. Various combinations of similar and dissimilar metals can be welded using MPW. Other advantages of MPW are high speed, high strength, and the possibility of being mounted on a robotic arm. The present research focuses on the feasibility and mechanical performance of an MPW weld of 0.6 mm AZ31 Mg alloy sheets made in a lap joint configuration. Tensile shear tests were carried out on the joints produced. Load bearing capacity showed linear increase with capacitor bank discharge energy up to a certain value above which a parabolic increase was seen. Strength was estimated to be at least as high as base metal strength by measuring the fracture surface area of selected samples. The fracture surface of samples welded at higher discharge energy showed two regions. In the beginning of the bond a platelet-featured fracture brittle in appearance and a ductile, micro-voiding fracture in the latter part. The joint cross section morphology consisted of a flattened area that had two symmetric bond zones 1 mm wide each separated by an unbonded centre zone ~3mm wide. Reasons for the morphology were presented as a sequence of events based on the transient nature of the oblique collision angle. The interface microstructure was studied by optical and electron microscopy. Examination of the bonds has revealed sound and defect free interfaces. No microcracking, porosity, resolidification, or secondary phase formation was observed. Metallographic examination of the unbonded centre zone revealed anisotropic deformation and a lack of cleaning from the interface. This zone is formed as a result of normal impact in the initial stage of collision. The bond zone interface of the joint was characterized by a smooth interface consisting of refined grains. In samples welded at higher energy interfacial waves developed in the latter half of the bond zone. Transmission electron microscopy (TEM) of the bond zone revealed a continuous interface having an 8-25 μm thick interlayer that coincided with the waves and had a dislocation cell structure and distinct boundaries with adjacent material. Equiaxed 300 nm dynamic recrystallized (DRX) grains were found adjacent to the interlayer as well as other slightly larger elongated grains. The interlayer is thought to be formed in plasticized state at elevated temperature through severe shear strain heating. The interlayer corresponds to a ductile fracture surface and, along with the interfacial waves, is responsible for the joint’s high strength.
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Ramalho, Alexandra Martins. "Influence of mandrel's surface on the properties of joints produced by magnetic pulse welding." Dissertação, 2017. https://repositorio-aberto.up.pt/handle/10216/102428.

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Ramalho, Alexandra Martins. "Influence of mandrel's surface on the properties of joints produced by magnetic pulse welding." Master's thesis, 2017. https://repositorio-aberto.up.pt/handle/10216/102428.

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Book chapters on the topic "Magnetic pulse welding"

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Chaturvedi, Mukti, and S. Arungalai Vendan. "Magnetic Pulse Welding and Design." In Advanced Welding Techniques, 167–97. Singapore: Springer Singapore, 2021. http://dx.doi.org/10.1007/978-981-33-6621-3_7.

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Racineux, Guillaume, Arun Prasath Manogaran, Diogo Pereira, and Rosa M. Miranda. "Dissimilar Welding Using Spot Magnetic Pulse Welding." In Proceedings of the Eighth International Conference on Management Science and Engineering Management, 525–31. Berlin, Heidelberg: Springer Berlin Heidelberg, 2014. http://dx.doi.org/10.1007/978-3-642-55182-6_45.

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Kapil, Angshuman, and Abhay Sharma. "Coupled Electromagnetic–Structural Simulation of Magnetic Pulse Welding." In Advances in Material Forming and Joining, 255–72. New Delhi: Springer India, 2015. http://dx.doi.org/10.1007/978-81-322-2355-9_13.

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Strizhakov, Evgeny, Stanislav Nescoromniy, and Victor Vinogradov. "Vacuum Thermal Magnetic-Pulse Welding of Cathode Assemblies." In VIII International Scientific Siberian Transport Forum, 923–29. Cham: Springer International Publishing, 2020. http://dx.doi.org/10.1007/978-3-030-37916-2_91.

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Oliveira, I. V., A. J. Cavaleiro, G. A. Taber, and A. Reis. "Magnetic Pulse Welding of Dissimilar Materials: Aluminum-Copper." In Advanced Structured Materials, 419–31. Cham: Springer International Publishing, 2017. http://dx.doi.org/10.1007/978-3-319-50784-2_31.

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Rodriguez-Barrio, N., E. Iriondo, D. Jouaffre, and F. A. Girot. "Computational Modeling of Magnetic Pulse Dissimilar Alloys Welding: Aluminum Alloy 6082-T6 and HC420LA Steel." In Forming the Future, 1269–80. Cham: Springer International Publishing, 2021. http://dx.doi.org/10.1007/978-3-030-75381-8_105.

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Li, Xiaoxiang, Quanliang Cao, Zhipeng Lai, Yiliang Lv, Siyuan Chen, Yi zhang, Xiaotao Han, and Liang Li. "Design and Fabrication of a High-Performance Magnetic Actuator for Magnetic Pulse Welding of Metal Tubes with Large Diameters." In Forming the Future, 1291–303. Cham: Springer International Publishing, 2021. http://dx.doi.org/10.1007/978-3-030-75381-8_107.

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Marya, Manuel, M. J. Rathod, Surendar Marya, Muneharu Kutsuna, and Didier Priem. "Steel-to-Aluminum Joining by Control of Interface Microstructures - Laser-Roll Bonding and Magnetic Pulse Welding -." In THERMEC 2006, 4013–18. Stafa: Trans Tech Publications Ltd., 2007. http://dx.doi.org/10.4028/0-87849-428-6.4013.

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Khan, Mohammed Rajik, Alok Raj, Md Mosarraf Hossain, Satendra Kumar, and Archana Sharma. "Distribution of Electromagnetic Field and Pressure of Single-Turn Circular Coil for Magnetic Pulse Welding Using FEM." In Lecture Notes on Multidisciplinary Industrial Engineering, 201–15. Singapore: Springer Singapore, 2018. http://dx.doi.org/10.1007/978-981-13-0378-4_9.

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Schwartz, Mel. "Magnetic Pulse Welding." In Innovations in Materials Manufacturing, Fabrication, and Environmental Safety, 365–68. CRC Press, 2010. http://dx.doi.org/10.1201/b10386-13.

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Conference papers on the topic "Magnetic pulse welding"

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Guglielmetti, A., N. Buiron, D. Marceau, M. Rachik, and C. Volat. "Modelling of Tubes Magnetic Pulse Welding." In ASME 2012 11th Biennial Conference on Engineering Systems Design and Analysis. American Society of Mechanical Engineers, 2012. http://dx.doi.org/10.1115/esda2012-82931.

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Magnetic pulse process is used in the forming and welding processes. In order to predict the welding conditions, it is necessary to have an accurate modeling, which involves a coupling between magnetic and mechanical phenomena. In a first step, a numerical modeling of the magnetic field has been developed in the finite elements software ANSYS™, and the forces exerted on a tube have been predicted. The model has been validated by comparison with similar models. The influences of the different parameters have been studied. Then, the deformation of this tube has been predicted by a dynamical model in the finite elements software ABAQUS/Explicit™. As the tube shrinks, the mechanical and magnetic computings must be sequentially coupled in order to predict the forces exerted during the motion. Software MATLAB™ is used to couple the two models in the two softwares.
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Bellmann, Joerg, Joern Lueg-Althoff, Sebastian Schulze, Marlon Hahn, Soeren Gies, Eckhard Beyer, and A. Erman Tekkaya. "Magnetic pulse welding of tubular parts." In PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019. AIP Publishing, 2019. http://dx.doi.org/10.1063/1.5112579.

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Khalil, Chady, Yannick Amosse, and Guillaume Racineux. "Joining Dissimilar Materials by Magnetic Pulse Welding." In WCX™ 17: SAE World Congress Experience. 400 Commonwealth Drive, Warrendale, PA, United States: SAE International, 2017. http://dx.doi.org/10.4271/2017-01-0474.

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Sahoo, Subhanarayan. "Optimization in energy dumping in electro-magnetic pulse welding." In 3RD INTERNATIONAL CONFERENCE ON CONDENSED MATTER AND APPLIED PHYSICS (ICC-2019). AIP Publishing, 2020. http://dx.doi.org/10.1063/5.0001166.

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Johnson, Wendell, Michael Van Haaren, Shiz Kassam, and Sunil Patel. "High Speed Pulse Welding of Soft Magnetic Powder Metallurgy Components." In International Congress & Exposition. 400 Commonwealth Drive, Warrendale, PA, United States: SAE International, 1996. http://dx.doi.org/10.4271/960385.

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Sharma, Surender Kumar, Aravind JMMVS, Shobhna Mishra, Renu Rani, Sukant Mishra, Nitin Waghmare, and Archana Sharma. "Generation of 0.5 to 0.6 Mega Gauss Pulse Magnetic Field for Magnetic Pulse Welding of High Strength Alloys." In 2018 16th International Conference on Megagauss Magnetic Field Generation and Related Topics (MEGAGAUSS). IEEE, 2018. http://dx.doi.org/10.1109/megagauss.2018.8722676.

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Ilhem, Boutana, Bahloul Abdenour, and Boukendir Souhil. "Numerical investigation on weldability of workpieces using magnetic pulse welding process." In 2021 IEEE International Conference on Design & Test of Integrated Micro & Nano-Systems (DTS). IEEE, 2021. http://dx.doi.org/10.1109/dts52014.2021.9498108.

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Shribman, V., O. Gafri, and Y. Livshitz. "Magnetic Pulse Welding & amp; Joining – A New Tool for the Automotive Industry." In Automotive and Transportation Technology Congress and Exposition. 400 Commonwealth Drive, Warrendale, PA, United States: SAE International, 2001. http://dx.doi.org/10.4271/2001-01-3408.

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Schumacher, E., E. Prints, M. Graß, and S. Böhm. "Investigation of the temperature influence of the static joining partner on the lower welding limit during magnetic pulse welding." In PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019. AIP Publishing, 2019. http://dx.doi.org/10.1063/1.5112586.

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Zhou, Yan, Chengxiang Li, Dan Chen, Zhigang Liao, Xianmin Wang, and Ting Shen. "Experiment and Simulation of Metal Jet in Magnetic Pulse Welding of Al-Cu Sheet." In 2021 4th International Conference on Advanced Electronic Materials, Computers and Software Engineering (AEMCSE). IEEE, 2021. http://dx.doi.org/10.1109/aemcse51986.2021.00013.

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Reports on the topic "Magnetic pulse welding"

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Cao, Guoping, and Yong Yang. Pulsed Magnetic Welding for Advanced Core and Cladding Steel. Office of Scientific and Technical Information (OSTI), December 2013. http://dx.doi.org/10.2172/1154740.

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