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Journal articles on the topic 'Metal inserts'

Author: Grafiati

Published: 3 June 2025

Last updated: 31 July 2025

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1

Sturm, I., C. Koyuncu, C. Hopmann, and C. Zimmermann. "Contacting of inserts with the integrated metal/plastic injection moulding." Materialwissenschaft und Werkstofftechnik 54, no. 11 (2023): 1420–32. http://dx.doi.org/10.1002/mawe.202200335.

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AbstractThe integrated metal/plastic injection moulding enables the production of plastics components with integrated conductor tracks and contacted inserts using an injection moulding machine. For this purpose, first a plastics carrier, which contains a groove for the later conductor track, is injection moulded and following electrical inserts are placed along the groove. The conductor track is then die‐casted from metallic solder. By using thermally conductive plastics, heat generated along the conductive paths and at the electrical inserts can be dissipated. A mechanical, electrical and opt

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2

Gebhardt, Johannes, Florentin Pottmeyer, Jürgen Fleischer, and Kay André Weidenmann. "Characterization of Metal Inserts Embedded in Carbon Fiber Reinforced Plastics." Materials Science Forum 825-826 (July 2015): 506–13. http://dx.doi.org/10.4028/www.scientific.net/msf.825-826.506.

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The use of fiber-reinforced-plastics (FRP) contributes to an efficient implementation of lightweight design due to their outstanding specific mechanical properties. The RTM process offers great design freedom and allows the integration of functional elements during manufacturing. Embedded metal elements, so-called inserts, can be used to deal with the load transfer to structural parts. These elements have distinctive characteristics in comparison to other joining technologies. For example, detachable connections can be established with the help of inserts. Due to the fiber continuity not being

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Troschitz, Juliane, Julian Vorderbrüggen, Robert Kupfer, Maik Gude, and Gerson Meschut. "Joining of Thermoplastic Composites with Metals Using Resistance Element Welding." Applied Sciences 10, no. 20 (2020): 7251. http://dx.doi.org/10.3390/app10207251.

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Joining is a key enabler for a successful application of thermoplastic composites (TPC) in future multi-material systems. To use joining technologies, such as resistance welding for composite-metal joints, auxiliary joining elements (weld inserts) can be integrated into the composite and used as an interface. The authors pursue the approach of embedding metal weld inserts in TPC during compression moulding without fibre damage. The technology is based on the concept of moulding holes by a pin and simultaneously placing the weld insert in the moulded hole. Subsequently, the composite component

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Singh, Kulwinder, J. S. Saini, and H. Bhunia. "Effect of Metallic Inserts on the Strength of Pin Joints Prepared from Glass Fiber Reinforced Composites." Defence Science Journal 67, no. 5 (2017): 592. http://dx.doi.org/10.14429/dsj.67.11041.

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The present study deals with the failure analysis of pin joints by varying different geometric parameters i.e., edge distance to hole diameter (E/D) ratio and width to hole diameter (W/D) ratio. Pin joints were prepared from the glass fiber reinforced laminates incorporating the metal inserts. A range of 2 to 5 and 3 to 6 was considered for E/D and W/D ratios, respectively. The stress around the hole was redistributed by incorporating the metal inserts in the hole to increase the load carrying capacity. To predict the failure loads and failure modes numerically, progressive damage analysis alo

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Ahn, Barah, Vikram C. Patil, and Paul I. Ro. "Effect of Integrating Metal Wire Mesh with Spray Injection for Liquid Piston Gas Compression." Energies 14, no. 13 (2021): 3723. http://dx.doi.org/10.3390/en14133723.

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Heat transfer enhancement techniques used in liquid piston gas compression can contribute to improving the efficiency of compressed air energy storage systems by achieving a near-isothermal compression process. This work examines the effectiveness of a simultaneous use of two proven heat transfer enhancement techniques, metal wire mesh inserts and spray injection methods, in liquid piston gas compression. By varying the dimension of the inserts and the pressure of the spray, a comparative study was performed to explore the plausibility of additional improvement. The addition of an insert can h

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Mendible, Gabriel Antonio, Jack A. Rulander, and Stephen P. Johnston. "Comparative study of rapid and conventional tooling for plastics injection molding." Rapid Prototyping Journal 23, no. 2 (2017): 344–52. http://dx.doi.org/10.1108/rpj-01-2016-0013.

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Purpose This study aims to evaluate the performance of injection molding inserts produced via rapid and conventional manufacturing techniques considering the mechanical and thermal performance of the tools as well as the resulting molded part quality. Design/methodology/approach Three insert materials and manufacturing techniques were evaluated, jetted photopolymer (PolyJet) 3D printing using digital ABS, direct metal laser sintering (DMLS) using bronze and machining using stainless steel. Molding trials were performed, and the insert surface temperature, longevity and part properties were eva

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Kleffel, Tobias, and Dietmar Drummer. "Electrochemical treatment of metal inserts for subsequent assembly injection molding of tight electronic systems." Journal of Polymer Engineering 38, no. 7 (2018): 675–84. http://dx.doi.org/10.1515/polyeng-2017-0432.

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Abstract One method to produce electronic systems with high resilience is the encapsulation of metal inserts, for example, lead frames, using assembly injection molding. Such parts are exposed to different mediums, such as water and oil, which can infiltrate and damage the electronic system, especially in automotive applications. Hence, one challenge is to ensure the tightness. The research covered in this paper focuses on the assembly injection molding of tight electronic systems using microstructured metal inserts, manufactured by a two-stage electrochemical treatment. The effects of the ele

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Bagalkot, Anurag, Dirk Pons, Don Clucas, and Digby Symons. "A methodology for setting the injection moulding process parameters for polymer rapid tooling inserts." Rapid Prototyping Journal 25, no. 9 (2019): 1493–505. http://dx.doi.org/10.1108/rpj-10-2017-0217.

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Purpose Polymer rapid tooling (PRT) inserts can be used as injection moulding (IM) cavities for prototyping and low volume production but lack the robustness of metal inserts. Metal inserts can withstand high injection pressure and temperature required, whereas PRT inserts may fail under similar parameters. The current method of parameter setting starts with using the highest pressure setting on the machine and then fine-tuning to optimize the process parameters. This method needs modification, as high injection pressures and temperatures can damage the PRT inserts. There is a need for a metho

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Ziemann, Christian, Maik Stille, Florian Cremers, Dirk Rades, and Thorsten M. Buzug. "The effects of metal artifact reduction on the retrieval of attenuation values." Journal of Applied Clinical Medical Physics 18, no. 1 (2016): 243–50. http://dx.doi.org/10.1002/acm2.12002.

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AbstractBackgroundThe quality of CT slices can be drastically reduced in the presence of high‐density objects such as metal implants within the patients’ body due to the occurrence of streaking artifacts. Consequently, a delineation of anatomical structures might not be possible, which strongly influences clinical examination.PurposeThe aim of the study is to clinically evaluate the retrieval of attenuation values and structures by the recently proposed Augmented Likelihood Image Reconstruction (ALIR) and linear interpolation in the presence of metal artifacts.Material and MethodsA commerciall

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Thomas, Iorwerth, and Gyaneshwar Srivastava. "Anisotropic Thermal Conduction in Transition Metal Dichalcogenide Nanocomposites with Rough Interfaces." Nanomaterials 8, no. 12 (2018): 1054. http://dx.doi.org/10.3390/nano8121054.

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We present a theory of thermal conduction in a transition metal dichalcogenide nanocomposite structure with rough interfaces that accounts for the anisotropic conductivities of the host, the insert and the interface regions. The host and insert conductivities are calculated using a semi ab-initio method. The effects of specularity in phonon interface scattering and the thermal boundary resistance is incorporated through linking a phonon wavevector dependent specular scattering parameter to the average height of surface inhomogeneities, and the conductivity of the composite is calculated by emp

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Kastner, Tobias, Juliane Troschitz, Christian Vogel, Thomas Behnisch, Maik Gude, and Niels Modler. "Investigation of the Pull-Out Behaviour of Metal Threaded Inserts in Thermoplastic Fused-Layer Modelling (FLM) Components." Journal of Manufacturing and Materials Processing 7, no. 1 (2023): 42. http://dx.doi.org/10.3390/jmmp7010042.

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To provide detachable, secure and long-term stable joints in fused-layer modelling (FLM) components or assemblies, metal threaded inserts are widely used as extrinsic interfaces. However, the load-bearing capacity of such inserts is influenced by the inhomogeneous, anisotropic material structure of the FLM components. This work evaluates the influence of the joining zone design and the printing process parameters on the achievable joint properties. Therefore, we printed thermoplastic FLM test specimens with varying parameters for infill density, wall thickness, layer height and nozzle temperat

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Dhrudipsinh, Dabhi. "Preventing Mold Damage Through AI-Based Smart Manufacturing in Injection Molding." International Journal of Innovative Research in Engineering & Multidisciplinary Physical Sciences 6, no. 5 (2018): 1–7. https://doi.org/10.5281/zenodo.14123499.

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In the plastic injection molding industry, ensuring the precise placement of metal inserts during the over-molding process is critical to avoiding damage to molds and maintaining product quality. This paper details my experience in implementing a smart manufacturing system at our facility in North Carolina, USA, using AI and machine vision to detect metal insert misalignment. The system prevents the molding press from closing unless all four metal inserts are properly positioned, eliminating the risk of damage. This AI-based solution, which I integrated into our operations in April 2018, solve

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Ahn, Barah, Macey Schmetzer, and Paul I. Ro. "Comparative Study of Solid-Based and Liquid-Based Heat Transfer Enhancement Techniques in Liquid Piston Gas Compression." Energies 18, no. 8 (2025): 2032. https://doi.org/10.3390/en18082032.

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The combination of a liquid piston gas compressor and a solid metal insert can achieve a near-isothermal compression process, which can greatly contribute to improving the system efficiency of a compressed-air energy storage system. To examine the effectiveness of the insert at various pressure levels, compressions were performed in a liquid piston compressor with and without copper wire mesh inserts at three different pressures of 1, 2, and 3 bars. The use of inserts increased isothermal compression efficiencies by 8–10% from the baseline isothermal efficiencies about 83–87%, while the compro

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14

Nur, Rusdi, Arthur Halik Razak, Yosrihard Basongan, Muhira Dzar Faraby, Syahrisal Syahrisal, and Asrul Hidayat. "Effect of cutting process using cutting insert of grade UTi20T." International Journal of Advances in Applied Sciences 13, no. 2 (2024): 401. http://dx.doi.org/10.11591/ijaas.v13.i2.pp401-410.

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In the metal-cutting industry, the precision of the metal-cutting process is of paramount importance. Errors in the metal-cutting process not only lead to damage to the cutting tool but also result in the production of low-quality materials. The incorporation of insert materials in the cutting process is aimed at maintaining cutting precision and achieving superior results. This research seeks to investigate the impact of the cutting process utilizing grade KC5410 cutting insert under minimum quantity lubrication (MQL) Conditions. In this study, machining tests were conducted using the ALPHA 1

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Rusdi, Nur, Halik Razak Arthur, Basongan Yosrihard, Dzar Faraby Muhira, Syahrisal, and Hidayat Asrul. "Effect of cutting process using cutting insert of grade UTi20T." International Journal of Advances in Applied Sciences (IJAAS) 13, no. 2 (2024): 401–10. https://doi.org/10.11591/ijaas.v13.i2.pp401-410.

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In the metal-cutting industry, the precision of the metal-cutting process is of paramount importance. Errors in the metal-cutting process not only lead to damage to the cutting tool but also result in the production of low-quality materials. The incorporation of insert materials in the cutting process is aimed at maintaining cutting precision and achieving superior results. This research seeks to investigate the impact of the cutting process utilizing grade KC5410 cutting insert under minimum quantity lubrication (MQL) Conditions. In this study, machining tests were conducted using the ALPHA 1

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Omar, A. S., and K. F. Schunemann. "Analysis of waveguides with metal inserts." IEEE Transactions on Microwave Theory and Techniques 37, no. 12 (1989): 1924–32. http://dx.doi.org/10.1109/22.44104.

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Liese, Teresa, Julia Richter, Thomas Niendorf, and Angela Ries. "Overmoulding of Additively Manufactured Titanium Inserts Using Polyoxymethylene (POM)—Evaluation of Bond Quality as a Function of Process Parameters." Journal of Composites Science 5, no. 6 (2021): 159. http://dx.doi.org/10.3390/jcs5060159.

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Due to their process-induced porous surfaces, additively manufactured structures are not optimized for applications in which friction is a key factor. To improve the frictional properties of additively manufactured titanium inserts of various thicknesses, two tribologically optimized POM materials, which differ in terms of filler composition and contents, were used to overmould the inserts. The titanium inserts were manufactured in two different building directions, resulting in a variation in surface roughness. The main challenge with respect to overmoulding is to maintain an even, thin plast

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Ji, Chang Fa, Rui Qu, and Guo Xin He. "Experimental Research of Heat Transfer Enhancement of the Tube with Disturbed Flow Components Plug-In." Advanced Materials Research 960-961 (June 2014): 479–84. http://dx.doi.org/10.4028/www.scientific.net/amr.960-961.479.

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Based on Field Synergy Principle and orthogonal experiment design, nine arranged metal-wire inserts(that is high porosity porous inserts) is determined to experiment. The results showed that heat transfer performance of the pipe that metal-wire inserts is rooted at the core region of pipe is better than the pipe that metal-wire inserts is rooted at the edge region of pipe., location and curve radian can impact heat exchange significantly. Under the given experimental condition, the heat transfer quantity increased by 120 - 520%, overall heat transfer coefficient increased by 126 - 610%. Throug

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Behrens, Bernd-Arno, Sven Hübner, Jan-Ulrich Gellermann, Lorenz Albracht, and Joern Wehmeyer. "Reinforcement of fibre-reinforced plastic components using metal inserts." MATEC Web of Conferences 408 (2025): 01014. https://doi.org/10.1051/matecconf/202540801014.

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Multi-material structures in the automotive industry offer significant potential for lightweight design, body construction and functional integration, thanks to their advantageous mechanical properties and lower structural weight. Specifically, combining metal and plastic is a widely employed approach to improve the overall performance of the final product compared to structures made from a single material. This paper describes an alternative approach to join metal and fibre-reinforced plastic (FRP) during the forming process (in-mould assembly). This enables the direct integration of metal st

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Li, Zhen Jia, Yao Nan Cheng, Guang Yu Tan, S. Y. Ning, and Z. G. Wang. "Study on Groove Optimization Technology Based on the Power Spectrum Analysis." Materials Science Forum 471-472 (December 2004): 211–15. http://dx.doi.org/10.4028/www.scientific.net/msf.471-472.211.

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Based on the milling force testing system, we have experimented with the waved-edge milling insert and the great milling insert developed by Harbin University of Science and Technology, the American Metal milling insert, the ISCAR hackle milling insert and the flat milling insert, and then compare the insert milling capability of various grooves milling inserts. We have discussed the dynamic milling force under the incontinuous cutting condition, especially the characteristic of time and frequency. Based on the power spectrum analysis of the five types of milling inserts, we have found that th

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Tariq, Briya, Osama Sikander, Nadine Francis, et al. "Assessment of material identification and quantification in the presence of metals using spectral photon counting CT." PLOS ONE 19, no. 9 (2024): e0308658. http://dx.doi.org/10.1371/journal.pone.0308658.

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Spectral Photon Counting Computed Tomography (SPCCT), a ground-breaking development in CT technology, has immense potential to address the persistent problem of metal artefacts in CT images. This study aims to evaluate the potential of Mars photon-counting CT technology in reducing metal artefacts. It focuses on identifying and quantifying clinically significant materials in the presence of metal objects. A multi-material phantom was used, containing inserts of varying concentrations of hydroxyapatite (a mineral present in teeth, bones, and calcified plaque), iodine (used as a contrast agent),

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Yin, Allice Tan Mun, Shayfull Zamree Abd Rahim, Mohd Mustafa Al Bakri Abdullah, et al. "Potential of New Sustainable Green Geopolymer Metal Composite (GGMC) Material as Mould Insert for Rapid Tooling (RT) in Injection Moulding Process." Materials 16, no. 4 (2023): 1724. http://dx.doi.org/10.3390/ma16041724.

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The investigation of mould inserts in the injection moulding process using metal epoxy composite (MEC) with pure metal filler particles is gaining popularity among researchers. Therefore, to attain zero emissions, the idea of recycling metal waste from industries and workshops must be investigated (waste free) because metal recycling conserves natural resources while requiring less energy to manufacture new products than virgin raw materials would. The utilisation of metal scrap for rapid tooling (RT) in the injection moulding industry is a fascinating and potentially viable approach. On the o

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Fisher, J., X. Q. Hu, J. L. Tipper, et al. "An in vitro study of the reduction in wear of metal-on-metal hip prostheses using surface-engineered femoral heads." Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine 216, no. 4 (2002): 219–30. http://dx.doi.org/10.1243/09544110260138709.

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Although the wear of existing metal-on-metal (MOM) hip prostheses (1 mm3/106 cycles) is much lower than the more widely used polyethylene-on-metal bearings, there are concerns about the toxicity of metal wear particles and elevated metal ion levels, both locally and systemically, in the human body. The aim of this study was to investigate the possibility of reducing the volume of wear, the concentration of metal debris and the level of metal ion release through using surfaceengineered femoral heads. Three thick (8-12 μm) coatings (TiN, CrN and CrCN) and one thin (2 μm) coating (diamond-like ca

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Rajakulendran, Janahan, and Steven Jones. "Static frictional resistances of polycrystalline ceramic brackets with metal slot inserts." Australasian Orthodontic Journal 22, no. 2 (2006): 147–52. http://dx.doi.org/10.2478/aoj-2006-0016.

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Abstract Aims To compare the static frictional resistances of polycrystalline ceramic brackets with a gold slot insert (Desire), a stainless steel slot insert (Clarity), a conventional polycrystalline ceramic bracket (Transcend 6000) and a stainless steel bracket (Ultratrimm). Methods Twenty five brackets of each type were tested by sliding against straight lengths of 0.019 x 0.025 inch rectangular stainless steel wire. During the tests the brackets and wire were lubricated with artificial saliva. Static frictional forces at three different binding angulations (0, 5 and 10 degrees) were measur

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Pottmeyer, Florentin, Markus Muth, and Kay André Weidenmann. "Research of the Load Bearing Capacity of Shape-Optimized Metal Inserts Embedded in CFRP under Different Types of Stresses." Key Engineering Materials 742 (July 2017): 636–43. http://dx.doi.org/10.4028/www.scientific.net/kem.742.636.

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An efficient implementation of lightweight design is the use of continuous carbon fiber reinforced plastics (CFRP) due to their outstanding specific mechanical properties. Embedded metal elements, so-called inserts, can be used to join metal-based attachments to structural CFRP parts in the context of multi-material design. They differ from other mechanical fasteners and have distinctive benefits. In particular, drilling of the components to be joined can be avoided and, depending on the preforming, fiber continuity can be maintained using such elements. Thus, no local bearing stress is antici

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Pfleging, W., T. Hanemann, M. Torge, and W. Bernauer. "Rapid fabrication and replication of metal, ceramic and plastic mould inserts for application in microsystem technologies." Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 217, no. 1 (2003): 53–63. http://dx.doi.org/10.1243/095440603762554613.

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The process strategy for the rapid fabrication of microcomponents made of polymers will be presented. Different fabrication routes have been developed at Forschungszentrum Karlsruhe GmbH within the microsystem technology programme focusig on replication techniques. Single prototypes can be generated by the direct patterning of plastics with excimer laser radiation. For the fabrication of very small series laser-assisted micromachining, neodymium-doped yttrium aluminium garnet (Nd:YAG) and krypton fluorine (KrF) excimer laser radiation allows for the rapid manufacturing of microstructured mould

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Abo-Zahhad, Essam M., Chaouki Ghenai, Ali Radwan, et al. "A Micro-Metal Inserts Based Microchannel Heat Sink for Thermal Management of Densely Packed Semiconductor Systems." Sustainability 14, no. 21 (2022): 14182. http://dx.doi.org/10.3390/su142114182.

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The thermal management of high-heat-density devices is essential for reliable operation. In this work, a novel procedure is proposed and investigated for the efficient thermal management of such devices. The proposed procedure introduces different arrangements of metal inserts within a cooling channel heat sink. The objective of those inserts is to form boundary layers to prevent any hot spots from appearing within the flow and increase temperature uniformity. Five different arrangements are introduced and numerically investigated using the commercial software package ANSYS FLUENT 2021R1. The

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Hussin, Radhwan Bin, Safian Bin Sharif, Shayfull Zamree Bin Abd Rahim, et al. "The potential of metal epoxy composite (MEC) as hybrid mold inserts in rapid tooling application: a review." Rapid Prototyping Journal 27, no. 6 (2021): 1069–100. http://dx.doi.org/10.1108/rpj-01-2020-0025.

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Purpose Rapid tooling (RT) integrated with additive manufacturing technologies have been implemented in various sectors of the RT industry in recent years with various kinds of prototype applications, especially in the development of new products. The purpose of this study is to analyze the current application trends of RT techniques in producing hybrid mold inserts. Design/methodology/approach The direct and indirect RT techniques discussed in this paper are aimed at developing a hybrid mold insert using metal epoxy composite (MEC) in increasing the speed of tooling development and performanc

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Pereira, Jorge Carlos, Poliana Rochele Santos, João Moreno Silva, Rubens Maribondo Nascimento, and Antonio Eduardo Martinelli. "Effect of Oxide Stabilizers and Surface Metallization on the Wetting Behaviour of Silver Based Brazing Alloys onto Zirconia Substrates for Oil Well Drill Bits Application." Materials Science Forum 730-732 (November 2012): 191–96. http://dx.doi.org/10.4028/www.scientific.net/msf.730-732.191.

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Tricone drill bits with hard ceramic inserts are often used in oil well drilling operations. However, the cutting action and breakdown of the rock formation produces failures on the tricone bits, which mainly are related to wear, partial or total rupture of the drill bit body or ceramic inserts, thermal shock, and corrosion. Brazing is a well established technique to joint metal-metal, ceramic-ceramic and ceramic-metal materials. Wetting phenomena plays an essential role in the production of metal/ceramic interfaces if a liquid phase is present. Stabilized zirconia with yttria and magnesia can

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Choi, Jiyoung, Kyung Sang Kim, Min Woo Kim, Won Seong, and Jong Chul Ye. "Sparsity driven metal part reconstruction for artifact removal in dental CT." Journal of X-Ray Science and Technology: Clinical Applications of Diagnosis and Therapeutics 19, no. 4 (2011): 457–75. http://dx.doi.org/10.3233/xst-2011-030700307.

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Metal artifact removal (MAR) is one of the most important issues in x-ray CT reconstruction. Various methods have been suggested for metal artifact removal, among which projection modification and iterative methods are most popular. While those methods mainly focus on removing background artifacts, for some applications such as dental CT the correct reconstruction of metallic inserts is also important. For this application, we formulate the MAR problem as a sparse recovery problem since metallic inserts usually occupy very little volume within a field of view. One of the main advantages of thi

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Hussin, Radhwan, Safian Sharif, Shayfull Zamree Abd Rahim, et al. "Irregular Shape Effect of Brass and Copper Filler on the Properties of Metal Epoxy Composite (MEC) for Rapid Tooling Application." Journal of Manufacturing and Materials Processing 6, no. 6 (2022): 134. http://dx.doi.org/10.3390/jmmp6060134.

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Due to their low shrinkage and easy moldability, metal epoxy composites (MEC) are recognized as an alternative material that can be applied as hybrid mold inserts manufactured with rapid tooling (RT) technologies. Although many studies have been conducted on MEC or reinforced composite, research on the material properties, especially on thermal conductivity and compressive strength, that contribute to the overall mold insert performance and molded part quality are still lacking. The purpose of this research is to investigate the effect of the cooling efficiency using MEC materials. Thus, this

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Stefanovski, Snežana, Milka Potrebić, Dejan Tošić, and Zoran Stamenković. "Compact Dual-Band Bandpass Waveguide Filter with H-Plane Inserts." Journal of Circuits, Systems and Computers 25, no. 03 (2015): 1640015. http://dx.doi.org/10.1142/s0218126616400156.

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A novel compact dual-band bandpass waveguide filter is presented in this paper. H-plane metal inserts with complementary split-ring resonators are implemented as resonating elements in the standard (WR-90) rectangular waveguide. Design starts from the models of the waveguide resonators with two resonant frequencies (9[Formula: see text]GHz and 11[Formula: see text]GHz) using a single flat or folded metal insert. Further, folded inserts are used for the second-order dual-band filter design. The equivalent circuits are proposed for the considered waveguide resonators and filter. A good agreement

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Harman, M., S. Affatato, M. Spinelli, M. Zavalloni, S. Stea, and A. Toni. "Polyethylene insert damage in unicondylar knee replacement: A comparison of in vivo function and in vitro simulation." Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine 224, no. 7 (2009): 823–30. http://dx.doi.org/10.1243/09544119jeim699.

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Modification of knee joint wear simulation methods has included ‘anatomic attachment’ of unicondylar knee replacements (UKR) onto synthetic femurs with material properties and morphology similar to human femurs. The present study assesses the effect of such modification by comparing the damage patterns on UKR polyethylene inserts after in vitro simulation using standard and modified simulation methods with those on inserts retrieved after in vivo function. Three groups of UKR inserts were evaluated after retrieval (Explant Group, n = 17) or after knee joint wear simulation with the components

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Schuelke-Sanchez, Ariel E., Alissa A. Stone, and Matthew D. Liptak. "CfbA promotes insertion of cobalt and nickel into ruffled tetrapyrroles in vitro." Dalton Transactions 49, no. 4 (2020): 1065–76. http://dx.doi.org/10.1039/c9dt03601f.

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Dolinsek, Slavko. "Direct Metal Laser Sintering Some Improvements of the Materials and Process." Materials Science Forum 539-543 (March 2007): 2681–86. http://dx.doi.org/10.4028/www.scientific.net/msf.539-543.2681.

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For a comprehensive understanding of the direct metal laser sintering (DMLS) process and for the successful introduction of this technology, some investigations related to the characteristics of the powders and the individual sintered layers were therefore performed. Also possibilities of hard coatings deposition for further improvements the wear and temperature resistance of tool inserts, and investigations particularly focused into the industrial applications of DMLS tooling inserts are presented.

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Hussin, Radhwan, Safian Sharif, Marcin Nabiałek, et al. "Hybrid Mold: Comparative Study of Rapid and Hard Tooling for Injection Molding Application Using Metal Epoxy Composite (MEC)." Materials 14, no. 3 (2021): 665. http://dx.doi.org/10.3390/ma14030665.

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The mold-making industry is currently facing several challenges, including new competitors in the market as well as the increasing demand for a low volume of precision moldings. The purpose of this research is to appraise a new formulation of Metal Epoxy Composite (MEC) materials as a mold insert. The fabrication of mold inserts using MEC provided commercial opportunities and an alternative rapid tooling method for injection molding application. It is hypothesized that the addition of filler particles such as brass and copper powders would be able to further increase mold performance such as c

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Lupescu, Octavian, Ana Bădănac, Mădălina Popa, and Cristian Ulianov. "Researches upon Thin Layers Deposition on Cutting Inserts." Applied Mechanics and Materials 809-810 (November 2015): 339–44. http://dx.doi.org/10.4028/www.scientific.net/amm.809-810.339.

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It is known that during the cutting process the tool wears out. This is due to the high temperatures, the relative velocities and shocks between the contact surfaces of the tool-part and the mechanical and thermal stresses which appear on the active surfaces of the tool. The result is loss of cutting and reduced processing quality. This involves taking measures to increase the values of the cutting tools and/or the durability of their cutting inserts. Tool durability can be increased by various coating methods by the depositing in a vacuum of some different materials which achieve the necessar

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Kim, Woosung, Jiyong Shim, Duhee Jeon, et al. "Minimizing inconsistencies in gray values in small field-of-view dental computed tomography by modulating reconstruction filter intensity: simulation study." Journal of Instrumentation 19, no. 12 (2024): C12020. https://doi.org/10.1088/1748-0221/19/12/c12020.

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Abstract Small field-of-view (FOV) cone-beam computed tomography (CBCT), which employs low-cost, small-area flat-panel detectors, is often used in dental CT where only a limited volume of an examined object is reconstructed using the standard filtered-backprojection algorithm. However, when examining with a small FOV, the surrounding structures located outside the FOV exacerbate the inhomogeneity of the inherent distribution of gray values (GVs) in the reconstructed CBCT volume. To address this issue, this study presents an effective method to minimize the inconsistencies in GVs in small FOV C

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Troschitz, Juliane, René Füßel, Robert Kupfer, and Maik Gude. "Damage Analysis of Thermoplastic Composites with Embedded Metal Inserts Using In Situ Computed Tomography." Journal of Composites Science 6, no. 10 (2022): 287. http://dx.doi.org/10.3390/jcs6100287.

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Thermoplastic composites (TPCs) are predestined for use in lightweight structures, for example, in automotive engineering, due to their good specific mechanical properties. In many areas of lightweight design, the use of metal inserts for load introduction into composite structures has become established. The inserts can be embedded during composite manufacturing without fibre damage. The technology is based on the concept of moulding holes with a pin tool and simultaneously placing the insert in the moulded hole. The embedding process results in a complex material structure in the joining zon

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Novitskyi, Yurii, Maksym Novitskyi, and Yaroslav Lytvyniak. "FEATURES OF VIBRATION DAMPERS APPLICATION IN THE DESIGN OF VIBRATION-RESISTANT METAL CUTTING TOOLS." Ukrainian Journal of Mechanical Engineering and Materials Science 10, no. 1 (2024): 38–44. http://dx.doi.org/10.23939/ujmems2024.01.038.

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Dry and viscous friction is used as a damper of oscillation energy in the construction of metal-cutting tools. A mathematical model of a two-mass oscillatory scheme of the insert of an assembled milling cutter was developed and studied, one of the masses of which models the clamped part of the insert - a press connection with dry friction, and the other - the cantilever part, which is subject to self-oscillations that are possible in the process of metal cutting. The influence of dry friction in the press joint of the insert on the amplitude of resonant oscillations of the cutter and the part

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Jesus Filho, E. S., Lucio Salgado, S. L. de Jesus, J. L. Rossi, Marco Antonio Colosio, and José Carlos Santos. "Machining and Mechanical Characterisation of PM Materials for Valve Seat Inserts." Materials Science Forum 498-499 (November 2005): 79–85. http://dx.doi.org/10.4028/www.scientific.net/msf.498-499.79.

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This article shows some fabrication aspects related to the obtention of sintered valve seat insert. This insert was made of a mixture of high-speed steel powders and iron powders plus NbC. This is a new development aiming the substitution of Co alloys currently used for valve seat inserts. The physical properties, mechanical properties and machining behaviour are discussed. The machining characteristics in terms of tool wear, cutting forces and chips morphology of the insert was compared to available commercial insert. The machining results indicate that the material under development has pote

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Gonzalo, Oscar, Jokin Beristain, and Alejandro Sandá. "Machinability of Al-SiC metal matrix composites using WC, PCD and MCD inserts." Revista de Metalurgia 50, no. 1 (2014): e006. http://dx.doi.org/10.3989/revmetalm.006.

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Shibata, Tomohiro. "Inverse pole figure of CVD coatings of metal cutting tools using an XRD Bragg Brentano geometry." Powder Diffraction 37, no. 2 (2022): 62–67. http://dx.doi.org/10.1017/s0885715622000197.

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CVD-coated cemented carbides are widely used for various metal cutting applications. It has been established that the textures of the coating materials especially that of the α-Al2O3 greatly affect the cut performance for some applications. The characterization of the coating texture is thus very important. In this paper, inverse pole figures of α-Al2O3 based on XRD with Bragg Brentano geometry were calculated for several metal cutting inserts available in the market. This method is simple, less time-consuming and can be applied to previously collected data and is compared with that of the EBS

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Mikulášek, Petr, Jiří Cakl, and Zbyněk Petráš. "Ceramic Cross-Flow Microfiltration in the Presence of Inserts." Collection of Czechoslovak Chemical Communications 62, no. 12 (1997): 1879–87. http://dx.doi.org/10.1135/cccc19971879.

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The influence of inserts with various configurations on permeate flux through a tubular ceramic microfiltration membrane was studied. The commercial metal-working oil emulsion was used in the experiments. A more extensive study of the effect of shear rate on permeate flux was made by comparing the steady-state flux of the empty tube system and the system with inserts. The cross-flow microfiltration with inserts was found to be simple and effective. Analysing experimental results, it was concluded that the introduction of inserts, irrespective of their configurations, resulted in a significant

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Becerra-Borges, Yineska Erimar, Aitor Cazón-Martín, Maria Isabel Rodriguez-Ferradas, et al. "Transforming plastic injection molding with additive manufacturing: a novel systematic review of innovative approaches to insert production." Rapid Prototyping Journal 31, no. 11 (2025): 200–217. https://doi.org/10.1108/rpj-10-2024-0444.

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Purpose This paper studies the feasibility of additive manufacturing (AM) processes and their potential materials to produce mold inserts for injection molding (IM) of plastic parts. This study aims to describe the technological advancements and practical implications of integrating AM with IM to produce plastic parts, reducing the gap and determining the feasibility of AM for insert production. Design/methodology/approach A literature search of different databases was done. Applying the PRISMA methodology, the 67 most relevant articles between 2013 and 2024 were selected. From these, a biblio

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Tamil Alagan, Nageswaran, Tomas Beno, and Anders Wretland. "Next Generation Insert for Forced Coolant Application in Machining of Inconel 718." Materials Science Forum 836-837 (January 2016): 340–47. http://dx.doi.org/10.4028/www.scientific.net/msf.836-837.340.

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Machining technology has undergone an extensive evolution throughout the last decades in its capability to machine hard-to-cut material. This paper will discuss about the next generation insert with cooling feature coupled with forced coolant in machining Inconel 718. The geometry of the insert was changed in a way which has enlarged the surface area approximately 12% compared to regular insert named as nusselt insert. The idea applied in “nusselt insert” was the relation of increase in surface area to heat dissipation. Forced coolant application has become a way to improve existing metal cutt

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Vasić, Miloš R., Snežana Vučetić, Vesna Miljić, et al. "Assessment of the Drone Arm’s Plastic–Metal Joint Mechanical Resistance Following Natural and Artificial Aging of the 3D-Printed Plastic Component." Materials 18, no. 11 (2025): 2591. https://doi.org/10.3390/ma18112591.

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As drone technologies advance, there is an increasing need for structural components that are lightweight, durable, and easily replaceable. Additive manufacturing (AM) with PLA offers a cost-effective solution to improve mechanical performance, especially when enhanced with embedded metal inserts. However, the long-term durability of PLA–metal joints under environmental aging conditions remains underexplored. This study evaluates the mechanical integrity of 3D-printed PLA drone arms produced with reduced infill density with embedded brass inserts. To replicate realistic service conditions, the

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Yuan, Kun, Yan Ji, and J. N. Chung. "Feasibility Study of Cooling Enhancement with Porous Metal Inserts." Journal of Thermophysics and Heat Transfer 22, no. 3 (2008): 493–500. http://dx.doi.org/10.2514/1.33910.

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Ferret, B., M. Anduze, and C. Nardari. "Metal inserts in structural composite materials manufactured by RTM." Composites Part A: Applied Science and Manufacturing 29, no. 5-6 (1998): 693–700. http://dx.doi.org/10.1016/s1359-835x(97)00107-3.

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Selvam, Lakshmanan, Pradeep Kumar Murugesan, Dhananchezian Mani, and Yuvaraj Natarajan. "Investigation of AlCrN-Coated Inserts on Cryogenic Turning of Ti-6Al-4V Alloy." Metals 9, no. 12 (2019): 1338. http://dx.doi.org/10.3390/met9121338.

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Over the past decade, the focus of the metal cutting industry has been on the improvement of tool life for achieving higher productivity and better finish. Researchers are attempting to reduce tool failure in several ways such as modified coating characteristics of a cutting tool, conventional coolant, cryogenic coolant, and cryogenic treated insert. In this study, a single layer coating was made on cutting carbide inserts with newly determined thickness. Coating thickness, presence of coating materials, and coated insert hardness were observed. This investigation also dealt with the effect of

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