Dissertations / Theses on the topic 'Natural fiber'

Biocomposites made from biodegradable polymer as matrix and natural fiber as reinforcement are certainly environmentally friendly materials. Both constituent materials are fully biodegradable and do not leave any noxious components on Earth. The natural fibers have been used as reinforcement due to their advantages compared to glass fibers such as low cost, high specific strength and modulus, low density, renewability and biodegradability. Major aims of this work were to produce natural fibers and/or nanoparticles with polyethylene (PE), polypropylene (PP) and polylactide (PLA), poly(hydroxybutyrate-co-hydroxyvalerate)(PHBV) matrices and determine their structure-property relationships. Following abstracts of the present research work are manifold: BINARY COMPOSITES Polylactide (PLA)/flax mat composites The polylactide (PLA)/flax mat and modified PLA/flax mat composites were produced by hot press technique. Two additives of non-regulated wax/ethylene acrylate copolymer/butyl acrylate and acrylic were used as modifier for PLA. The dispersion of the flax mat in the composites was studied by scanning electron microscopy (SEM). The PLA composites were subjected to instrumented falling weight impact test. The mechanical and thermal properties of the composites were determined in tensile test, thermogravimetric analysis (TGA) and dynamic-mechanical thermal analysis (DMTA), respectively. It was found that the PLA based composites increased the impact resistance. The tensile strength value of modified PLA/flax mat composite decreased slightly compared to the PLA. The elongation at break data indicated that an improvement in ductility of modified PLA and its composites. Moreover, addition of thermal modifier enhanced thermal resistance below processing temperature of PLA and had a marginal effect on the glass transition temperature of PLA. The storage modulus master curves were constructed by applying the time-temperature superposition (TTS) principle. The principle of linear viscoelastic material was fairly applicable to convert from the modulus to the creep compliance for all systems studied. Polylactide (PLA)/woven flax textiles composites The polylactide (PLA)/woven flax textiles 2x2 twill and 4x4 hopsack composites were produced by interval hot press technique. Two weave styles of flax used to reinforce in PLA. The dispersion of the flax composite structures in the composites was inspected in scanning electron microscopy (SEM). The PLA composites were subjected to instrumented falling weight impact test. The mechanical properties (tensile, stiffness and strength) of the composites were determined in tensile and dynamic-mechanical thermal analysis (DMTA) tests, respectively. SEM observed that the interfacial gaps around pulled-out fibers were improved when produced by the interval hot press. It was also found that the both styles of flax composites increased the impact resistance compared to the neat PLA. The tensile strength and stiffness value of PLA/flax composites were markedly higher than that of the neat PLA and reflect the effects of composite structures. The calculated storage creep compliance was constructed by applying the time-temperature superposition (TTS) principle. The calculated creep response of these flax composites was much lower than that of the neat PLA. Polyethylene and polypropylene/nano-silicon dioxide/flax composites Composites composed of polylactide (PLA), modified PLA and woven flax fiber textiles (Flax weave style of 2x2 twill and 4x4 hopsack) were produced by hot press technique. Two structurally different additives used to modify PLA. The dispersion of the flax composite structures in the composites was studied by scanning electron microscopy (SEM) and computed microtomography system (µCT). The PLA composites were subjected to water absorption and instrumented falling weight impact tests. The thermomechanical and creep properties of the composites were determined in thermogravimetric analysis (TGA), dynamic-mechanical thermal analysis (DMTA)and short-time creep tests, respectively. It was found that the modified PLA and its composite increased the impact resistance compared to the unmodified PLA. Incorporation of flax decreased resistance to thermal degradation and increased water uptake. The impact energy and stiffness value of PLA/flax composites was markedly higher than that of PLA but reflect the effects of composite structures and flax content. The storage modulus master curves were constructed by applying the time-temperature superposition (TTS) principle. From the master curve data, the effect of modified PLA on the storage modulus was more pronounced in the low frequencies range. Polylactide (PLA)/woven flax fiber textiles/boehmite alumina (BA) composites The textile biocomposites made from woven and non-woven flax fibre reinforced poly(butylene adipate-co-terephthalate) (PBAT) were prepared by compression moulding using film stacking method. The mechanical properties (such as tensile strength and stiffness, flexural strength and modulus, and impact strength) of textile biocomposites were determined in tensile, flexural and impact tests, respectively. The PBAT-based composites were subjected to water absorption. The comparison of the mechanical properties was made between pure PBAT and textile composites. The influence of flax weave styles on the mechanical properties was also evaluated. The results showed that the strength of the textile biocomposites was increased according to weave types of fibers, especially in the stiffness was significantly increased with the higher densification of the fibers. The 4x4-plain woven fibers (4-yard-wrap and 4-yard-weft weave direction) reinforced biocomposite indicated the highest strength and stiffness compared to the other textile biocomposites and pure PBAT. This was considered to be as the result of the character of weave style of 4x4-plain woven fibers. The aminopropyltriethoxysilane affected the mechanical properties and water absorption of the resulting composites laminates due to the surface compatibility between flax fiber and PBAT. HYBRID COMPOSITES Polyethylene/nanoparticle, natural and animal composites Binary and ternary composites composed of high-density polyethylene (HDPE), boehmite alumina (BA) and different kinds of natural-, animal fibers, like flax, sponge gourd (SG), palm and pig hair (PH) were produced by hot press technique. Aqueous BA suspensions were sprayed on the HDPE/flax mat to prepare nanoparticle/natural fiber reinforced ternary polymer composites followed by drying. The dispersion of the natural-, animal fibers and BA particles in the composites was studied by scanning electron microscopy (SEM) and discussed. The thermomechanical and stress relaxation properties of the composites were determined in thermogravimetric analysis (TGA), dynamic-mechanical thermal analysis (DMTA) and short-time stress relaxation tests (performed at various temperatures), respectively. The HDPE based composites were subjected to water absorption and instrumented falling weight impact tests. It was found that the all composites systems increased the stiffness, stress relaxation and reduced the impact toughness. The stress relaxation modulus of natural-, animal fiber composites were higher compared to that of the neat HDPE. This modulus increased greatly with in corporation of BA. The relaxation master curves were constructed by applying the time-temperature superposition (TTS) principle. The inverse of Findley power law could fairly applicable to describe the relaxation modulus vs. time traces for all systems studied. Incorporation of BA particles enhanced the thermal resistance which started to degrade at higher temperature compared to the HDPE/flax mat composite. The HDPE/flax mat/BA composite could reduce the water uptake. Polyethylene/Flax/SiO2 Composites Composites composed of high-density polyethylene (HDPE), woven flax fiber textiles (Flax weave style of 2x2 twill and 4x4 hopsack) and silicon dioxide (SiO2) were produced by hot press with nano spraying technique. The SiO2 slurries were sprayed by a hand onto the both surface of the woven flax fiber. The HDPE /woven flax fibers composites with and without used nano-spraying technique were produced by hot pressing in a laboratory press. The dispersion of SiO2 particles and flax in the composites was studied by scanning electron microscopy (SEM). The related HDPE based composites were subjected to instrumented falling weight impact test. The thermal resistance, stiffness and tensile strength properties of the composites were determined in thermogravimetric analysis (TGA), dynamic-mechanical thermal analysis (DMTA) and tensile tests, respectively. It was found that the impact energy and stiffness value of HDPE/flax composites was markedly higher than that of HDPE but reflect the effects of composite structures and flax content. Incorporation of SiO2 particles enhanced resistance to thermal degradation. It was established that the linear viscoelastic material principle are fairly applicable to convert from the modulus to the creep compliance results. Un- and Modified Polylactide (PLA) /woven Flax Fiber composites Hybrid composites composed of polypropylene (PP) or high-density polyethylene (HDPE), different flax fibers (unidirectional-, biaxial and twill2x2) and silicon dioxide (SiO2) were produced by hot press technique. The ternary polymer composite was effectively fabricated by spraying SiO2 solvents onto the surface of flax fiber. The dispersion of SiO2 particles and flax in the composites was studied by scanning electron microscopy (SEM). The related PP and HDPE based composites were subjected to instrumented falling weight impact test. The thermal and mechanical properties of the composites were determined by thermogravimetric analysis (TGA), dynamic-mechanical thermal analysis (DMTA), creep and stress relaxation tests, respectively. It was found that thermal decomposition temperature of the PP or HDPE/flax composites increased by the addition of SiO2 particles. The impact energy, stiffness, creep resistance and relaxation modulus value of all flax composites increased markedly compared to the PP and HDPE matrix. Time–temperature superposition (TTS) was applied to estimate the creep and relaxation modulus of the composites as a function of time in the form of a master curve. The activation energies for the all PP and HDPE composites systems studied were also calculated by using the Arrhenius equation. The generalized Maxwell model was fairly applicable to the stress relaxation results. Polylactide (PLA)/woven flax fiber textiles/boehmite alumina (BA) composites Composites composed of polylactide (PLA), woven flax fiber textiles (weave style of 2x2 twill and 4x4 hopsack) and boehmite alumina (BA) were produced by hot press. The spraying technique served for the pre-dispersion of the alumina nanoparticles. The aqueous alumina slurry was produced by mixing the water with water dispersible alumina. The dispersion of the flax structures and alumina particles in the composites was studied by scanning electron microscopy (SEM). The PLA composites were subjected to water absorption and instrumented falling weight impact tests. The creep and thermomechanical properties of the composites were determined in short-time creep tests (performed at various temperatures), thermogravimetric analysis (TGA) and dynamic-mechanical thermal analysis (DMTA), respectively. It was found that the incorporation of alumina particles reduced the water uptake compared to the PLA/flax blends. The impact energy and stiffness value of PLA/flax blends was markedly higher than that of PLA but reflected the effects of composite structures. Incorporation of alumina particles enhanced storage modulus and the creep resistance compared to the PLA/flax blends but slightly incremented thermal resistance at high temperature. No clear trend in the flax weave style- effect was found in the thermal behaviour. The creep master curves were constructed by applying the time-temperature superposition (TTS) principle. The Findley power law could satisfactorily describe the creep compliance vs. time traces for all systems studied. Poly(hydroxybutyrate-co-hydroxyvalerate)/sisal natural fiber/clay composites Poly(hydroxybutyrate-co-hydroxyvalerate)(PHBV) biocomposites different sisal containing with the fiber length of 0.25 and 5 mm, and addition of clay particles were prepared by hot compression technique. Silane (Bis(triethoxysilylpropyl)tetrasulfide) treatment has been used to modify in order to enhance the properties of related hybrid composites. The all composites were subject to water absorption test. The mechanical properties of hybrid composites such as tensile stiffness and strength, toughness and hardness determined in tensile, impact and hardness tests, respectively. It was found that tensile strength, stiffness and impact strength of long sisal fiber improved with increasing fiber content. Hardness of short sisal fiber improved with increasing fiber content. Treated Silane of long fibers at 20 wt.% loading was found to enhance the tensile strength fiber by 10% and impact strength by 750% as compared to the neat PHBV. Note that this feature was also confirmed by the appearance of a scanning electron microscopy. Moreover, the hardness and water resistance of the PHBV/sisal composites increased by the addition of clay particles. The diffusion coefficient for the PHBV and hybrid composites systems studied were also calculated.
Bioverbundwerkstoffe aus biologisch abbaubarem Polymer als Matrix und Naturfasern als Verstärkung sind ohne weiteres umweltfreundliche Materialien. Beide Bestandsmaterialien sind vollständig biologisch abbaubar und hinterlassen keine schädlichen Bestandteile auf der Erde zurück. Die als Verstärkung verwendeten Naturfasern wurden aufgrund ihrer Vorteile gegenüber Glasfasern, wie z.B. geringe Kosten, hohe spezifische Festigkeit und Steifigkeit, geringe Dichte, Erneuerbarkeit und Kompostierbarkeit ausgesucht. Der Hauptfokus dieser Arbeit lag darin Naturfasern und/oder Nanopartikel mit Polyethylen (PE), Polypropylen (PP) und Polylactid (PLA) herzustellen, sowie Poly-Hydroxybutyrat-Co-Hydroxyvalerat (PHBV) Matrizen und deren Struktur-Eigenschaft-Verhältnis zu bestimmen. Die folgenden Kurzfassungen der vorliegenden Forschungsarbeit sind vielfältig: BINÄRE VERBUNDWERKSTOFFE Polylactid (PLA)/ Flachsmatten-Verbundwerkstoffe Die Polylactid (PLA)/Flachsmatte und modifizierte PLA/Flachsmatten-Verbundwerkstoffe wurden im Pressverfahren hergestellt. Als Modifikator für das PLA wurden zwei nicht regulierte Wachs/Ethylen-Acrylat-Copolymer/Butyl-Acrylat und Acryl Additive verwendet. Die Verteilung der Flachsmatte in den Verbundwerkstoffen wurde mit dem Rasterelektronenmikroskop (SEM) untersucht. Die PLA-Verbundwerkstoffe wurden dem instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Die mechanischen und thermischen Eigenschaften der Verbundwerkstoffe wurden im Zugversuch, der thermogravimetrische Analyse (TGA) und der dynamisch mechanischen Thermoanalyse (DMTA) jeweils bestimmt. Es zeigte sich, dass die PLA/Flachsmatten-basierten Verbundwerkstoffe eine erhöhte Schlagzähigkeit aufwiesen. Die Zähigkeitswerte der modifizierten PLA/Flachsmatten-Verbundwerkstoffe waren leicht verringert im Vergleich zum PLA. Die Bruchdehnungswerte zeigten eine Verbesserung der Verformbarkeit des modifizierten PLAs und dessen Verbundwerkstoffe. Nach Zugabe eines Wärme-Modifikators verbesserte sich der Wärmewiderstand auf unter Verarbeitungstemperatur des PLA und hatte nur einen unwesentlichen Einfluss auf die Glasübergangstemperatur des PLA. Die Hauptkurve des Speichermoduls wurde mit der Zeit-Temperatur-Überlagerung (TTS) aufgestellt. Auf alle untersuchten Systeme konnte das dafür gut geeignete Prinzip der linear viskoelastischen Werkstoffe angewendet werden um die Steifigkeit in die Kriechneigung umzuwandeln. Polylactid (PLA)/Flachstextilgewebe-Verbundwerkstoffe Die Polylactid (PLA)/Flachstextilgewebe 2x2 Körper und 4x4 Gewebe mit Leinwandbindung-Verbundwerkstoffe wurden im Intervall-Pressverfahren hergestellt. Das PLA wurde mit zwei Flachsgewebeformen verstärkt. Die Verteilung der Flachs-Verbundwerkstoffstrukturen in den Verbundwerkstoffen wurde mit dem Rasterelektronenmikroskop (SEM) untersucht. Die PLA Verbundwerkstoffe wurden dem instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Die mechanischen Eigenschaften (Zugfestigkeit, Steifigkeit und Festigkeit) der jeweiligen Verbundwerkstoffe wurden in Zugversuchen und dynamisch mechanischen Thermoanalysen (DMTA) bestimmt. Das Rasterelektronenmikroskop zeigte auf, das der Grenzflächenzwischenraum von rausgezogenen Fasern sich durch das Herstellen im Intervall-Pressverfahren verbessert hat. Auch zeigte sich, dass beide Arten der Flachs-Verbundwerkstoffe die Schlagzähigkeit der Verbundwerkstoffe erhöht im Vergleich zum puren PLA. Die Zugfestigkeit- und Steifigkeitswerte der PLA/Flachs-Verbundwerkstoffe waren deutlich höher als die der puren PLA und spiegeln die Effekte von Verbundwerkstoffstrukturen wieder. Die berechnete Kriechneigung im Speichermodul wurde durch die Anwendung des Zeit-Temperatur-Überlagerung (TTS) Prinzips aufgestellt. Die errechnete Kriechgeschwindigkeit der Flachs-Verbundwerkstoffe war wesentlich geringer als im puren PLA. Polyethylen und Polypropylen/Nanosilikon Dioxid/Flachs-Verbundwerkstoffe Verbundwerkstoffe hergestellt aus Polylactid (PLA), modifiziertem PLA und Flachsfasertextilgewebe (Flachsgewebeform von 2x2 Körper und 4x4 Gewebe mit Leinwandbindung) wurden im Pressverfahren hergestellt. Zwei strukturell unterschiedliche Additive wurden verwendet um das PLA zu modifizieren. Die Verteilung der Flachs-Verbundwerkstoffstruktur wurde unter dem Rasterelektronenmikroskop (SEM) und dem computergestütztes Computer-Tomography-System (µCT) untersucht. Die PLA Verbundwerkstoffe wurden dem Wasseraufnahme- und instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Die Kriech- und thermomechanischen Eigenschaften der respektiven Verbundwerkstoffe wurden in der thermogravimetrischen Analyse (TGA), der dynamisch mechanischen Thermoanalyse (DMTA) und dem Kurzzeit-Kriechversuch bestimmt. Das modifizierte PLA und dessen Verbundwerkstoffe zeigten eine Erhöhung der Schlagzähigkeit im Vergleich zum unmodifizierten PLA. Die Einbindung von Flachs verringerte den Widerstand gegenüber thermischer Degradierung und erhöhte die Wasseraufnahme. Die Schlagenergie- und Steifigkeitswerte der PLA/Flachs-Verbundwerkstoffe war deutlich höher als die der PLA aber spiegelt die Effekte von Verbundwerkstoffstrukturen mit Flachsinhalt wieder. Die Hauptkurve des Speichermoduls wurde mit dem Zeit-Temperatur-Überlagerung (TTS) Prinzip aufgestellt. Das Datenmaterial der Hauptkurve zeigte den Effekt des modifizierten PLAs auf dem Speichermodul deutlich ausgeprägter im Bereich der Niederfrequenz. Polylactide (PLA)/Flachfasertextilgewebe/Böhmit Aluminumoxid (BA)-Verbundwerkstoffe Die textilen Bioverbundwerkstoffe wurden aus flachsfaserverstärkten Poly(Butylen Adipat-Co-Terephtalat) (PBAT) Gewebe und Vlies im Formpressverfahren mit der Folien-Stapelmethode hergestellt. Die mechanischen Eigenschaften (wie Zugfestigkeit und Steifigkeit, Biegefestigkeit, Steifigkeit und Schlagzähigkeit) der jeweiligen textilen Bioverbundwerkstoffe wurde in Zug-, Biege-, und Schlagtests ermittelt. Die PBAT basierten Verbundwerkstoffe wurden dem Wasseraufnahmetest unterzogen. Der Vergleich der mechanischen Eigenschaften wurde zwischen reinem PBAT und textilen Verbundwerkstoffen durchgeführt. Der Einfluss der Flachsgewebeformen auf die mechanischen Eigenschaften wurde ebenfalls untersucht. Die Ergebnisse zeigten das die Festigkeit der textilen Bioverbundwerkstoffe mit der Webart der Fasern anstieg, signifikant in Bezug auf die Steifigkeit bei einer erhöhten Verdichtung der Fasern. Die 4x4 flachfasergewebten (4-Schussfaden-Windung und 4-Kettfaden-Windung) verstärkten Bioverbundwerkstoffe zeigten die höchste Festigkeit und Steifigkeit im Vergleich zu den anderen textilen Bioverbundwerkstoffen und dem puren PBAT. Dieses Resultat wurde der Beschaffenheit der 4x4-flachfasergewebten Webart zugewiesen. Das Aminopropyltriethoxysilan beeinträchtigte die mechanischen Eigenschaften und Wasseraufnahme der entstandenen Verbundlaminate durch Oberflächenkompatibilität zwischen der Flachsfaser und dem PBAT. HYBRIDE VERBUNDWERKSTOFFE Polyethylen/Nanopartikel, natürliche und tierische Verbundwerkstoffe Binäre und ternäre Verbundwerkstoffe, bestehend aus hoch dichtem Polyethylen (HDPE), Böhmit Aluminumoxid (BA) und verschiedenen natürlichen und tierischen Fasern wie Flachs, Schwammgurke (SG), Palmfaser und Schweinehaar (PH), wurden im Pressverfahren hergestellt. Vorbereitend wurden wasserhaltige BA-Suspensionen auf die HDPE/Flachsmatte gesprüht um nanopartikel/naturfaserverstärkte ternäre Polymer-Verbundwerkstoffe nach dem Trocknen zu erhalten. Die Verteilung der Natur-,Tierfasern und der BA-Partikel in den Verbundwerkstoffen wurde unter dem Rasterelektronenmikroskop untersucht und diskutiert. Die thermomechanischen und Spannungsrelaxation-Eigenschaften der jeweiligen Verbundwerkstoffe wurden in der thermogravimetrischen Analyse (TGA), der dynamisch mechanischen Thermoanalyse (DMTA) und dem Kurzzeit-Stressrelaxationstest (bei unterschiedlichen Temperaturen durchgeführt) bestimmt. Die HDPE-basierten Verbundwerkstoffe wurden Wasseraufnahme- und instrumentalisierten Fallgewichtsschlagzähigkeitstests unterzogen. Es wurde festgestellt, dass alle Verbundwerkstoffsysteme eine Erhöhung der Steifigkeit und Spannungsrelaxation und eine Verminderung der Kerbschlagzähigkeit aufzeigten. Die Spannungsrelaxations-Steifigkeit von Naturfaser-, Tierfaserverbundwerkstoffen war größer im Vergleich zu reinem HDPE. Diese Steifigkeit steig deutlich an mit der Einbindung von BA. Die Hauptkurven der Relaxation wurden mit dem Zeit-Temperatur-Überlagerung (TTS) Prinzip aufgestellt. Die Umkehrung des Findley Potenzgesetzes konnte gut für die Beschreibung der Relaxations-Steifigkeit vs. Zeitüberwachung in allen untersuchten Systemen angewendet werden. Die Einbindung der BA-Partikel erhöhte den Wärmewiderstand, welcher bei höherer Temperatur zu sinken begann im Vergleich zu HDPE/Flachsmatten-Verbundwerkstoff. Der HDPE/Flachsmatte/BA-Verbundwerkstoff konnte die Wasseraufnahme verringern. Polyethylen/Flachs/SiO Verbundwerkstoffe Verbundwerkstoffe bestehend aus hoch dichtem Polyethylen (HDPE), Flachsfasertextilgewebe (Flachsgewebeform 2x2 Körper und 4x4 Gewebe mit Leinwandbindung) und Siliziumdioxid (SiO2) wurden im Pressverfahren mit Nanospritztechnik hergestellt. Die SiO2 Schlämme wurden auf beide Oberflächen des Flachsfasergewebes per Hand gesprüht. Die HDPE/ Flachsfasergewebe-Verbundwerkstoffe wurden in einer Laborpresse im Pressverfahren mit und ohne Nanospritztechnik hergestellt. Die Verteilung der SiO2-Partikel und des Flachs in den Verbundwerkstoffen wurde unter dem Rasterelektronenmikroskop (SEM) untersucht. Die ähnlichen HDPE-basierten Verbundwerkstoffe wurden dem instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Der Wärmewiderstand, Steifigkeit- und Zugfestigkeit-Eigenschaften der jeweiligen Verbundwerkstoffe wurden in thermogravimetrischen Analysen (TGA), dynamisch mechanischen Thermoanalysen (DMTA) und Zugversuchen bestimmt. Es zeigte sich, dass die Aufprallenergie und Steifigkeitswerte der HDPE/Flachs-Verbundwerkstoffe deutlich höher als die des HDPE waren aber die Effekte von Verbundwerkstoffen mit Flachsinhalt widerspiegeln. Die Einbindung von SiO2-Partikeln erhöhte den Widerstand von thermischer Degradierung. Es wurde bestimmt, das das Prinzip der linear viskoelastischen Werkstoffe gut anwendbar auf die Umwandlung der Steifigkeit zu Kriechneigungsergebnissen ist. Modifizierte und nicht modifizierte Polylactid (PLA)/Flachsfasergewebe-Verbundwerkstoffe Hybride Verbundwerkstoffe aus Polypropylen (PP) oder hoch-dichtem Polyethylen (HDPE), verschiedenen Flachsfasern (unidirektional, biaxial und 2x2 Körper) und Siliziumdioxid (SiO2) wurden im Pressverfahren hergestellt. Der ternäre Polymer-Verbundwerkstoff wurde wirkungsvoll durch das Aufbringen von SiO2 Lösemitteln auf die Oberfläche der Flachsfaser hergestellt. Die Verteilung der SiO2-Partikel und des Flachs in den Verbundwerkstoffen wurde unter dem Rasterelektronenmikroskop (SEM) untersucht. Die ähnlichen PP- und HDPE-basierten Verbundwerkstoffe wurden dem instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Die thermischen und mechanischen Eigenschaften der respektiven Verbundwerkstoffe wurde in thermogravimetrischen Analysen (TGA), dynamisch mechanischen Thermoanalysen (DMTA), Kriech- und Spannungsrelaxations-Tests bestimmt. Es zeigte sich, dass die thermische Zersetzungstemperatur der PP oder HDPE/Flachs-Verbundwerkstoffe durch das Auftragen der SiO2-Partikel ansteigt. Die Aufprallenergie-, Steifigkeit-, Kriechbeständigkeit- und Relaxation-Steifigkeitn-Werte aller Flachs-Verbundwerkstoffe stiegen deutlich an im Vergleich zur PP und HDPE Matrix. Die Zeit-Temperatur-Überlagerung (TTS) wurde angewandt um die Kriech- und Relaxation-Steifigkeit für die Verbundwerkstoffe als Funktion der Zeit in Form einer Hauptkurve zu schätzen. Die Aktivierungsenergien aller untersuchten PP und HDPE-Verbundwerkstoffsysteme wurden mit der Arrhenius Gleichung errechnet. Das generalisierte Maxwell Model war gut auf die Spannungsrelaxationsergebnisse anwendbar. Polylactide (PLA)/Flachsfasertextilgewebe/Böhmit Aluminiumoxid (BA)-Verbundwerkstoffe Verbundwerkstoffe bestehend aus Polylactid (PLA), Flachfasertextilgewebe (Gewebeform 2x2 Körper und 4x4 Gewebe mit Leinwandbindung) und Böhmit Aluminium (BA) wurden im Pressverfahren hergestellt. Für die Vordispergierung der Aluminiumoxid-Nanopartikel wurde die Spritztechnik angewendet. Die wasserhaltigen Aluminiumoxid-Schlämme wurden durch das Vermischen von Wasser mit wasserdispergierbarem Aluminiumoxid hergestellt. Die Verteilung der Flachsstrukturen und Aluminiumoxid-Partikeln in den Verbundwerkstoffen wurde mit einem Rasterelektronenmikroskop (SEM) untersucht. Die PLA-Verbundwerkstoffe wurden Wasseraufnahme- und instrumentalisierten Fallgewichtsschlagzähigkeitstests unterzogen. Die Kriech- und thermomechanischen Eigenschaften der jeweiligen Verbundwerkstoffe wurden in Kurzzeit-Kriechversuchen (bei unterschiedlichen Temperaturen durchgeführt), thermogravimetrischen Analysen (TGA) und dynamisch mechanischen Thermoanalysen (DMTA) bestimmt. Es zeigte sich, dass das Einbringen der Aluminiumoxid-Partikel die Wasseraufnahme im Vergleich zu PLA/Flachs-Gemischen reduziert. Die Aufprallenergie- und Steifigkeitswerte der PLA/Flachs-Gemische waren signifikant höher als die des PLA aber spiegelten die Effekte von Verbundwerkstoffstrukturen wieder. Das Einbringen von Aluminiumoxid-Partikeln verbesserte die Lagerungs-Steifigkeit und die Kriechbeständigkeit im Vergleich zu PLA/Flachs-Gemischen, erhöhte allerdings leicht den Wärmewiderstand bei hohen Temperaturen. Kein klarer Trend in der Flachswebart konnte dem Temperaturverhalten zugeordnet werden. Die Kriech-Hauptkurven wurden mit dem Zeit-Temperatur-Überlagerung (TTS) Prinzip aufgestellt. Das Findley Potenzgesetz konnte zufriedenstellend die Kriechneigung vs. Zeitüberwachung für alle untersuchten Systeme beschreiben. Poly(Hydroxybutyrat-Co-Hydroxyvalerat)/Natursisalfaser/Ton-Verbundwerkstoffe Poly(Hydroxybutyrat-Co-Hydroxyvalerat) (PHBV) Bioverbundwerkstoffe die Sisalfasern in Längen von 0,25 und 5 mm und Ton-Partikeln enthalten wurden im Heißpressverfahren hergestellt. Die Silan (Bis(Trithoxysilylpropyl)Tetrasulfide) Behandlung wurde für die Modifizierung verwendet um die Eigenschaften von ähnlichen hybriden Verbundwerkstoffen zu verbessern. Alle Verbundwerkstoffe wurden dem Wasseraufnahmetest unterzogen. Die mechanischen Eigenschaften der jeweiligen hybriden Verbundwerkstoffe wie Zugsteifigkeit und Festigkeit, Zähigkeit und Härte wurden in Zugversuchen, Schlagtests und Härteprüfungen bestimmt. Es zeigte sich, dass die Zugfestigkeit, Steifigkeit und Schlagzähigkeit von langen Sisalfasern sich mit der Erhöhung des Fasergehalts verbessert. Behandeltes Silan von langen Fasern mit 20 wt.% Belastung zeigte eine Verbesserung der Faser-Zugfestigkeit um 10% und Schlagzähigkeit von 750% im Vergleich zu reinem PHBV. Diese Besonderheit wurde auch von einem Rasterelektronenmikroskop bestätigt. Weiterhin ist die Härte und Wasserbeständigkeit in PHBV/Sisal-Verbundwerkstoffen durch das Einbringen von Ton-Partikeln angestiegen. Die Diffusionskoeffizienten für die untersuchten PHBV- und hybriden Verbundwerkstoffsysteme wurden auch errechnet.

Biocomposites made from biodegradable polymer as matrix and natural fiber as reinforcement are certainly environmentally friendly materials. Both constituent materials are fully biodegradable and do not leave any noxious components on Earth. The natural fibers have been used as reinforcement due to their advantages compared to glass fibers such as low cost, high specific strength and modulus, low density, renewability and biodegradability. Major aims of this work were to produce natural fibers and/or nanoparticles with polyethylene (PE), polypropylene (PP) and polylactide (PLA), poly(hydroxybutyrate-co-hydroxyvalerate)(PHBV) matrices and determine their structure-property relationships. Following abstracts of the present research work are manifold: BINARY COMPOSITES Polylactide (PLA)/flax mat composites The polylactide (PLA)/flax mat and modified PLA/flax mat composites were produced by hot press technique. Two additives of non-regulated wax/ethylene acrylate copolymer/butyl acrylate and acrylic were used as modifier for PLA. The dispersion of the flax mat in the composites was studied by scanning electron microscopy (SEM). The PLA composites were subjected to instrumented falling weight impact test. The mechanical and thermal properties of the composites were determined in tensile test, thermogravimetric analysis (TGA) and dynamic-mechanical thermal analysis (DMTA), respectively. It was found that the PLA based composites increased the impact resistance. The tensile strength value of modified PLA/flax mat composite decreased slightly compared to the PLA. The elongation at break data indicated that an improvement in ductility of modified PLA and its composites. Moreover, addition of thermal modifier enhanced thermal resistance below processing temperature of PLA and had a marginal effect on the glass transition temperature of PLA. The storage modulus master curves were constructed by applying the time-temperature superposition (TTS) principle. The principle of linear viscoelastic material was fairly applicable to convert from the modulus to the creep compliance for all systems studied. Polylactide (PLA)/woven flax textiles composites The polylactide (PLA)/woven flax textiles 2x2 twill and 4x4 hopsack composites were produced by interval hot press technique. Two weave styles of flax used to reinforce in PLA. The dispersion of the flax composite structures in the composites was inspected in scanning electron microscopy (SEM). The PLA composites were subjected to instrumented falling weight impact test. The mechanical properties (tensile, stiffness and strength) of the composites were determined in tensile and dynamic-mechanical thermal analysis (DMTA) tests, respectively. SEM observed that the interfacial gaps around pulled-out fibers were improved when produced by the interval hot press. It was also found that the both styles of flax composites increased the impact resistance compared to the neat PLA. The tensile strength and stiffness value of PLA/flax composites were markedly higher than that of the neat PLA and reflect the effects of composite structures. The calculated storage creep compliance was constructed by applying the time-temperature superposition (TTS) principle. The calculated creep response of these flax composites was much lower than that of the neat PLA. Polyethylene and polypropylene/nano-silicon dioxide/flax composites Composites composed of polylactide (PLA), modified PLA and woven flax fiber textiles (Flax weave style of 2x2 twill and 4x4 hopsack) were produced by hot press technique. Two structurally different additives used to modify PLA. The dispersion of the flax composite structures in the composites was studied by scanning electron microscopy (SEM) and computed microtomography system (µCT). The PLA composites were subjected to water absorption and instrumented falling weight impact tests. The thermomechanical and creep properties of the composites were determined in thermogravimetric analysis (TGA), dynamic-mechanical thermal analysis (DMTA)and short-time creep tests, respectively. It was found that the modified PLA and its composite increased the impact resistance compared to the unmodified PLA. Incorporation of flax decreased resistance to thermal degradation and increased water uptake. The impact energy and stiffness value of PLA/flax composites was markedly higher than that of PLA but reflect the effects of composite structures and flax content. The storage modulus master curves were constructed by applying the time-temperature superposition (TTS) principle. From the master curve data, the effect of modified PLA on the storage modulus was more pronounced in the low frequencies range. Polylactide (PLA)/woven flax fiber textiles/boehmite alumina (BA) composites The textile biocomposites made from woven and non-woven flax fibre reinforced poly(butylene adipate-co-terephthalate) (PBAT) were prepared by compression moulding using film stacking method. The mechanical properties (such as tensile strength and stiffness, flexural strength and modulus, and impact strength) of textile biocomposites were determined in tensile, flexural and impact tests, respectively. The PBAT-based composites were subjected to water absorption. The comparison of the mechanical properties was made between pure PBAT and textile composites. The influence of flax weave styles on the mechanical properties was also evaluated. The results showed that the strength of the textile biocomposites was increased according to weave types of fibers, especially in the stiffness was significantly increased with the higher densification of the fibers. The 4x4-plain woven fibers (4-yard-wrap and 4-yard-weft weave direction) reinforced biocomposite indicated the highest strength and stiffness compared to the other textile biocomposites and pure PBAT. This was considered to be as the result of the character of weave style of 4x4-plain woven fibers. The aminopropyltriethoxysilane affected the mechanical properties and water absorption of the resulting composites laminates due to the surface compatibility between flax fiber and PBAT. HYBRID COMPOSITES Polyethylene/nanoparticle, natural and animal composites Binary and ternary composites composed of high-density polyethylene (HDPE), boehmite alumina (BA) and different kinds of natural-, animal fibers, like flax, sponge gourd (SG), palm and pig hair (PH) were produced by hot press technique. Aqueous BA suspensions were sprayed on the HDPE/flax mat to prepare nanoparticle/natural fiber reinforced ternary polymer composites followed by drying. The dispersion of the natural-, animal fibers and BA particles in the composites was studied by scanning electron microscopy (SEM) and discussed. The thermomechanical and stress relaxation properties of the composites were determined in thermogravimetric analysis (TGA), dynamic-mechanical thermal analysis (DMTA) and short-time stress relaxation tests (performed at various temperatures), respectively. The HDPE based composites were subjected to water absorption and instrumented falling weight impact tests. It was found that the all composites systems increased the stiffness, stress relaxation and reduced the impact toughness. The stress relaxation modulus of natural-, animal fiber composites were higher compared to that of the neat HDPE. This modulus increased greatly with in corporation of BA. The relaxation master curves were constructed by applying the time-temperature superposition (TTS) principle. The inverse of Findley power law could fairly applicable to describe the relaxation modulus vs. time traces for all systems studied. Incorporation of BA particles enhanced the thermal resistance which started to degrade at higher temperature compared to the HDPE/flax mat composite. The HDPE/flax mat/BA composite could reduce the water uptake. Polyethylene/Flax/SiO2 Composites Composites composed of high-density polyethylene (HDPE), woven flax fiber textiles (Flax weave style of 2x2 twill and 4x4 hopsack) and silicon dioxide (SiO2) were produced by hot press with nano spraying technique. The SiO2 slurries were sprayed by a hand onto the both surface of the woven flax fiber. The HDPE /woven flax fibers composites with and without used nano-spraying technique were produced by hot pressing in a laboratory press. The dispersion of SiO2 particles and flax in the composites was studied by scanning electron microscopy (SEM). The related HDPE based composites were subjected to instrumented falling weight impact test. The thermal resistance, stiffness and tensile strength properties of the composites were determined in thermogravimetric analysis (TGA), dynamic-mechanical thermal analysis (DMTA) and tensile tests, respectively. It was found that the impact energy and stiffness value of HDPE/flax composites was markedly higher than that of HDPE but reflect the effects of composite structures and flax content. Incorporation of SiO2 particles enhanced resistance to thermal degradation. It was established that the linear viscoelastic material principle are fairly applicable to convert from the modulus to the creep compliance results. Un- and Modified Polylactide (PLA) /woven Flax Fiber composites Hybrid composites composed of polypropylene (PP) or high-density polyethylene (HDPE), different flax fibers (unidirectional-, biaxial and twill2x2) and silicon dioxide (SiO2) were produced by hot press technique. The ternary polymer composite was effectively fabricated by spraying SiO2 solvents onto the surface of flax fiber. The dispersion of SiO2 particles and flax in the composites was studied by scanning electron microscopy (SEM). The related PP and HDPE based composites were subjected to instrumented falling weight impact test. The thermal and mechanical properties of the composites were determined by thermogravimetric analysis (TGA), dynamic-mechanical thermal analysis (DMTA), creep and stress relaxation tests, respectively. It was found that thermal decomposition temperature of the PP or HDPE/flax composites increased by the addition of SiO2 particles. The impact energy, stiffness, creep resistance and relaxation modulus value of all flax composites increased markedly compared to the PP and HDPE matrix. Time–temperature superposition (TTS) was applied to estimate the creep and relaxation modulus of the composites as a function of time in the form of a master curve. The activation energies for the all PP and HDPE composites systems studied were also calculated by using the Arrhenius equation. The generalized Maxwell model was fairly applicable to the stress relaxation results. Polylactide (PLA)/woven flax fiber textiles/boehmite alumina (BA) composites Composites composed of polylactide (PLA), woven flax fiber textiles (weave style of 2x2 twill and 4x4 hopsack) and boehmite alumina (BA) were produced by hot press. The spraying technique served for the pre-dispersion of the alumina nanoparticles. The aqueous alumina slurry was produced by mixing the water with water dispersible alumina. The dispersion of the flax structures and alumina particles in the composites was studied by scanning electron microscopy (SEM). The PLA composites were subjected to water absorption and instrumented falling weight impact tests. The creep and thermomechanical properties of the composites were determined in short-time creep tests (performed at various temperatures), thermogravimetric analysis (TGA) and dynamic-mechanical thermal analysis (DMTA), respectively. It was found that the incorporation of alumina particles reduced the water uptake compared to the PLA/flax blends. The impact energy and stiffness value of PLA/flax blends was markedly higher than that of PLA but reflected the effects of composite structures. Incorporation of alumina particles enhanced storage modulus and the creep resistance compared to the PLA/flax blends but slightly incremented thermal resistance at high temperature. No clear trend in the flax weave style- effect was found in the thermal behaviour. The creep master curves were constructed by applying the time-temperature superposition (TTS) principle. The Findley power law could satisfactorily describe the creep compliance vs. time traces for all systems studied. Poly(hydroxybutyrate-co-hydroxyvalerate)/sisal natural fiber/clay composites Poly(hydroxybutyrate-co-hydroxyvalerate)(PHBV) biocomposites different sisal containing with the fiber length of 0.25 and 5 mm, and addition of clay particles were prepared by hot compression technique. Silane (Bis(triethoxysilylpropyl)tetrasulfide) treatment has been used to modify in order to enhance the properties of related hybrid composites. The all composites were subject to water absorption test. The mechanical properties of hybrid composites such as tensile stiffness and strength, toughness and hardness determined in tensile, impact and hardness tests, respectively. It was found that tensile strength, stiffness and impact strength of long sisal fiber improved with increasing fiber content. Hardness of short sisal fiber improved with increasing fiber content. Treated Silane of long fibers at 20 wt.% loading was found to enhance the tensile strength fiber by 10% and impact strength by 750% as compared to the neat PHBV. Note that this feature was also confirmed by the appearance of a scanning electron microscopy. Moreover, the hardness and water resistance of the PHBV/sisal composites increased by the addition of clay particles. The diffusion coefficient for the PHBV and hybrid composites systems studied were also calculated
Bioverbundwerkstoffe aus biologisch abbaubarem Polymer als Matrix und Naturfasern als Verstärkung sind ohne weiteres umweltfreundliche Materialien. Beide Bestandsmaterialien sind vollständig biologisch abbaubar und hinterlassen keine schädlichen Bestandteile auf der Erde zurück. Die als Verstärkung verwendeten Naturfasern wurden aufgrund ihrer Vorteile gegenüber Glasfasern, wie z.B. geringe Kosten, hohe spezifische Festigkeit und Steifigkeit, geringe Dichte, Erneuerbarkeit und Kompostierbarkeit ausgesucht. Der Hauptfokus dieser Arbeit lag darin Naturfasern und/oder Nanopartikel mit Polyethylen (PE), Polypropylen (PP) und Polylactid (PLA) herzustellen, sowie Poly-Hydroxybutyrat-Co-Hydroxyvalerat (PHBV) Matrizen und deren Struktur-Eigenschaft-Verhältnis zu bestimmen. Die folgenden Kurzfassungen der vorliegenden Forschungsarbeit sind vielfältig: BINÄRE VERBUNDWERKSTOFFE Polylactid (PLA)/ Flachsmatten-Verbundwerkstoffe Die Polylactid (PLA)/Flachsmatte und modifizierte PLA/Flachsmatten-Verbundwerkstoffe wurden im Pressverfahren hergestellt. Als Modifikator für das PLA wurden zwei nicht regulierte Wachs/Ethylen-Acrylat-Copolymer/Butyl-Acrylat und Acryl Additive verwendet. Die Verteilung der Flachsmatte in den Verbundwerkstoffen wurde mit dem Rasterelektronenmikroskop (SEM) untersucht. Die PLA-Verbundwerkstoffe wurden dem instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Die mechanischen und thermischen Eigenschaften der Verbundwerkstoffe wurden im Zugversuch, der thermogravimetrische Analyse (TGA) und der dynamisch mechanischen Thermoanalyse (DMTA) jeweils bestimmt. Es zeigte sich, dass die PLA/Flachsmatten-basierten Verbundwerkstoffe eine erhöhte Schlagzähigkeit aufwiesen. Die Zähigkeitswerte der modifizierten PLA/Flachsmatten-Verbundwerkstoffe waren leicht verringert im Vergleich zum PLA. Die Bruchdehnungswerte zeigten eine Verbesserung der Verformbarkeit des modifizierten PLAs und dessen Verbundwerkstoffe. Nach Zugabe eines Wärme-Modifikators verbesserte sich der Wärmewiderstand auf unter Verarbeitungstemperatur des PLA und hatte nur einen unwesentlichen Einfluss auf die Glasübergangstemperatur des PLA. Die Hauptkurve des Speichermoduls wurde mit der Zeit-Temperatur-Überlagerung (TTS) aufgestellt. Auf alle untersuchten Systeme konnte das dafür gut geeignete Prinzip der linear viskoelastischen Werkstoffe angewendet werden um die Steifigkeit in die Kriechneigung umzuwandeln. Polylactid (PLA)/Flachstextilgewebe-Verbundwerkstoffe Die Polylactid (PLA)/Flachstextilgewebe 2x2 Körper und 4x4 Gewebe mit Leinwandbindung-Verbundwerkstoffe wurden im Intervall-Pressverfahren hergestellt. Das PLA wurde mit zwei Flachsgewebeformen verstärkt. Die Verteilung der Flachs-Verbundwerkstoffstrukturen in den Verbundwerkstoffen wurde mit dem Rasterelektronenmikroskop (SEM) untersucht. Die PLA Verbundwerkstoffe wurden dem instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Die mechanischen Eigenschaften (Zugfestigkeit, Steifigkeit und Festigkeit) der jeweiligen Verbundwerkstoffe wurden in Zugversuchen und dynamisch mechanischen Thermoanalysen (DMTA) bestimmt. Das Rasterelektronenmikroskop zeigte auf, das der Grenzflächenzwischenraum von rausgezogenen Fasern sich durch das Herstellen im Intervall-Pressverfahren verbessert hat. Auch zeigte sich, dass beide Arten der Flachs-Verbundwerkstoffe die Schlagzähigkeit der Verbundwerkstoffe erhöht im Vergleich zum puren PLA. Die Zugfestigkeit- und Steifigkeitswerte der PLA/Flachs-Verbundwerkstoffe waren deutlich höher als die der puren PLA und spiegeln die Effekte von Verbundwerkstoffstrukturen wieder. Die berechnete Kriechneigung im Speichermodul wurde durch die Anwendung des Zeit-Temperatur-Überlagerung (TTS) Prinzips aufgestellt. Die errechnete Kriechgeschwindigkeit der Flachs-Verbundwerkstoffe war wesentlich geringer als im puren PLA. Polyethylen und Polypropylen/Nanosilikon Dioxid/Flachs-Verbundwerkstoffe Verbundwerkstoffe hergestellt aus Polylactid (PLA), modifiziertem PLA und Flachsfasertextilgewebe (Flachsgewebeform von 2x2 Körper und 4x4 Gewebe mit Leinwandbindung) wurden im Pressverfahren hergestellt. Zwei strukturell unterschiedliche Additive wurden verwendet um das PLA zu modifizieren. Die Verteilung der Flachs-Verbundwerkstoffstruktur wurde unter dem Rasterelektronenmikroskop (SEM) und dem computergestütztes Computer-Tomography-System (µCT) untersucht. Die PLA Verbundwerkstoffe wurden dem Wasseraufnahme- und instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Die Kriech- und thermomechanischen Eigenschaften der respektiven Verbundwerkstoffe wurden in der thermogravimetrischen Analyse (TGA), der dynamisch mechanischen Thermoanalyse (DMTA) und dem Kurzzeit-Kriechversuch bestimmt. Das modifizierte PLA und dessen Verbundwerkstoffe zeigten eine Erhöhung der Schlagzähigkeit im Vergleich zum unmodifizierten PLA. Die Einbindung von Flachs verringerte den Widerstand gegenüber thermischer Degradierung und erhöhte die Wasseraufnahme. Die Schlagenergie- und Steifigkeitswerte der PLA/Flachs-Verbundwerkstoffe war deutlich höher als die der PLA aber spiegelt die Effekte von Verbundwerkstoffstrukturen mit Flachsinhalt wieder. Die Hauptkurve des Speichermoduls wurde mit dem Zeit-Temperatur-Überlagerung (TTS) Prinzip aufgestellt. Das Datenmaterial der Hauptkurve zeigte den Effekt des modifizierten PLAs auf dem Speichermodul deutlich ausgeprägter im Bereich der Niederfrequenz. Polylactide (PLA)/Flachfasertextilgewebe/Böhmit Aluminumoxid (BA)-Verbundwerkstoffe Die textilen Bioverbundwerkstoffe wurden aus flachsfaserverstärkten Poly(Butylen Adipat-Co-Terephtalat) (PBAT) Gewebe und Vlies im Formpressverfahren mit der Folien-Stapelmethode hergestellt. Die mechanischen Eigenschaften (wie Zugfestigkeit und Steifigkeit, Biegefestigkeit, Steifigkeit und Schlagzähigkeit) der jeweiligen textilen Bioverbundwerkstoffe wurde in Zug-, Biege-, und Schlagtests ermittelt. Die PBAT basierten Verbundwerkstoffe wurden dem Wasseraufnahmetest unterzogen. Der Vergleich der mechanischen Eigenschaften wurde zwischen reinem PBAT und textilen Verbundwerkstoffen durchgeführt. Der Einfluss der Flachsgewebeformen auf die mechanischen Eigenschaften wurde ebenfalls untersucht. Die Ergebnisse zeigten das die Festigkeit der textilen Bioverbundwerkstoffe mit der Webart der Fasern anstieg, signifikant in Bezug auf die Steifigkeit bei einer erhöhten Verdichtung der Fasern. Die 4x4 flachfasergewebten (4-Schussfaden-Windung und 4-Kettfaden-Windung) verstärkten Bioverbundwerkstoffe zeigten die höchste Festigkeit und Steifigkeit im Vergleich zu den anderen textilen Bioverbundwerkstoffen und dem puren PBAT. Dieses Resultat wurde der Beschaffenheit der 4x4-flachfasergewebten Webart zugewiesen. Das Aminopropyltriethoxysilan beeinträchtigte die mechanischen Eigenschaften und Wasseraufnahme der entstandenen Verbundlaminate durch Oberflächenkompatibilität zwischen der Flachsfaser und dem PBAT. HYBRIDE VERBUNDWERKSTOFFE Polyethylen/Nanopartikel, natürliche und tierische Verbundwerkstoffe Binäre und ternäre Verbundwerkstoffe, bestehend aus hoch dichtem Polyethylen (HDPE), Böhmit Aluminumoxid (BA) und verschiedenen natürlichen und tierischen Fasern wie Flachs, Schwammgurke (SG), Palmfaser und Schweinehaar (PH), wurden im Pressverfahren hergestellt. Vorbereitend wurden wasserhaltige BA-Suspensionen auf die HDPE/Flachsmatte gesprüht um nanopartikel/naturfaserverstärkte ternäre Polymer-Verbundwerkstoffe nach dem Trocknen zu erhalten. Die Verteilung der Natur-,Tierfasern und der BA-Partikel in den Verbundwerkstoffen wurde unter dem Rasterelektronenmikroskop untersucht und diskutiert. Die thermomechanischen und Spannungsrelaxation-Eigenschaften der jeweiligen Verbundwerkstoffe wurden in der thermogravimetrischen Analyse (TGA), der dynamisch mechanischen Thermoanalyse (DMTA) und dem Kurzzeit-Stressrelaxationstest (bei unterschiedlichen Temperaturen durchgeführt) bestimmt. Die HDPE-basierten Verbundwerkstoffe wurden Wasseraufnahme- und instrumentalisierten Fallgewichtsschlagzähigkeitstests unterzogen. Es wurde festgestellt, dass alle Verbundwerkstoffsysteme eine Erhöhung der Steifigkeit und Spannungsrelaxation und eine Verminderung der Kerbschlagzähigkeit aufzeigten. Die Spannungsrelaxations-Steifigkeit von Naturfaser-, Tierfaserverbundwerkstoffen war größer im Vergleich zu reinem HDPE. Diese Steifigkeit steig deutlich an mit der Einbindung von BA. Die Hauptkurven der Relaxation wurden mit dem Zeit-Temperatur-Überlagerung (TTS) Prinzip aufgestellt. Die Umkehrung des Findley Potenzgesetzes konnte gut für die Beschreibung der Relaxations-Steifigkeit vs. Zeitüberwachung in allen untersuchten Systemen angewendet werden. Die Einbindung der BA-Partikel erhöhte den Wärmewiderstand, welcher bei höherer Temperatur zu sinken begann im Vergleich zu HDPE/Flachsmatten-Verbundwerkstoff. Der HDPE/Flachsmatte/BA-Verbundwerkstoff konnte die Wasseraufnahme verringern. Polyethylen/Flachs/SiO Verbundwerkstoffe Verbundwerkstoffe bestehend aus hoch dichtem Polyethylen (HDPE), Flachsfasertextilgewebe (Flachsgewebeform 2x2 Körper und 4x4 Gewebe mit Leinwandbindung) und Siliziumdioxid (SiO2) wurden im Pressverfahren mit Nanospritztechnik hergestellt. Die SiO2 Schlämme wurden auf beide Oberflächen des Flachsfasergewebes per Hand gesprüht. Die HDPE/ Flachsfasergewebe-Verbundwerkstoffe wurden in einer Laborpresse im Pressverfahren mit und ohne Nanospritztechnik hergestellt. Die Verteilung der SiO2-Partikel und des Flachs in den Verbundwerkstoffen wurde unter dem Rasterelektronenmikroskop (SEM) untersucht. Die ähnlichen HDPE-basierten Verbundwerkstoffe wurden dem instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Der Wärmewiderstand, Steifigkeit- und Zugfestigkeit-Eigenschaften der jeweiligen Verbundwerkstoffe wurden in thermogravimetrischen Analysen (TGA), dynamisch mechanischen Thermoanalysen (DMTA) und Zugversuchen bestimmt. Es zeigte sich, dass die Aufprallenergie und Steifigkeitswerte der HDPE/Flachs-Verbundwerkstoffe deutlich höher als die des HDPE waren aber die Effekte von Verbundwerkstoffen mit Flachsinhalt widerspiegeln. Die Einbindung von SiO2-Partikeln erhöhte den Widerstand von thermischer Degradierung. Es wurde bestimmt, das das Prinzip der linear viskoelastischen Werkstoffe gut anwendbar auf die Umwandlung der Steifigkeit zu Kriechneigungsergebnissen ist. Modifizierte und nicht modifizierte Polylactid (PLA)/Flachsfasergewebe-Verbundwerkstoffe Hybride Verbundwerkstoffe aus Polypropylen (PP) oder hoch-dichtem Polyethylen (HDPE), verschiedenen Flachsfasern (unidirektional, biaxial und 2x2 Körper) und Siliziumdioxid (SiO2) wurden im Pressverfahren hergestellt. Der ternäre Polymer-Verbundwerkstoff wurde wirkungsvoll durch das Aufbringen von SiO2 Lösemitteln auf die Oberfläche der Flachsfaser hergestellt. Die Verteilung der SiO2-Partikel und des Flachs in den Verbundwerkstoffen wurde unter dem Rasterelektronenmikroskop (SEM) untersucht. Die ähnlichen PP- und HDPE-basierten Verbundwerkstoffe wurden dem instrumentalisierten Fallgewichtsschlagzähigkeitstest unterzogen. Die thermischen und mechanischen Eigenschaften der respektiven Verbundwerkstoffe wurde in thermogravimetrischen Analysen (TGA), dynamisch mechanischen Thermoanalysen (DMTA), Kriech- und Spannungsrelaxations-Tests bestimmt. Es zeigte sich, dass die thermische Zersetzungstemperatur der PP oder HDPE/Flachs-Verbundwerkstoffe durch das Auftragen der SiO2-Partikel ansteigt. Die Aufprallenergie-, Steifigkeit-, Kriechbeständigkeit- und Relaxation-Steifigkeitn-Werte aller Flachs-Verbundwerkstoffe stiegen deutlich an im Vergleich zur PP und HDPE Matrix. Die Zeit-Temperatur-Überlagerung (TTS) wurde angewandt um die Kriech- und Relaxation-Steifigkeit für die Verbundwerkstoffe als Funktion der Zeit in Form einer Hauptkurve zu schätzen. Die Aktivierungsenergien aller untersuchten PP und HDPE-Verbundwerkstoffsysteme wurden mit der Arrhenius Gleichung errechnet. Das generalisierte Maxwell Model war gut auf die Spannungsrelaxationsergebnisse anwendbar. Polylactide (PLA)/Flachsfasertextilgewebe/Böhmit Aluminiumoxid (BA)-Verbundwerkstoffe Verbundwerkstoffe bestehend aus Polylactid (PLA), Flachfasertextilgewebe (Gewebeform 2x2 Körper und 4x4 Gewebe mit Leinwandbindung) und Böhmit Aluminium (BA) wurden im Pressverfahren hergestellt. Für die Vordispergierung der Aluminiumoxid-Nanopartikel wurde die Spritztechnik angewendet. Die wasserhaltigen Aluminiumoxid-Schlämme wurden durch das Vermischen von Wasser mit wasserdispergierbarem Aluminiumoxid hergestellt. Die Verteilung der Flachsstrukturen und Aluminiumoxid-Partikeln in den Verbundwerkstoffen wurde mit einem Rasterelektronenmikroskop (SEM) untersucht. Die PLA-Verbundwerkstoffe wurden Wasseraufnahme- und instrumentalisierten Fallgewichtsschlagzähigkeitstests unterzogen. Die Kriech- und thermomechanischen Eigenschaften der jeweiligen Verbundwerkstoffe wurden in Kurzzeit-Kriechversuchen (bei unterschiedlichen Temperaturen durchgeführt), thermogravimetrischen Analysen (TGA) und dynamisch mechanischen Thermoanalysen (DMTA) bestimmt. Es zeigte sich, dass das Einbringen der Aluminiumoxid-Partikel die Wasseraufnahme im Vergleich zu PLA/Flachs-Gemischen reduziert. Die Aufprallenergie- und Steifigkeitswerte der PLA/Flachs-Gemische waren signifikant höher als die des PLA aber spiegelten die Effekte von Verbundwerkstoffstrukturen wieder. Das Einbringen von Aluminiumoxid-Partikeln verbesserte die Lagerungs-Steifigkeit und die Kriechbeständigkeit im Vergleich zu PLA/Flachs-Gemischen, erhöhte allerdings leicht den Wärmewiderstand bei hohen Temperaturen. Kein klarer Trend in der Flachswebart konnte dem Temperaturverhalten zugeordnet werden. Die Kriech-Hauptkurven wurden mit dem Zeit-Temperatur-Überlagerung (TTS) Prinzip aufgestellt. Das Findley Potenzgesetz konnte zufriedenstellend die Kriechneigung vs. Zeitüberwachung für alle untersuchten Systeme beschreiben. Poly(Hydroxybutyrat-Co-Hydroxyvalerat)/Natursisalfaser/Ton-Verbundwerkstoffe Poly(Hydroxybutyrat-Co-Hydroxyvalerat) (PHBV) Bioverbundwerkstoffe die Sisalfasern in Längen von 0,25 und 5 mm und Ton-Partikeln enthalten wurden im Heißpressverfahren hergestellt. Die Silan (Bis(Trithoxysilylpropyl)Tetrasulfide) Behandlung wurde für die Modifizierung verwendet um die Eigenschaften von ähnlichen hybriden Verbundwerkstoffen zu verbessern. Alle Verbundwerkstoffe wurden dem Wasseraufnahmetest unterzogen. Die mechanischen Eigenschaften der jeweiligen hybriden Verbundwerkstoffe wie Zugsteifigkeit und Festigkeit, Zähigkeit und Härte wurden in Zugversuchen, Schlagtests und Härteprüfungen bestimmt. Es zeigte sich, dass die Zugfestigkeit, Steifigkeit und Schlagzähigkeit von langen Sisalfasern sich mit der Erhöhung des Fasergehalts verbessert. Behandeltes Silan von langen Fasern mit 20 wt.% Belastung zeigte eine Verbesserung der Faser-Zugfestigkeit um 10% und Schlagzähigkeit von 750% im Vergleich zu reinem PHBV. Diese Besonderheit wurde auch von einem Rasterelektronenmikroskop bestätigt. Weiterhin ist die Härte und Wasserbeständigkeit in PHBV/Sisal-Verbundwerkstoffen durch das Einbringen von Ton-Partikeln angestiegen. Die Diffusionskoeffizienten für die untersuchten PHBV- und hybriden Verbundwerkstoffsysteme wurden auch errechnet

The objective of this thesis is to investigate the effects of adding natural fiber (kenaf fiber, retted kenaf fiber, and sugarcane fiber) into polymer materials. The effects are obtained by considering three main parts. 1. Performance in thermoplastic composites. The effect of fiber retting on polymer composite crystallization and mechanical performance was investigated. PHBV/PBAT in 80/20 blend ratio was modified using 5% by weight kenaf fiber. Dynamic mechanical analysis of the composites was done to investigate the glass transition and the modulus at sub-ambient and ambient temperatures. ESEM was conducted to analyze fiber topography which revealed smoother surfaces on the pectinase retted fibers. 2. Performance in thermoset composites. The effect of the incorporation of natural fibers of kenaf and of sugarcane combined with the polyester resin matrix is investigated. A comparison of mechanical properties of kenaf polyester composite, sugarcane polyester composite and pure polyester in tensile, bending, dynamic mechanical thermal analysis (DMA) and moisture test on performance is measured.. 3. Performance in sandwich composites. The comparison of the performance characteristics and mechanical properties of natural fiber composites panels with soft and rigid foam cores are evaluated. A thorough test of the mechanical behavior of composites sandwich materials in tensile, bending and DCB is presented here.

Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Civil and Environmental Engineering, 2013.
Cataloged from PDF version of thesis.
Includes bibliographical references (p. 51-52).
The purpose of this study is to compare existing research with aerated concrete and fiber reinforcement to original experiments completed investigating the benefits of adding natural fiber tensile reinforcement to aerated concrete. Concrete is a great composite material which can be created in various proportions and with various materials to alter its strength, density and porosity, amongst other properties. Concrete which is used commonly in construction of columns, beams, and slabs acts well in compression but fails under tension. The common solution is to reinforce the structure in areas where it experiences tension with steel. There are other materials besides steel which also take tension well. Natural fibers for example come in various strengths and types and would create lighter and perhaps more sustainable beam designs. Natural fibers have been used for their availability, workability, and high tensile strengths for centuries. This research discovers that the compressive strength of this cellular material can support the construction of a small structure, assuming accuracy of previous experimental results. These previous experiments discover how the natural fibers distribute within the mixture and how they affect the aeration of the concrete, as well as how they affect the strength. Multiple samples are cured with different fiber types and in different proportions within the mixture. Furthermore, similar experimentation is conducted to discover an ideal ratio of aggregate to aerated concrete mix. The aggregate gives the concrete greater strength and economy, but could negatively affect the aeration. The various concrete mixes are poured and allowed to cure to maximum strength before indirect tensile tests and compression tests are conducted. The effects of creating smooth aerated concrete molds are also investigated. All experiments conducted are precursory to an ultimate tensile reinforced aerated concrete beam design with an aggregate mix and smooth surfaces.
by Leonidia Maria Garbis.
M.Eng.

Natural fibers like kenaf, hemp, flax and sisal fiber are becoming alternatives to conventional petroleum fibers for many applications. One such applications is the use of Non-woven bio-fiber mats in the automobile and construction industries. Non-woven hemp fiber mats were used to manufacture plywood in order to optimize the plywood structure. Hemp fiber mats possess strong mechanical properties that comparable to synthetic fibers which include tensile strength and tensile modulus. This study focuses on the use of hemp fiber mat as a core layer in plywood sandwich composite. The optimization of fiber mat plywood was done by performing a three factor experiment. The three factors selected for this experiment were number of hemp mat layers in the core, mat treatment of the hemp mat, and the glue content in the core. From the analysis of all treatments it was determined that single hemp mat had the highest effect on improving the properties of the plywood structure.

It is believed, that due to the large surface areas provided by the nano scale materials, various composite properties could be enhanced when such particles are incorporated into a polymer matrix. There is also a trend of utilizing natural resources or reusing and recycling materials that are already available for the fabrication of the new composite materials. Cellulose is the most abundant natural polymer on the planet, and therefore it is not surprising to be of interest for composite fabrication. Basic structures of cellulose, comprised of long polysaccharide chains, are the building blocks of cellulose nano fibers. Nano fibers are further bound into micro fibrils and macro fibers. Theoretically pure cellulose nano fibers have tremendous strengths, and therefore are some of the most sought after nano particles. The fiber extraction however is a complex task. The ultrasound, which creates pressure variation in the medium, was employed to extract nano-size cellulose particles from microcrystalline cellulose (MCC). The length and the intensity of the cavitations were evaluated. Electron microscopy studies revealed that cellulose nanoparticles were successfully obtained from the MCC after ultrasound treatment of just 30 minutes. Structure of the fractionated cellulose was also analyzed with the help of X-ray diffraction, and its thermal properties were evaluated with the help of differential scanning calorimetry (DSC). Ultrasound treatment performed on the wheat straw, kenaf, and miscanthus particles altered fiber structure as a result of the cavitation. The micro fibers were generated from these materials after they were subjected to NaOH treatment followed by the ultrasound processing. The potential of larger than nano-sized natural fibers to be used for composite fabrication was also explored. The agricultural byproducts, such as wheat or rice straw, as well as other fast growing crops as miscanthus or kenaf, are comprised of three basic polymers. Just like in wood the polymers are: cellulose, hemicelluloses, and lignin. When subjected to elevated pressures and temperatures, we are able to get access to some of these natural polymers and use them as a matrix material for composite fabrication. Therefore, fabrication of composite materials without addition of synthetic polymers is possible. Thermal and mechanical properties of such composites are evaluated with the help of electron microscopy, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), and flexural strength measurements. The chemical changes in the composites are also probed with the help of Fourier transform infrared (FTIR) analysis. Various additives introduced into composite materials provide different properties. The addition of small amounts of synthetic polymers further enhances the properties of natural fiber composites and do not require high fabrication pressures. Calcium sulfite crystals, which are one of the coal combustion products, were combined with the natural fibers and recycled HDPE polymer to form wood substitute composites. The introduction of these additives resulted in composites with the properties similar to those of the natural wood. Coal combustion products, often used in composite material fabrication, contain mercury which may be rereleased during composite fabrication. Mercury behavior under composite fabrication conditions, such as elevated pressures and temperatures were evaluated. Sulfite rich scrubber material, generated during the flue gas desulphurization process was the main target of the study. It was observed that the release of the mercury is highly dependent on the composite fabrication pressure as well as the temperature.

Natural fiber composites, (NFC) are defined in this work as a group of materials where at least the fibers originates from renewable and CO2 neutral resources. NFC consists of a polymer matrix and a natural fiber. The fibers which originate from wood or plants can replace non-renewable fibers or fillers or simply replace part of the plastic. If plastics from renewable resources are used, NFC is a 100% renewable material. Even though there is very large variety of fibers, matrices and manufacturing techniques used to produce NFC, these materials are often separated as its own material class. However, the variety of constituents and processing methods result in completely different materials with very diverse properties. NFC could thus be suitable for an extremely wide area of applications. We believe that it is important to distinguish different types of NFC and classify them based on matrix (thermoplastic or thermoset), fiber (long or short/orientation) and manufacturing techniques. For instance compression molded composites are very different from injection molded materials. Therefore it is important to find the limits of their performance in connection to the processing parameters. The focus of this work is on the compounding and injection molding techniques. Although extensive research has been done on injection molded NFC, this is one area where the natural fibers still have not made a market breakthrough. We believe that the reason for the limited use of natural fiber compound in injection molded products is partly due to uncertainties about the influence of different constituents on the final properties and lack of defined framework for product design and manufacturing in order to optimize the material and assure consistent quality. Although deep knowledge about these materials have been accumulated among producers and researchers in this area, guidelines or simple rules of thumb for NFC development and processing are quite hard to find in literature. Thus, in order to make natural fiber compounds a more interesting alternative for the injection molding industry, this work is focused on finding limitations on important properties and giving general guidelines for material optimization and processing of natural fiber composites.

Godkänd; 2007; 20070523 (ysko)

Pipeline natural gas is the primary fuel of choice for distributed fuel cell-based applications. The concentration of sulfur in odorized natural gas is about 30 ppm, with acceptable levels being <1 ppm for catalyst stability in such applications. Packed bed technology for desulfurization suffers from several disadvantages including high pressure drop and slow regeneration rates that require large unit sizes. We describe a novel Rapid Temperature Swing Adsorption (RTSA) system utilizing hollow fibers with polymer 'binder', impregnated with high loadings of sulfur selective sorbent 'fillers'. Steam and cooling water can be utilized to thermally swing the sorbent during the regeneration cycles. An impermeable, thin polymer barrier layer on the outside of fiber sorbents allows only thermal interactions with the regeneration media, thereby promoting consistent sorption capacity over repeated cycles. A simplified flow pattern minimizes pressure drop, porous core morphology maximizes sorption efficiencies, while small fiber dimensions allows for rapid thermal cycles.

Compared to the conventional amine adsorption process to separate CO₂ from natural gas, the membrane separation technology has exhibited advantages in easy operation and lower capital cost. However, the high CO₂ partial pressure in natural gas can plasticize the membranes, which can lead to the loss of CH₄ and low CO₂/CH₄ separation efficiency. Crosslinking of polymer membranes have been proven effective to increase the CO₂ induced plasticization resistance by controlling the degree of swelling and segmental chain mobility in the polymer. This thesis focuses on extending the success of crosslinking to more productive asymmetric hollow fibers. In this work, the productivity of asymmetric hollow fibers was optimized by reducing the effective selective skin layer thickness. Thermal crosslinking and catalyst assisted crosslinking were performed on the defect-free thin skin hollow fibers to stabilize the fibers against plasticization. The natural gas separation performance of hollow fibers was evaluated by feeding CO₂/CH₄ gas mixture with high CO₂ content and pressure.

Robust industrially relevant membranes for CO₂ removal from aggressive natural gas feed streams were developed and characterized. Asymmetric hollow fiber membranes with defect-free selective skin layers on an optimized porous support substructure were successfully spun and subsequently stabilized by covalent crosslinking within the economical membrane formation process. Thermal treatment conditions, which promote sufficient crosslinking without introducing defects or undesired substructure resistance, were identified. It was found that crosslinking improves membrane efficiency and plasticization resistance as well as mechanical strength of fibers. The capability to maintain attractive separation performance under realistic operating conditions and durability against deleterious impurities suggests that the crosslinked fibers have great potential for use in diverse aggressive applications, even beyond the CO₂/CH₄ example explored in this work.

Thesis (S.B.)--Massachusetts Institute of Technology, Dept. of Architecture, 2013.
Cataloged from PDF version of thesis.
Includes bibliographical references (p. 34).
The purpose of this study is to investigate the benefits of adding natural fiber tensile reinforcement to aerated concrete. Concrete is a great composite material which can be created in various proportions and with various materials to alter its strength, density and porosity, amongst other properties. Concrete which is used commonly in construction of columns, beams, and slabs acts well in compression but fails under tension. The common solution is to reinforce the structure in areas where it experiences tension with steel. There are other materials besides steel which also take tension well. Natural fibers for example come in various strengths and types and would create lighter and perhaps more sustainable beam designs. Natural fibers have been used for their availability, workability, and high tensile strengths for centuries. This research discovers how the natural fibers distribute within the mixture and how they affect the aeration of the concrete, as well as how they affect the strength. Multiple samples are cured with different fiber types and in different proportions within the mixture. Furthermore, similar experimentation is conducted to discover an ideal ratio of aggregate to aerated concrete mix. The aggregate gives the concrete greater strength and economy, but could negatively affect the aeration. The various concrete mixes are poured and allowed to cure to maximum strength before indirect tensile tests and compression tests are conducted. The effects of creating smooth aerated concrete molds are also investigated. All experiments conducted are precursory to an ultimate tensile reinforced aerated concrete beam design with an aggregate mix and smooth surfaces.
by Leonidia Maria Garbis.
S.B.

Interest in natural fiber reinforced composites (NFRCs) is increasing rapidly thanks to their numerous advantages such as low cost, biodegradability, eco-friendly nature, relatively good mechanical properties, and a growing emphasis on the environmental and sustainability aspects of engineering materials. However, large scale use of NFRCs is still considered as challenging due to the difficulties in manufacturing, limited knowledge of its machinability and appropriate parameter settings, and being prone to machining-induced defects. These materials are known as hard-to-machine materials due to their heterogeneous structure, mechanical anisotropy and tendency to damage while exposed to mechanical stresses. High rejection rate of composite parts at the assembly stage because of poor quality hole due to several vital drilling induced damages such as matrix cracking, fiber pull-out, delamination, fiber and matrix separation and thermal degradation is a serious concern for manufacturing industries. Among all these defects, delamination was found to be the most vital life-limiting factor which affects the mechanical strength and structural integrity of the component significantly in terms of dimensional tolerances and load carrying capability. Therefore, the main objective of this research is investigating the influence of drilling process parameters on the machinability of flax/poly(lactic acid) bio-composites along with characterization, modelling, and condition monitoring of drilling operation through extensive experimental and analytical investigations. The effect of key drilling parameters and tool geometry such as cutting speed, feed rate, drill diameter, drill material and point angle at different levels were studied experimentally to analyse the relations between resultant quality of the produced holes, cutting forces and size of delamination. Damages and defects associated with the drilling process such as delamination, fiber breakage, fiber pull-out, and matrix cracking were studied through qualitative measurements, optical microscopy and scanning electron microscopy examination. Experimental results revealed that the choice of drill bit in terms of diameter, material and point angle has a considerable effect on the machinability and hole performance. Drilling with HSS drills resulted in nearly 60% lower thrust force and better hole quality compared to that with carbide drills. In addition, the analysis of variance (ANOVA) was applied to identify the significance of each individual cutting parameter. Analytical model was developed to predict the critical thrust force related to the onset of delamination propagation during drilling FF/PLA laminates. The delamination zone was modelled as an elliptical plate, with clamped edge and the analytical model developed based on theory of virtual work, LEFM methodology and theory of plate bending. An experimental investigation was carried out, in addition to the analytical model, through a punching test on different configurations of blind hole to characterize the critical thrust force at the onset of delamination. The developed model has been verified by experimental data and compared with the results of existing models and the presented model considering the effect chisel edge and cutting edges. Based on the results, the predicted values by the proposed model present better correlation with the experimental values than those predicted by other models. A relationship exists between cutting variables (thrust and cutting forces), tool wear and the final quality of the drilled hole. Accordingly, the quality of drilled holes can be improved by in-process monitoring in order to record the whole process status through measuring the thrust force and other indicators. An experimental investigation on online monitoring and non-destructive evaluation of drilling operation using vibration, acoustic emission and thrust force signals was conducted and the correlation between the cutting parameters, delamination, cutting thrust force and the pattern of the signals was detected. The response of material through acceleration, force and AE signals were analysed using different signal analysis tools and statistical parameters to derive the features of signals that can express the key characteristics of machining condition. It is observed that the AE rms values are affected by variation in the cutting parameters and it follows a similar trend as observed in the case of drilling thrust force by varying cutting conditions. The variation of vibration and acoustic emission signals were in correlation with delamination factor and damage severity. Four major damage mechanisms have been identified generally as the main sources of AE energy wave in drilling of FF/PLA composites namely fiber breakage, delamination, matrix cracking and friction. A process for detection and discrimination of various damage mechanisms can be correlated to the frequency of damages. Furthermore, among several statistical parameters applied on the effective segment of the time signals, Kurtosis was found the most competent statistical parameter for condition monitoring of the drilling process to to differentiate between poor and good quality of the drilled holes and enhance the quality of composite component. The findings from this research concluded that damage severity can be assessed through AE parameter analysis and it has a considerable potential for the application of in-process monitoring.
Thesis (PhD Doctorate)
Doctor of Philosophy (PhD)
School of Eng & Built Env
Science, Environment, Engineering and Technology
Full Text

Les effets du caoutchouc nitrile (NBR), du traitement de la surface des fibres et du noir de carbone sur les propriétés des composites à base de caoutchouc naturel renforcé par des fibres d'ananas (NR / PALF) ont été étudiés. L'incorporation de NBR et le traitement de surface de la fibre ont été utilisés pour améliorer les propriétés mécaniques des composites à faible déformation, alors que le noir de carbone a été utilisé pour améliorer ces propriétés à forte déformation. La teneur en fibres a été fixée à 10 phr. Les matériaux composites ont été préparés à l'aide d'un mélangeur à cylindres et ont été réticulés sous presse permettant ainsi le maintien de l'orientation des fibres. Ces composites ont été caractérisés à l’aide du rhéomètre à matrice mobile (MDR), par analyse thermique mécanique dynamique (DMTA) et par tests de traction. La morphologie après fracture cryogénique a été observée à l'aide de la microscopie électronique à balayage (MEB). L'effet du NBR dont la teneur varie de 0 à 20 phr par rapport à la teneur totale en caoutchouc, a été également étudié. Le NBR est utilisé afin d’encapsuler totalement les fibres d’ananas (PALF) ; ceci conduisant à un meilleur transfert de contraintes entre la matrice et les fibres. La méthode de mélange a également été étudiée. Plusieurs types de silanes tels que le propylsilane, l'allylsilane et le silane-69 ont été utilisés pour traiter les fibres pré-nettoyées à l’aide d’un traitement alcalin. Les fibres silanisées ont été caractérisées par spectroscopie infrarouge à transformée de Fourier (FTIR), par spectroscopie de photoélectrons aux rayons X (XPS) et par MEB. Le traitement de la fibre par le silane-69 a permis d’augmenter fortement le module du matériau composite à faible déformation. Ce traitement a été plus efficace que l'incorporation de NBR dans les composites NR / PALF. Ceci peut s’expliquer par une possible réticulation chimique entre le caoutchouc et la fibre traitée au silane-69 plutôt qu’une simple interaction physique du NR, du NBR et de la fibre. Cependant, le renforcement par fibre réduit la déformation à la rupture. Par conséquent, du noir de carbone a également été incorporé dans les composites NR/NBR/PALF et NR/ PALF traitée, afin d’améliorer leurs propriétés ultimes. En incorporant du noir de carbone à un taux de 30 phr dans les deux composites, les propriétés mécaniques des composites ont été améliorées et peuvent être contrôlées à la fois à des déformations faibles et hautes
The effects of nitrile rubber (NBR), fiber surface treatment and carbon black on properties of pineapple leaf fiber-reinforced natural rubber composites (NR/PALF) were studied. The incorporation of NBR and surface treatment of fiber were used to improve the mechanical properties of composites at low deformation, whereas carbon black was used to improve these properties at high deformation. The fiber content was fixed at 10 phr. The composites were prepared using two-roll mill and were cured using compression moulding with keeping the fiber orientation. These composites were characterized using moving die rheometer (MDR), dynamic mechanical thermal analysis (DMTA) and tensile testing. The morphology after cryogenic fracture was observed using scanning electron microscopy (SEM). The effect of NBR from 0 to 20 phr of total rubber content was investigated. NBR is proposed to encase PALF leading to higher stress transfer between matrix and PALF. The method of mixing was also studied. For the fiber surface treatment, propylsilane, allylsilane and silane-69 were treated on the alkali-treated fiber. Treated fibers were characterized using Fourier-Transform infrared spectroscopy (FTIR), x-ray photoelectron spectroscopy (XPS) and SEM. Silane-69 treatment of fiber increased the modulus at low deformation more than the incorporation of NBR of NR/PALF composites due to the chemical crosslinking between rubber and fiber from silane-69 treatment rather than the physical interaction of NR, NBR and fiber. However, reinforcement by fiber reduced the deformation at break. Hence, carbon black was also incorporated into NR/NBR/PALF and NR/surface-treated PALF composites to improve the ultimate properties. By incorporation of carbon black 30 phr in both composites, the mechanical properties of composites were improved and can be controlled at both low and high deformations

The different topics of this thesis include high-temperaturestable fiber Bragg gratings, photosensitivity and fiber basedcomponents. Fiber Bragg gratings (FBG) are wavelength dispersiverefractive index structures manufactured through UV exposure ofoptical fibers. Their applications range from WDM filters,dispersion compensators and fiber laser resonators fortelecommunication applications to different types of point ordistributed sensors for a variety of applications. One aim of this thesis has been to study a new type of FBGreferred to as chemical composition grating. These gratingsdiffer from other types of FBG in that their refractive indexstructure is attributed to a change in the chemicalcomposition. Chemical composition gratings have shown to beextremely temperature stable surviving temperatures in excessof 1000 oC. Photosensitivity of pure silica and germanium-dopedcore fibers in the presence of hydroxyl groups has also beenstudied and different types of fiber based components have beendeveloped. The main result of the thesis is a better understanding ofthe underlying mechanism of the formation of chemicalcomposition gratings and their decay behavior at elevatedtemperatures. The refractive index modulation is caused by aperiodic change in the fluorine concentration, which has beenverified through time-of-flight secondary-ion-mass spectrometryand through studies of the decay behavior of chemicalcomposition gratings. A model based on diffusion of dopants hasbeen developed, which successfully predicts the thermal decayat elevated temperatures. Studies of the dynamics of chemicalcomposition grating formation have resulted in a manufacturingtechnique that allows for reproducible gratingfabrication. The main results regarding photosensitivity is a method tosignificantly increase the effect of UV radiation on standardtelecommunications fiber. The method, referred to asOH-flooding, has also been applied to pure-silica core fibersresulting in the first report of strong grating formation insuch fibers. Finally, research into different schemes for developingfiber-based components has resulted in two types of singlefiber integrated Mach-Zehnder interferometers; one passiveinterferometer that can be used as an optical filter and oneactive interferometer controlled with internal metalelectrodes. Keywords:optical fibers, fiber Bragg gratings,photosensitivity, thermal stability, fiber sensors, chemicalcomposition gratings, fiber components, Mach-Zehnderinterferometer, optical switch, optical modulator.
QC 20100607

Mixed matrix membranes offer an attractive route to the development of high performance and efficiency membranes required for demanding gas separations. Such membranes combine the advantageous processing characteristics of polymers with the excellent separation productivity and efficiency of molecular sieving materials. This research explores the development of mixed matrix membranes, namely in the form of asymmetric hollow fiber membranes using zeolites as the molecular sieving phase and commercially available high performance polymers as the continuous matrix. Lack of adhesion between the typically hydrophobic polymer and the hydrophilic native zeolite surface is a major hurdle impeding the development of mixed matrix membranes. Silane coupling agents have been used successfully to graft polymer chains to the surface of the zeolite to increase compatibility with the bulk polymer in dense films. However, transitioning from a dense film to an asymmetric structure typically involves significant processing changes, the most important among them being the use of phase separation to form the asymmetric porous structure. During the phase separation, it is believed that hydrophilic sieves can act as nucleating agents for the hydrophilic polymer lean phase. Such nucleation tendencies are believed to lead to the formation of gaps between the polymer and sieve resulting in poor mixed matrix performance. This research focuses on defining procedures and parameters to form successful mixed matrix hollow fiber membranes. The first part of this dissertation describes dope mixing procedures and unsuccessful results obtained using a silane coupling agent to enhance polymer-zeolite adhesion. The next section follows the development of a highly successful surface modification technique, discovered by the author, employing the use of a Grignard reagent. As a test case, two zeolites of different silicon-to-aluminum ratios are successfully modified and used to develop mixed matrix membranes with greatly increased gas separation efficiencies. The broad applicability of the surface treatment is also demonstrated by the successful incorporation of the modified zeolites in a second polymer matrix. The final section of the work describes the novel occurrence of large defects (macrovoids) caused by the presence of large zeolite particles proposing a particle size effect in the formation of such defects.

Thesis (Ph.D)--Chemical Engineering, Georgia Institute of Technology, 2009.
Committee Chair: Dr. William J. Koros; Committee Member: Dr. Amyn Teja; Committee Member: Dr. Christopher W. Jones; Committee Member: Dr. Haskell W. Beckham; Committee Member: Dr. Stephen J. Miller. Part of the SMARTech Electronic Thesis and Dissertation Collection.

A micromechanical analysis of the representative volume element (RVE) of a unidirectional flax/jute fiber reinforced epoxy composite is performed using finite element analysis (FEA). To do so, first effective mechanical properties of flax fiber and jute fiber are evaluated numerically and then used in evaluating the effective properties of ax/jute/epoxy hybrid composite. Mechanics of Structure Genome (MSG), a new homogenization tool developed in Purdue University, is used to calculate the homogenized effective properties. Numerical results are compared with analytical solution based on rule of mixture, Halpin-Tsai as well as Tsai-Hahn equations. The effect of the volume fraction of the two different fibers is studied. Mechanical performance of hybrid composite is compared with the mechanical performance of single fiber composites. Synergistic effect due to hybridization is studied using analytical method given in literature, finite element method based MSG and Classical Lamination Theory (CLT). It is found that, when Poisson ratio is taken into consideration, elastic modulus shows synergy due to hybridization. Finally, impact properties of ax/jute/epoxy hybrid composite material are studied using Charpy impact testing.

The purpose of this thesis study is to assess the feasibility of using a fiber sorbent module system to remove t-butyl mercaptan (TBM), a common odorant, from pipeline grade natural gas. Odorants such as mercaptans are added to natural gas for safety reasons, but their combustion products are corrosive and decrease the lifetime of the turbines in which they are combusted. Therefore, it is desirable to remove the odorants to extend this lifetime. A TBM removal system attached to a 840 MW natural gas-fueled combined cycle power plant unit such as the one at Plant McDonough-Atkinson (Smyrna, GA) must process gas at a flow rate of approximately 180,000 standard cubic feet per minute. A single 85 MW GE 7EAQ gas turbine has a flow rate of approximately 15,000 standard cubic feet per minute, and will serve as the basis for a system design and process analysis study. The concentration of odorants in natural gas is typically 10 ppm or less. For the purposes of this study, the upper limit of 10 ppm TBM will be used. Zeolite 13X was selected as the model adsorbent for this study due to its high sorption capacity for mercaptans and its ease of incorporation into both fibers and pellets. Design calculations were performed to optimize and determine the feasibility of fiber modules for TBM removal, as well as assess their advantages over conventional pellet packed beds. An understanding of how critical parameters such as heat and mass transfer resistances, pressure drop, and capital and operating costs are affected by design specifications such as sorbent and bed dimensions, allows an optimal design for the needs of the model turbine to be found. Based on these design equations, a fiber sorbent module configuration that selectively and continuously removes TBM from natural gas is developed

Lactic acid based thermoset were synthesised by reacting lactic acid with glycerol andfunctionalizing lactic acid branches by methacrylic anhydride. Resins with different chainlength were prepared and their thermo mechanical properties were examined through DMAanalysis and their molecular structures were analyzed by NMR method and their viscositywere investigated through rheometry analysis and three monomers were selected as the bestchain length. Degree of reaction in different reaction times was evaluated by a modifiedtitration method and bulk preparation of resin was performed by optimal process condition.DSC analysis was conducted in order to evaluate curing behaviour of resin with benzoylperoxide as cross-linking initiator. TGA analysis was performed to check thermo stability ofthe resin. Bio composites by viscose unidirectional and bidirectional knitted fabrics and alsonon woven viscose fiber with different fiber loads were prepared by ordinary hand layupimpregnation followed by compress moulding and their mechanical and thermo mechanicalproperties were characterized by tensile, flexural, charpy and DMA analysis and optimumfiber loads were identified for each fiber type. Ageing properties of prepared composites wereexamined by placing samples in climate chamber to simulate long time ageing and ageingexperiment was followed by tensile and flexural test to evaluate mechanical properties afterageing simulation. Composite`s swelling properties for water and some other solvents wereinvestigated and also their chemical resistance were evaluated by immersing them in 1M HCland KOH. The resin was also compared with a commercial oil based thermoset by preparingglass fiber reinforced composites and also effect of adding styrene to the resin were evaluated.Results of this work demonstrated that the novel synthesised have very high mechanical andthermo mechanical properties surpassing commercial oil based poly esters but ageingbehaviour is not very good however adding styrene can improve ageing properties. Also theresin is compatible with cellulosic natural fibers and forms strong composites.
Program: Masterutbildning i energi- och material

Despite intrinsically high separation performance, conventional polymeric membranes suffer from CO₂ induced plasticization, which reduces CO₂/CH₄ separation efficiency significantly. Covalent ester-crosslinking can improve the plasticization resistance by controlling the segmental chain mobility in the polymer; however, only relatively thick selective skin layers and lower separation productivity have been reported to date. On the other hand, the high cost of crosslinkable polymers makes the approach challenging, especially for large-scale gas separations which require large membrane areas with high feed pressures. Dual-layer hollow fiber spinning can be used to reduce the cost of membrane production by integrating a low-cost supporting core polymer with the expensive crosslinkable sheath polymer. However, the complexity of interfacial interaction between the sheath/core layers and subsequent crosslinking required can delaminate the sheath/core layers and collapse the core layer polymer. This can reduce mechanical strength and the separation productivity significantly. This work aimed to develop thin-skinned high-performing ester-crosslinked hollow fiber membranes with improved CO₂ plasticization resistance. The skin layer thickness of hollow fibers was first optimized by simultaneous optimization of the polymer dope and spinning process variables. Moreover, this study also addresses the solutions of challenging in transitioning the monolithic hollow fiber to composite hollow fiber format. The ester-crosslinked hollow fibers were subjected to high feed pressures and high-level contaminants to probe their CO₂ plasticization and hydrocarbon antiplasticization resistance, respectively. The resultant ester-crosslinked monolithic hollow fibers show significantly reduced skin layer thickness and improved separation productivity under extremely challenging operation conditions. They also demonstrate strong stability under high feed pressures and reversibility after contaminant exposure. Moreover, this study presents a newly discovered core layer material, Torlon®, which demonstrates excellent compatibility with the crosslinkable polymer and superior thermal stability during crosslinking without sheath/core layer delamination or collapse. The characterization under aggressive feed conditions clearly suggests that ester-crosslinked composite hollow fibers can achieve high separation performance and reduce membrane cost simultaneously. This provides a significant advance in state of the art for natural gas separations under realistic operation environments

The need for economical, sustainable, safe, and secure shelter is an inherent global problem and numerous challenges remain in order to produce environmentally friendly construction products which are structurally safe and durable. The use of sisal, a natural fiber with enhanced mechanical performance, as reinforcement in a cement based matrix has shown to be a promising opportunity. This work addresses the development and advances of strain hardening cement composites using sisal fiber as reinforcement. Sisal fibers were used as a fabric to reinforce a multi-layer cementitious composite with a low content of Portland cement. Monotonic direct tensile tests were performed in the composites. The crack spacing during tension was measured by image analysis and correlated to strain. Local and global deformation was addressed. To demonstrate the high performance of the developed composite in long term applications, its resistance to tensile fatigue cycles was investigated. The composites were subjected to tensile fatigue load with maximum stresses ranging from 4 to 9.6 MPa at a frequency of 2 Hz. The composites did not fatigue below a maximum fatigue level of 6 MPa up to 106 cycles. Monotonic tensile testing was performed for composites that survived 106 cycles to determine its residual strength.

An experimental study will be carried out to determine the suitability of Green Natural Fiber Reinforced Polymer plates (GNFRP) manufactured with hemp fibers, with the purpose of using them as structural materials for the flexural strengthening of reinforced concrete (RC) beams. Four identical RC beams, 96 inches long, are tested for the investigation, three control beams and one test beam. The first three beams are used as references; one unreinforced, one with one layer of Carbon Fiber Reinforced Polymer (CFRP), one with two layers of CFRP, and one with n layers of the proposed, environmental-friendly, GNFRP plates. The goal is to determine the number of GNFRP layers needed to match the strength reached with one layer of CFRP and once matched, assess if the system is less expensive than CFRP strengthening, if this is the case, this strengthening system could be an alternative to the currently used, expensive CFRP systems.

Bast fibers are one of most widely used types of cellulosic natural fibers. Flax fibers, a specific type of bast fiber, have historically been used as reinforcements in composites because they offer competitive advantages, including environmental and economic benefits, over mineral-based reinforcing materials. However, the poor interfacial properties due to the hydrophilicity of flax fibers and the hydrophobicity of most polymer matrices reduce the mechanical performance of flax thermoset composites. On the other hand, the structure of flax fiber is more complex than synthetic fibers, which causes most of traditional mechanical tests from the transverse direction to evaluate the interfacial properties of flax composites are not valid. In this study, the physical and chemical properties of flax fibers, vinyl ester resin and their composites are investigated. A comprehensive understanding of flax fiber, vinyl ester systems and their composites has been established. Surface modifications to the flax fiber and chemical manipulations on vinyl ester systems have been studied to improve the interfacial properties of flax/vinyl ester biocomposites. A new chemical manipulation method for vinyl ester system has been invented. The specific interlaminar shear strength of alkaline treated flax/VE with 1.5% AR shows approximately 149% increase than untreated flax/VE composites. NaOH/Ethanol treated flax/VE with AR shows 33% higher in specific flexural modulus and 73% better in specific flexural strength than untreated flax/VE composites. In addition, AR modified alkaline treated flax composites performs approximately 75% better in specific tensile modulus and 201% higher in specific tensile strength than untreated flax/VE composites. Flax/VE composite with high elastic modulus, which is higher than their theoretically predicted elastic modulus, was achieved. The effects of thermal properties of flax fibers and vinyl ester resin systems on the interfacial properties of their biocomposites were also studied. The theory of modifying the thermal properties of flax and vinyl ester to improve the interfacial adhesion has been proved by the study of the thermal residual stresses in their composites by XRD techniques.

Limited information exists regarding the processing parameters and extent of reinforcing potential natural fibers have in polymer matrices. The five natural fiber mats studied were low shive flax, mid shive flax, high shive flax, hemp and kenaf. The parameters characterized were fiber size, wax content, surface contact angle, and shive content. The compressive force and unsaturated permeability was measured for each mat, and composites were constructed and tested using selected mats in a soy-based polyurethane (PU) matrix. All mats exhibited a viscoelastic behavior under compression, and an increase in shive content correlated with an increase in relaxation. The presence of shive and larger fiber size increased the permeability. Higher wax content and contact angle lowered the permeability. The mechanical properties for all composites performed better than the neat PU, showing there was matrix to fiber adhesion and load transfer. Hemp outperformed the other fibers studied in all mechanical tests.

This Thesis demonstrates an experimental study on the development of thermoset-based natural fiber particle-reinforced composite. The overall objective was to improve the mechanical properties and investigate the thermal stability of the composite. It addresses, the effect of various chemical treatment of filler types, filler size, filler percentage and matrix type on the mechanical properties and thermal stability of the composite. To improve the mechanical performance, a hybrid composite containing carbon nanotubes was also synthesized.

Bio-based flax fiber polymer composites (FFPC) have the potential to replace metals and synthetic fibers in certain applications due to their unique mechanical properties. However, the long term reliability of FFPC needs to be better understood. In this study, the fatigue limit was evaluated using mathematical, thermographic, and energy-based approaches. Each approach determined fatigue limits around 45% load of ultimate tensile strength at a loading frequency of 5 Hz. Thermographic and energy-based approaches were also implemented at different loading frequencies (5, 7, 10, and 15 Hz) to define the effect of loading frequency on the fatigue life. Fatigue limit was found to decrease slowly with increasing loading frequency. Moreover, two forms of damage energy (thermal and micro-mechanical) during cyclic loading was separated using an experimental approach to pinpoint the main responsible damage energy for decreasing fatigue limit with increasing loading frequency.

The main aim of this work id to provide integral methods to predict and characterize the properties of composite structures based on hybrid polymers and reinforcements, that could lead to useful results from an industrial point of view. This is addressed, if possible, by theoretical predictions of the effective properties by using the available experimental data. The first part is focused on the scientific achievements of the author that allowed a quantitative characterization of the main effective properties of several composite architectures from hybrid polymers and reinforcements, based on bio matrices, tailor-made matrices and different theoretical and simulation methods using computer software to allow good comparison. The second part defines the future research lines to continue this initial investigation. The main objectives are clearly defined to give the reader a sound background with the appropriate concepts that are specifically discussed in the following chapters. As a main objective, this research work makes a first attempt to provide a systematic analysis and prediction of composite hybrid structures.
El objetivo general del trabajo es proporcionar medios integrales para predecir y caracterizar las propiedades de las estructuras de compuestos basados en polímeros y refuerzos híbridos, principales que pueden producir resultados de utilidad práctica simultáneamente. Esto se logra comparando, siempre que sea posible, las predicciones teóricas de las propiedades efectivas con los datos experimentales disponibles. Una primera parte se ocupa de los logros científicos del autor que permitieron caracterizar cuantitativamente las principales propiedades efectivas de las arquitecturas de compuestos basados en polímeros y refuerzos híbridos, basados en matrices bio, auto-desarrollados y diferentes métodos teóricos y de simulación por ordenador utilizados para la comparación. La segunda parte identifica las orientaciones futuras para la evolución y desarrollo de la ciencia y la investigación. Los objetivos generales fueron subrayados y concisos para dar al lector una visión previa de los conceptos que serán discutidos específicamente en los siguientes capítulos. Indirectamente, apuntan hacia uno de los objetivos principales de este trabajo, a saber, proporcionar una dirección para el análisis sistemático de materiales compuestos a base de refuerzos híbridos.
L'objectiu general d'aquest treball es proporcionar els mitjos integrals per tal de predir i caracteritzar les propietats d'estructures de compòsits basats en polímers i reforçaments híbrids, que poden produir resultats amb utilitat pràctica simultàniament. Aquest objectiu s'aconsegueix comparant, sempre que és possible, les prediccions teòriques de les propietats efectives amb les dades experimentals disponibles. Una primera part es centra en els temes científics en què ha treballat l'autor que han permès caracteritzar quantitativament les principals propietats efectives de les arquitectures de compòsits basades en polímers i reforçaments híbrids, derivats de matrius bio, auto-desenvolupats i diferents mètodes teòrics i de simulació informàtica per a una correcta comparació. La segona part identifica les orientacions futures per tal d'establir l'evolució i desenvolupament de la ciència i investigació lligada a la temàtica de la tesi. Els objectius generals han sigut clarament definits per tal de donar-li al lector una visió prèvia i sòlida dels conceptes que es discuteixen en capítols venidors. Indirectament, apunten cap a un dels objectius principals d'aquest treball, a saber, proporcionar una direcció per a l'anàlisi sistemàtica de materials compòsits a base de polímers i reforçaments híbrids.
Motoc, D. (2017). Development of green composites based on epoxidized vegetable oils (EVOs) with hybrid reinforcements: natural and inorganic fibers [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/90399
TESIS

Thesis (M.S.)--Michigan State University. Dept. of Civil and Environmental Engineering, 2008.
Title from PDF t.p. (viewed on Aug. 3, 2009) Includes bibliographical references (p.129-132). Also issued in print.

The use of asbestos fibres in construction products has been banned in European countries for about two decades due to its effect on human health. At present, many developing countries use asbestos cement board as one of the most important construction products for roofing, cladding and partition walls. The Hatschek process is the most commonly used method to produce asbestos Fibre Cement Board (FCB). There are two major problems for the asbestos FCB manufacturers in replacing their products with non-asbestos FCB. The first one is finding materials and fibres that are available and competitive in price compared to asbestos fibres, and the second is providing inexpensive machines and equipment to produce non-asbestos FCB. In this research, an effort has been made to solve these two major problems. After the initial laboratory investigations on several natural and synthetic fibres some of the fibres with potential use in FCB were chosen for the further investigations. A slurry vacuum dewatering process was then designed and made for the laboratory use. The performance of material selections and mix designs selected from the laboratory studies were subsequently verified with factory Hatschek process in a factory site trial. Many specimens with natural and synthetic fibres incorporating silica fume and limestone powder were made and tested in the laboratory. Silica fume and limestone powder were used for enhancing flexural strength and suppression of alkalinity to reduce breakdown of the cellulose fibres. The results of mechanical, physical and II durability tests were analysed. The microstructure of the fibres and composites was also studied by SEM (Scanning Electron Microscopy). At some stages, mix design optimization was carried out to gain the highest flexural strength. The most suitable mixes were chosen for the factory site trials. A number of full-scale non-asbestos trial boards were made successfully in an asbestos FCB factory and tested in accordance with the current national and international standards. The results indicated that the trial boards fulfilled the requirements of the relevant standards. Based on the outcome of this research, a combination of acrylic fibres and waste cardboard in a mix incorporating silica fume and limestone powder in addition to Portland cement can be used to replace asbestos fibres. Although broadly compatible with the asbestos cement production process, this formulation change will necessitate some changes to the existing production lines in asbestos cement factories to produce non-asbestos FCB.

Twenty-thousand years ago, the earliest known depictions of natural forms were inscribed by primitive man onto the surface of the "third wall" . . . be it cave, grotto, overhang, or alcove. Today the myriad representations of our natural world, along with the expanding cosmic narratives of 'natural history' that animate and describe such characters within an ornate epistemological framework (part-science: evolution, thermodynamics, ecology, and part-social criticism: environmental justice, sustainability, conservation) proliferate in ever-increasing mobile permutations; not only in our textbooks and living rooms, but also in our cars, on billboards, Jumbotrons, laptops, cell phones, and portable media players. Throughout history, changes in representational 'mode' (across and through new technical mediums) have ushered in significant narrative metamorphoses, formal innovations, and accompanied revolutionary transitions in symbolic language. The focus of this paper is to assess the implications of recent technological shifts, especially those characterized by the widespread contemporary adoption of digital technologies and the emergence of vast, interconnected networks of computing power, on the representation, production, and distribution of 'natural world' (both science and social) new media content. Through a detailed survey of popular case-studies, analytical research, and data trends, this paper will analyze new media models both from within and without as they relate to digital publishing, non-linear content creation, social networking, and the increasingly permeable interface between consumer and producer in our contemporary mediascape. Finally, this paper applies formative research to prescribe a more general use of 'best practices' in new technology which may facilitate a more progressive and participatory moment in post-industrial 'natural world' media-making, in concert with peers and fans, corporations and collectives, and open to interpretation, cross-pollination, and synergistic hybridity. It is no exaggeration to remark that this technological transformation will forever change the way we learn, evaluate, and participate in a global dialogue whose subject is none other than the globe itself. As our ancestors surely harnessed the power of the 'third wall' to communicate in both personal and broad strokes, so this essay seeks to re-imagine the 'digital third wall' as a place of increasing ubiquity, intimacy, contention, and epistemological power throughout the evolving realms of scientific and social natural representation.