Academic literature on the topic 'Plastic injection moulding'

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Journal articles on the topic "Plastic injection moulding"

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Pfleging, W., T. Hanemann, M. Torge, and W. Bernauer. "Rapid fabrication and replication of metal, ceramic and plastic mould inserts for application in microsystem technologies." Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 217, no. 1 (January 1, 2003): 53–63. http://dx.doi.org/10.1243/095440603762554613.

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The process strategy for the rapid fabrication of microcomponents made of polymers will be presented. Different fabrication routes have been developed at Forschungszentrum Karlsruhe GmbH within the microsystem technology programme focusig on replication techniques. Single prototypes can be generated by the direct patterning of plastics with excimer laser radiation. For the fabrication of very small series laser-assisted micromachining, neodymium-doped yttrium aluminium garnet (Nd:YAG) and krypton fluorine (KrF) excimer laser radiation allows for the rapid manufacturing of microstructured mould inserts made of plastics, steel, cemented carbide or ceramics. The applied mould insert material depends on the achievable low surface roughness values essential for the subsequent moulding process. Plastic replication such as hot embossing, injection moulding or reaction injection moulding of the generated microstructured mould inserts gives access to mouldings carrying structural details in the micrometre range and/or high aspect ratio microstructures.
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Singh, Gurjeet, Mohan Kumar Pradhan, and Ajay Verma. "A Review of the Effect of Process Parameters on the Performance of Plastic Injection Molding Process to Control the Warpage in Plastics." Materials Science Forum 830-831 (September 2015): 116–19. http://dx.doi.org/10.4028/www.scientific.net/msf.830-831.116.

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Quality control is important aspect of manufacturing process. The quality of product in injection moulding is influenced by injection moulding process parameter. A study of the influence of process parameters on the injection moulding process is presented. Statistically based model approach were studied. In this the process parameter that affect the injection moulding process are like injection time, injection pressure, packing pressure, packing time, cooling time, coolant temperature mold temperature, melt temperature are studied and compared. This paper deals with design of experiment approach to fine out optimal parameter setting. The comparison shows effect of parameters on injection moulding process.Key words: Plastic injection moulding, Orthogonal array, Cycle time
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Košík, Miroslav, Jozef Bílik, and Filip Polakovič. "Mechanical Benefits of Gas Assisted Injection Moulding Application in Design of Structural Parts." Materials Science Forum 862 (August 2016): 182–91. http://dx.doi.org/10.4028/www.scientific.net/msf.862.182.

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Due to of many advantages and specific properties plastics are gradually becoming the most widely used materials in the engineering industry. In the last years, more and more metal parts are converted to plastic, in the cases of mechanically loaded parts as well. However, the usage of plastic is limited by its mechanical properties and production possibilities. Conventional injection moulding as the most productive plastic part production technology mostly enables the manufacturing of thin-wall parts with uniform wall thickness, what restricts full-fledged utilization of plastics. In this study, the benefits of progressive gas assisted injection moulding is investigated in order to produce plastic parts with higher mechanical properties. The paper presents complex study with respect to structures generated in material during gas penetration state, orientation of reinforced short fibres, stress relaxation behaviour, notch effect of rough gas channel surface, producible cross-section profiles with high moment of inertia and undesirable production effects, which can occur during gas aided moulding technologies. Finally, the mechanical properties of specimen produced by conventional and gas-assisted injection moulding were compared using numerical analyses. For comparison, integration of two numerical solver - FVM for fluid analysis of plastic/gas injection and FEM for structural analysis of specimen strength/stiffness were used.
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Delafield, P. A. "Injection Moulding of Thermo-Plastic Compounds." Journal of the Society of Dyers and Colourists 53, no. 3 (October 22, 2008): 82–86. http://dx.doi.org/10.1111/j.1478-4408.1937.tb01951.x.

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Abd Aziz, Ahmad Aizuddin Bin, Shamsuddin Sulaiman, Aung Lwin Moe, and Aminudin bin Abu. "Investigation of Plastic Injecting Moulding Process Optimization in Complex Shape Product." Applied Mechanics and Materials 695 (November 2014): 260–64. http://dx.doi.org/10.4028/www.scientific.net/amm.695.260.

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Nowadays, plastic injection molding is widely used in the production of very complex parts and it enables to produce numerous parts within one cycle. Molding conditions or process parameters are crucial for productivity and quality of desired products. This research aims to investigate the state-of-the-art approach to find optimal parameters characteristics in plastic injection molding process. Fill time, average velocity, pressure, clamp force, cooling time and volumetric shrinkages are selected as process parameters in this research. Nokia 6680 model is used for revealing process optimization. Two case studies based on two plates and three plate moulding layout are conducted to suggest the plastic injection mold optimization process. The process parameters of two proposed layouts are compared based on Mold flow Plastics Insight (MPI) analysis results. Result show that three plate moulding satisfy not only the process quality but also the product quality characteristics in this injection moulding process.
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Wood, Stephen L., and David G. Ullman. "The functions of plastic injection moulding features." Design Studies 17, no. 2 (April 1996): 201–13. http://dx.doi.org/10.1016/0142-694x(95)00040-x.

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Hyland, Ian. "Robots used on plastic injection moulding machines." Industrial Robot: An International Journal 28, no. 2 (April 2001): 104–12. http://dx.doi.org/10.1108/01439910110382657.

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Huang, Chin-Yin, Wu-Lin Chen, Chia-Ming Cheng, and Chung-Yu Pan. "Product quality prognosis in plastic injection moulding." Production Engineering 5, no. 1 (September 28, 2010): 59–71. http://dx.doi.org/10.1007/s11740-010-0269-7.

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Kwak, S., T. Kim, S. Park, and K. Lee. "Layout and sizing of ejector pins for injection mould desian using the wavelet transform." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 217, no. 4 (April 1, 2003): 463–73. http://dx.doi.org/10.1243/095440503321628143.

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Injection moulding is one of the most prevalent technologies used in processing thermoplastic polymers. At the end of the injection moulding cycle, the plastic moulded part should be ejected when the injection mould opens. To eject complex mouldings with bosses, ribs and other features, ejector pins are generally used because they are economical and easy to install. However, the ejector pins can cause high local stresses and strains in the moulding at the stage of ejection, leading to part deformation and damage. Thus, the proper layout of ejector pins is very important in mould design. A method is proposed for determining the layout and size of the ejector pins required to eject thermoplastic mouldings, minimizing part deformation and damage. The proposed method computes the distribution of the necessary ejecting forces to overcome the friction between the part and its mould. Then, it transforms the ejecting forces into a certain number of representative forces by the wavelet transform. Finally, the location and size of the ejector pins that correspond to the discrete ejecting forces are obtained. The proposed method will help injection mould designers systematically to obtain ejector designs.
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Košík, Miroslav, Jozef Bílik, and Daynier Rolando Delgado Sobrino. "Reduction of Injection Moulded Plastic Part Warpage Using Advanced Gas Assisted Injection Moulding." Materials Science Forum 862 (August 2016): 200–209. http://dx.doi.org/10.4028/www.scientific.net/msf.862.200.

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Dimensional and shape accuracy are the basic quality criteria of almost every injection moulded plastic part, manufactured in the engineering industry. They are dependent on many production conditions as part and moulding tool design, material structure properties and injection parameters. Generally, it is very difficult to achieve high geometrical accuracy during injection moulding, therefore, dimensional tolerances for plastic parts are usually many times larger than in the case of metals. However, according to requirements of the engineering industry, demands for the plastic parts dimensional accuracy keep growing permanently, what also extends to the growing shape complexity of the produced parts. Due to this tendency, engineers must look for more and more advanced solutions to meet market requirements and keep the competitiveness of their product. In consonance with all this, this paper presents a case study where the progressive gas assisted injection moulding is used as a solution for the plastic part warpage reduction while any other conventional methods failed. The study is performed making use of part from the automotive industry, initially produced with unacceptable deformations. In the first step, the real manufacturing state was studied to determine the warp behaviour. Subsequently, the process parameters and cooling conditions were unsuccessfully modified while trying to reduce deformations. Nevertheless, these were effectively eliminated by the only application of internal gas support to the melt injection phase. A numerical modelling based on Finite Volume and Finite Element Method was also used in the case study in order to mathematically represent the fluid, thermal and mechanical processes during the process of injection moulding.
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Dissertations / Theses on the topic "Plastic injection moulding"

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Farrar, P. T. K. "Plastic injection moulding machine controllers." Thesis, Bucks New University, 1987. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.378918.

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Masuku, Eric S. "Intelligent CAD mould design for injection moulding." Thesis, University of Bath, 2000. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.323605.

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Stidworthy, Paul. "An investigation into weld lines in thermoplastic injection moulding." Thesis, Coventry University, 1998. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.364595.

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Para, Marcel. "Výroba součásti Fixační podložka." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2020. http://www.nusl.cz/ntk/nusl-416436.

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Order was given for the prodiction of 20 000 pieces of fixing washers. In this case was chosen injection moulding technology. Based on the research, a structural design of the mold was prepared together with the drawing documentation. From the range of materials, it was chosen polypropilene MOSTEN GB218, which is suitable for the given produstion. The simulation verified the reliability and quality of production. The parameters of injection moulding were determined by calculations, and the machine J180ADS – 180U was selected base of them. In the economic evaluation, the total costs for the production of the entire series were established on Nc=19626,43€.
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錢桂生 and Kwai-sang Chin. "An expert product development system for plastic injection moulding parts." Thesis, The University of Hong Kong (Pokfulam, Hong Kong), 1996. http://hub.hku.hk/bib/B31234732.

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Ping, Pau Kwok. "Systematic studies on noise control of plastic injection moulding machine." Thesis, University of Warwick, 1997. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.265624.

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Chin, Kwai-sang. "An expert product development system for plastic injection moulding parts /." Hong Kong : University of Hong Kong, 1996. http://sunzi.lib.hku.hk/hkuto/record.jsp?B17545857.

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Marsh, Robert. "Visual analysis and diagnosis system for injection moulded components." Thesis, University of the West of England, Bristol, 2002. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.249348.

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Statham, Michael J. "Economic manufacture of freeze-cast ceramic substrate shapes for the spray-forming process." Thesis, University of Bath, 1998. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.285297.

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Ilyas, Ismet Priana. "Production of plastic injection moulding tools using selective laser sintering and high speed machining." Thesis, University of Leeds, 2007. http://etheses.whiterose.ac.uk/4048/.

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Global manufacturing trend and competition challenge every industry to seek new manufacturing methods to improve their business processes and speed up the product development cycle [Conolly, 2004a and Knights, 2001]. Among the candidates, layer manufacturing (LM) technologies appear to be a potential solution [Plam, 2002, and Grimm, 2004]. Recent LM technologies have led to a demanding application for developing production tools to manufacture parts, known as rapid tooling (RT). Selective laser sintering (SLS) is one of the leading LM systems available today in RT to manufacture injection mould (core/cavity) inserts [Kruth, 1998, Chua, 1999, Dormal, 1999, and Grenda, 2005]. However, the current capabilities of the SLS in producing metal parts have not yet fulfil the requirements of the injection mould inserts, especially in dimensional accuracy and surface finish quality [Francis, 2002 and Dalgamo, 2001 a]. The aim of this research is to use indirect SLS and high speed machining (HSM) in developing production-quality plastic injection moulding (core/cavity) inserts. The idea is that the indirect SLS process is utilised to build a near-net-shape inserts, while HSM is then utilised to finish the inserts to production specifications. Benchmark studies have been carried out to characterise the capabilities of both SLS and HSM with reference to the typical requirements of injection mould inserts. Utilising the study results, new developments of the mould inserts have been implemented on three major industrial case studies. Their performances have been evaluated and measured by comparing them with its respective original inserts. Furthermore, a set of design rules has been derived from best practices of the case studies, and have been validated by developing a new design for each case studies inserts. The results have demonstrated that the indirect SLS process has a capability III manufacturing a near-net shape of the insert which requires further related finishing to achieve final production specifications. The insert performances in some case studies have indicated significant improvements in process productivity and energy consumption as well as economic benefits to using the inserts. Regarding the significant considerations in realising the design, a recommendation on further strategic design rules and manufacturing process are highlighted so that the development of the insert using the selected approach can be more effective and efficient. Moreover, a utilisation of computer analysis software and further durability trial is also highlighted in order to predict and evaluate the optimum overall performance.
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Books on the topic "Plastic injection moulding"

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Pau, Kwok Ping. Systematic studies on noise control of plastic injection moulding machine. [s.l.]: typescript, 1997.

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Ozolins, Christopher. Development of an injection and moulding subsystem for a microcellular plastic manufacturing process. Ottawa: National Library of Canada, 2001.

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Whelan, A. Injection moulding of plastics materials: A guide. (London): London School of Polymer Technology, Polytechnic of North London, 1986.

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Jones, Peter. Budgeting, costing and estimating for the injection moulding industry. Shrewsbury: iSmithers, 2009.

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Ontario. Ministry of Skills Development. Inventory of Training Modules For Plastics Occupations, Volume 2: Injection Moulding. S.l: s.n, 1986.

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Office, Great Britain Energy Efficiency. Energy management in a small plastic injection moulding plant. Great Britain, Energy Efficiency Office, 1996.

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Jones, David Llewelyn. The introduction of a new manufacturing facility for plastic injection moulding at Acco-Rexel Ltd', Llangeinor,South Wales. 1993.

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PIAE EUROPE 2021. VDI Verlag, 2021. http://dx.doi.org/10.51202/9783181023853.

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Contents Structural components/Strukturbauteile Development of an energy-absorbing structural element made of polyamide integrated in the plastic front-end carrier of the new Mercedes S-Class ..... 1 Entwicklung eines energieabsorbierenden Strukturelements aus Polyamid integriert im Kunststoff-Frontendträger der neuen Mercedes S-Klasse ..... 5 BAGS: Highly-integrated front-end module carrier ..... 9 BAGS: Hochintegrierter Front End Modulträger ..... 19 Surfaces/Oberflächen Lightweight plastic construction with visible surface as examplified by the Volkswagen ID 3 tailgate ..... 29 Kunststoffleichtbau mit Sichtoberfläche am Beispiel der Heckklappe Volkswagen ID3 ..... 39 Breakthrough in producing soft and sustainable interior surfaces by injection moulding of TPE ..... 49 Simulation The all-new MAN high-roof cab – epoxy sandwich RTM – simulated using FEM and crashed under real conditions ..... 61 Epoxid-Sandwich-RTM – FEM gerechnet und real gecrasht ..... 75 Development and validation of a simulation methodology for the prediction of surface defects for plastic components with metallic effect pig...
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Kempf, Christof, Klaus Niemann, and Michael Renger. Injection Mouldings of Thermo Plastics. Huthig Fachverlage Vertrieb, 1992.

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Vannessa, Goodship, Arburg (Firm), and Rapra Technology Limited, eds. Practical guide to injection moulding. Shawbury: Rapra Technology, 2004.

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Book chapters on the topic "Plastic injection moulding"

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Schmidt, Mario, Hannes Spieth, Christian Haubach, and Christian Kühne. "Thin-wall technology in technical plastic injection moulding." In 100 Pioneers in Efficient Resource Management, 214–17. Berlin, Heidelberg: Springer Berlin Heidelberg, 2019. http://dx.doi.org/10.1007/978-3-662-56745-6_38.

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Janney, M. A. "Plastic forming of ceramics: extrusion and injection moulding." In Ceramic Processing, 174–211. Dordrecht: Springer Netherlands, 1995. http://dx.doi.org/10.1007/978-94-011-0531-6_6.

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Costa, N., A. Cunha, and B. Ribeiro. "Monitoring an Industrial Plastic Injection Moulding Machine Using Neural Networks." In Artificial Neural Nets and Genetic Algorithms, 89–94. Vienna: Springer Vienna, 1999. http://dx.doi.org/10.1007/978-3-7091-6384-9_16.

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Titow, W. V. "Injection Moulding." In PVC Plastics, 588–606. Dordrecht: Springer Netherlands, 1990. http://dx.doi.org/10.1007/978-94-011-3834-5_16.

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Malek, Maria, Marc-Philippe Toitgans, Jean-Luc Wybo, and Michel Vincent. "An operator support system based on case-based reasoning for the plastic moulding injection process." In Lecture Notes in Computer Science, 402–13. Berlin, Heidelberg: Springer Berlin Heidelberg, 1998. http://dx.doi.org/10.1007/bfb0056351.

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Rosli, M. U., S. N. A. Ahmad Termizi, C. Y. Khor, M. A. M. Nawi, Ahmad Akmal Omar, and Muhammad Ikman Ishak. "Optimisation of Process Parameters in Plastic Injection Moulding Simulation for Blower Impeller’s Fan Using Response Surface Methodology." In Lecture Notes in Mechanical Engineering, 309–18. Singapore: Springer Singapore, 2021. http://dx.doi.org/10.1007/978-981-16-0866-7_26.

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Gornik, Christian, and Jochen Perko. "Comprehensive Wear Study on Powder Metallurgical Steels for the Plastics Industry, Especially Injection Moulding Machines." In Progress in Powder Metallurgy, 657–60. Stafa: Trans Tech Publications Ltd., 2007. http://dx.doi.org/10.4028/0-87849-419-7.657.

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"Appendix: Trade Names, Specific Weight and Suppliers of Some Plastic Materials." In Injection Moulding, 369–72. De Gruyter, 2020. http://dx.doi.org/10.1515/9783110654813-012.

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"Creating a Part Suitable for Plastic Injection Moulding." In CAD/CAM with Creo Parametric, 127–59. WORLD SCIENTIFIC (EUROPE), 2021. http://dx.doi.org/10.1142/9781786349347_0006.

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"2 Introduction to plastics." In Injection Moulding, 19–36. De Gruyter, 2020. http://dx.doi.org/10.1515/9783110654813-002.

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Conference papers on the topic "Plastic injection moulding"

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Khomenko, Maksym, Oleksandr Velihorskyi, Roustiam Chakirov, and Yuriy Vagapov. "Parameters identification of injection plastic moulding heaters." In 2016 IEEE 36th International Conference on Electronics and Nanotechnology (ELNANO). IEEE, 2016. http://dx.doi.org/10.1109/elnano.2016.7493066.

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Veligorskyi, Oleksandr, Maksym Khomenko, Roustiam Chakirov, and Yuriy Vagapov. "Variable Structure Controller for Plastic Injection Moulding System." In 2020 IEEE International Conference on Industrial Technology (ICIT). IEEE, 2020. http://dx.doi.org/10.1109/icit45562.2020.9067110.

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Peltola, Tero. "Integration of Multilayer PWB into Plastic Covers by Injection Moulding." In 2006 1st Electronic Systemintegration Technology Conference. IEEE, 2006. http://dx.doi.org/10.1109/estc.2006.280185.

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Ventura, Raquel, and Xavier Berjaga. "Comparison of multivariate analysis techniques in plastic injection moulding process." In 2015 IEEE 20th Conference on Emerging Technologies & Factory Automation (ETFA). IEEE, 2015. http://dx.doi.org/10.1109/etfa.2015.7301557.

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Pierleoni, Paola, Lorenzo Palma, Alberto Belli, and Luisiana Sabbatini. "Using Plastic Injection Moulding Machine Process Parameters for Predictive Maintenance Purposes." In 2020 International Conference on Intelligent Engineering and Management (ICIEM). IEEE, 2020. http://dx.doi.org/10.1109/iciem48762.2020.9160120.

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Seo, Jaho, Amir Khajepour, Jan P. Huissoon, and Young-Jun Park. "On-Line Thermal Control for Injection Moulding Process." In ASME 2013 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. American Society of Mechanical Engineers, 2013. http://dx.doi.org/10.1115/detc2013-12570.

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Thermal control is a key issue for injection moulding process due to its effects on production quality and rate. In this study, an on-line thermal control strategy is provided for effective thermal management in plastic injection moulding process. The strategy covers for methods in determining sensor locations as a prerequisite step for modeling and control, identifying a thermal dynamic model of a mould with uncertainties and designing a cavity wall temperature controller. A verification of the designed controller’s performance is carried out from the viewpoints of accuracy in on-line temperature tacking and response time under different injection moulding process with various cycle-times.
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Tenchine, Lionel, Stéphane Dessors, Raphaë Pugin, Nicolas Blondiaux, Gaëlle Andreatta, Pierre-François Chauvy, Matthieu Diserens, and Philippe Vuillermoz. "Injection Moulding of Microstructured 3D Plastic Parts Using Standard Stainless Steel Inserts." In 4M/IWMF2016 The Global Conference on Micro Manufacture : Incorporating the 11th International Conference on Multi-Material Micro Manufacture (4M) and the 10th International Workshop on Microfactories (IWMF). Singapore: Research Publishing Services, 2016. http://dx.doi.org/10.3850/978-981-11-0749-8_680.

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Suhaimi, M. A., Nita Solehati, Joonsoo Bae, and Dong-Won Kim. "Optimization of plastic injection moulding process using data mining : a case study." In International FAIM Conference. DEStech Publications, Inc., 2014. http://dx.doi.org/10.14809/faim.2014.0663.

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Hazwan, M. H. M., Z. Shayfull, S. Sharif, S. M. Nasir, and N. Zainal. "Optimisation of warpage on plastic injection moulding part using response surface methodology (RSM)." In ADVANCED MATERIALS ENGINEERING AND TECHNOLOGY V: International Conference on Advanced Material Engineering and Technology 2016. Author(s), 2017. http://dx.doi.org/10.1063/1.4981859.

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Miza, A. T. N. A., Z. Shayfull, S. M. Nasir, M. Fathullah, and M. M. Rashidi. "Optimisation of warpage on plastic injection moulding part using response surface methodology (RSM)." In 3RD ELECTRONIC AND GREEN MATERIALS INTERNATIONAL CONFERENCE 2017 (EGM 2017). Author(s), 2017. http://dx.doi.org/10.1063/1.5002200.

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