Academic literature on the topic 'Progressive stamping dies'

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Journal articles on the topic "Progressive stamping dies"

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Duffey, Michael R., and Qiang Sun. "Knowledge-based design of progressive stamping dies." Journal of Materials Processing Technology 28, no. 1-2 (1991): 221–27. http://dx.doi.org/10.1016/0924-0136(91)90221-y.

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Aizawa, Tatsuhiko, and Hiroshi Morita. "Dry Progressive Stamping of Copper-Alloy Snaps by the Plasma Nitrided Punches." Materials Science Forum 920 (April 2018): 28–33. http://dx.doi.org/10.4028/www.scientific.net/msf.920.28.

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The dry progressive stamping was strongly required to make mass production of clothing parts and beverage cans. The duplex coating was one of the most reliable means to protect the dies and punches from wear and friction and to prolong their life time. In this coating, the die and punch was first surface-treated to have sufficient hardness in compatible to the hard ceramic coatings. In the present study, the low temperature plasma nitriding at 673 K was employed to harden the six kinds of punches and dies for progressive stamping of copper alloyed fucks. The micro-structure and nitrogen mapping were investigated by SEM with EDS to demonstrate that the hardening took place by nitrogen super saturation into SKD11 matrix without nitride precipitations. These nitrogen super-saturated punches and dies were fix into the progressive die set for dry stamping. No significant wear of tools as well as reduction of stamping loads even after a million shots proved that the low temperature plasma nitriding should be suitable to make hardening of dry stamping die substrates even without use of hard ceramic coatings.
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Nakagawa, T., S. Futamura, and T. Murata. "Small-Lot-Stamping Production by Progressive Unit Dies." CIRP Annals 42, no. 1 (1993): 313–17. http://dx.doi.org/10.1016/s0007-8506(07)62451-2.

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Moghaddam, M. J., M. R. Soleymani, and M. A. Farsi. "Sequence planning for stamping operations in progressive dies." Journal of Intelligent Manufacturing 26, no. 2 (2013): 347–57. http://dx.doi.org/10.1007/s10845-013-0788-0.

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Huang, Hong Hui, and Ling Yun Wang. "The Rapid Design System of Stamping Process Based on KBE." Applied Mechanics and Materials 347-350 (August 2013): 3460–64. http://dx.doi.org/10.4028/www.scientific.net/amm.347-350.3460.

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This paper takes UGNX6.0 as the development platform, by using its UG/KF development tools, fusing feature and knowledge together, so as to realize the process associated with the geometric design knowledge and stamping process design. Based on the features of stamping process, the classification of stamping process knowledge has been studied. With the object-oriented method, the rule-based and instance-based technology for expressing and acquiring the stamping process knowledge is discussed. Based on this, the stamping process model driven by knowledge has been established. It showed the importance of the CAD technology in designing of relatively complex progressive dies. Based on the knowledge engineering process designed, the degree of intelligence stampings process design has been enhanced, design quality and efficiency has been improved, and the dependence of the process design experience of designers has been reduced.
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Zhang, W. Z., R. D. Jiang, B. T. Cheok, and A. Y. C. Nee. "An innovative and practical design automation system for progressive dies." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 216, no. 12 (2002): 1611–19. http://dx.doi.org/10.1243/095440502321016341.

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This paper describes an innovative approach for the design automation of progressive dies. The die design is modelled as a process to design its die functions. A template concept used to realize the die structure for a die function is proposed in the paper. A user begins by defining the geometric and stamping features of a sheet metal part. The geometric and feature information is processed and stored in a knowledge-based system. After automatic unfolding and nesting operations, the stamping process is interactively staged. Thereafter, a model-based approach takes over and generates the knowledge-based description of the die. Using special semantics to describe the die topology and assembly relations, a three-dimensional solid model of the entire die assembly is generated from the die description knowledge base. This system is able to produce three-dimensional strip layout, three-dimensional die components and assembly, and annotated two-dimensional production drawings. It significantly improves stamping die design productivity and accuracy, which is achieved through the capturing and processing of die design knowledge.
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Wang, Ling Yun, and Hong Hui Huang. "The Application of KBE on Stamping Process Design." Advanced Materials Research 760-762 (September 2013): 1842–46. http://dx.doi.org/10.4028/www.scientific.net/amr.760-762.1842.

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UGNX6.0 is used as the development platform by its UG/KF development tools, fusing feature and knowledge together, so as to realize the process associated with the geometric design knowledge and stamping process design. Based on the features of stamping process, the classification of stamping process knowledge has been studied. With the object-oriented method, the rule-based and instance-based technology for expressing and acquiring the stamping process knowledge is discussed. Based on this, the stamping process model driven by knowledge has been established. A bending sheet was taken as an example in introducing the designing process of progressive die based on UG_PDW. The process arrangement was mainly introduced, and the bending part feature recognition and modeling were all elaborated and related examples were given in the paper. It showed the importance of the CAD technology in designing of relatively complex progressive dies.
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Wang, Yi Lin, and Hui Cai Long. "A Rapid Parametric CAD System for Fine-Blanking Progressive Dies." Advanced Materials Research 102-104 (March 2010): 252–56. http://dx.doi.org/10.4028/www.scientific.net/amr.102-104.252.

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Fine-blanking is an advanced and precision stamping process. Designing the construction die is an important part of the entire development process. But for lots of special and complicated structures of fine-blanking dies, especially some progressive dies, many problems occurred during the traditional two-dimensional design method, such as heavy workload, time-consuming, difficulty of modification, difficulty of checking interference, difficulty of novice entry. To solve these problems, a rapid parametric CAD system based on SolidWorks is developed for fine-blanking progressive dies in the present study. The system comprises five modules, namely DIEBASE, WORKPART, STANDARD, MOTION and DRAWING. The first three modules are designed for the rapid designing and modeling of three different sets of die components. These modules work in tandem with the design-table-based standard part libraries. The MOTION module is designed to simulate the movement situation and check the interferences of the die structure. The last module is designed for the drawing documents of the die parts and assembly. The main feature of the system is its parameter-based interfacing for fine-blanking progressive die design. The design and modification jobs could be done easily and quickly by operating this system, and the system is easy to learn for semiskilled and even unskilled engineers. An illustrative example is demonstrated to show the usefulness of the system.
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Pratiwi, S. E., W. Haris, and I. Miftakhul. "Analysis of progressive dies metal stamping components for yoke a plate to maximize age of wear." IOP Conference Series: Materials Science and Engineering 453 (November 29, 2018): 012052. http://dx.doi.org/10.1088/1757-899x/453/1/012052.

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Wang, Ke Sheng. "Structure Design of pin Round Punch for Stamping Stainless Steel Sheets." Applied Mechanics and Materials 44-47 (December 2010): 2769–73. http://dx.doi.org/10.4028/www.scientific.net/amm.44-47.2769.

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To solve the fracture problem of pin round punch when stamping small holes on stainless steel sheets, the retaining structure was analyzed and the structure optimization design of pin round punch was presented. It is shown that during stamping stainless steel sheets, it can prevent pin punch from being fractured effectively by adopting clearance fit between pin punch and retainer plate, precise guide of stripper plate and making working part free in the stripper plate .The optimization results show that the B-type round punch is better than A-type in resisting fracture, and the resistance fracture capability of pin round punch is the best when the transition radius between guiding part and working part is R10mm. Aimed at pin punch damaged in biggish progressive dies, the quick replaced structure is designed, which can replace the pin punch in 3 minutes. So this type of structure can save time very much.
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Dissertations / Theses on the topic "Progressive stamping dies"

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Kyselá, Lenka. "Návrh výroby části otvíráku." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2020. http://www.nusl.cz/ntk/nusl-432605.

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Diploma thesis introduces the design of a functional part of a wine opener, focusing on simplicity and effectivity of the manufacturing process with the use of progressive stamping tool. The part will be made by technology of progressive cutting and bending. For the production of the specified part stainless steel coil marked as 17 241.4 will be used This material is suitable for the use in commercial gastronomy thanks to its qualities. Also in this thesis there are technical calculations, suggestios for of optimal tools, economic calculations, and technical-economic evaluation of the production of the specified part.
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Sikora, Marek. "Návrh výroby nástěnného držáku na kolo." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2020. http://www.nusl.cz/ntk/nusl-417095.

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This master’s thesis presents a proposal for the technology of manufacturing sheet metal part, which is a part of a bicycle wall bracket. The component is made of steel sheet ČSN 11 325 with subsequent surface treatment by galvanizing. Due to the chosen method of manufacturing with a progressive stamping die, the research part is focused on the technology of shearing and bending. Technological calculations were performed for the most suitable production variant, on the basis of which a mechanical press ANDRITZ Metals with the designation KSTU 2000-20-4G-PSE was chosen. Furthermore, the design of the tool itself is presented, which is substantiated by drawing documentation. At the end of the work, a technical and economic evaluation of the produced series of 300 000 workpieces per year is calculated.
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Kočka, Jiří. "Výroba konektoru." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2014. http://www.nusl.cz/ntk/nusl-231636.

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The diploma thesis deal with the proposal of connector manufacturing from bronze sheet CuSn6, thickness 1.5mm in production volume of 1.600.000 parts per year. From considered manufacturing variants there was chosen shearing and forming technology of thread in the progressive stamping die. For part production was selected pressing machine Bruderer 1250 with nominal pressing force 1250 kN from company E. Bruderer Maschinenfabrik AG. In the economical evaluation there were determined expenses 21.6 Kč per one piece including demanded profit. The turning point was calculated at production of 165.522 parts.
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Hsu, Chih-Kai, and 許智凱. "A Study of Computer-Aided Design for Hot Stamping Progressive Dies." Thesis, 2012. http://ndltd.ncl.edu.tw/handle/j4vwsh.

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碩士<br>國立虎尾科技大學<br>機械與電腦輔助工程系碩士班<br>100<br>In this study, combination of the progressive die technology and hot stamping technology, and employing computer-aided to design hot stamping progressive die. The computer-aided analysis and computer-aided drawing in coordination, we can save time to mold development, and during the mold design and development found the errors and correct it. It’s helpful to improve the quality of the mold and the product yield. We use the application DEFORM-3D computer-aided analysis software to Punching, heating, hot stamping. The material model is AISI-1045 carbon steel; Punching is the cold work punching processing; Coil induction heating processing; hot stamping cooling is the use of the mold cooling channels into the cold water quenching. After simulation, we analysis the punching pressure as the conditions of the punch machine tonnage. Analysis of simulated heating and cooling that how time required, distribution and variation of materials equivalent stress, equivalent strain and temperature, as mold design and reference data. We use the application VISI computer-aided design software to conduct hot stamping progressive die design. From the strip layout, product analysis, base mold established till standard components established. Which the strip layout will be taking into account the continuity and relevance between each pass ways, the database can loading standard parts that reduce the drawing mold time. The stereogram display can easier to observe the template configuration and interference in the case. In the modify of the mold without the need to re-draw the strip or template, freedom to cutting and binding, increase or decrease the pass ways, and avoid to excessive parametric drawing binding conditions. This action does not affect between the strip, parts, punch and relative position. The Hot stamping progressive die processing time in each pass ways working in conjunction with the time. Basically, the quenching time is the main reference. The application of finite element simulation of quenching to martensitic takes about 7 seconds. There were two situations, when heating and cooling process in the progressive die.The one is material heated to austenite time less than hot stamping quenching to martensitic, The heating too long lead to overheating of materials, to change the heating parameters, such as induction heating coil, frequency or voltage. Another one is heated to austenite time longer than more than twice as hot stamping quenching to martensitic time. For example, the continuous furnace heating simulation results show that heated to austenite takes about 30 seconds. Increase heat pass ways evenly distributed to the various heating pass ways, and VISI software entity cutting the binding mode of the quick and easy to modify mold. However, the application of computer-aided analysis and design(CAD/CAE) for the small and medium-sized parts of hot stamping will be quickly and efficiently setting the process parameters, and completed stamping and heat treatment of progressive die design.
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Zhang, W. Y., Shu Beng Tor, and G. A. Britton. "A Hybrid Intelligent System for Stamping Process Planning in Progressive Die Design." 2003. http://hdl.handle.net/1721.1/3905.

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This paper presents an intelligent, hybrid system for stamping process planning in progressive die design. The system combines the flexibility of blackboard architecture with case-based reasoning. The hybrid system has the advantage that it can use past knowledge and experience for case-based reasoning when it exists, and other reasoning approaches when it doesn’t exist. A prototype system has been implemented in CLIPS and interfaced with Solid Edge CAD system. An example is included to demonstrate the approach.<br>Singapore-MIT Alliance (SMA)
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Books on the topic "Progressive stamping dies"

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The 2006-2011 World Outlook for Progressive-Type Carbide Metalworking Stamping, Lamination, and Blanking Dies. Icon Group International, Inc., 2005.

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Parker, Philip M. The 2007-2012 World Outlook for Progressive-Type Carbide Metalworking Stamping, Lamination, and Blanking Dies. ICON Group International, Inc., 2006.

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The 2006-2011 World Outlook for Progressive-Type High-Speed Steel Metalworking Stamping, Lamination, and Blanking Dies. Icon Group International, Inc., 2005.

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Book chapters on the topic "Progressive stamping dies"

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Jonsson, Carl-Johan, Roland Stolt, and Fredrik Elgh. "Stamping Tools for Sheet Metal Forming: Current State and Future Research Directions." In Advances in Transdisciplinary Engineering. IOS Press, 2020. http://dx.doi.org/10.3233/atde200087.

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Sheet metal forming tools play an important role in the manufacturing of many products. With shorter product life cycles and demand for shorter time to market for new products, the process for design and manufacturing of stamping tools becomes a critical part. Stamping dies are often designed and manufactured by smaller, specialized companies. For a tooling company, knowledge and experience is an important competitive advantage. Traditionally the design process has been characterized by being based on few key individuals with much experience and craftsmanship. To stay competitive in this market there is a need for more efficient processes, systems, tools and supports in order to become more industrialized. This paper presents results from a study of the state of practice in industry within progressive stamping tool design as well as a review of relevant literature. The design and manufacturing processes for stamping dies in six companies have been investigated through semi-structured interviews, from which the main challenges in the current state for the companies are identified. The results from the interviews was analyzed and compared to the established concepts and frameworks of methods found in the literature review. The results and analysis points in the direction of efforts needed in supporting the formalization and reuse of information and knowledge from previous tool projects and production, especially during the critical steps of tool process planning and creating the tool layout.
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Conference papers on the topic "Progressive stamping dies"

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Aizawa, Tatsuhiko, Hiroshi Morita, and Shu-Ichi Kurozumi. "Sustainable progressive-stamping of brass American snaps by using the low-temperature plasma nitrided dies." In PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019. AIP Publishing, 2019. http://dx.doi.org/10.1063/1.5112596.

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Ali Ablat, Muhammad, and Ala Qattawi. "Finite Element Analysis of Origami-Based Sheet Metal Folding Process." In ASME 2016 International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, 2016. http://dx.doi.org/10.1115/imece2016-67324.

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There are challenges in the conventional sheet metal folding for mass production; those are summarized by high tooling and energy costs and lack of dimensional accuracy. High cost per product is due to the need of specific manufacturing tools and equipment like dies and molds that are shape dedicated to certain product range and specifications. Lack of high accuracy is resulted from involved forming process, machine structure and springback effects in workpiece. Origami-based Sheet Metal (OSM) folding fabrication process has been utilized to overcome these challenges. This novel approach is an extension of the origami technique to sheet metal folding process and it requires creating numerous features along the bend line, called Material Discontinuities (MD). MD are fabricated by removal of material completely or partially through thickness direction of sheet metal along the bend line using laser cutting process or progressive stamping. MD can also be created by stamping where no material removal is present, rather stamping creates deformed pattern along the bend line to guide the folding. MD controls the material deformation during bending and results in reduced bending force, minimal tooling and machinery requirements. Despite the promising potential of OSM, there is little understating of the effect of the selected MD shape and geometry on the final workpiece, specifically this is of interest when comparing the energy and cost allocations for OSM with a well-establish process for sheet metal such as stamping. In this work, the effect of several types of MD on sheet metal folding process is investigated using Finite Element Analysis (FEA). In particular, wiping die bending of aluminum sheet with different MD shapes and geometries along the bend line is compared to the traditional sheet bending of final part in terms of stress distribution along the bending line and required bending force. FE simulations are carried out using structural and thermo-mechanical FE solver Code_Aster. Aluminum 2036-T4 is chosen as sheet metal material. Constitutive model in the simulation is J2 flow theory plasticity with isotropic hardening. The FEA results are validated by comparing it to the available empirical models in terms of bending forces. This study finds that the OSM technique reduced the required bending force significantly, which has important significance in energy and cost reduction. It also ranked the MD in terms of the required force to bend the same sheet metal type and thickness for further future investigation. However, the MD leads to localized high stress regions along the bending line, which may affect load-bearing capability of the final part. In addition, it may lead to cracks or fractures of sheet metal part in the high stress region, especially if MD are densely arranged along the bend line.
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Qiu, Tianchen, Xingjian Lai, and Jun Ni. "Machine Learning Based Novelty Detection Methods for Progressive Stamping Process Health Monitoring." In ASME 2020 15th International Manufacturing Science and Engineering Conference. American Society of Mechanical Engineers, 2020. http://dx.doi.org/10.1115/msec2020-8496.

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Abstract Progressive (die) stamping is a widely used sheet metal forming process in the manufacturing of automobiles and consumer electronics. Current literature suggests limited knowledge of online health monitoring and fault detection capability. This paper aims to propose a data-driven, empirical approach for diagnosing potential abnormal health conditions of the progressive stamping machine. The proposed signal features and selected novelty detection algorithm work together for fault diagnosis and compensate for the lack of theoretical knowledge of this high-volume high-speed production process. Novelty detection, usually approached within the framework of one-class classification, demonstrates luminous potential applications in machine system health monitoring. During progressive stamping process, there are abundant normal operating data while it is unclear how complex machine health factors together affect the feature signals. The task is to recognize the abnormality by recognizing the significance of how testing data differ from training data by forming a decision boundary from normal behaving training data only. Through literature review, One-Class Support Vector Machine (OCSVM) is selected as the main algorithm for this application. Through applying kernel tricks, the hyperplane can be used to classify nonlinear machine health indictors. OCSVM also utilizes sparse supporting vectors to form a computationally efficient decision boundary and can therefore be used for online fault detections. In this study, the proposed novelty detection approach is explained and successfully implemented based on industrial data from a progressive stamping machine. The paper discusses the promising results and potential limitations.
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Huang Zhenyuan, Zhou Chi, Guo Lei, and Ruan Feng. "Research of Co loss of cemented carbides progressive die in high-speed stamping." In International Technology and Innovation Conference 2006 (ITIC 2006). IEE, 2006. http://dx.doi.org/10.1049/cp:20060932.

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Ca´rcel, A. C., and M. A. Pe´rez Puig. "The Influence of Friction Stability on the Success of Lubricated Stamping Operations: Predictive Tools From Plane Friction Tests." In World Tribology Congress III. ASMEDC, 2005. http://dx.doi.org/10.1115/wtc2005-64278.

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This work was aimed at analysing the influence of the tribological behaviour on the onset of systematic fractures of car body parts during stamping, and at developing an alternative friction evaluation system, able to detect in advance the risk of failure by galling or seizing when stamping zinc coated (electrogalvanized or hot dip galvanized) steel sheets. The friction test reproduces the severe boundary lubrication conditions found in real practice, and also the progressive deterioration of the initial surface topography that the sheet suffers as a result of the pass through the draw-beads before reaching the die entry. Under these conditions, it was found that the initial values of the coefficient of friction have only a limited effect on the real behaviour, and that successful stamping relies mainly on the stability of the friction values as the length of sheet under pressure between the tools increases. Some index parameters obtained from this test can be used to predict in advance with high reliability the risk of lubricant breakdown and galling during real stamping.
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