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1

Sharma, Sahil, Umesh Kumar Vates, and Amit Bansal. "Parametric optimization in die-sinking EDM of Nimonic 90 alloy using Taguchi-based GRA approach." World Journal of Engineering 18, no. 1 (2020): 146–56. http://dx.doi.org/10.1108/wje-04-2020-0134.

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Purpose In the current exploration, the machining of a Nimonic 90 superalloy material was carried out in a die-sinking electric discharge machine. Experimentation was performed to investigate the impact of three input machining factors – current (I), pulse on time (Ton) and pulse off time (Toff) – on various response characteristics such as material removal rate (MRR), surface roughness (Ra) and electrode wear rate (EWR). Design/methodology/approach A Taguchi L9 design and ANOVA were used to assess machine response characteristics. The study also involved a grey relational analysis (GRA) multi
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Rajmohan, T., Gopi Krishna, Ankit Kumar Singh, and A. P. V. Swamy Naidu. "Multiple Performance Optimization in WEDM Parameters Using Grey Relational Analysis." Applied Mechanics and Materials 813-814 (November 2015): 357–61. http://dx.doi.org/10.4028/www.scientific.net/amm.813-814.357.

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In this investigation, a new approach is based on Grey Relational Analysis and Taguchi method to optimize the machining parameters with multi performance characteristics in WEDM of 304L SS. Experiments are conducted using Taguchi Quality Concept, L9,3-level orthogonal array was chosen for experiments .The WEDM parameters namely pulse-on time (TON), pulse-off time (TOFF), and wire feed (WF) on material removal rate (MRR) .The Grey Relational Analysis with multiple performance characteristics indicates that the pulse-on time (TON), pulse-off time (TOFF) are the most significant factors . The opt
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You, Zheng, Xiao Feng Wang, Kui Shen та Xiang Hua Kong. "Pulse Electrodeposition of α-Nickel Hydroxide with Flower-Like Nanostructure for Supercapacitors". Advanced Materials Research 230-232 (травень 2011): 429–34. http://dx.doi.org/10.4028/www.scientific.net/amr.230-232.429.

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Nickel hydroxide electrodes with flower-like structure were prepared by pulse electrodeposition method. The samples were characterized by XRD, SEM and electrochemical measurements. XRD results show a typical characteristics of α-Ni(OH)2. SEM results show the morphology can be controlled by the ratio between on-time (Ton) and off-time (Toff). If Ton is constant to 10s, a flower-like structure will be obtained when Toff is bigger than 20s. Electrochemical tests revealed that the Nickel hydroxide electrodes prepared atTon=10 s and Toff = 30s not only has higher discharge capacity but also exhibit
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Meignanamoorthy, M., T. Anandaraj, M. Ravichandran, et al. "Wire Electrical Discharge Machining Characteristics of Al-4.4 Mg-0.7 Mn-0.15 Cr-12 wt.% MoO3 Composites Using Taguchi Technique." Advances in Materials Science and Engineering 2022 (March 9, 2022): 1–10. http://dx.doi.org/10.1155/2022/8410061.

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This research put forth an effort to produce AA5083 (Al-4.4 Mg-0.7 Mn-0.15 Cr)-12 wt.% MoO3 composite via the stir casting (SC) process, and the effects of process parameters such as pulse on time (TON), pulse off time (TOFF), and current (I) on the wire electrical discharge machining (WEDM) characteristics such as metal removal rate (MRR) and surface roughness (SR) were investigated using the Taguchi method. Numerous unconventional machining methods are accessible to machine MMCs; among that, WEDM is a significant method. ANOVA was utilized to identify the suitable parameters to obtain maximu
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Hong, Tran Thi, Nguyen Anh Tuan, Bui Thanh Danh, et al. "Evaluating Influences of Input Parameters on Surface Roughness in Sinking EDM Cylindrical Shaped Parts." Materials Science Forum 1018 (January 2021): 85–90. http://dx.doi.org/10.4028/www.scientific.net/msf.1018.85.

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The input parameters in the process of sinking Electrical Discharge Machining (EDM) are the essential enabling factors that need to be determined. In the present work, the influences of the EDM input parameters containing pulse on time (Ton), pulse off time (Toff), discharge current (IP), Server voltage (SV), work-piece diameter (dw) on the surface roughness (SR) in sinking EDM cylindrical shaped part of 9CrSi material were investigated. Taguchi technique and analysis of variance (ANOVA) have been used to identify the weight of EDM factors on SR. The results show that the impact level of Ton,
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Selvarajan, L., C. Sathiya Narayanan, and R. Jeyapaul. "Multi-Objective Optimization on Electric Discharge Machining Using by Grey Relational Analysis." Applied Mechanics and Materials 592-594 (July 2014): 550–54. http://dx.doi.org/10.4028/www.scientific.net/amm.592-594.550.

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The present study ,Sparking parameters namely current (I), pulse on time (ton), pulse off time (toff), spark gap and dielectric flushing pressure (P) are optimized with the considerations of multi responses such as Material Removal Rate (MRR), Electrode wear Rate (EWR), of the MoSi2-SiC intermetallic/ceramic composite are investigated by use of the Taguchi L18 orthogonal array (OA) with grey relational grade analysis was reported.
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Pankaj, Sharma, and P. Singh M. "Optimization of Process Parameter by using CNC Wire Electrical Discharge Machine through Taguchi Method." International Journal of Engineering and Advanced Technology (IJEAT) 9, no. 6 (2020): 518–22. https://doi.org/10.35940/ijeat.F1497.089620.

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Wire Electrical Discharge Machining (WEPSPDM) is utilizedin industries to manufacture components of conductive strong metal with complicated shape, greater tolerance and precision. A review of the literature exposes that most of the research work has been intended for towards the optimization of WEDM operation and modeling of the process. Conventional wire electrode has been developed to a brass wire from a copper wire and finally to zinc coated wire on the brass, steel or copper wire core, by which more advanced WEDM, is realized in terms of better machining speed and accuracy. To examine the
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8

Shandilya, Pragya, Himanshu Bisaria, and P. K. Jain. "Parametric study on the recast layer during EDWC of a Ni-rich NiTi shape memory alloy." Journal of Micromanufacturing 1, no. 2 (2018): 134–41. http://dx.doi.org/10.1177/2516598418766934.

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Shape memory alloys (SMAs) have exceptional properties, namely, shape memory effect, superelasticity and other enriched physical and mechanical properties. The conventional machining of these alloys is associated with several severe difficulties. Electric discharge wire cutting (EDWC), an advanced machining process, is utilized to machine Ni50.89Ti49.11 SMA under this investigation. The aim of this investigation was to reveal the effect of EDWC variable parameters such as pulse on time ( TON), wire feed (WF) rate, spark gap voltage (SV), wire tension (WT) and pulse off time ( TOFF) on recast-l
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9

Aghdeab, Shukry H., Raed R. Shwaish, and Tahseen M. Salman. "Effect of Input Parameters on SR and MRR for Tool Steel AISI L2 By Electric Discharge Machine (EDM)." Engineering and Technology Journal 39, no. 6 (2021): 928–35. http://dx.doi.org/10.30684/etj.v39i6.1849.

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Electric discharge machine (EDM) or may be call electric spark machine is one of the most important cutting process or manufacturing process because it gives high accurate dimension and can be produced the most complex shape. In this present material removal rate and surface roughness for tool steel AISI L2 studied. The input parametric for this process is current, pulse on time (Ton) and pulse off time (Toff).A full factorial method is used to formulate machine parameters and find the optimal process parameters of an electric spark. The result shows that the Surface roughness increasing with
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Pradeep, Kumar, and Sharma Pankaj. "Multi- Response Optimization of Wire EDM Process Parameter on Aluminium Alloy (5086)." International Journal of Engineering and Advanced Technology (IJEAT) 10, no. 1 (2020): 224–29. https://doi.org/10.35940/ijeat.A1792.1010120.

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In the present work, the effect of process parameters on material removal rate during the machining of aluminium alloy (5086) with WEDM is studied. The four control parameter were selected i.e pulse on time (TON), pulse off time (TOFF), peak current (IP), and spark gap voltage (SV) to investigate their effects on material removal rate (MRR). Each control parameter had three levels. Total 27 experiments were done with a zinc coated brass wire of diameter 0.25 mm. Taguchi L9 orthogonal array technique was used for the experiment. ANOVA was used to find out the significance of control parameters
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Hadi, Ali Hasan, and Ali Abbar Khleif. "Experimental Investigations of Surface Finish Generated by Wire Electrical Discharge Machining." Materials Science Forum 1079 (December 26, 2022): 29–38. http://dx.doi.org/10.4028/p-0j3zgs.

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Abstract. This study aims to investigate wire electrical discharge machining of copper alloys. Extensive research was done to design an optimum cutting method with adequate wire balance to achieve the requisite surface smoothness and geometrical dimensional correctness. Parameters were used in this work to simulate the process pulse-on time, pulse-off time, peak current, servo feed-rate, servo-volt, wire-feed rate, wire tension, and water pressure. For each given treatment requirement, the primary impacting elements are highlighted. The results are the best standard settings that have been des
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Nguyen, Thanh Tan, Bui Phuoc Phi, Van Tron Tran, Van-Thuc Nguyen, and Van Thanh Tien Nguyen. "Three-Stage Optimization of Surface Finish in WEDM of D2 Tool Steel via Taguchi Design and ANOVA Analysis." Metals 15, no. 6 (2025): 682. https://doi.org/10.3390/met15060682.

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Wire electrical discharge machining (WEDM) is a standard micro-manufacturing technology. In WEDM, surface roughness (SR), deviation dimension (DD), and machining time (MT) are critical requirements that impact machining quality and are affected by various input parameters. The workpiece often performs multiple machining steps (roughing, semi-finishing, and finishing) to achieve high accuracy. Each machining step directly affects the accuracy and machining time, and the preceding machining step influences the subsequent machining step parameters. Many input control parameters regulate WEDM’s pe
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Hong, Tran Thi, Nguyen Hong Linh, Nguyen Van Cuong, et al. "Effect of Process Parameters on Machining Time in PMEDM Cylindrical Shaped Parts with Silicon Carbide Powder Suspended Dielectric." Materials Science Forum 1018 (January 2021): 97–102. http://dx.doi.org/10.4028/www.scientific.net/msf.1018.97.

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This paper presents a work on the effect of Powder Mixed Electric Discharge Machining (PMEDM) parameters on the machining time when machining cylindrical shaped parts made from 90CrSi alloy steel. Five parameters including pulse on time Ton, powder concentration Cp, pulse off time Toff, pulse current IP and server voltage SV are explored their contribution on machining time by using the Taguchi method in eighteen experiments based on an orthogonal array L18 (21 and 34). Based on ANOVA analysis, an optimum model of the machining time was proposed. The model was well verified by comparing with t
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Abed, Farook Nehad. "Alumina Nano Powder Impact on Electrical Discharge Machining of Titanium Alloy Wire." Materials Science Forum 1079 (December 26, 2022): 57–65. http://dx.doi.org/10.4028/p-50kx64.

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WEDM is an unconventional method of thermal machining that produces products with irregular shapes. The results of milling titanium (TI-6242) under various machining conditions that affect the WEDM process are provided. Pulse on time (Ton), pulse off time (Toff), peak current (Ip), voltage (V), wire tension (Wt), and wire feed are all considered machining parameters (Wf). They are established using an experimental design and the Box–Behnken approach to optimize the machining factors. The optimization goal is to attain the highest Material Removal Rate (MRR) and the least amount of recast layer
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Urtekin, Levent, Faik Yılan, İbrahim Baki Şahin, and Kadir Gök. "Analysis of surface roughness and machining performance of AZ91 magnesium alloy cut by WEDM." Acta Polytechnica 65, no. 3 (2025): 361–70. https://doi.org/10.14311/ap.2025.65.0361.

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AZ91 magnesium alloys have poor machinability when conventional chip removal processes are used due to their low thermal stability and high susceptibility to softening and oxidation at elevated temperatures, which lead to excessive tool wear, poor surface quality, and deformation-induced machining challenges. This study investigated the impact of wire electrical discharge machining (WEDM) parameters on material removal rate (MRR) and surface roughness (SR) using magnesium. For this purpose, an analysis of variance (ANOVA) and Grey Relational Analysis (GRA) were performed to find the optimal se
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Mohankumar, Velusamy, Sunderraj Kapilan, Aruchamy Karthik, et al. "A Hybrid Design of Experiment Approach in Analyzing the Electrical Discharge Machining Influence on Stir Cast Al7075/B4C Metal Matrix Composites." Metals 14, no. 2 (2024): 205. http://dx.doi.org/10.3390/met14020205.

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The present work centers on aluminum-based metal matrix composites (AMCs), synthesized via stir casting and then processed by electrical discharge machining (EDM) in the case of Al7075 as a matrix and 6 wt.% boron carbide (B4C) as reinforcement. A design of experiment (DoE) approach, powered by hybrid optimization techniques (such as the entropy weight method (EWM), grey relational analysis (GRA) incorporated Taguchi method) was used to investigate the relationship between current (I), pulse ON time (Ton), pulse OFF time (Toff), and electrode gap (Gap) as input parameters and the material remo
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GANESH, MOHANTY, and KUMAR BEHERA DHIREN. "EFFECT OF PROCESS PARAMETERS OF MACHINING IN CNC WIRE-CUT EDM FOR ALUMINIUM." Asian Journal of Current Research 2, no. 1 (2017): 1–9. https://doi.org/10.5281/zenodo.1408474.

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The objective of this present work is to investigate the effect of input process parameters of wire electrical discharge machining (WEDM) on aluminium, which are now widely used in many Aerospace, Automotive, Marine, Rail, Building, Mechanical industries. The tool material damages the work piece due to chipping, presence of burrs. Wire cut Electrical discharge machining technique is a thermo electrical process capable of machining complex shapes and any hardness of conductive materials which are difficult to machine with traditional machining methods. As a part of the present research work, al
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18

Fatatit, Abubaker Y., and Ali Kalyon. "Determination of Multi-performance Characteristics in Electric Discharge Machining of DIN 1.2767 Steel Using Grey Relational Analysis." ARO-THE SCIENTIFIC JOURNAL OF KOYA UNIVERSITY 9, no. 1 (2021): 1–7. http://dx.doi.org/10.14500/aro.10718.

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 Electric discharge machining (EDM) is one of the most important unconventional machining processes, which can cut hard materials and complex shapes that are difficult to machine by conventional machining processes easily and with high accuracy. In this study, L18 orthogonal array combined with gray relational analysis (GRA) is implemented to investigate the multiple performances characteristics in EDM of DIN 1.2767 Tool Steel. Machining process parameters selected were discharge current (Ip), pulse-on time (Ton), pulse-off time (Toff), and electrode material (copper alloys [NSS and B2])
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Belgassim, Othman, and Abdurahman Abu-Saada. "Optimization of EDM Parameters in Machining AISI D3 Tool Steel by Grey Relational Analysis." Applied Mechanics and Materials 330 (June 2013): 747–53. http://dx.doi.org/10.4028/www.scientific.net/amm.330.747.

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This study presents optimization of multiple performance characteristics [material removal rate (MRR), surface roughness (Ra), and overcut (OC)] of hardened AISI D3 tool steel in electrical discharge machining (EDM) using Taguchi method and Grey relational analysis. Machining process parameters selected were pulse current Ip, pulse-on time Ton, pulse-off time Toff and gap voltage Vg . Based on ANOVA, pulse current is found to be the most significant factor affecting EDM process. Optimized process parameters simultaneously leading to a higher MRR, lower Ra, and lower OC are then verified throug
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Diyaley, Sunny, Pramod Shilal, Ishwer Shivakoti, Ranjan Kumar Ghadai, and Kanak Kalita. "PSI and TOPSIS Based Selection of Process Parameters in WEDM." Periodica Polytechnica Mechanical Engineering 61, no. 4 (2017): 255. http://dx.doi.org/10.3311/ppme.10431.

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Wire electric discharge machining (WEDM) is a nontraditional machining process for machining conductive materials with complex and intricate shapes with a high surface finish and dimensional accuracy. The decision making for the selection of the best set of combinations of input process parameters is a major challenge. Therefore a proper optimization tool should be used for the optimal selection of process parameters. The resent work deals with the comparative study of Preferential Selection Index (PSI) and Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) for the sele
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Dereje, Teshome, Sivaprakasam Palani, Melaku Desta, and Robert Čep. "Experimental Investigation into the Influence of the Process Parameters of Wire Electric Discharge Machining Using Nimonic-263 Superalloy." Materials 16, no. 15 (2023): 5440. http://dx.doi.org/10.3390/ma16155440.

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Nimonic alloy is difficult to machine using traditional metal cutting techniques because of the high cutting forces required, poor surface integrity, and tool wear. Wire electrical discharge machining (WEDM) is used in a number of sectors to precisely machine complex forms of nickel-based alloy in order to attempt to overcome these challenges and provide high-quality products. The Taguchi-based design of experiments is utilized in this study to conduct the tests and analyses. The gap voltage (GV), pulse-on time (Ton), pulse-off time (Toff), and wire feed (WF), are considered as the variable pr
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Anwar, Huda, Saad K. Shather, and Waqass S. Khudhir. "WEDM Process Parameters Analysis and Optimization: A Review." Salud, Ciencia y Tecnología - Serie de Conferencias 3 (June 11, 2024): 860. http://dx.doi.org/10.56294/sctconf2024860.

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Wire Electrical Discharge Machining (WEDM) represents a non-conventional machining approach that harnesses thermal electrical energy for the fabrication of intricate structures. WEDM machines excel in achieving precise dimensions and a polished surface finish. It finds frequent application in the machining of robust materials that pose challenges for conventional manufacturing methods due to issues like vibrations. Within this machining method, numerous process parameters and performance indicators come into play, prompting various studies and investigations into its intricacies. This paper pr
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Zaman Siddiqui, Muhammad Mansoor Uz, Syed Amir Iqbal, Ali Zulqarnain, and Adeel Tabassum. "Parametric Optimization of Electric Discharge Machining for AISI 1045 Steel." Memoria Investigaciones en Ingeniería, no. 28 (June 30, 2025): 222–68. https://doi.org/10.36561/ing.28.15.

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This study investigates the optimization of Electric Discharge Machining (EDM) parameters for AISI 1045. It is a medium carbon steel which is commonly used in automotive and aerospace industries because of its balanced strength, toughness and machinability. However, achieving optimal machining efficiency with excellent surface finish in short time and without wasting excess material with EDM remains a challenge at large. The research focuses on optimizing key EDM input parameters like current (LV), voltage (HV), pulse on time (Ton) and pulse off time (Toff), to improve machining time (Tm), mat
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Walia, Arminder Singh, Vineet Srivastava, and Karun Verma. "Modelling of Surface Roughness and Change in Out-of-Roundness of Tool during Electrical Discharge Machining with Cermet Tool Tip Using Machine Learning." Processes 10, no. 2 (2022): 252. http://dx.doi.org/10.3390/pr10020252.

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Surface roughness of the finished part and profile of the tool electrode are significant factors to assess the functionality of electrical discharge machining process. In this study, EDM was utilized for the machining of hardened EN31 steel. A sintered cermet tool tip with 75% copper–25% titanium carbide was fabricated and used as tool electrode. A data set of 262 such samples was developed with machining variables including discharge current (Ip), gap voltage (Vg), pulse on time (Ton), pulse off time (Toff) and flushing pressure (P). By correlating the machining variables, a machine learning-
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Anwar, Huda, Saad K. Shather, and Waqass S. Khudhir. "Multi Responses Optimization of Wire Electrical Discharge Machining (WEDM) Parameters of Tool Steel Using Grey Relation Analysis." Salud, Ciencia y Tecnología - Serie de Conferencias 3 (June 8, 2024): 861. http://dx.doi.org/10.56294/sctconf2024861.

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The aim of this work is to study the effects of several wire electrical discharge machining (WEDM) process parameters, such as the servo voltage (SV), the pulse on time (TON), and the pulse off time (TOFF) on the surface finish (SR) and the kerf width (KW) of stainless steel 304 as a workpiece material. A multi-responses optimization approach based on Grey relational analysis has been designed, and it was discovered that the main affecting factor is the pulse on time followed by the servo voltage. According to the data, the grey relation analysis (GRA) grade for the second trial, including (a
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Khadar, Basha Shaik, Raju M. V. Jagannadha, and Kolli Murahari. "Multi-Objective Optimization of Process Parameters for Powder Mixed Electrical Discharge Machining of Inconel X-750 Alloy Using Taguchi-Topsis Approach." Strojnícky časopis - Journal of Mechanical Engineering 71, no. 1 (2021): 1–18. http://dx.doi.org/10.2478/scjme-2021-0001.

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Abstract The paper investigates the influence of boron carbide powder (B4C) mixed in dielectric fluid on EDM of Inconel X-750 alloy. The process parameters selected as discharge current (Ip), pulse on time(Ton), pulse off time(Toff), boron carbide(B4C) powder concentration to examine their performance responses on Material Removal Rate (MRR), Surface Roughness(Ra) and Recast Layer Thickness (RLT).In this study, o examine the process parameters which influence the EDM process during machining of Inconel X-750 alloy using combined techniques of Taguchi and similarity to ideal solutions (TOPSIS).
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Mandal, Kingshuk, Dipankar Bose, Souren Mitra, and Soumya Sarkar. "Experimental investigation of process parameters in WEDM of Al 7075 alloy." Manufacturing Review 7 (2020): 30. http://dx.doi.org/10.1051/mfreview/2020021.

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Process parameters selection is a critical task in wire electro-discharge machining (WEDM). The parameter settings would vary when a material to be machined is changed. In the present study, experimental investigation has been carried out for appropriate selection of process parameters in WEDM of Al 7075. It has been perceived that pulse on time (Ton), arc on time (Aon) pulse off time (Toff), arc off time (Aoff), servo sensitivity (Sc), wire tension (Wt) and servo voltage (Sv) are the major influencing factors on machining speed (Vc), corner error (Ce) and surface roughness (Ra) for this alloy
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Mousa, Shakir M. "Regression Modeling of EDM Process for AISI D2 Tool Steel with RSM." Journal of Engineering 24, no. 1 (2018): 192–206. http://dx.doi.org/10.31026/j.eng.2018.01.13.

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In this paper, Response Surface Method (RSM) is utilized to carry out an investigation of the impact of input parameters: electrode type (E.T.) [Gr, Cu and CuW], pulse duration of current (Ip), pulse duration on time (Ton), and pulse duration off time (Toff) on the surface finish in EDM operation. To approximate and concentrate the suggested second- order regression model is generally accepted for Surface Roughness Ra, a Central Composite Design (CCD) is utilized for evaluating the model constant coefficients of the input parameters on Surface Roughness (Ra). Examinations were performed on AIS
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Karimi, Mozhgan, Sayyed Ahmad Nabavi-Amri, and Ahmad Soleymanpour. "Study of Electrical Discharge Machining Parameters on Stainless Steel Using Copper Tool Electrode and Its Effect on the Structure and Electrochemical Properties." Acta Chimica Slovenica 68, no. 2 (2021): 279–88. http://dx.doi.org/10.17344/acsi.2020.5983.

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In this work, the effect of the presence and the diffusion of the Copper from the tool electrode onto the EDMed stainless steel (SS) surface have been investigated by electrochemical impedance spectroscopy (EIS), X-ray diffraction (XRD), Quantometer analysis, and Optical microscopic observations. The Taguchi method was used to study the effects of Pulseon time (ton), Pulse-off time (toff), discharge current (I), and overall machining time (τ) on chemical composition, microstructures, micro-cracks, and electrochemical corrosion of EDMed stainless steel workpieces. The results show that the vari
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Doreswamy, Deepak, D. Sai Shreyas, Subraya Krishna Bhat, and Rajath N. Rao. "Optimization of material removal rate and surface characterization of wire electric discharge machined Ti-6Al-4V alloy by response surface method." Manufacturing Review 9 (2022): 15. http://dx.doi.org/10.1051/mfreview/2022016.

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Wire electric discharge machining (WEDM) is one of the foremost methods which has been utilized for machining hard-to-cut materials like Titanium alloys. However, there is a need to optimize their important operating parameters to achieve maximum material removal rate (MRR). The present paper investigates the effect of control factors like current, pulse on time (Ton), pulse off time (Toff) on MRR of machining of Ti-6Al-4V alloy. The study showed that, increase in current from 2 A to 6 A results in a significant increase in MRR by 93.27% and increase in Ton from 20 μs to 35 μs improved the MRR
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Goyal, Kapil K., Neeraj Sharma, Rahul Dev Gupta, et al. "A Soft Computing-Based Analysis of Cutting Rate and Recast Layer Thickness for AZ31 Alloy on WEDM Using RSM-MOPSO." Materials 15, no. 2 (2022): 635. http://dx.doi.org/10.3390/ma15020635.

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In the present research, the AZ31 alloy is machined by wire-cut electric discharge machining (WEDM). The experiments were designed according to the Box-Behnken design (BBD) of response surface methodology (RSM). The input process variables, namely servo feed (SF), pulse on-time (Ton), servo voltage (SV), and pulse off-time (Toff), were planned by BBD, and experiments were performed to investigate the cutting rate (CR) and recast layer thickness (RCL). The analysis of variance (ANOVA) was performed to determine the influence of machining variables on response characteristics. The empirical mode
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Jha, Mukulanand, Rajiv Kumar Garg, and Shekhar Shrivastava. "Experimental investigation and optimization of WEDM process for AISI 420 stainless steel." IOP Conference Series: Materials Science and Engineering 1259, no. 1 (2022): 012031. http://dx.doi.org/10.1088/1757-899x/1259/1/012031.

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Abstract AISI 420 Stainless steel is martensitic steel having sufficient corrosive resistance and outstanding hardness used for making knife blades, shear blades, hand tools, and surgical instruments for the medical industry. For the machining of this kind of high-strength material, WEDM is a popular advanced machining technique for creating items with complex forms and profiles. WEDM of AISI420 stainless steel is accomplished utilizing Zn coated copper wire as an electrode in this study. Machine input control parameters include pulse on time (Ton), pulse off time (Toff), peak current (Ip), an
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Suresh, R. "Investigation on Surface Roughness and MRR in WEDM of Titanium Grade 7 (Ti-0.15Pd) Alloy using Statistical Techniques." journal of Mechanical Engineering 20, no. 2 (2023): 73–90. http://dx.doi.org/10.24191/jmeche.v20i2.22055.

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Wire Electric Discharge Machining (WEDM) of Titanium grade alloys with coated electrodes has several advantages over the traditional machining process such as increased productivity, reduction of processing cost, and improved material properties. The main objective is to create a relationship between WEDM parameters such as Pulse-on (TON), Pulse-off (TOFF), and Indicated Power (IP) with surface roughness (Ra) and Material Removal Rate (MRR). In the present work, the performance of zinc-coated brass electrodes for WEDM of Titanium Grade-7 alloy was assessed and optimized with statistical techni
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Hong, Tran Thi, Nguyen Hong Linh, Bui Thanh Danh, et al. "Influence of Process Parameters on Material Removal Rate in Electrical Discharge Machining Cylindrical Shaped Parts." Materials Science Forum 1018 (January 2021): 91–95. http://dx.doi.org/10.4028/www.scientific.net/msf.1018.91.

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This paper aims to find the impact of Electric Discharge Machining (EDM) factors on material removal rate (MRR) for 90CrSi alloy steel. Five three-level factors including pulse on time (Ton), pulse off time (Toff), pulse current (IP), server voltage (SV), and diameter of work-piece (dw) are investigated to explore their contribution on MRR by using Taguchi method in twenty-seven experiments based on an orthogonal array L27 (35). The findings realize that MRR is the most affected by the pulse current while the effect of the dw is the smallest. Based on ANOVA analysis, an optimal model of MRR ha
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Pandey, Gaurav Kumar, Praveen Bhai Patel, Abhishek Kumar, Ramendra Singh Niranjan, Vikas Katiyar, and A. K. Chandra. "Effect of different wire materials on WEDM performance of Bio-compatible material." Production Engineering Archives 28, no. 1 (2022): 50–55. http://dx.doi.org/10.30657/pea.2022.28.06.

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Abstract The present experimental investigation aims to analyse the effect of various machining parameters, such as pulse peak current (Ion), pulse on time (Ton), pulse off time (Toff) and spark voltage (SV) on the surface roughness (SR) and material removal rate(MRR) by using continuous traveling of both wire electrode (i.e. brass wire and zinc-coated brass wire). The present work also analyses the effect of types of wires, such as brass wire and zinc-coated brass wire used during machining of Titanium alloy (Ti-6Al-4V) on Surface roughness (SR) and material removal rate (MRR). This work stud
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36

Kalra, Charanjit Singh, Vinod Kumar, and Alakesh Manna. "Analysis of electrochemical behavior on micro-drilling of cast hybrid Al/(Al2O3p + SiCp + Cp)-MMC using micro-ECM process." Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 232, no. 1 (2015): 67–79. http://dx.doi.org/10.1177/1464420715615907.

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This paper presents the results of an experimental investigation on machining of micro-hole during electrochemical micromachining (ECMM) of stir-cast hybrid aluminum/(alumina + silicon carbide + carbon particulates) metal matrix composite. An ECMM set-up was developed and utilized for carrying out the experimental investigation. The supply current (Ip), supply voltage (v), pulse-on time (Ton), pulse-off time (Toff), electrolyte concentration (EC), and electrolyte flow rate (FR) were selected as process parameters. The effect of process parameters on material removal rate (MRR), electrode wear
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37

K., Buschaiah* A. Chandrakanth S. Gajanana. "EXPERIMENTAL INVESTIGATION OF METAL REMOVAL RATE ON EDM FOR VARIABLE TOOL MATERIALS." INTERNATIONAL JOURNAL OF ENGINEERING SCIENCES & RESEARCH TECHNOLOGY 5, no. 12 (2016): 282–86. https://doi.org/10.5281/zenodo.192890.

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The Electrical discharge machining is a widely used precision manufacturing process. The process involves a controlled erosion of electrically conductive materials by initiation of rapid and repetitive spark discharges between electrode tool and work piece, separated by a small gap of about 0.01 to 0.05mm known as spark gap. In the present work, copper and brass are used as tool materials and mild steel EN8 is used as work piece material. The process parameters selected are discharge current (Ip), pulse on time (Ton), pulse off time (Toff) over the response of metal removal rate (MRR). A full
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Selvarajan, L., C. Sathiya Narayanan, and R. Jeyapaul. "Optimization of Machining Characteristics in EDM of Si3N4-TiN Composites by Taguchi Grey Relational Analysis." Applied Mechanics and Materials 592-594 (July 2014): 600–604. http://dx.doi.org/10.4028/www.scientific.net/amm.592-594.600.

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In this study, Sparking parameters specifically Current (I), pulse on time (ton), pulse off time (toff), spark gap and dielectric flushing pressure (P) are optimized with the consideration of multi responses such as Material Removal Rate (MRR) and Electrode wear Rate (EWR). The characteristic features of the Spark EDM process are explored through Taguchi L18 orthogonal array design of experimental studies with various process parametric combinations. To optimize the above machining parameter, grey relation techniques are used. Based on the grey relation grade, optimum levels of parameters have
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Kumar, Anish, Renu Sharma, Arun Kumar Gupta, and Jay Ram Yadav. "Mathematical Modeling and Optimization of Wire Electric Discharge Machining Parameters on Inconel 825 Using Desirability Method." Journal of Computational and Theoretical Nanoscience 17, no. 6 (2020): 2441–50. http://dx.doi.org/10.1166/jctn.2020.8914.

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The present research work mainly emphases on experimentation, analysis and optimization of machining parameters during WEDM on Inconel 825. Based on Box-Behenken Design, 29 experimental runs were executed on WEDM using 0.25 mm dia half hard brass wire and de-ionized water as dielectric. Controllable parameters pulse on time (Ton), pulse off time (Toff), spark gap voltage (SV) and wire feed (WF) are varied up to three levels to study their influence on response measures cutting speed (CS) and gap current (Ig). Experimental models were developed by employing RSM. Design expert software 7.0.0 was
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Le Xuan Hung, Trieu Quy Huy, Nguyen Van Cuong, Nguyen Manh Cuong, Luu Anh Tung, and Nguyen Thanh Tu. "Application of multi-criteria decision making technique in wire-cut EDM tool steel." Journal of Military Science and Technology, no. 83 (November 18, 2022): 103–9. http://dx.doi.org/10.54939/1859-1043.j.mst.83.2022.103-109.

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The findings of a study on the application of the MCDM technique to select the best input parameters in wire-cut electrical discharge machining (wire-cut EDM) 90CrSi tool steel are presented in this paper. The TOPSIS method was used in the study to solve the MCDM problem, and the Entropy method was used to compute the weights of the criteria. In this work, six input parameters including the cutting voltage VM, the pulse on time ton, the pulse off time toff, the servo voltage SV, the wire feed WF, the feed speed SPD, and the workpiece cutting radius R were investigated. Also, a 27-2 design expe
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Nguyen, Manh Cuong, Luu Anh Tung, Bui Thanh Danh, et al. "Influence of Input Factors on Material Removal Rate in PMEDM Cylindrical Shaped Parts with Silicon Carbide Powder Suspended Dielectric." Key Engineering Materials 861 (September 2020): 129–35. http://dx.doi.org/10.4028/www.scientific.net/kem.861.129.

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This work is done to determine the effects of the input factors of powder mixed electrical discharge machining (PMEDM) process on the material removal rate (MRR). In the study, the workpiece is cylindrical parts made from 90CrSi alloy steel. Also, five factors containing the pulse on time Ton, the powder concentration Cp, the pulse off time Toff, the pulse current IP, and the server voltage SV were discovered to find their impact on MRR. In addition, the Taguchi method and ANOVA analysis were used to design experiment and analyze the results. In addition, an optimal model of the MRR was introd
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Hayakawa, Tomoyasu, Masakazu Kawashita, Gikan H. Takaoka, and Toshiki Miyazaki. "Effect of pulse current on structure and adhesion of apatite electrochemically deposited onto titanium substrates." Journal of Materials Research 23, no. 12 (2008): 3176–83. http://dx.doi.org/10.1557/jmr.2008.0386.

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Apatite films were deposited onto titanium (Ti) metal substrates by an electrodeposition method under a pulse current. Metastable calcium phosphate solution was used as the electrolyte. The ion concentration of the solution was 1.5 times that of human body fluid, but the solution did not contain magnesium ions at 36.5 °C. We used an average current density of 0.01 A/cm2 and current-on time (TON) equal to current-off time (TOFF) of 10 ms, 100 ms, 1 s, and 15 s. The adhesive strength between apatite and Ti substrates were relatively high at TON = TOFF = 10 ms. It is considered that small calcium
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Aghdeab, Shukry, Ahmed Abdulwahhab, and Zainab Mohsein. "Investigation study of electrical discharge machining parameters on material removal rate for AISI M2 material." Al-Qadisiyah Journal for Engineering Sciences 16, no. 1 (2023): 42–46. http://dx.doi.org/10.30772/qjes.v16i1.832.

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EDM (Electrical Discharge Machining) is a common non-traditional machining technique for manufacture geometry parts made of intricate or extremely rigid metals that are challenging to manufacture using conventional manufacturing techniques. Electrical discharge machining by utilizing electrical discharge erosion, classify the meaning of material removal (MR). This paper's main objective is to discuss the ideal EDM parameters in order to use high-speed steel as workpiece AISI M2 and with using brass & copper as electrodes. Pulse on-time are (100, 150, and 200 µs), Current (10, 24 and 42 A)
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Nandakumar, C., and B. Mohan. "Multi-Response Optimization of CNC WEDM Process Parameters for Machining Titanium Alloy Ti 6AI-4V Using Response Surface Methodology (RSM)." Applied Mechanics and Materials 541-542 (March 2014): 354–58. http://dx.doi.org/10.4028/www.scientific.net/amm.541-542.354.

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This research deals with the multi-response optimization of CNC WEDM process parameters for machining titanium alloy Ti 6AI-4V using Response Surface Methodology (RSM) to achieve higher Material Removal Rate (MRR) and lower surface roughness (Ra). The process parameters of CNC WEDM namely pulse-on time (TON), pulse-off time (TOFF) and wire feed rate (WF) were optimized to study the responses in terms of material removal rate and surface roughness. The surface plot and the contour plots were generated between the process parameters and the responses using MINITAB software. The results show that
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45

Hong, Tran Thi, Nguyen Van Cuong, Tran Ngoc Hien, et al. "Multi-Objective Optimization of PMEDM Input Factors for Processing Cylindrical Shaped Parts." Materials Science Forum 1018 (January 2021): 71–77. http://dx.doi.org/10.4028/www.scientific.net/msf.1018.71.

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The present work deals with multi-objective optimization of powder mixed electric discharge machining (PMEDM) when processing cylindrically shaped parts. In this work, the pulse on time Ton, the pulse off time Toff, the powder concentration Cp, the pulse current IP, and the server voltage SV were chosen for the optimization problem. Also, the surface roughness (SR), the material removal rate (MRR), and the electrode wear (EW) were chosen as three objectives for the investigation. Besides, the Taguchi method and the grey relational analysis (GRA) were applied for optimizing simultaneously three
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46

Ngoc Giang, Tran. "Using EAMR Method to Find Best Input Parameters for PMEDM SKD11 Tool Steel." International Journal of Advanced Multidisciplinary Research and Studies 5, no. 3 (2025): 1447–51. https://doi.org/10.62225/2583049x.2025.5.3.4470.

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The paper shows the findings of a study that utilized Multi-Criteria Decision-Making (MCDM) to determine the best input parameters for machining cylindrical parts made of SKD11 tool steel using Powder-Mixed Electrical Discharge Machining (PMEDM). The experiment consisted of six input elements: Powder concentration (Cp), powder size (Sp), pulse on time (Ton), pulse off time (Toff), pulse current (IP), and servo voltage (SV). Moreover, the Taguchi methodology was utilized for the experimental design. The EAMR methodology was utilized to address the MCDM problem, employing the Entropy method for
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Basavaraju, H. R., R. Suresh, and S. S. Manjunatha. "Effect of Process Parameters on Material Removal Rate and Surface Characteristics in WEDM Machining of Titanium Grade 7 Alloy." Key Engineering Materials 941 (March 17, 2023): 19–28. http://dx.doi.org/10.4028/p-eo7hr8.

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Wire Electrical Discharge Machining (WEDM) is a modern machining technique. WEDM is electro-thermal non-conventional machining processes follow to cut very hard materials. WEDM is non-traditional material cutting operation employed to machine complex geometries and shapes. The present paper attempts to study surface and sub-surface variations during WEDM of titanium grade 7 alloy with Brass wire coated with Zn. This paper presents experimental studies with varying three key process parameters viz. pulse ON time (TON), pulse OFF time (TOFF), peak current (IP). The investigation is focused on as
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Juliyana, Sunder Jebarose, Jayavelu Udaya Prakash, Robert Čep, et al. "Taguchi optimization of Wire EDM process parameters for machining LM5 aluminium alloy." PLOS ONE 19, no. 10 (2024): e0308203. http://dx.doi.org/10.1371/journal.pone.0308203.

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LM5 alloy is suitable for metal castings for marine and aesthetic uses due to its admirable resistance to corrosion. In order to make intricate shapes in the LM5 alloy, this study intends to assess the impact of Wire Electric Discharge Machining process variables, like Pulse on Time (Ton), Pulse off Time (Toff), Gap Voltage (GV) and Wire Feed (WF) on responses like Material Removal Rate (MRR), Surface Roughness (SR), and Kerf Width (Kw). The LM5 aluminium alloy plate was produced through stir casting process. SEM, EDAX and XRD images confirm the LM5 Al alloy’s microstructure and crystal struct
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Kulkarni, Vinayak N., V. N. Gaitonde, K. S. Nalavade, Mrityunjay Doddamani, and Gajanan M. Naik. "Optimization of Wire EDM Process Parameters for Medical Grade Nickel Titanium Shape Memory Alloy." Strojnícky časopis - Journal of Mechanical Engineering 70, no. 1 (2020): 69–80. http://dx.doi.org/10.2478/scjme-2020-0007.

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AbstractNickel Titanium (NiTi) alloys are the class of smart materials classified under shape memory alloys. The traditional machining of these alloys is hard because of various inherent mechanical characteristics of these alloys. Therefore, non-traditional machining process such as wire electro discharge machining (WEDM) has been employed for machining of such alloys. The present study is focused on multi-performance characteristic simultaneous optimization of WEDM process parameters, in which three system control factors, namely, pulse on time (TON), pulse off time (TOFF) and wire feed (WF)
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Le, Thi Phuong Thao, Van Thanh Dinh, Thi Quoc Dung Nguyen, Duc Binh Vu, and Trung Tuyen Vu. "Application of the Multi-Criteria Decision Method to Find the Best Input Factors for Electrical Discharge Machining 90CrSi Tool Steel using Graphite Electrodes." Engineering, Technology & Applied Science Research 14, no. 6 (2024): 18883–88. https://doi.org/10.48084/etasr.9114.

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This paper examines the optimization of the Electrical Discharge Machining (EDM) process when machining cylindrical parts of 90CrSi tool steel using various graphite electrodes. A Multi-Criteria Decision Making (MCDM) approach, including the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS), Simple Additive Weighting (SAW), and Multi-Attributive Border Approximation Area Comparison (MABAC) was utilized to identify the optimal input factors that would achieve three machining objectives: minimizing Surface Roughness (SR) and Electrode Wear Rate (EWR) and maximizing Mater
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