Journal articles: 'Reliability Centred Maintenance (RCM)'

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Jacobs, K. S. "Reducing Maintenance Workload Through Reliability-Centered Maintenance (RCM)." Naval Engineers Journal 110, no. 4 (July 1998): 89–97. http://dx.doi.org/10.1111/j.1559-3584.1998.tb02614.x.

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Tee, Kong Fah, and Ejiroghene Ekpiwhre. "Reliability-based preventive maintenance strategies of road junction systems." International Journal of Quality & Reliability Management 36, no. 5 (May 7, 2019): 752–81. http://dx.doi.org/10.1108/ijqrm-01-2018-0018.

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PurposeThe purpose of this paper is to present a study of reliability-centred maintenance (RCM), which is conducted on the key sub-assets of a newly constructed road junction infrastructure in Nigeria.Design/methodology/approachThe classical RCM methodology, a type of RCM, which has a top down, zero-based approach for maintenance analysis, is implemented in this study.FindingsThe implementation of the classical RCM is successful in its application of various PM policies assigned to the assets and it shows that its application in the highway industry could reduce excessive maintenance backlog and frequent reactive maintenance by effective optimisation of its preventive maintenance (PM) intervals.Practical implicationsRoad junctions are originators of more than 70 per cent of road traffic congestion and account for high accident rate. The traditional methods of reliability assurance used in the highway industry such as reactive maintenance and routine maintenance are often inadequate to meet the round the clock usage demands of these assets, thus the consideration for the application of a systematic RCM process for maintaining the system function by selecting and applying effective PM tasks.Originality/valueIt uses an approach that critically develops and analyses thoroughly preventive and continuous maintenance strategy in a new circumstance with environment of uncertainty and limited operating data. The case-based reasoning cycle has been applied in the RCM approach with real-time data obtained from a UK-based network maintenance management system for highway infrastructures.

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Hipkin, I. B. "A comparison of two maintenance strategies: Reliability-centred maintenance and total productive maintenance." South African Journal of Business Management 24, no. 4 (December 31, 1993): 124–29. http://dx.doi.org/10.4102/sajbm.v24i4.873.

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Improvements in the manufacturing sector have been attained through the use of a variety of management interventions. These have all concentrated on materials management and the production process. One functional area that has been neglected is the maintenance of physical assets. In this article two maintenance management approaches are compared from a philosophical and strategic point of view: reliability-centred maintenance (RCM) and total productive maintenance (TPM). The two are conceptually different, although there are common elements. Reliability-centred maintenance provides a structured methodology and concentrates on technical issues such as failure consequences and the technical feasibility and effectiveness of maintenance, with some emphasis on the human factors. Total productive maintenance seeks to maximize equipment effectiveness by the complete elimination of failures and relies on the work of autonomous groups. Much emphasis is placed on the human component From a strategic point of view, both approaches require organizational changes which may result in a dilution of managerial power.

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Gupta, Gajanand, and Rajesh P. Mishra. "A SWOT analysis of reliability centered maintenance framework." Journal of Quality in Maintenance Engineering 22, no. 2 (May 9, 2016): 130–45. http://dx.doi.org/10.1108/jqme-01-2015-0002.

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Purpose – The purpose of this paper is to use well-established methodology strengths, weaknesses, opportunities and threats (SWOT) analysis – in order to identify the important factors for reliability centered maintenance (RCM) implementation. Design/methodology/approach – The paper demonstrates a SWOT analysis for different 19 frameworks of RCM to make a strategic decision for implementing RCM in different organizations. The various 19 frameworks are grouped together into three clusters, namely Group A, Group B and Group C based on their qualitative or theoretical, quantitative and practical approach, respectively. Findings – The strengths and weaknesses are identified by internal factors while the opportunities and threats are identified by external factors of an organization for each group of frameworks. Also, it was observed that each group of frameworks has a unique set of strengths and weaknesses. Research limitations/implications – In this paper, the SWOT analysis for RCM implementation is limited to the comparison of various 19 RCM frameworks which are available in literatures and based on internal or external factors of an organization. Practical implications – The SWOT analysis also suggests that the implementation of RCM is not an easy task for any practitioner and one should weigh in all the opportunities and threats before arriving at any strategic decision. Originality/value – A unique approach applied to analysis the frameworks of RCM. The SWOT analysis of various RCM frameworks will help the practitioner to take any strategic decision for RCM implementation in an organization.

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Igba, Joel, Kazem Alemzadeh, Ike Anyanwu-Ebo, Paul Gibbons, and John Friis. "A Systems Approach Towards Reliability-Centred Maintenance (RCM) of Wind Turbines." Procedia Computer Science 16 (2013): 814–23. http://dx.doi.org/10.1016/j.procs.2013.01.085.

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Zeinalnezhad, Masoomeh, Abdoulmohammad Gholamzadeh Chofreh, Feybi Ariani Goni, and Jiří Jaromír Klemeš. "Critical Success Factors of the Reliability-Centred Maintenance Implementation in the Oil and Gas Industry." Symmetry 12, no. 10 (September 23, 2020): 1585. http://dx.doi.org/10.3390/sym12101585.

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Reliability-Centred Maintenance (RCM) is a strategic process to improve the maintenance planning of companies which contributes to sustainable production. This method has been applied by numerous industries to achieve an efficient maintenance process, but many have not fully completed their goals. The reason for this failure is that RCM implementation is complex, and organisations need to have adequate preparations before they implement it. In the pre-implementation phase, it is necessary to know the number of Critical Success Factors (CSFs) as a critical measure for implementing the RCM method successfully. Therefore, it is important for practitioners to apply a symmetric mechanism involving fuzzy systems to achieve the desired RCM implementation. There are a limited number of studies that have observed these factors regarding the characteristics of oil and gas companies, especially in the pre-implementation phase. Addressing RCM pre-implementation issues is of high importance from the economic perspective of sustainability for oil and gas organisations. The objective of this study is to investigate significant items in RCM pre-implementation through a combination of quantitative and qualitative analyses. The Nominal Group Technique (NGT) method is applied by gaining the opinion of experts to determine the factors and prioritising them using mathematical modelling. A group of related experts from the oil and gas industry were initially interviewed and surveyed to determine the critical success factors. These identified factors were then analysed using quantitative analysis to identify the important degrees and scored using Fuzzy Analytic Network Process (FANP). Fifteen major factors affecting the criticality of successful RCM implementation have been identified and prioritised, based on their weights. The model proposed in this study could be used as a guideline for assessing CSFs in other countries. To apply the proposed model in different contexts, it needs to be modified according to the needs, policies, and perspectives of each country.

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Salim, Siti Hajar, Saiful Amri Mazlan, and Siti Aisyah Salim. "A Conceptual Framework to determine Medical Equipment Maintenance in Hospital Using RCM Method." MATEC Web of Conferences 266 (2019): 02011. http://dx.doi.org/10.1051/matecconf/201926602011.

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Maintenance services are performed to ensure the equipment is operating according to manufacturer standard and maintained at a desired level of quality. The implementation of maintenance services may prevent unexpected breakdown and disruption of operations in a hospital. However, there were numbers of cases reported on the frequent breakdown of medical equipment even though the maintenance program is in place and practised. Therefore, the reliability of the maintenance services was questioned especially when the breakdowns occurred after the maintenance services being performed. This paper proposes a conceptual framework to determine the accurate maintenance program for medical equipment in the hospital using Reliability Centred Maintenance (RCM) method. The recommendation from the RCM will assist to identify the root cause of the breakdown and minimize the number of breakdown for medical equipment in the hospital. RCM process is known as one of the most effective maintenance approaches to reduce the number of maintenance activities and hence minimizing the cost of maintenance incurred.

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Bowler, D. J. "Economic evaluation of reliability-centred maintenance (RCM): an electricity transmission industry perspective." IEE Proceedings - Generation, Transmission and Distribution 142, no. 1 (1995): 9. http://dx.doi.org/10.1049/ip-gtd:19951600.

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Shamayleh, Abdulrahim, Mahmoud Awad, and Aidah Omar Abdulla. "Criticality-based reliability-centered maintenance for healthcare." Journal of Quality in Maintenance Engineering 26, no. 2 (September 6, 2019): 311–34. http://dx.doi.org/10.1108/jqme-10-2018-0084.

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Purpose Medical technologies and assets are one of the main drivers of increasing healthcare cost. The rising number and complexity of medical equipment have forced hospitals to set up and regulate medical equipment management programs to ensure critical devices are safe and reliable. The purpose of this paper is to gain insights into maintenance management-related activities for medical equipment. The paper proposes applying a tailored reliability-centered maintenance (RCM) approach for maintenance activities selection for medical equipment. Such approach will support assets management teams in enhancing operation, decrease risk and cost, and ultimately improve health of patients served by these equipment. Design/methodology/approach The traditional RCM approach will be used with a focus on criticality reduction. By criticality, the authors refer to the severity of failures and occurrence. The proposed method relies on the use of reliability growth analysis for opportunity identification followed by a thorough failure mode and effect analysis to investigate major failure modes and propose ways to reduce criticality. The effectiveness of the proposed method will be demonstrated using a case of one of the leading obstetric and gynecological hospitals in United Arab Emirates and in the Gulf Cooperation Council region. Findings The case examines the relationship between the current practice of planned preventive maintenance and the failure rates of the equipment during its life span. Although a rigorous preventive maintenance program is implemented in the hospital under study, some critical equipment show an increasing failure rates. The analysis highlights the inability of traditional time-driven preventive maintenance alone in preventing failures. Thus, a systematic RCM approach focused on criticality is more beneficial and more time and cost effective than traditional time-driven preventive maintenance practices. Practical implications The study highlights the need for utilizing RCM approach with criticality as the most important prioritization criterion in healthcare. A proper RCM implementation will decrease criticality and minimize the risk of failure, accidents and possible loss of life. In addition to that, it will increase the availability of equipment, and reduce cost and time. Originality/value This paper proposes a maintenance methodology that can help healthcare management to improve availability and decrease the risk of critical medical equipment failures. Current practices in healthcare facilities have difficulty identifying the optimal maintenance strategy. Literature focused on medical maintenance approach selection is rather limited, and this paper will help in this discussion. In addition to that, the Association for the Advancement of Medical Instrumentation supports the initiative of adopting RCM on a large scale in healthcare. Therefore, this paper address the gap in the literature for medical equipment maintenance and the work is in line with the recommendation of leading healthcare association. The paper also presents statistical review of the total number of received maintenance work orders during one full year in the hospital under study. The analysis supports the need for more research to examine current practice and propose more effective maintenance approaches.

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De Sanctis, Ilaria, Claudia Paciarotti, and Oreste Di Giovine. "Integration between RCM and RAM: a case study." International Journal of Quality & Reliability Management 33, no. 6 (June 6, 2016): 852–80. http://dx.doi.org/10.1108/ijqrm-02-2015-0026.

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Purpose – The purpose of this paper is to propose a practical method of performing maintenance in the offshore industry where engineers have to manage problems such as the high cost of operations, assuring an high availability of the plant, safety on board and environmental protection. Indeed an efficient maintenance method it is necessary in order to offer methods and criteria to select the rights maintenance strategies keeping in to account the environmental, safety and production constrains. Design/methodology/approach – The paper provides an overview of reliability centered maintenance (RCM) and reliability, availability, maintainability methodologies and an integration of the two methodologies in a particular case study in the oil and gas sector. Findings – This paper suggests an improvement of the well-established RCM methodology applicable to industries with high priority level. It is proposed an integration between a reliability analysis and an availability analysis and an application on the offshore oil and gas industry. Practical implications – The methodology provides an excellent tool that can be utilized in industries, where safety, regulations and the availability of the plant play a fundamental role. Originality/value – The proposed methodology provides a practical method for selecting the best maintenance strategy considering the equipment redundancy and sparing, the asset’s performance over long time scales, and the system uptime, downtime and slowdowns.

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Atmaji, Fransiskus Tatas Dwi, Anna Annida Noviyanti, and Widia Juliani. "IMPLEMENTATION OF MAINTENANCE SCENARIO FOR CRITICAL SUBSYSTEM IN AIRCRAFT ENGINE Case study: NTP CT7 engine." International Journal of Innovation in Enterprise System 2, no. 01 (January 31, 2018): 50–59. http://dx.doi.org/10.25124/ijies.v2i01.17.

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An aircraft company needs to "secure" their aircraft engine for a good maintenance system to keep the optimum engine's performance during the flight. This paper proposed maintenance analysis and scenario for the CT7, the main engine for aircraft at NTP company. A failure data record from four critical components of the CT7 engine is analyzed using Reliability Centered Maintenance (RCM) and Risk Based Maintenance (RBM) methods to obtain the optimum maintenance interval task for the critical subsystem of the CT7 engine and also seeing the risk of maintenance cost of the engine's failure effect. The RCM analysis result obtained seven scheduled on condition task, six scheduled discard task, and three scheduled restoration task. The interval of the maintenance schedule of each critical component varies according to the function obtained. And based RBM analysis, the risk from system performance loss is got $ 7.014.841, 90. Meanwhile, the total cost of maintenance interval based on a calculation of optimal time interval got $1.885.612, 82. Keywords— preventive maintenance, reliability-centered maintenance, risk-based maintenance, risk priority number.

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Rachman, Hamim, Annisa Kesy Garside, and Heri Mujayin Kholik. "Usulan Perawatan Sistem Boiler dengan Metode Reliability Centered Maintenance (RCM)." Jurnal Teknik Industri 18, no. 1 (August 24, 2017): 86. http://dx.doi.org/10.22219/jtiumm.vol18.no1.86-93.

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Pembangkit Listrik Tenaga Uap (PLTU) PT Indo Pusaka Berau is a PLN work unit that provides electricity to consumers. The problem of the company is the frequent damage to boiler engine components. The company uses corrective maintenance system. On the problem, it is necessary to develop a machine maintenance system with Reliability Centered Maintenance (RCM) approach. The objective of the study was to select a boiler system maintenance action based on the RCM method and component replacement interval to minimize Total Minimum Downtime (TMD). Results of data processing RCM method, component in category Condition Directed (CD) is El Bow component. Components in Time Directed category (TD) are gland seal steam and check valve. Components in the Time Directed category are calculated for component replacement intervals on TMD criteria. The calculation result from component replacement interval was obtained 37 days for gland seal steam component and 58 days for check valve component. The proposed treatment of RCM method can reduce downtime by 11.33% of the company's maintenance methods.

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Ma, Xian Min, Xiao Rui Wu, and Yong Qiang Zhang. "Research on Maintenance Strategy of Coal Mining Vehicle Based on RCM." Applied Mechanics and Materials 543-547 (March 2014): 126–29. http://dx.doi.org/10.4028/www.scientific.net/amm.543-547.126.

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The reliability analysis of the coal mining vehicle is expounded by the application of Reliability Centered Maintenance (RCM). According to RCM, maintenance mode and service period of the equipment are determined after a logical judgment and effective analysis of equipment reliability and malfunction results. Corresponding maintenance strategies are established. It is estimated that the strategy may be further applied in equipment maintenance strategy.

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Pardiyono, Ragil. "PREVENTIVE MAINTENANCE MENGGUNAKAN RELIABILITY CENTERED MAINTENANCE (RCM) DI PT. AGRONESIA INKABA." MULTITEK INDONESIA 14, no. 1 (August 8, 2020): 41. http://dx.doi.org/10.24269/mtkind.v14i1.2471.

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Candra, Adi. "OPTIMASI PREVENTIF MAINTENANCE MENGGUNAKAN METODE RELIABILITY CENTERED MAINTENNACE." Teknologi : Jurnal Ilmiah dan Teknologi 2, no. 2 (November 26, 2020): 112. http://dx.doi.org/10.32493/teknologi.v2i2.7899.

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Persaingan industri saat ini semakin ketat, setiap perusahaan dituntut untuk selalu meningkatkan produktfitas agar bisa bersaing dalam industri. Produktifitas dalam memanfaatkan mesin produksi menjadi salah satu target untuk mendukung terpenuinya kebutuhan dan keinginkan pelanggan. Agar produktifitas mesin tercapai maka salah satu yang perlu dipertimbangkan ialah adanya strategi penerencanaan perawatan pada setiap mesin / peralatan produksi, diantara teknik atau cara merencanakan optimasi pada mesin atau peralatan metode Reliability Centered Maintennace (RCM) bisa diaplikasikan. RCM ialah suatu teknik maintenance yang memanfaatkan informasi berkenan dengan keandalan suatu komponen, untuk mendapatkan strategi perawatan yang efektif, efisien dan mudah untuk dilakukan. PT. XYZ merupakan perusahaan yang bergerak dalam bidang garmen. Selama ini untuk perawatan mesin di perusahaan tersebut dijadwalkan pada satu tahun sekali, jika melihat dari histori kerusakan kondisi tersebut belum cukup baik untuk menjaga mesin agar tetap beroprasi. Untuk kelancaran proses produksi, perusahaan bergantung pada tingkat ketersediaan meisn atau peralatan penunjang produksi, dikarenakan ketika mesin terjadi kerusakan atau kegagalan pada saat beroperasi maka proses produksi akan terhenti dan tidak tercapainya target produksi yang diinginkan. Adapun tujuan dari penelitian ini, peneliti bermaksud untuk merencanakan strategi perawatan yang optimal dengan menggunakan cara mengidentifikasi penyebab kerusakan mesin dengan metode Failure Mode and Effect Analisis (FMEA) dan dengan metode RCM untuk dapat mengetahui interval waktu penggantian suatu part atau komponen. Berdasarakan hasil pengumpulan data dilapangan maka peneliti melakukan anlisisi pengolahan data didapatkan hasil penyebab kerusakan dengan metode FMEA yaitu, Jarum patah, Benang putus, Spul putus benang , Sekoci kusut benang, Rotari macet tidak berputar, Faktor kegagalan ataupun kerusakan disebabkan karna belum adanya tindakan perawatan pada mesin yang disebabkan karna belum adanya jadwal perawatan dan pengecekan pada mesin. Kemudian usulan Interval waktu perawatan berdasarkan hasil dengan metode RCM yaitu, jarum interval 1 hari, benang 5 hari, spul interval 12 hari, sekoci interval 10 hari. Untuk kegagalan yang tidak dapat diprediksi maka dilakukan upaya tindakan Condition Monitoring yaitu seperti melakukan pemberian pelumas pada bagian tiang jarum, guna mengurangi terjadi gangguan-gangguan yang menghambat proses produksi.

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Hasan, Indra, Denur, and Legisnal Hakim. "PENERAPAN RELIABILITY CENTERED MAINTENANCE (RCM) PADA MESIN RIPPLE MILL." Jurnal Surya Teknika 6, no. 1 (February 22, 2020): 43–48. http://dx.doi.org/10.37859/jst.v6i1.1866.

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Reliability Centered Maintenance (RCM) merupakan suatu proses untuk bisa menentukan jenis pemeliharaan yang sesuai dalam konteks operasi dan konsekuensi kegagalan untuk masing-masing asset pada mesin produksi. mesin Ripple Mill adalah salah satu mesin produksi yang berfungsi sebagai pemecah biji sawit untuk memisahkan cangkang dengan inti sawit. Kegagalan pada mesin Ripple Mill menghambat jalannya proses produksi yang berdampak pada penurunan kapasitas produksi. Penelitian ini dilakukan untuk mengidentifikasi Failure Mode Effect Analysis (FMEA) dan Logic Tree Analysis (LTA) dan menghitung failure rate dari mesin Ripple Mill. Berdasarkan analisis Failure Mode Effect Analysis (FMEA) mengidentifikasi 17 Failure mode dengan kegagalan mechanical sebesar 35,30 %, Electrical 29,40 % dan Instrumentation 35,30 %. Hasil Logic Tree Analysis dari total 17 failure mode menunjukkan bahwa 0% kategori A, 11,76 % diantaranya adalah kategori B, 35,29 % kategori C, 23,52 % kategori D/B dan 29,41 % kategori D/C. Hasil regression interval waktu kerusakan dari masing-masing mesin Ripple Mill, Ripple Mill 3 tahun 2014 nilai bheta adalah 0,32057658 dan Ripple Mill 3 tahun 2015 nilai bheta sebesar 0,149883 < 1 dan nilai betha Ripple Mill 4 tahun 2014 adalah 0,0286688 sedangkan Ripple Mill 4 tahun 2015 adalah sebesar 0,065800367 < 1, maka laju kegagalan akan berkurang seiring bertambahnya waktu, Jadi pemeliharaan yang di gunakan adalah Predictive maintenance yang merupakan perawatan tingkat sedang dilaksanakan untuk mengembalikan dan memulihkan sistem dalam keadaan siap dengan memberikan perbaikan atas kerusakan yang telah menyebabkan merosotnya tingkat keandalan.

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Geng, Jun Bao, Guo Wei Chen, and Lin Kai Sun. "Application of Reliability Centred Maintenance in Decreasing the Probability of Severe Accidents for the Stream Boiler." Applied Mechanics and Materials 192 (July 2012): 98–101. http://dx.doi.org/10.4028/www.scientific.net/amm.192.98.

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To decrease the probability of severe accidents for the stream boiler, a kind of preventive maintenance named operational check based RCM (Reliabilty Centred Maintenance) is put forward to reduce the probability of multi-ply failure occurrence caused by the covert failure, which can reduce or hold back the occurrence of severe accident. The instance is given to describe the influence of the preventive maintenance named operational check for the occurrence probability of severe accident. The instance indicates that the occurrence probability of severe accident will greatly reduce, so this method is useful for machine management.

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Suryono, M. A. E., and C. N. Rosyidi. "Reliability Centred Maintenance (RCM) Analysis of Laser Machine in Filling Lithos at PT X." IOP Conference Series: Materials Science and Engineering 319 (March 2018): 012020. http://dx.doi.org/10.1088/1757-899x/319/1/012020.

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Rizkya, Indah, Ikhsan Siregar, Khawarita Siregar, Rahim Matondang, and Enrico Waldo Henri. "Reliability Centered Maintenance to Determine Priority of Machine Damage Mode." E3S Web of Conferences 125 (2019): 22005. http://dx.doi.org/10.1051/e3sconf/201912522005.

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High machine downtime results in the production process being disrupted. The average engine breakdown in the sterilizer production is 35.66 hours/month. The corrective maintenance method has not been able to guarantee a smooth production process. This study will plan preventive maintenance activities in order to increase the reliability of production machinery and also maintain the smooth production process. The study was carried out by identifying the damage level of a sterilizer machine with the FMEA method. Based on the result of the FMEA method, maintenance planning of the production machine using the Reliability Centered Maintenance (RCM). FMEA indicates that there are 5 highest risk priority number values, namely the IGBT, Mosfet, bearing bushings, rool former and v-block components. For the maintenance planning using the RCM method, the results obtained were the Total Minimum Downtime (TMD) criteria indicates that the optimum turnover interval of Roll Former, Mosfet, V-Block, IGBT, and Bearing Bushing components is 24 days, 23 days, 25 days, 26 days, and 22 days. The recommendation of the RCM maintenance method has the potential to have a positive impact, namely a decrease in the average critical component downtime of 37,103 % and also an increase in reliability.

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Li, Zhi Min, Feng Shi, An Sheng Cheng, and Peng Du. "RCM Analysis for Insulating Switch in Substation." Applied Mechanics and Materials 641-642 (September 2014): 1231–37. http://dx.doi.org/10.4028/www.scientific.net/amm.641-642.1231.

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Reliability centered maintenance (RCM) is well known for its widely application in various manufacturing industries, but the study on insulating switches of substation is still blank. In this paper, based on RCM evaluation, fault tree is built according to substation fault data, so as to establish fault assessment model of insulating switches. Corresponding fault and maintenance, RCM evaluation model is set up to assess substation maintenance scheme. After combining with actual data from all substations, a series of calculation is implemented, which lead to improving suggestions. Eventually, optimal reliability and economical efficiency is achieved.

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Alhilman, Judi, Fransiskus Tatas Dwi Atmaji, and Valinouski Aulia. "Maintenance System of Universal Goss Printing Machine based on failure data using RCM and RCS method." International Journal of Innovation in Enterprise System 2, no. 02 (July 30, 2018): 57–62. http://dx.doi.org/10.25124/ijies.v2i02.26.

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Over time a machine will get experience a decrease in reliability, causing the engine to be damaged at the time of operation, thus disrupting the production line. To maintain a machine remains reliable then a good maintenance system is required. In this research, we will use Reliability Centered Maintenance (RCM) and Reliability Centered Spare (RCS) analysis on the critical system of Goss Universal printing machine based on engine failure data. The result of RCM analysis obtained the optimal preventive maintenance schedule and the type of treatment, while based on the RCS analysis obtained spare part needs following the maintenance schedule. With the result of this analysis, is expected where the machine will keep good and will continue to operate without a sudden breakdown under the production schedule's need. Based on RCM analysis for each critical subsystem obtained interval preventive maintenance for transfer roller 127.60 hours, Ink fountain roller 24.45 hours, ink form roller 29.23 hours respectively, and the wash-up device is no scheduled maintenance. For spare parts inventory strategies the result using RCS method are: transfer roller104 units, ink fountain roller requires 32 units, ink form roller 36 units and are holding spare policy required, and a wash-up device no holding spare parts. Keywords— Failure data, Maintenance System, RCM, RCS

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Dwi Atmaji, Fransiskus Tatas, Anna Annida Noviyanti, and Widia Juliani. "Implementation of Maintenance Scenario for Critical Subsystem In Aircraft Engine: Case Study NTP CT7 Engine." International Journal of Innovation in Enterprise System 1, no. 02 (December 29, 2017): 52. http://dx.doi.org/10.25124/ijies.v1i01.85.

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An aircraft company needs to "secure" their aircraft engine for a good maintenance system to keep the optimum engine's performance during the flight. This paper proposed maintenance analysis and scenario for the CT7, the main engine for aircraft at NTP company. A failure data record from four critical components of the CT7 engine is analyzed using Reliability Centered Maintenance (RCM) and Risk Based Maintenance (RBM) methods to obtain the optimum maintenance interval task for the critical subsystem of the CT7 engine and also seeing the risk of maintenance cost of the engine's failure effect. The RCM analysis result obtained seven scheduled on condition task, six scheduled discard task, and three scheduled restoration task. The interval of the maintenance schedule of each critical component varies according to the function obtained. And based RBM analysis, the risk from system performance loss is got $ 7.014.841, 90. Meanwhile, the total cost of maintenance interval based on a calculation of optimal time interval got $1.885.612, 82.

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Ahmad, Nafis, and Md Ahasan Ul Karim. "A Framework for Application of Reliability Centered Maintenance in the Lead Oxide Production System." Applied Mechanics and Materials 860 (December 2016): 123–28. http://dx.doi.org/10.4028/www.scientific.net/amm.860.123.

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In this work a framework on application of Reliability Centered Maintenance (RCM) for Lead Oxide production process in the battery industry is developed. Standard RCM method is used here through Failure Mode and Effect Analysis (FMEA) and decision making criteria is established in view of Criticality and Logic Tree Analysis (LTA). This paper also evaluates the system to find better scope of maintenance strategic fit. Proposed approach can shift the maintenance culture and thinking while maximizing equipment availability and enhancing plant reliability in this type of industries.

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Huang, Jian Feng. "Application of Reliability Centered Maintenance in a Hydrocracker." Advanced Materials Research 317-319 (August 2011): 1837–42. http://dx.doi.org/10.4028/www.scientific.net/amr.317-319.1837.

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The paper presents a case study: the review of the reliability centered maintenance (RCM) methodology realized in a hydrocracker. Applying of the reliability centered maintenance methodology, it finds 495 failure modes and ranks risk priorities for the 98 rotating machineries in the hydrocracker. According to the results of risk analysis, it provides customized maintenance strategies for each component of the hydrocracker, which would improve the safety of the hydrocracker effectively. The review provides helpful reference for other equipments in refinery factories.

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Cotaina, N., M. Gabriel, D. Richet, and K. O'Reilly. "The Practical Application of Reliability Centred Maintenance (RCM) and System Simulation in the Sawmill Industry." IFAC Proceedings Volumes 31, no. 15 (June 1998): 981–85. http://dx.doi.org/10.1016/s1474-6670(17)40679-3.

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Prasmoro, Alloysius Vendhi. "Analisa sistem perawatan pada mesin las MIG dengan metode Failure Mode and Effect Analysis: Studi kasus di PT. TE." Operations Excellence: Journal of Applied Industrial Engineering 12, no. 1 (March 26, 2020): 13. http://dx.doi.org/10.22441/oe.2020.v12.i1.002.

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Maintenance is a process that is done to maintain the reliability, availability and the nature of being able to take care of the components or machines. Maintenance program that will effectively and efficiently support the increase in productivity of production systems. But often ignored the needs of actual maintenance program of components or machines. To get the program effective and efficient maintenance required maintenance study based on reliability. Reliability Centered Maintenance (RCM) is a systematic risk-based analysis to create a maintenance method accurate, focused, and optimal with the aim of achieving optimal reliability of assets. RCM studies have been done on the machinery industry, one welding machine industry, carrosserie. The study was conducted by following these RCM, which is the determination of the scope of the study, Failure Mode and Effect Analysis (FMEA), and the determination of the maintenance strategy. Analysis of the risk based on risk matrix drawn up through consensus of all stakeholders. Risk matrix covers the areas the incidence (occurrence), detection, as well as the level of risk (severity). Subsequently based on this calculated risk matrix Risk Priority Number (RPN). Based on the RPN value, a maintenance strategy is proposed for each type of failure mode. The whole process is aided by the use of RCM software Minitab 18 made specifically for this purpose. This study results that the value of the RPN for all equipment ranges from 72 to 900.Study of the RCM have also managed to establish a maintenance strategy appropriate for each failure mode, which provided the basis for drafting the new maintenance program.

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Walczak, Maciej. "Reliability Centered Maintenance (RCM) współczesnym narzędziem realizacji strategii obsługi eksploatacyjnej." Prace Naukowe Uniwersytetu Ekonomicznego we Wrocławiu, no. 538 (2018): 444–53. http://dx.doi.org/10.15611/pn.2018.538.36.

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Al Farisi, Muhammad Naufal. "Analisis perawatan mesin batching plant menggunakan metode reliability centered maintenance (RCM)." Jurnal Teknik Mesin dan Pembelajaran 4, no. 1 (July 1, 2021): 11. http://dx.doi.org/10.17977/um054v4i1p11-19.

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Abstrak: Mesin batching plant adalah mesin yang besar dan kompleks untuk membuat beton cair maupun padat. Pada perusahaan beton masih terjadi banyak downtime. Penelitian saya akan memberikan rekomendasi berupa penerapan preventive maintenance terhadap mesin batching plant. Reliability Centered Maintenance adalah metode untuk mendapatkan preventive maintenance dengan berdasar pada nilai keandalan mesin. Hasil dari penelitian ini didapatkan nilai availability pada komponen gearbox sebesar 99.33%, untuk komponen bucket mixer sebesar 99.88%, komponen seal sebesar 99.78% dan komponen pillow block dengan nilai availability sebesar 99.88% maka didapatkan nilai rata rata availability setelah dilakukan penerapan metode RCM adalah 99.71% . Kata kunci: Availability, Downtime, Reliability Centered Maintenance.

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Fathurohman, Fathurohman, and Slamet Triyono. "RCM (RELIABILITY CENTERED MAINTENANCE): THE IMPLEMENTATION IN PREVENTIVE MAINTENANCE (CASE STUDY IN AN EXPEDITION COMPANY)." EKOMABIS: Jurnal Ekonomi Manajemen Bisnis 1, no. 02 (December 8, 2020): 197–212. http://dx.doi.org/10.37366/ekomabis.v1i02.29.

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Expedition truck is a vehicle that serves to transfer goods from one place to another. Previously maintenance policy was periodic, depending on the run distance and Run To Failure, maintain the trucks after the occurrence of component damage then system failure. Analysis in maintenance management based on system and critical components do optimize truck performance by using RCM (Reliability Centered Management) method. There are 5 systems in a truck: electrical system, power steering system, cooling machine system, coupling system, and brake system. Interaction and function of the components from each system are analyzed, evaluated the failure mode (FMEA method), and categorized the level of critical damage and adjusted the maintenance time (LTA method). The results of the RCM method for 16 component functions from the 5 systems are 5 component functions with Time Directed (TD), 6 Condition Directed (CD), 3 Failure Finding (FF), and 2 component functions by Run To Failure (RTF).

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Alrifaey, Moath, Tang Sai Hong, Azizan As’arry, Eris Elianddy Supeni, and Chun Kit Ang. "Optimization and Selection of Maintenance Policies in an Electrical Gas Turbine Generator Based on the Hybrid Reliability-Centered Maintenance (RCM) Model." Processes 8, no. 6 (June 4, 2020): 670. http://dx.doi.org/10.3390/pr8060670.

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The electrical generation industry is looking for techniques to precisely determine the proper maintenance policy and schedule of their assets. Reliability-centered maintenance (RCM) is a methodology for choosing what maintenance activities have to be performed to keep the asset working within its designed function. Current developments in RCM models are struggling to solve the drawbacks of traditional RCM with regards to optimization and strategy selection; for instance, traditional RCM handles each failure mode individually with a simple yes or no safety question in which question has the possibility of major error and missing the effect of a combinational failure mode. Hence, in the present study, a hybrid RCM model was proposed to fill these gaps and find the optimal maintenance policies and scheduling by a combination of hybrid linguistic-failure mode and effect analysis (HL-FMEA), the co-evolutionary multi-objective particle swarm optimization (CMPSO) algorithm, an analytic network process (ANP), and developed maintenance decision tree (DMDT). To demonstrate the effectiveness and efficiencies of the proposed RCM model, a case study on the maintenance of an electrical generator was conducted at a Yemeni oil and gas processing plant. The results confirm that, compared with previous studies, the proposed model gave the optimal maintenance policies and scheduling for the electrical generator in a well-structured plan, economically and effectively.

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Ramadhan, Muhammad Arizki Zainul, and Tedjo Sukmono. "Penentuan Interval Waktu Preventive Maintenance Pada Nail Making Machine Dengan Menggunakan Metode Reliability Centered Maintenance (RCM) II." PROZIMA (Productivity, Optimization and Manufacturing System Engineering) 2, no. 2 (June 25, 2019): 49. http://dx.doi.org/10.21070/prozima.v2i2.1349.

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With the increasing needs of productivity and the use of high technology in the form of machines and production facilities, the need for maintenance functions is growing. At PT. Surabaya Wire that produces nails and wires of problems that arise especially related to damage to nail making machine, it causes the hours to stop (downtime) and delay in the production process so that the engine performance becomes less effective. The purpose of the research is to determine the time interval schedule of care and know the action or maintenance activities to be done. To solve the problem in this research using Reliability Centered Maintenance (RCM) II method with Failure Modes and Effect Analyze (FMEA) calculation. RCM II defined a process used to determine what should be done for machine maintenance, whereas for FMEA it is defined as a method to identify the highest failure form on any machine malfunction. From the calculation result using FMEA and RCM II, we got treatment interval result on side shaft component (metal handlebar) with maintenance interval for 63 hours, for crank shaft component (metal road) with maintenance interval for 81 hours, and for Electric motor component with maintenance interval for 374 hours.

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Sarje, S. H. "Integration of maintenance systems." MATEC Web of Conferences 211 (2018): 03010. http://dx.doi.org/10.1051/matecconf/201821103010.

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Excellence in maintenance is imperative in highly competitive market because it resulted into minimum maintenance cost, high equipment effectiveness, maximum reliability of the system, high quality of the products, low delivery time, high flexibility, safety etc. Any maintenance system such as Total Productive Maintenance (TPM) or Reliability Centered Maintenance (RCM) or Condition Based Maintenance (CBM) alone cannot achieve the excellence in maintenance but its integration may do. In this paper, an integration of TPM, RCM and CBM is proposed with a maintenance policy to take advantage of their respective strengths. A continuously monitored system subject to degradation due to the imperfect maintenance, where a hybrid hazard rate based on the concept of age reduction factor and hazard rate increase factor to predict the evolution of the system reliability in different maintenance cycles has been assumed.A quantitative decision making model for an integrated maintenance system is derived in order to assess the performance of the proposed maintenance policy. Numerical examples of calculation of optimal preventive maintenance age x and preventive maintenance number N* for the given cost ratio of corrective replacement and predictive preventive maintenance are given.

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Xue, Yu Feng. "On-Call Duty and RCM Maintenance of Hydropower Plants." Advanced Materials Research 422 (December 2011): 850–53. http://dx.doi.org/10.4028/www.scientific.net/amr.422.850.

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The management based on technical aspects of hydropower indicates a proper understanding of the technology, so in this article the regulation of management is involved in the technology, on-call duty, to deal with the safe operations and reliability-centered maintenance of the plants.

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Kirana, Ully Tri, Judi Alhilman, and Sutrisno Sutrisno. "PERENCANAAN KEBIJAKAN PERAWATAN MESIN CORAZZA FF100 PADA LINE 3 PT XYZ DENGAN METODE RELIABILITY CENTERED MAINTENANCE (RCM) II." Jurnal Rekayasa Sistem & Industri (JRSI) 3, no. 01 (January 19, 2016): 47. http://dx.doi.org/10.25124/jrsi.v3i01.41.

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PT XYZ merupakan produsen yang bergerak dalam bisnis keju. Meskipun telah menerapkan kegiatan preventive maintenance, frekuensi kerusakannya masih tinggi menyebabkan terhambatnya kelancaran proses produksi serta mengindikasikan nilai keandalannya kecil. Oleh karena itu perlu dilakukan analisis kegiatan perawatan yang tepat sesuai dengan karakteristik kerusakan serta interval waktu kegiatan perawatan pada mesin Corazza FF100 dengan analisis Reliability Centered Maintenance (RCM) II yang menekankan pada karakteristik keandalan (reliability). Melakukan identifikasi risiko yang dipetakan dalam risk matrix. Tahapan dalam RCM yaitu pengukuran kualitatif dengan membuat Failure Mode and Effect Analysis (FMEA) untuk mengidentifikasi penyebab serta efek terjadinya kegagalan item. Untuk mengetahui konsekuensi yang ditimbulkan dilakukan klasifikasi berdasarkan Logic Tree Analysis (LTA) kemudian pemilihan tindakan kegiatan perawatan. Tahap selanjutnya yaitu pengukuran kuantitatif dengan melakukan pengumpulan data kerusakan dan data perbaikan untuk mendapatkan interval waktu perawatan. Maintainable item pada mesin Corazza FF100 berjumlah 27. Berdasarkan metode Reliability Centered Maintenance (RCM) didapatkan 67 kegiatan perawatan. Terdapat 17 scheduled discard task, 15 scheduled restoration task, 31 scheduled on condition dan 4 failure finding. Penentuan interval waktu perawatan berdasarkan kebijakan perawatannya dengan mempertimbangkan karakteristik kerusakan dan biaya perawatan.

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Syam, Mahmud Iqbal, Cecep Hadiyan, and Tusmin Hardi. "Analisa Perbaikan Manajemen Perawatan Dengan Metode Reliability Centered Maintenance Bagian Cnc Wirecut di PT X." Jurnal Penelitian Teknik industri 1, no. 1 (May 20, 2021): 22–30. http://dx.doi.org/10.51999/jpti.v1i1.3.

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PT X is one of the manufacturing companies in Indonesia, which specializes in manufacturing molds and dies which offers products to the internal group and the domestic market. This study discusses the policy analysis of machine repair maintenance management using the RCM (Reliability Centered Maintenance) method approach at the PT X manufacturing company. Some of the problems that occur are sudden engine failure, which will cause over production. One machine that is considered critical is the CNC Wirecut K90 machine. With the application of using RCM it is expected to improve machine reliability through several systematic RCM implementations: system selection and information collection, defining system boundaries, system descriptions and function block diagrams, describing system functions and functional failures, compiling Failure Mode and Effect Analysis (FMEA), composing Logic Tree Analysis (LTA), selection of actions. The new policy set by the Realibility Centered Maintenance (RCM) method consists of 14 failure modes that are resolved by time-directed (CD) and 6 failure modes that are overcome by run to failure (RTF). In the FMEA analysis, there are 4 components that most often fail to function, namely the electrode pin, wire guide, filter and contact fit. The determination of this component is based on the RPN value and data in the field. In the RCM analysis, the electrode pin, wie guide and contact fit components are included in the run to failure (RTF) treatment policy category. Meanwhile, the filter component is in the category of condition direction (CD) maintenance policy with an average failure rate of 29,951 days.

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Awad, Mahmoud, and Rami Afif As’ad. "Reliability centered maintenance actions prioritization using fuzzy inference systems." Journal of Quality in Maintenance Engineering 22, no. 4 (October 10, 2016): 433–52. http://dx.doi.org/10.1108/jqme-07-2015-0029.

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Purpose Deploying an effective maintenance strategy across an organization stands out as an essential risk mitigation measure that plays a critical role toward improving the reliability and availability of production facilities. The purpose of this paper is to propose a simple, yet well-structured approach toward prioritizing maintenance actions as part of a reliability centered maintenance (RCM) implementation plan, and selecting the most important subset of those actions subject to time and budget constraints. Design/methodology/approach A comprehensive RCM actions prioritization methodology is proposed using four criteria: severity, benefit to cost ratio, customer satisfaction, and easiness of action implementation. The method utilizes fuzzy inference system (FIS) to incorporate subject matter experts’ feedback into the decision-making process. The output of the FIS, which takes the form of a numerical weight that assesses the relative importance of each criterion, is then fed into a binary integer program that selects the optimal maintenance actions out of a set of possible actions. Findings The implementation of the developed methodology is demonstrated using a real-life example of a hydraulic brake system circuit that is used in construction equipment. The computational results illustrate the validity of the proposed approach and indicate that the selection of which maintenance actions to carry out is impacted by the relative importance (i.e. weight) of the considered criteria. Originality/value The work presented in this paper provides the decision makers with a systematic procedure that helps in selecting the most relevant maintenance actions instead of making the selection in a complete ad hoc manner or based merely on subjective opinions.

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Hopkinson, James, Noel Perera, and Evran Kiazim. "Investigating reliability centered maintenance (RCM) for public road mass transportation vehicles." MATEC Web of Conferences 81 (2016): 08006. http://dx.doi.org/10.1051/matecconf/20168108006.

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Yarlott, Marc, Ryan Johnson, and Steve Waters. "Using Reliability Centered Maintenance (RCM) to Increase Uptime in Biosolids Processing." Proceedings of the Water Environment Federation 2011, no. 18 (January 1, 2011): 505–15. http://dx.doi.org/10.2175/193864711802639011.

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Adoghe, A. U., C. O. A. Awosope, and S. A. Daramola. "Modeling Distribution Component Deterioration: An Application to Transformer Insulation." Advanced Materials Research 367 (October 2011): 117–23. http://dx.doi.org/10.4028/www.scientific.net/amr.367.117.

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The two most critical components in a typical Power System are the circuit breakers and transformers. Failure of any of these components will result in high cost due to component replacement and associated load loss. Reliability Centred Maintenance (RCM) may reduce this cost in the long run by extending the component lifetime and increasing availability. This will be possible, since the adopted RCM will balance carrying out too much maintenance which will increase maintenance cost or too little maintenance that will result in catastrophic failure and hence increases the cost of maintenance and repair. A Markov model that relates probability of failure to maintenance activity is developed for distribution transformers. This model incorporates various levels of insulation deterioration and minor maintenance state. It was applied to one of the distribution transformers in Abule-Egba Business unit network of Power Holding Company of Nigeria. The result obtained from model simulation agrees with the one obtained from the mathematical analysis of the developed model. With an adjustment in the inspection parameter, this probabilistic deterioration model for a distribution transformer can also be applied to predict the performance of circuit breakers.

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Wang, Gui Guo, Chao An, Li Cheng Tan, Shu Mi Liu, and Zhen Liang Fu. "Preliminary Analysis on the RCM Technologies Applied in the High-Speed Train." Advanced Materials Research 487 (March 2012): 884–88. http://dx.doi.org/10.4028/www.scientific.net/amr.487.884.

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This paper based on the basic theory of reliability- centered maintenance (RCM) combined with the characteristics of the high speed train products, analysed and elucidated the time and requirements, premise, the content and the output of the RCM analysis that the high-speed train products carry out; put forward the ideas of organization to implement the RCM analysis, which has a great realistic significance on the RCM analysis.

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Dhamayanti, Destina Surya, Judi Alhilman, and Nurdinintya Athari. "USULAN PREVENTIVE MAINTENANCE PADA MESIN KOMORI LS440 DENGAN MENGGUNAKAN METODE RELIABILITY CENTERED MAINTENANCE (RCM II) DAN RISK BASED MAINTENANCE (RBM) DI PT ABC." Jurnal Rekayasa Sistem & Industri (JRSI) 3, no. 02 (April 19, 2016): 31. http://dx.doi.org/10.25124/jrsi.v3i02.29.

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PT ABC merupakan perusahaan cetak dalam skala nasional. Produk yang dihasilkan oleh perusahaan merupakan buku ajar, majalah, surat kabar, dan lain sebagainya. Kegiatan maintenance yang ada PT ABC terbagi menajadi dua, yaitu preventive maintenance setiap senin dan kamis serta kegiatan corrective maintenance yang dilakukan jika mesin mengalami kegagalan fungsi. Kegagalan fungsi pada mesin Komori masih cukup tinggi. Oleh karena itu, diperlukan kegiatan pecegahaan untuk meningkatkan reliabilitas mesin. Metode yang dilakukan adalah Reliability Centered Maintenance, yaitu dengan menganalisis failure yang terjadi dengan menggunakan analisis Failure Mode and Effect Analysis dan Decision Worksheet. Hasil dari analisis ini merupakan preventive task masing-masing komponen. Sedangkan untuk menganalisis risiko yang diakibatkan jika mesin mengalami gagal fungsi, yaitu dengan metode Risk Based Maintenance. Hasil yang diperoleh dari nilai risiko yang ditanggung perusahaan ketika mesin mengalami failure, yaitu sebesar Rp965.904.899,36. Berdasarkan hasil pengolahan data pada subsistem kritis diperoleh kesimpulan bahwa enam komponen dilakukan dengan task scheduled on condition, tiga komponen dengan task scheduled restoration, dan enam komponen dengan task scheduled discard. Sedangkan untuk interval waktu dalam pengerjaan preventive maintenance pada komponen tersebut disesuaikan dengan task yang diperoleh. Setelah mendapatkan interval waktu perawatan, kemudian ditentukan biaya perawatan usulan yang dikeluarkan perusahaan, yaitu sebesar Rp971.567.519,69.

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Zein, Ikramullah, Dewi Mulyati, and Ilham Saputra. "Perencanaan Perawatan Mesin Kompresor Pada PT. Es Muda Perkasa Dengan Metode Reliability Centered Maintenance (RCM)." Jurnal Serambi Engineering 4, no. 1 (February 19, 2019): 383. http://dx.doi.org/10.32672/jse.v4i1.848.

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Compressor at PT. Es Muda Perkasa that commonly failure is at unit D. So that need to optimize the compressor at unit D with finding the failure of the parts of the compressor and making the schedule of maintenance program to minimize the failure of the ice machine. This study using Reliability Centered Maintenance (RCM) method, which applicate Grey FMEA to determine the priority of the machine maintenance. After conducting and implementing the RCM method, it was found that the failure occurs at Low-Pressure and High-Pressure Pump at compressor unit D, and sub-part failure happen on bearing, due to small coefficient, which is 0.566 where it become primarily failure component. For the next maintenance, using schedule on condition task on bearing parts of the machine could minimize the failure of the parts on the machine

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Roganda Simbolon, Doarjo Simbolon, and Paris Johannes Ginting. "Perancangan Interval Perawatan Mesin Secara Preventive Maintenance Dengan Metode Reliability Centered Maintenance ii (rcm ii) Studi Kasus : Pt. Gunung Selamat Lestari." Jurnal Indonesia Sosial Teknologi 1, no. 3 (October 21, 2020): 210–21. http://dx.doi.org/10.36418/jist.v1i3.23.

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PT.Gunung Selamat Lestari merupakan perusahan yang bergerak dibidang produksi CPO dan kernel, perusahan ini sering mengalami kendala dalam memaintenance mesin produksi. Penelitian ini mencoba melakukan analisis terhadap permasalahan tersebut dan memberikan usulan perbaikan. Adapun metode atau tools yang digunakan dalam penelitian ini adalah FMEA dan Reliability Maintenance II (RCM II), metode ini digunakan untuk menetukan kegiatan dan interval perawatan berdasarkan pada RCM II Decision Worksheet sesuai dengan fungsi dan sistem dari mesin dan FMEA digunakan untuk mengidentifikasi penyebab kegagalan serta fek yang ditimbulkan dari kegagalan tersebut. Dengan perhitungan interval perawatan diperoleh perawaratan usulan dengan mempertimbangkan waktu kegagalan, hasilnya adalah komponen flexibel coupling selama 262 jam, liner cylinder selama 316 jam, dan steer arm selama 246 jam. Dengan kondisi ini maka terlihat jelas bahwa penerapan Reliability Centered Maintenance II lebih efisien, maka diharapkan perusahaan dapat menggunakan metode ini untuk diimplementasikan dalam kegiatan perawatan.

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Afiva, Wirda Hamro, Fransiskus Tatas Dwi Atmaji, and Judi Alhilman. "PENERAPAN METODE RELIABILITY CENTERED MAINTENANCE (RCM) PADA PERENCANAAN INTERVAL PREVENTIVE MAINTENANCE DAN ESTIMASI BIAYA PEMELIHARAAN MENGGUNAKAN ANALISIS FMECA ( STUDI KASUS : PT. XYZ )." Jurnal PASTI 13, no. 3 (January 24, 2020): 298. http://dx.doi.org/10.22441/pasti.2019.v13i3.007.

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PT. XYZ merupakan perusahaan yang bergerak dibidang produksi spare part dan aksesoris otomotif khusunya sepeda motor. Permasalahan yang dihadapi perusahaan yaitu sering terjadinya kerusakan pada mesin CNC Milling A dengan jumlah kerusakan 32 kali selama tahun 2017 hingga 2018. Perusahaan menerapkan kegiatan preventive maintenance dan corrective maintenance namun kegiatan maintenance ini tidak berjalan dengan optimal. Oleh karena itu, dilakukan pengembangan sistem pemeliharaan untuk meningkatkan keandalan mesin. Metode yang digunakan yaitu Reliability Centered Maintenance (RCM) dengan tujuan menentukan interval waktu pemeliharaan dan estimasi biaya pemeliharaan yang efisien. RCM dilakukan dengan menganalisis kegagalan dengan analisis FMECA. Hasil dari analisis ini berupa nilai RPN yang menunjukkan komponen bearing rel, bearing spindle dan selang sebagai komponen kritis pada sistem. Kemudian ditentukan kebijakan maintenance dengan hasil 2 scheduled on-condition task, 2 scheduled restoration dan 2 scheduled discard task dengan interval waktu maintenance sesuai dengan kategori task. Melalui metode RCM, PT.XYZ dapat menghemat biaya pemeliharaan sebesar Rp. 51.800.331

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Azwir, Hery Hamdi, Arri Ismail Wicaksono, and Hirawati Oemar. "Manajemen Perawatan Menggunakan Metode RCM di Mesin Produksi Kertas." Jurnal Optimasi Sistem Industri 19, no. 1 (June 7, 2020): 12. http://dx.doi.org/10.25077/josi.v19.n1.p12-21.2020.

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One of the leading manufacturers in packaging paper in Indonesia has six production machines. To keep the production machine always in the best condition, then the role of maintenance is significant. One of the production machines, namely paper production machine 2 (PM2), has experienced increasing the number of breakdowns significantly, resulting in increased downtimes. Sudden failure causes a lengthy repair time and results in considerable production loss. The corrective maintenance method that is running at this time still not effectively reduce downtime. To minimize the number of downtimes, preventive maintenance is needed, and therefore the Reliability Centered Maintenance (RCM) method is selected. Besides applying quantitative analysis such as Mean Time To Repair (MTTR), Mean Time To Failure (MTTF), reliability, and preventive cost calculations. This method also conducts qualitative analysis such as Functional Block Diagrams (FBD), critical engine analysis, Fault Tree Analysis (FTA), and Failure and Mode Effect Analysis (FMEA). After implementing the preventive maintenance, there is an increase in reliability in the sub-system of the press section of the paper production machine 2 from only 43% to 56%, while the repair cost has been reduced by Rp 393,258,670 from Rp 5,724,825,736 to Rp 5,331,567,066 each time replacement of components in the press section. This decrease in costs will contribute to the profits earned by the company because it saves maintenance costs.

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Azid, N. A. A., S. N. A. Shamsudin, M. S. Yusoff, and H. A. Samat. "Conceptual Analysis and Survey of Total Productive Maintenance (TPM) and Reliability Centered Maintenance (RCM) Relationship." IOP Conference Series: Materials Science and Engineering 530 (July 15, 2019): 012050. http://dx.doi.org/10.1088/1757-899x/530/1/012050.

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Setiawan, D., N. Jusolihun, and W. N. Cahyo. "Maintenance system design on air jet loom (AJL) machine using reliability centered maintenance (RCM) method." IOP Conference Series: Materials Science and Engineering 673 (December 10, 2019): 012102. http://dx.doi.org/10.1088/1757-899x/673/1/012102.

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Braglia, Marcello, Davide Castellano, and Mosè Gallo. "A novel operational approach to equipment maintenance: TPM and RCM jointly at work." Journal of Quality in Maintenance Engineering 25, no. 4 (October 2, 2019): 612–34. http://dx.doi.org/10.1108/jqme-05-2016-0018.

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Purpose The purpose of this paper is to present a new operational approach to equipment maintenance designed to exploit the complementary nature of total productive maintenance (TPM) and reliability-centered maintenance (RCM). Design/methodology/approach This paper focuses on the operational aspect of the maintenance practice, proposing an equipment maintenance methodology that can be suitably adopted to define a new maintenance plan or check and improve an existing one. It integrates principles and methods of TPM and RCM and uses different tools to support decision-makers and operators. It proposes several worksheets which facilitate planning and implementing maintenance activities, that range from autonomous maintenance tasks to maintainability improvement actions. Findings This paper exploits the complementary nature of TPM and RCM to design or improve maintenance plans for a generic system. The tools and worksheets presented can be helpful to practitioners and operators. Originality/value While the integration of TPM and RCM is evidently a central issue in the maintenance management context, it has received limited attention in literature. To the best of the authors’ knowledge, it lacks a structured practical equipment maintenance methodology that exploits the complementary nature of TPM and RCM. Therefore, the approach presented in this paper would fill the current gap.

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Shahin, Arash, Nahid Aminsabouri, and Kamran Kianfar. "Developing a Decision Making Grid for determining proactive maintenance tactics." Journal of Manufacturing Technology Management 29, no. 8 (December 10, 2018): 1296–315. http://dx.doi.org/10.1108/jmtm-12-2017-0273.

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Purpose The purpose of this paper is to further develop the Decision Making Grid (DMG) proposed by Ashraf Labib (e.g. Labib, 1998, 2004; Fernandez et al., 2003; Aslam-Zainudeen and Labib, 2011; Stephen and Labib, 2018; Seecharan et al., 2018) by proposing an innovative solution for determining proactive maintenance tactics based on mean time between failures (MTBF) and mean time to repair (MTTR) indicators. Design/methodology/approach First, the influence of MTTR and MTBF indicators on proactive maintenance tactics was computed. The tactics included risk-based maintenance (RBM), reliability-centered maintenance (RCM), total productive maintenance (TPM), design out maintenance (DOM), accessibility-centered maintenance (ACM) and business-centered maintenance (BCM). Then, the tactics were allocated to the cells of a DMG with MTTR and MTBF axes. The proposed approach was examined on 32 pieces of equipment of the Esfahan Steel Company and appropriate maintenance tactics were consequently determined. Findings The findings indicate that the DOM, BCM, RBM and ACM tactics with weights of 0.86, 0.94, 0.68 and 1.00 are located at the corners of the DMG, respectively. The two remaining tactics of TPM and RCM are located at the middle corners. Also, the results indicate that the share of tactics per spotted equipment in the grid as 62, 22 and 16 percent for RCM, DOM and BCM, respectively. Research limitations/implications While reactive and preventive maintenance strategies include corrective, prospective, predetermined, proactive and predictive policies, the focus of this study was merely on the tactics of proactive maintenance policy. The advantage of the developed DMG over Labib’s DMG lies in its application for equipment with the unique condition of the bathtub curve. Originality/value While the basic DMG has been mostly used regardless of the type of maintenance policies, this study provides a DMG for a specific application regarding the proactive policy. In addition, the heuristic approach proposed for the development of DMG distinguishes this study from other studies.

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Kurniawan, Rizki Arga, and Heri Mujayin Kholik. "Usulan Perawatan Mesin Stitching Dengan Metode Reliability Centered Maintenance." Jurnal Teknik Industri 16, no. 2 (May 9, 2017): 83. http://dx.doi.org/10.22219/jtiumm.vol16.no2.83-91.

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Based on industrial competition nowadays, production quality occurs to be the main concern of severals top companies. Method of machine maintenance is a way to incresing their production quality. Nowadays, several companies still using a corrective maintenance to maintain their machine, which is all of machine maintenance only be performed if the machine damaged. This thesis only focus to high frequency stitching machine. This thesis using Reability centered maintenance method to obtain optimum maintenance interval. This method gathers 7 step of data processing, starting from data selection, determinating restricions of the system, descripting the system and function of block diagram, and then FMEA (Failure Mode Effect Analysis) and LTA (Logic Tree Analysis). The result of this method is a correct maintenance action for critical components that included in condition directed and time directed categories. Qulitative analysis for Reliability Centered Maintenance method includes types indectification of maintenance, cause of damage and the occuring failure. Resul of the research contain several maintenance actions for critical components using condition directed method and critical component replace schedule using time directed method. From the suggested system maintenance simulation with RCM method, downtime can be decrease until 47,83%.

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Journal articles on the topic 'Reliability Centred Maintenance (RCM)'

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