Dissertations / Theses on the topic 'Robotic friction stir welding'
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De, Backer Jeroen. "Feedback Control of Robotic Friction Stir Welding." Doctoral thesis, Högskolan Väst, Avd för automationssystem, 2014. http://urn.kb.se/resolve?urn=urn:nbn:se:hv:diva-6043.
Zhang, Cheng. "Robotic 3D friction stir welding : T-butt joint." Thesis, Högskolan Väst, Avd för automationssystem, 2015. http://urn.kb.se/resolve?urn=urn:nbn:se:hv:diva-8250.
De, Backer Jeroen, and Bert Verheyden. "Robotic Friction Stir Welding for Automotive and Aviation Applications." Thesis, University West, Division of Production Engineering, 2010. http://urn.kb.se/resolve?urn=urn:nbn:se:hv:diva-2171.
Friction Stir Welding (FSW) is a new technology which joins materials by using frictional heat. Inthe first part of this thesis, a profound literature study is performed. The basic principles, therobotic implementation and possibilities to use FSW for high strength titanium alloys areexamined. In the next phase, a FSW-tool is modelled and implemented on an industrial robot in arobot simulation program. Reachability tests are carried out on car body parts and jet engineparts. By using a simulation program with embedded collision detection, all possible weldinglocations are determined on the provided parts. Adaptations like a longer FSW-tool and amodified design are suggested in order to get a better reachability. In different case studies, thenumber of required robots and the reduction of weight and time are investigated and comparedto the current spot welding process.
Magalhães, Ana. "Thermo-electric temperature measurements in friction stir welding : Towards feedback control of temperature." Licentiate thesis, Högskolan Väst, Avdelningen för produktionssystem (PS), 2016. http://urn.kb.se/resolve?urn=urn:nbn:se:hv:diva-9982.
Guillo, Mario. "Commande en effort robuste et compensation de trajectoire en temps réel pour les robots industriels sous fortes charges : application au soudage par friction malaxage robotisé (RFSW)." Thesis, Rennes, INSA, 2014. http://www.theses.fr/2014ISAR0020/document.
Friction Stir Welding (FSW) is an innovative welding process for materials with a low melting point (aluminium, copper…). It was patented in 1992 by the English organization The Welding Institute (TWI). For many years, an effort is done to reduce the investment cost for industrial applications. FSW process involves a rotating tool advancing along a path. Currently, gantry-type CNC systems are using for FSW manufacturing. These machines offer a high stiffness and can tolerate the forces during FSW in order to carry out a good weld quality. Industrials robots can reduce the investment cost; however they are not design for these applications. The main limitation is the low stiffness of the robot structure. Consequently, the robot deformation under the high process forces causes tool deviations about several millimeters. The robot path has to be compensated in order to obtain a good weld quality. The aim of this thesis is to develop a robust robotized process. The first goal is to realize a robust force control. During FSW, a constant axial forging force should be applied. Axial tool deviation is compensated with the force control approach. In this way, a modeling and identification method is done in order to design a force controller. The force controller is robust because no tuning is required, even if welding parameters or robot paths change. An experimental validation in FSW is done. The second goal is to realize a compensation of the lateral tool deviation. Unlike the axial deformation, there is no force to maintain for compensate this deviation. In industry, the lateral tool deviation could be compensated with a camera or laser sensor in order to track the weld seam path during welding. However, the cost of a seam tracking device, the aluminium reflexion and the lack of visibility in lap joint configuration are significant drawbacks. In this chapter, a compensation algorithm is designed. An elastostatic model of the robot is used to estimate in real time the deflection of the robot TCP. The compensation algorithm is coupled with the force controller defined previously. Compare with others research works about this topic, identification methods don’t need a 3D measurement system (CCD camera or laser tracker). The cost of such system is a main drawback for industrial applications. In this thesis, identification methods are easy to implement in an industrial robot and available for others processes like machining or polishing
Colegrove, Paul Andrew. "Modelling of friction stir welding." Thesis, University of Cambridge, 2004. https://www.repository.cam.ac.uk/handle/1810/240576.
Badarinarayan, Harsha. "Fundamentals of friction stir spot welding." Diss., Rolla, Mo. : Missouri University of Science and Technology, 2009. http://scholarsmine.mst.edu/thesis/pdf/Badarinarayan_2009_09007dcc807d7f97.pdf.
Vita. The entire thesis text is included in file. Title from title screen of thesis/dissertation PDF file (viewed July 16, 2010) Includes bibliographical references (p. 175-181).
Wang, Tianhao. "Friction Stir Welding of Dissimilar Metals." Thesis, University of North Texas, 2018. https://digital.library.unt.edu/ark:/67531/metadc1404577/.
Reilly, Aidan. "Modelling of friction stir spot welding." Thesis, University of Cambridge, 2013. https://www.repository.cam.ac.uk/handle/1810/244946.
Merry, Joshua D. "Performance evaluation of discontinuous friction stir welding." Thesis, Wichita State University, 2011. http://hdl.handle.net/10057/5188.
Thesis (M.S.)--Wichita State University, College of Engineering, Dept. of Aerospace Engineering.
Peel, Matthew J. "Friction-stir welding of dissimilar aluminium alloys." Thesis, University of Manchester, 2005. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.488339.
Zhou, Xingguo. "Friction stir welding simulation, optimization and design." Thesis, University of Strathclyde, 2013. http://oleg.lib.strath.ac.uk:80/R/?func=dbin-jump-full&object_id=25244.
Bagaitkar, Harish. "Design for manufacturing for friction stir welding." Diss., Rolla, Mo. : Missouri University of Science and Technology, 2008. http://scholarsmine.mst.edu/thesis/pdf/Bagaitkar_09007dcc805a2c42.pdf.
Vita. The entire thesis text is included in file. Title from title screen of thesis/dissertation PDF file (viewed December 2, 2008) Includes bibliographical references.
Liechty, Brian C. "Material Flow Behavior in Friction Stir Welding." Diss., CLICK HERE for online access, 2008. http://contentdm.lib.byu.edu/ETD/image/etd2403.pdf.
Russell, Michael Jonathan. "Development and modelling of friction stir welding." Thesis, University of Cambridge, 2000. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.621984.
Norton, Seth Jason. "Ferrous friction stir weld physical simulation." Columbus, Ohio : Ohio State University, 2006. http://rave.ohiolink.edu/etdc/view?acc%5Fnum=osu1143252009.
Soron, Mikael. "Robot System for Flexible 3D Friction Stir Welding /." Örebro : Universitetsbiblioteket, 2007. http://urn.kb.se/resolve?urn=urn:nbn:se:oru:diva-1675.
Li, Hongjun. "Coupled thermo-mechanical modelling of friction stir welding." Thesis, University of Strathclyde, 2008. http://oleg.lib.strath.ac.uk:80/R/?func=dbin-jump-full&object_id=23481.
Minton, Timothy J. "Friction stir welding of commercially available superplastic aluminium." Thesis, Brunel University, 2010. http://bura.brunel.ac.uk/handle/2438/4247.
Thorn, Graeme John. "Mathematical and computational modelling of friction stir welding." Thesis, University of Cambridge, 2004. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.426545.
Strand, Seth R. "Effects of Friction Stir Welding on Polymer Microstructure." Diss., CLICK HERE for online access, 2004. http://contentdm.lib.byu.edu/ETD/image/etd338.pdf.
Hovanski, Yuri. "Temporarily alloying titanium to facilitate friction stir welding." Pullman, Wash. : Washington State University, 2009. http://www.dissertations.wsu.edu/Thesis/Spring2009/y_hovanski_041709.pdf.
Title from PDF title page (viewed on Apr. 13, 2010). "Department of Mechanical Engineering." Includes bibliographical references (p. 35-38).
Stratton, Daryl A. "Characterizing the Frictional Interface in Friction Stir Welding." Diss., CLICK HERE for online access, 2007. http://contentdm.lib.byu.edu/ETD/image/etd1757.pdf.
Olsen, Eric. "Friction stir welding of high-strength automotive steel /." Diss., CLICK HERE for online access, 2007. http://contentdm.lib.byu.edu/ETD/image/etd1911.pdf.
Olsen, Eric Michael. "Friction Stir Welding of High-Strength Automotive Steel." BYU ScholarsArchive, 2007. https://scholarsarchive.byu.edu/etd/951.
Ali, Khaled Yousif. "Friction Stir Welding Between Similar and Dissimilar Materials." Wright State University / OhioLINK, 2017. http://rave.ohiolink.edu/etdc/view?acc_num=wright1513857047779233.
Marrero, Robert L. Jr. "Analysis of Variable Insensitive Friction Stir Welding Parameters." ScholarWorks@UNO, 2017. http://scholarworks.uno.edu/td/2385.
Pothier, Raymond Peter. "Closed-loop temperature control of friction stir welding." Thesis, Nelson Mandela Metropolitan University, 2015. http://hdl.handle.net/10948/10362.
Kandaswaamy, Sakthivael Payton Lewis Nathaniel. "Thermal field mapping technique for friction stir process." Auburn, Ala., 2009. http://hdl.handle.net/10415/1980.
Ratanathavorn, Wallop. "Hybrid Joining of Aluminum to Thermoplastics with Friction Stir Welding." Thesis, KTH, Materialvetenskap, 2012. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-93144.
Owen, Charles Blake. "Two Dimensional Friction Stir Welding Model with Experimental Validation." Diss., CLICK HERE for online access, 2006. http://contentdm.lib.byu.edu/ETD/image/etd1200.pdf.
Källgren, Therese. "Friction stir welding of copper canisters for nuclear waste." Licentiate thesis, KTH, Materials Science and Engineering, 2005. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-318.
The Swedish model for final disposal of nuclear fuel waste is based on copper canisters as a corrosion barrier with an inner pressure holding insert of cast iron. One of the methods to seal the copper canister is to use the Friction Stir Welding (FSW), a method invented by The Welding Institute (TWI).
This work has been focused on characterisation of the FSW joints, and modelling of the process, both analytically and numerically. The first simulations were based on Rosenthal’s analytical medium plate model. The model is simple to use, but has limitations. Finite element models were developed, initially with a two-dimensional geometry. Due to the requirements of describing both the heat flow and the tool movement, three-dimensional models were developed. These models take into account heat transfer, material flow, and continuum mechanics. The geometries of the models are based on the simulation experiments carried out at TWI and at Swedish Nuclear Fuel Waste and Management Co (SKB). Temperature distribution, material flow and their effects on the thermal expansion were predicted for a full-scale canister and lid. The steady state solutions have been compared with temperature measurements, showing good agreement.
Microstructure and hardness profiles have been investigated by optical microscope, Scanning Electron Microscope (SEM), Electron Back Scatter Diffraction (EBSD) and Rockwell hardness measurements. EBSD visualisation has been used to determine the grain size distribution and the appearance of twins and misorientation within grains. The orientation maps show a fine uniform equiaxed grain structure. The root of the weld exhibits the smallest grains and many annealing twins. This may be due to deformation after recrystallisation. The appearance of the nugget and the grain size depends on the position of the weld. A large difference can be seen both in hardness and grain size between the start of the weld and when the steady state is reached.
Källgren, Therese. "Friction stir welding of copper canisters for nuclear waste /." Stockholm, 2005. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-318.
Sued, Mohammad Kamil. "Fixed bobbin friction stir welding of marine grade aluminium." Thesis, University of Canterbury. Mechanical Engineering, 2015. http://hdl.handle.net/10092/10729.
Hartman, Trent J. "Friction Stir Spot Welding of Ultra-High Strength Steel." BYU ScholarsArchive, 2012. https://scholarsarchive.byu.edu/etd/3302.
Martinez, Nelson Y. "Friction Stir Welding of Precipitation Strengthened Aluminum 7449 Alloys." Thesis, University of North Texas, 2016. https://digital.library.unt.edu/ark:/67531/metadc862775/.
Reese, Gregory A. "Dissimilar Friction Stir Welding Between Magnesium and Aluminum Alloys." Thesis, University of North Texas, 2016. https://digital.library.unt.edu/ark:/67531/metadc955097/.
Pehkonen, Henri. "Design of Gas Shield for Friction Stir Welding Machine." Thesis, Linköpings universitet, Maskinkonstruktion, 2014. http://urn.kb.se/resolve?urn=urn:nbn:se:liu:diva-126605.
Utvecklingen av ett slutförvar för det urbrända kärnbränslet som blir avfallsprodukten vid framställning av energi via kärnkraft är ett viktigt arbete som drivs av Svensk Kärnbränslehantering AB. Då kraven och bevisningen på huruvida ett slutförvar ska utföras på ett säkert sätt måste experimenten och försöksutrustningen bli bättre för att generera tillförlitliga resultat. Forskning om hur kopparkapseln för det urbrända kärnbränslet ska konstrueras och hanteras pågår vid Kapsellaboratoriet i Oskarshamn. Arbetet som presenteras i denna rapport tar upp konstruktionen av ett nytt gasskydd till friktionsomrörningssvetsningsmaskinen på Kapsellaboratoriet. Svetsmaskinen försluter kapslarna med radioaktivt avfall vilka sedan transporteras 500 meter ner i det svenska urberget. För att minska mängden oxidpariklar kring svetsområdet måste SKB tillverka ett nytt gasskydd vilket bör uppfylla de krav på atmosfären kring svetsområdet som finns. Arbetet består av en forsknings- och informationssamlingsfas där viktiga aspekter och problemområden hittas. Sedan genereras idéer och nya koncept på gasskydd fås fram. Koncepten utvärderas parvis med metoden ”pair wise comparison” för att hitta det mest lovande konceptet. Konceptet detaljkonstrueras och tillslut fås en design vilken är så nära tillverkningsbar som möjligt.
Hunt, Johnathon Bryce. "Defect Detection in Friction Stir Welding by Measureable Signals." BYU ScholarsArchive, 2020. https://scholarsarchive.byu.edu/etd/8676.
Blignault, Calvin. "Design, development and analysis of the friction stir welding process." Thesis, Port Elizabeth Technikon, 2002. http://hdl.handle.net/10948/1350.
Tipaji, Pradeep Kumar. "E-design tools for friction stir welding: cost estimation tool." Diss., Rolla, Mo. : University of Missouri-Rolla, 2007. http://scholarsmine.mst.edu/thesis/pdf/Tipaji_09007dcc8043f642.pdf.
Vita. The entire thesis text is included in file. Title from title screen of thesis/dissertation PDF file (viewed February 5, 2008) Includes bibliographical references (p. 29-31).
Stephen, Michael George. "Development and analysis of a friction stir spot welding process for aluminium." Thesis, Nelson Mandela Metropolitan University, 2005. http://hdl.handle.net/10948/1351.
Oyedemi, Kayode. "Increasing the gap tolerance in friction stir welded joints of AA6082-T6." Thesis, Nelson Mandela Metropolitan University, 2012. http://hdl.handle.net/10948/d1012325.
Altenkirch, Jens. "Stress engineering of friction stir welding : measurement and control of welding residual stresses." Thesis, University of Manchester, 2009. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.505389.
Coelho, Rodrigo Santiago. "Joining of light-weight materials by friction stir welding and laser beam welding." Berlin Bochum Dülmen London Paris Europ. Univ.-Verl, 2008. http://d-nb.info/994359489/04.
Kruger, Grant. "Intelligent monitoring and control system for a friction stir welding process." Thesis, Port Elizabeth Technikon, 2003. http://hdl.handle.net/10948/273.
Freeney, Timothy Alan. "Friction stir processing of cast magnesium alloys." Diss., Rolla, Mo. : University of Missouri-Rolla, 2007. http://scholarsmine.mst.edu/thesis/pdf/Freeney_09007dcc804a9022_3_09007dcc8055e79b.pdf.
Vita. The entire thesis text is included in file. Title from title screen of thesis/dissertation PDF file (viewed June 17, 2008) Includes bibliographical references.
Sidhar, Harpreet. "Friction Stir Welding of High Strength Precipitation Strengthened Aluminum Alloys." Thesis, University of North Texas, 2016. https://digital.library.unt.edu/ark:/67531/metadc862787/.
Bhojwani, Shekhar. "Smoothed particle hydrodynamics modeling of the friction stir welding process." To access this resource online via ProQuest Dissertations and Theses @ UTEP, 2007. http://0-proquest.umi.com.lib.utep.edu/login?COPT=REJTPTU0YmImSU5UPTAmVkVSPTI=&clientId=2515.
Overfield, Norman E. "Feasibility of underwater friction stir welding of hardenable alloy steel." Thesis, Monterey, California. Naval Postgraduate School, 2010. http://hdl.handle.net/10945/5092.
The objective of this thesis is to determine whether friction stir welding (FSW) is a feasible welding process for steels in an underwater environment. Specific benefits would be underwater weld repairs on steel alloy piping systems and/or structures, and crack repairs on control surfaces of submarines without the need for strict environment controls or in the submarine's case, for drydocking. A single tool made of polycrystaline cubic boron nitride (PCBN) with a Tungsten-Rhenium binder was used to conduct a series of bead-on-plate FSW traverses, approximately 64 inches (1.6 m) in total length, on 0.25 inch (6.4 mm) thick plates of a hardenable alloy steel. The first series of traverses involved various revolutions per minute (RPM) and inches per minute (IPM) combinations on a dry plate. A second series was conducted while a plate was immersed in water in order to assess the potential for inducing hydrogen assisted cracking (HAC) during FSW of susceptible alloys. All traverses were visually defect-free. The FSW nuggets (stir zone) exhibited refined microstructures and increased hardness relative to the base plate. Based on preliminary findings, FSW of hardenable alloy steel is a feasible process and should be further researched and refined.