Academic literature on the topic 'Surface Aerators'

In densely populated areas new WWTPs will need to be designed on a relatively small area. This paper describes a deep Carrousel© (oxidation ditch) concept resulting in a “small footprint” for the aeration basin combined with an efficient and flexible oxygen input. To enable surface aeration in a deep Carrousel system, the basin was provided with so-called draft tubes, vertical cylinders located underneath aerators, almost extending down to the bottom. A draft tube enables the aerator to draw sludge/water mixture from the bottom of the tank, thereby ensuring proper oxygenation of the tank contents over the entire tank depth. The results of pilot-scale tests for verification of the performance of an aerator equipped with a draft tube are presented. The full scale WWTP Leidsche Rijn, a compact “wrapped-around” Carrousel-3000 system where the draft tube technology is applied in a 7.5 metre deep basin, is described. Before the plant was put into operation a verification test for the aeration efficiency with clean water was carried out. The test showed that the draft tubes have no negative impact on the aeration efficiency of the surface aerators and justified the chosen design concept.

А new aerators model has been design for urban wastewater networks. Aerator sets in manhole and rotates by wastewaters hydraulic pressure and friction force on the disc surface. As a result it is introduce a self-rotate system that follows by wastewaters aeration.

Surface aerators have often been introduced in urban ponds for esthetics, but their roles in remediating water quality are less understood. Effects of surface aerators on controlling eutrophication were examined in two urban ponds, in which anaerobic odors and cyanobacterial blooms had occurred and several aerators had been installed. In one of the ponds, a dramatic improvement in dissolved oxygen (DO) (from 1.8 to 8.1 mg L−1) and total phosphorus (TP) (from 1.6 to 0.4 mg L−1) was evident based on the comparison before and after the aeration. Although cyano-bloom did not occur, phytoplankton was dominated by cyanobacteria Microcystis species in both periods. Chlorophyll a (Chl-a) increased (from 29 to 51 μg L−1) and water transparency decreased (from 81 to 27 cm) after the aeration. In the other pond with an irregular shape, water quality was monitored two years after the installation to examine seasonal variation in trophic state and its spatial variation associated with aerator distribution. The water was mixed vertically well for the whole pond, as indicated by small surface-to-bottom differences in temperature. DO decreased in summer after rainfall but was always >5.7 mg L−1. Total nitrogen (TN) and TP were 0.8–2.3 and 0.03–0.07 mg L−1, respectively, and no cyano-blooms were observed across sites throughout the year. Phytoplankton was dominated by green algae and diatom species, which may be favored by the lower phosphorus level of the pond. Chl-a was higher and transparency was lower in the north side, which had more aerators and less shade from trees and buildings. These results suggest that surface aerators increased DO by vertical and horizontal mixing of water, reduced phosphorus release from sediment, and prevented cyano-bloom occurrence, but they did not improve Chl-a level and transparency. Rather, aeration can promote algal growth, and thus, additional purifying measures such as filtration and contact oxidation are required to further improve the trophic state of these ponds.

Spillways for medium and high head dams may be exposed to high velocity flows and the associated destructive phenomenon of cavitation. Cavitation may occur at rough spots in the surface of the chute or tunnel, at local discontinuities in the finished surface such as construction joints, and at locations along critical flow profiles having significant deviations from design specifications. This paper addresses, on the basis of a review of the literature, a method for preventing or reducing cavitation damage on spillways through the use of spillway aerators. While the ability of induced or forced aeration to reduce or eliminate cavitation has been known for many years, it is only in relatively recent times that the aeration mechanism has been used to this advantage on spillways subject to high velocity flow. The recent application of aerators to spillway design is related, in part, to the trend toward higher head dams and larger design unit discharge rates. Design considerations and criteria for spillway aerators are presented in the paper, and the use of physical hydraulic models to make determinations of aerator performance is discussed. The intent of the paper is to provide a document with sufficient detail and scope to be useful as a first resource for spillway design practitioners. Key words: aerator design, air entrainment, cavitation, design criteria, high dam, model – prototype comparison, physical hydraulic model, spillway, spillway aeration.

The blades are important components of the inverted umbrella aerators. In this paper, the inverted umbrella aerator blade with curved surface, which was arranged according to the variable helix angle of logarithmic spiral line, was designed and simulated. Through the simulation and calculation of the flow field of oxidation ditch that pushed by the blade, based on the fluid-structure interaction analysis, the reliability of the impeller blades has been studied. All the results showing that the new type inverted umbrella surface aerator blade is reliable.

Oxidation ditches are popularly used in rural areas and decentralized treatment facilities where energy deficiency is of concern. Aeration control technologies are well established for diffusion systems in order to improve energy efficiency, but there are still challenges in their application in oxidation ditches because surface aerators have unique characteristics with respect to oxygen transfer and energy consumption. In this paper, an integral energy model was proposed to include the energy, aeration, and fluidic effects of surface aerators, by which the energy for aeration of each aerator can be estimated using online data. Two types of rotating disks with different diameters (1800 mm and 1400 mm) were monitored in situ to estimate the model parameters. Furthermore, a feedforward–feedback loop control strategy was proposed using the concept of energy analysis and optimization. The simplified control system was implemented in a full-scale Orbal oxidation ditch, achieving an approximately 10% saving in full-process energy consumption. The cost–benefit analysis and carbon emission assessment confirmed the economic feasibility and environmental contribution of the control system. The energy model can help process designers and operators to better understand and optimally control the aeration process in oxidation ditches.

A new surface aeration system for water and wastewater treatment has been studied. Its uniqueness lies in its ability to operate in two modes: aeration or simply blending (mixing) by just reversing the direction of rotation. An experimental plant has enabled to focus on mass transfer performance and hydrodynamics. The flow pattern and the velocity field measurements inside the agitated tank were performed by both the Laser Doppler Velocimetry (LDV) and the Particle Image Velocimetry (PIV) techniques for the single phase (Mixing) mode and for the two phases (Aeration) mode. The oxygen mass transfer occurs both in the water bulk and in the spray above water surface and has been independently investigated. Different configurations and operational conditions were tested during the experimental part in order to interpret phenomenon effect of the draft tube and RTP propeller, rotational speed, turbine blades submergence and else on the flow field and the oxygen mass transfer in the agitated system that produced mainly by a cone shape turbine. The experimental part dealing with hydrodynamics and flow field shows that the down-pumping operation mode with the draft tube has the most convenient results in the mixing mode with respect to turbulent flow field and mixing time. Whilst for the up-pumping aeration mode the hydrodynamics experimental results show the whole system configuration is the most convenient with regarded to mean velocities, turbulent flow intensity and mixing time. For the oxygen mass transfer experimental part, it is found that the highest standard liquid bulk aeration efficiency is achieved (SAEb = 2.65 kgO2 kw-1h-1) when the whole system configuration is used. The highest standard aeration efficiency at 20°C for the water spray zone is accomplished ((Esp)20 = 51.3 %) with the whole system configuration. Several correlations models have been derived for the oxygen mass transfer in water bulk and spray zones, power consumption and mixing time, on the basis of experimental results. They can be used as tools to estimate these parameters for geometrical and dynamical similar systems at industrial scales.

Dissolved oxygen refers to the mass of oxygen that is contained in water. The concentration of dissolved oxygen is an important indicator of the environments water quality. The presence of oxygen in water is desirable therefore it is a positive sign; whereas the absence of oxygen is a sign of severe pollution. An adequate supply of dissolved oxygen is important for waste water treatment processes. Many naturally occurring biological and chemical processes use oxygen, thereby diminishing the dissolved oxygen concentration in the water. The physical process of oxygen transfer or oxygen absorption from the atmosphere acts to replenish the used oxygen. This process has been termed aeration. Aeration is the primary requirement of the biological treatment of water and wastewater treatment. As reported in the literature, the aeration process consumes as much as 60-80% of total power requirements in wastewater treatment plants. Therefore, it is necessary that the design and operation of aeration process should be economized in terms of their energy efficiency. The performance of surface aeration systems is rated in terms of their oxygen transfer rate; hence the choice of a particular surface aeration system depends on its performance and efficiency of oxygen transfer rates. Oxygen transfer rate and the corresponding power requirement to rotate the rotor are very vital parameters for the design and scale-up of surface aerators. Basically two types of operation are in use for surface aeration systems – batch operation and continuous operation. Batch operation involves a single vessel which is filled, aerated then completely emptied. Continuous operation method of operating a biological treatment plant is characterized by a steady input stream (in terms of chemical and biological composition and flow rate, when flow and concentration equalization is practiced), steady process conditions during the treatment steps and by a fairly consistent flow of treated material with only little variation in its composition. The work presented in this thesis consists of two parts. The first one deals with the experimental investigations on the three types of batch surface aeration tanks. A comprehensive design analysis has been worked out and presented on these types of surface aeration systems. In the second category, experimental investigations have been carried out extensively on continuous flow surface aeration systems of different sizes. Analysis has led to the formulation of optimal geometric dimension and the simulation criteria for the design purposes. As far as the first category of investigations is concerned, a substantial work has been reported on batch surface aerators on various issues, during the past several years. Still, a general methodology to scale up or scale down the process phenomena is lacking. In the present work, experiments were done on different shaped batch surface aeration system for generalizing or devising the scale up and scale down criteria for oxygen transfer coefficient and power consumption. Present work through experimental observations established that unbaffled circular tanks are more energy efficient than baffled when used as surface aerator. Power consumption in surface aeration systems is characterized by a fundamental non-dimensional parameter named power number. This number relates drag force to the inertial force in fluid flow system. Power number scaling up of unbaffled surface aerators of square, circular and rectangular shaped tanks is one of the most important contributions of the present work. Design charts have been developed for all the three shape of tanks for the installation as the batch surface aeration systems. Based on the experimental analyses in the present work, it was found that circular shape is the most efficient than any other shape and it is also established that generally a number of smaller sized tanks were more economic and efficient than using a single big tank while aerating the same volume of water. Based on the energy economy analysis, present work suggests the optimal speed range of batch systems of different shaped surface aeration tanks. Different sized rectangular aeration tanks with different aspect ratios (that is length to width ratio) were tested along with a series of square and circular tanks for comparing their relative performances. Present work by doing experiments answered this fact and found that square tank (aspect ratio =1) was more efficient than any other aspect ratio rectangular tanks. Vortexes are inherently present in any type of unbaffled tanks. Present work analyzed the vortex behavior of unbaffled surface aeration systems to determine the critical impeller speed in unbaffled batch surface aeration systems at which oxygen transfer rates are more. The second part of the present work establishes the optimal geometrical parameters of a continuous flow surface aeration systems. These types of operations were found to be least reported in the available literature and there appears to be of no report in the literature on optimal geometrical parameters. Extensive experimental work is reported in the present thesis on the establishment of the optimal geometrical parameters of continuous flow surface aeration systems. From there, simulation criteria are established by maintaining optimal geometrical similarity in different sized continuous flow surface aeration tanks; so that the scale up or scale down criteria can be applied to predict oxygen transfer rates and power number.

Dissolved oxygen refers to the mass of oxygen that is contained in water. The concentration of dissolved oxygen is an important indicator of the environments water quality. The presence of oxygen in water is desirable therefore it is a positive sign; whereas the absence of oxygen is a sign of severe pollution. An adequate supply of dissolved oxygen is important for waste water treatment processes. Many naturally occurring biological and chemical processes use oxygen, thereby diminishing the dissolved oxygen concentration in the water. The physical process of oxygen transfer or oxygen absorption from the atmosphere acts to replenish the used oxygen. This process has been termed aeration. Aeration is the primary requirement of the biological treatment of water and wastewater treatment. As reported in the literature, the aeration process consumes as much as 60-80% of total power requirements in wastewater treatment plants. Therefore, it is necessary that the design and operation of aeration process should be economized in terms of their energy efficiency. The performance of surface aeration systems is rated in terms of their oxygen transfer rate; hence the choice of a particular surface aeration system depends on its performance and efficiency of oxygen transfer rates. Oxygen transfer rate and the corresponding power requirement to rotate the rotor are very vital parameters for the design and scale-up of surface aerators. Basically two types of operation are in use for surface aeration systems – batch operation and continuous operation. Batch operation involves a single vessel which is filled, aerated then completely emptied. Continuous operation method of operating a biological treatment plant is characterized by a steady input stream (in terms of chemical and biological composition and flow rate, when flow and concentration equalization is practiced), steady process conditions during the treatment steps and by a fairly consistent flow of treated material with only little variation in its composition. The work presented in this thesis consists of two parts. The first one deals with the experimental investigations on the three types of batch surface aeration tanks. A comprehensive design analysis has been worked out and presented on these types of surface aeration systems. In the second category, experimental investigations have been carried out extensively on continuous flow surface aeration systems of different sizes. Analysis has led to the formulation of optimal geometric dimension and the simulation criteria for the design purposes. As far as the first category of investigations is concerned, a substantial work has been reported on batch surface aerators on various issues, during the past several years. Still, a general methodology to scale up or scale down the process phenomena is lacking. In the present work, experiments were done on different shaped batch surface aeration system for generalizing or devising the scale up and scale down criteria for oxygen transfer coefficient and power consumption. Present work through experimental observations established that unbaffled circular tanks are more energy efficient than baffled when used as surface aerator. Power consumption in surface aeration systems is characterized by a fundamental non-dimensional parameter named power number. This number relates drag force to the inertial force in fluid flow system. Power number scaling up of unbaffled surface aerators of square, circular and rectangular shaped tanks is one of the most important contributions of the present work. Design charts have been developed for all the three shape of tanks for the installation as the batch surface aeration systems. Based on the experimental analyses in the present work, it was found that circular shape is the most efficient than any other shape and it is also established that generally a number of smaller sized tanks were more economic and efficient than using a single big tank while aerating the same volume of water. Based on the energy economy analysis, present work suggests the optimal speed range of batch systems of different shaped surface aeration tanks. Different sized rectangular aeration tanks with different aspect ratios (that is length to width ratio) were tested along with a series of square and circular tanks for comparing their relative performances. Present work by doing experiments answered this fact and found that square tank (aspect ratio =1) was more efficient than any other aspect ratio rectangular tanks. Vortexes are inherently present in any type of unbaffled tanks. Present work analyzed the vortex behavior of unbaffled surface aeration systems to determine the critical impeller speed in unbaffled batch surface aeration systems at which oxygen transfer rates are more. The second part of the present work establishes the optimal geometrical parameters of a continuous flow surface aeration systems. These types of operations were found to be least reported in the available literature and there appears to be of no report in the literature on optimal geometrical parameters. Extensive experimental work is reported in the present thesis on the establishment of the optimal geometrical parameters of continuous flow surface aeration systems. From there, simulation criteria are established by maintaining optimal geometrical similarity in different sized continuous flow surface aeration tanks; so that the scale up or scale down criteria can be applied to predict oxygen transfer rates and power number.

Water is a fundamental need for existence of mankind. Only 0.01 % of total global water is readily available for human consumption as fresh water. The rapid increase in human population and consequent rise in urbanization and industrialization is producing a stress on this meager water resource. Water at the same time is a renewable resource, ie with suitable treatment it can be made re-useable. Aeration is one of the important processes employed in activated sludge process of the biological treatment units of wastewater. In this process the level of dissolved oxygen in the effluent is raised to the required amounts to decompose organic matters present in the effluent and thereby to reduce the BOD (biochemical oxygen demand) of the effluent by a physical means called “aeration process”. The aeration process consumes as much as 60-80% of total power requirements of wastewater treatment plants. Therefore, the efficiency in design of aeration process is required so that treatment and its power consumption can be economized. With the objective of optimizing the aeration process the present work in this thesis endeavors to develop an aeration which is efficient as well as economical. The various geometric parameters that affect the aeration process in mechanical surface aerators have been optimized. In the present work circular surface aeration tanks have been used. There are two types of circular tanks: Baffled and unbaffled. Separate optimal geometric parameters have been obtained for baffled and unbaffled circular tanks. With optimal geometric similitude scale up studies were done. Reynolds number and Froude number criteria has been found unsuitable for scaling oxygen transfer rates. Theoretical power per unit volume parameter is the most suitable scaling parameter for oxygen transfer rates in both baffled and unbaffled circular tanks. Baffled circular tanks are found to give better performance in terms of oxygen transfer rates as compared to unbaffled tanks. In contrast unbaffled tanks give better performance in terms of power consumption as compared to baffled circular tanks. General correlations have been developed for oxygen transfer rates for both baffled and unbaffled circular surface aerations tanks which incorporate all the geometric and dynamic parameters. These correlations help in the design of new treatment facilities as well as evaluating and up gradation of existing facilities. Power consumption studies have also been conducted on circular surface aeration tanks. Geometric parameters affect the power consumption significantly. Using the optimal geometric similarity conditions obtained for oxygen transfer rates the scale up studies for power consumption has also been done. Reynolds and Froude criteria are found to be giving scale effects for non dimensional power consumption parameter, power number. Theoretical power per unit volume parameter is found to be the scaling parameters for power number and a suitable correlation equation has been developed for baffled circular surface aeration tanks. General correlations have been developed for power number in baffled and unbaffled circular tanks. A novel type of self aspirating tube sparger system has been developed. It is like a bubble aerator with a rotor. The various geometric parameters that affect oxygen transfer rates have been optimized in baffled circular surface aeration tank. The optimal geometrically similar tanks have been used for scale up studies. Theoretical power per unit volume parameter is found to be the scaling parameter for oxygen transfer rates in circular surface aeration tanks with self aspirating sparger systems. Circular baffled tanks with a special sparger system gives very much higher oxygen transfer rates (as much as 5.7 times) as compared to circular tanks. The oxygen transfer rates data from literature also show lower values as compared to the system developed in this thesis. Geometrically similar unbaffled tanks have also been used with self aspirating sparger system. For same power consumption oxygen transfer rate in circular surface aeration tanks with self aspirating sparger system is higher as compared to circular tanks without self aspirating system. Mixing mechanisms in surface aeration tanks depend upon two different extreme length scales of time, namely macromixing and micromixing. Small scale mixing close to the molecular level is referred to as micromixing; whereas macromixing refers to the mixing on a large scale. The effect of geometrical parameters on macromixing time has been studied. The scaling parameters for macromixing and micromixing have been developed and simulation equations governing these time scales are also presented.

Water is a fundamental need for existence of mankind. Only 0.01 % of total global water is readily available for human consumption as fresh water. The rapid increase in human population and consequent rise in urbanization and industrialization is producing a stress on this meager water resource. Water at the same time is a renewable resource, ie with suitable treatment it can be made re-useable. Aeration is one of the important processes employed in activated sludge process of the biological treatment units of wastewater. In this process the level of dissolved oxygen in the effluent is raised to the required amounts to decompose organic matters present in the effluent and thereby to reduce the BOD (biochemical oxygen demand) of the effluent by a physical means called “aeration process”. The aeration process consumes as much as 60-80% of total power requirements of wastewater treatment plants. Therefore, the efficiency in design of aeration process is required so that treatment and its power consumption can be economized. With the objective of optimizing the aeration process the present work in this thesis endeavors to develop an aeration which is efficient as well as economical. The various geometric parameters that affect the aeration process in mechanical surface aerators have been optimized. In the present work circular surface aeration tanks have been used. There are two types of circular tanks: Baffled and unbaffled. Separate optimal geometric parameters have been obtained for baffled and unbaffled circular tanks. With optimal geometric similitude scale up studies were done. Reynolds number and Froude number criteria has been found unsuitable for scaling oxygen transfer rates. Theoretical power per unit volume parameter is the most suitable scaling parameter for oxygen transfer rates in both baffled and unbaffled circular tanks. Baffled circular tanks are found to give better performance in terms of oxygen transfer rates as compared to unbaffled tanks. In contrast unbaffled tanks give better performance in terms of power consumption as compared to baffled circular tanks. General correlations have been developed for oxygen transfer rates for both baffled and unbaffled circular surface aerations tanks which incorporate all the geometric and dynamic parameters. These correlations help in the design of new treatment facilities as well as evaluating and up gradation of existing facilities. Power consumption studies have also been conducted on circular surface aeration tanks. Geometric parameters affect the power consumption significantly. Using the optimal geometric similarity conditions obtained for oxygen transfer rates the scale up studies for power consumption has also been done. Reynolds and Froude criteria are found to be giving scale effects for non dimensional power consumption parameter, power number. Theoretical power per unit volume parameter is found to be the scaling parameters for power number and a suitable correlation equation has been developed for baffled circular surface aeration tanks. General correlations have been developed for power number in baffled and unbaffled circular tanks. A novel type of self aspirating tube sparger system has been developed. It is like a bubble aerator with a rotor. The various geometric parameters that affect oxygen transfer rates have been optimized in baffled circular surface aeration tank. The optimal geometrically similar tanks have been used for scale up studies. Theoretical power per unit volume parameter is found to be the scaling parameter for oxygen transfer rates in circular surface aeration tanks with self aspirating sparger systems. Circular baffled tanks with a special sparger system gives very much higher oxygen transfer rates (as much as 5.7 times) as compared to circular tanks. The oxygen transfer rates data from literature also show lower values as compared to the system developed in this thesis. Geometrically similar unbaffled tanks have also been used with self aspirating sparger system. For same power consumption oxygen transfer rate in circular surface aeration tanks with self aspirating sparger system is higher as compared to circular tanks without self aspirating system. Mixing mechanisms in surface aeration tanks depend upon two different extreme length scales of time, namely macromixing and micromixing. Small scale mixing close to the molecular level is referred to as micromixing; whereas macromixing refers to the mixing on a large scale. The effect of geometrical parameters on macromixing time has been studied. The scaling parameters for macromixing and micromixing have been developed and simulation equations governing these time scales are also presented.

Daura refinery, with a capacity of 140,000 barrel per stream day as a refining capacity, wastewater discharged from refining and treatment processing units, polluted water as foul water, drainages, oil spills, blowdown of boilers and cooling towers, and many other polluted water sources, aims to remove pollutants and reject clean water to the river; wastewater treatment system takes place in this treatment process. Wastewater treatment system suffers from many problems and specifically biological stage; at this stage, activated sludge with bacteria, should be supplied with oxygen, aeration system done by surface aerators with four surface fans; these fans suffer from high vibration, loss support, and in consequence, lack in oxygen supply to aerobic bacteria less than 4 ppm. The nonporous aerator is suggested as an oxygen source for the biological pool. The pilot plant builds the aim to study the ability to apply the new aeration system at the biological pool, pilot plant build with 1 cubic meter capacity tank and continuous overflow of wastewater of 10 liters.min−1, air injected with the pressure of (0.5–0.75) bar(g), and airflow of (7.6–9.7) liter.min−1 respectively. Oxygen concentration was recorded as (3.4–6.0) ppm; in terms of consumption power, changing the aeration system reduces it to less than 20%.

The air-water mixture from an artificially aerated spillway flowing down to a canyon may create major erosion and damage to both the spillway’s surface and the environment. In this case, the location of an aerator to prevent cavitation scour and decrease the energy head of the flow, its geometry and the aeration flow rate would be important factors in designing an environmental friendly high energy spillway. In this work, an analysis of the problem based on physical and computational fluid dynamics (CFD) modeling is presented. The numerical modelling is a large-eddy simulation technique (LES) combined with a discrete element method. Three-dimensional simulations of a spillway are performed on a graphics processing unit (GPU). The result of this analysis in the form of design suggestions intend to diminish the hazards associated with cavitation and may minimize canyon erosion. This promising effort in GPU computing could pave the way for developing advanced simulation techniques for the study of waterways and ports, as well as coastal and ocean engineering in the future.