Dissertations / Theses on the topic 'Tool material'
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Sun, Jiake, and Wenjie Jiang. "Analysis Tool for Warehouse Material Handling Data." Thesis, Högskolan i Halmstad, Sektionen för Informationsvetenskap, Data– och Elektroteknik (IDE), 2011. http://urn.kb.se/resolve?urn=urn:nbn:se:hh:diva-15205.
Full textFord, David Grant. "Assessment tool for nuclear material acquisition pathways." [College Station, Tex. : Texas A&M University, 2008. http://hdl.handle.net/1969.1/ETD-TAMU-2786.
Full textAnderson, Wilhelm Friedrich. "NPSME - An Interactive Tool for Material Characteristics Specification." Thesis, Monterey, California: Naval Postgraduate School, 1990. http://hdl.handle.net/10945/43845.
Full textRosochowska, Malgorzata. "The influence of tool excitation on material deformation." Thesis, University of Strathclyde, 2004. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.288635.
Full textPalmer, Candice Alemay. "Flux response technology : a universal tool for material characterisation." Thesis, Imperial College London, 2011. http://hdl.handle.net/10044/1/11247.
Full textNorris, James D. "DID STONE RAW MATERIAL DIFFERENCES INFLUENCE PREHISTORIC TOOL-MAKING?" Kent State University / OhioLINK, 2020. http://rave.ohiolink.edu/etdc/view?acc_num=kent1586434796098326.
Full textGuarnera, Dar'ya. "Image based surface reflectance remapping for consistent and tool independent material appearence." Thesis, Loughborough University, 2018. https://dspace.lboro.ac.uk/2134/33410.
Full textKumar, Mayank. "Dynamic characterization of the tool holder material : An Experimental Thesis." Thesis, KTH, Industriell produktion, 2015. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-183091.
Full textThompson, Brian Thomas. "Tool Degradation Characterization in the Friction Stir Welding of Hard Metals." The Ohio State University, 2010. http://rave.ohiolink.edu/etdc/view?acc_num=osu1273602433.
Full textKarlsson, Patrik. "The influence of tool steel microstructure on galling." Doctoral thesis, Karlstad universitet, 2014. http://urn.kb.se/resolve?urn=urn:nbn:se:oru:diva-61013.
Full textRydberg, Anders. "DNA Barcoding as a Tool for the Identification of Unknown Plant Material." Thesis, Uppsala universitet, Systematisk biologi, 2010. http://urn.kb.se/resolve?urn=urn:nbn:se:uu:diva-141813.
Full textHouskamp, Joshua Robert Kalidindi Surya. "Microstructure sensitive design : a tool for exploiting material anisotropy in mechanical design /." Philadelphia, Pa. : Drexel University, 2005. http://dspace.library.drexel.edu/handle/1860/724.
Full textSmith, Clifford A. (Clifford Allen) 1972. "Simulation model used as design improvement decision tool for warehouse material flow." Thesis, Massachusetts Institute of Technology, 2005. http://hdl.handle.net/1721.1/34830.
Full textIncludes bibliographical references (p. 109-110).
The basis for this thesis involved a six and a half month LFM internship at Efficient Storage, Shipping, and Selection. ES3, Efficient Storage, Shipping, and Selection, is a third party logistics firm that specializes in a vendor-neutral consolidation model for the food distribution industry. ES3 receives, stores, and ships multi-vendor products through a distribution center (DC) in York, Pennsylvania. The product is moved and stored by an Automated Storage and Retrieval System (ASRS) which consists of a network of conveyors, vertical lifts, and Selection and Retrieval Machines (SRMs). The ASRS system is not performing to the designed put-away and shipping rates, thus limiting the DC's overall performance during peak operations. The warehouse operations and warehouse design teams had numerous design suggestions for improving the ASRS operations, but it was difficult to predict the enhancement or impact on performance. A simulation model for the inbound system was created to analyze the impact, prioritize, and develop new ideas for improving the system.
by Clifford A. Smith.
S.M.
M.B.A.
Bonilla, Hernández Ana Esther. "Analysis and direct optimization of cutting tool utilization in CAM." Licentiate thesis, Högskolan Väst, Forskningsmiljön produktionsteknik(PTW), 2015. http://urn.kb.se/resolve?urn=urn:nbn:se:hv:diva-8672.
Full textPalmer, Andrew. "The Design and Development of an Additive Fabrication Process and Material Selection Tool." Master's thesis, University of Central Florida, 2009. http://digital.library.ucf.edu/cdm/ref/collection/ETD/id/3635.
Full textM.S.
Department of Industrial Engineering and Management Systems
Engineering and Computer Science
Industrial Engineering MS
Kristoffersson, Sara. "Development of training material for a process analysis tool in the paper industry." Thesis, KTH, Lärande, 2020. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-279059.
Full textMaterialet kartong är något alla har till hands, som exempelvis förpackningar för proviant eller skönhetsprodukter. Kartong består av flera lager av pappersmassa och har olika typer av kvalitéer beroende på materialets användningsområde. Inom produktionen görs analyser av kartongprocessens beteende för att hitta lösningar som minskar produktvariationerna och på så sätt uppnå önskade slutresultat. Processanalyser görs kontinuerligt för att förbättra kartongproduktion och därmed undvika produktdefekter. Företaget Holmen har implementerat ett nytt processanalysverktyg, så kallat Wedge, på deras kartongbruk i Workington, UK, vilket är en programvara som kan användas för att kunna göra analyser av kartongprocess. Holmen önskade att ett utbildningsmaterial för programvaran skulle utvecklas och kunna användas i utbildningssyfte för produktionsarbetarna.Syftet med detta examensarbete var att utveckla ett utbildningsmaterial för nybörjare av processanalysverktyget Wedge. Grunden till detta låg i att undersöka och identifiera de anställdas lärande utifrån programvarans utbildning på kartongbruket i Workington. Baserat på detta utvecklades ett utbildningsmaterial som kan användas som ett självstuderande lärandemedel.Undersökningen har utförts av kvalitativa metodval som innefattar en gruppintervju med utvecklingsingenjörer och en intervju med utbildningsansvarig på kartongbruket i Workington, samt observationer av utbildningstillfällen och enkäter för utvärdering av utbildningsmaterialet. Baserat på detta har en tematisk analys genomförts där identifierade teman har tolkats utifrån ett kognitivt lärandeperspektiv och vuxnas lärande.Resultatet baseras på den kvalitativa undersökningen och analys av intervjuerna och enkäterna visar på att utbildningsmaterialet är passande och ligger på en bra pedagogisk nivå för nybörjare. Utvecklingsingenjörerna önskar bland annat att en datorbaserad utbildning ska innehålla förberedda ’steg-för-steg’-exempel utifrån verklighetsbaserade problem samt att utbildning måste organiseras sådan att ny information inte blir överväldigande och svårförståelig. Det är även viktigt att ny kunskap och information kan fås både visuellt och textbaserat, och att en blandning mellan olika läromedel finns eftersom personer har olika strategier för att lära sig ny kunskap. Utifrån detta har ett utbildningsmaterial, baserat på e-lärande, utvecklats och skapats med ändamålet att fungera som en första lektion av hur en kan använda och navigera i processanalysverktyget. Det utbildningsmaterial som har utvecklats innefattar fyra interaktiva videos som är uppbyggda för stegvis inlärning om hur processanalysverktyget kan användas i pappersindustrin.
Kuhlmann, Julia. "Sensing as a tool to monitor magnesium based material corrosion in aqueous solutions." University of Cincinnati / OhioLINK, 2012. http://rave.ohiolink.edu/etdc/view?acc_num=ucin1337351749.
Full textHeflin, Ashley Shew. "What Dolphins Want: Animal Intentionality and Tool-Use." Thesis, Virginia Tech, 2008. http://hdl.handle.net/10919/31748.
Full textThis thesis is aimed at showing that our basic philosophical concept of intentionality leaves room for intentional behavior on the part of non-human animals. Descriptions of human behavior are often contrasted with that of â lowerâ animals. Many have taken rationality as the characteristic that separates us from animals, and our notions about the superiority of humans have been passed down through theology and philosophy. From Plato onward, philosophers have created divisions that put humanity in a special position relative to all other creatures. Neglecting a careful analysis of animal behavior in making these divisions does a disservice not only to the animals themselves, but also to humans. This thesis is an attempt to start pulling a thread of the discussion about the specialness of humans out for examination. Specifically, I examine the case of intentionality in the framework of the tool-related behaviors of crows and dolphins.
Master of Arts
El, Siblani Ali. "Tool condition analysis and monitoring in cold rolling process." Thesis, KTH, Industriell produktion, 2011. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-41318.
Full textDilner, David. "Behavior of cutting tool coating material Ti1-xAlxN at high pressure and high temperature." Thesis, Linköpings universitet, Institutionen för fysik, kemi och biologi, 2009. http://urn.kb.se/resolve?urn=urn:nbn:se:liu:diva-52773.
Full textMacêdo, Gabriel. "Material Transfer Mechanisms during Interaction of Aluminium Alloy and Tool Steel at Elevated Temperatures." Thesis, Luleå tekniska universitet, Institutionen för teknikvetenskap och matematik, 2020. http://urn.kb.se/resolve?urn=urn:nbn:se:ltu:diva-80118.
Full textGoetze, Paul Aaron. "A Comparative Study of 2024-T3 and 7075-T6 Aluminum Alloys Friction Stir Welded with Bobbin and Conventional Tools." Miami University / OhioLINK, 2019. http://rave.ohiolink.edu/etdc/view?acc_num=miami1556807142415698.
Full textDzwilewski, Andrzej. "Photo-polymerization as a tool for engineering the active material in organic field-effect transistors." Doctoral thesis, Umeå universitet, Fysik, 2009. http://urn.kb.se/resolve?urn=urn:nbn:se:umu:diva-22127.
Full textFiorini, Karl. "The Fibonacci series as a means of organising musical material: A composer’s tool or constraint?" Thesis, Royal College of Music, 2013. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.657031.
Full textMcGrew, William Clement. "Chimpanzee material culture : implications for human evolution." Thesis, University of Stirling, 1990. http://hdl.handle.net/1893/2016.
Full textErsvik, Erik, and Roj Khalid. "Milling in hardened steel - a study of tool wear in conventional- and dynamic milling." Thesis, Uppsala universitet, Tillämpad materialvetenskap, 2015. http://urn.kb.se/resolve?urn=urn:nbn:se:uu:diva-255646.
Full textJakrawatana, Napat Civil & Environmental Engineering Faculty of Engineering UNSW. "An integrated decision support tool for more sustainable management of biomass resources in agricultural regions." Awarded By:University of New South Wales. Civil & Environmental Engineering, 2009. http://handle.unsw.edu.au/1959.4/44547.
Full textGuntoro, Pratama Istiadi. "X-ray microcomputed tomography (µCT) as a potential tool in Geometallurgy." Licentiate thesis, Luleå tekniska universitet, Mineralteknik och metallurgi, 2019. http://urn.kb.se/resolve?urn=urn:nbn:se:ltu:diva-76576.
Full textWang, Jun. "Material removal sequence optimization for reducing workpiece deformation during thin-wall machining." Kyoto University, 2020. http://hdl.handle.net/2433/253274.
Full textBergman, Lars. "Creating an Appealing 3D-visualization Tool for Baseboards in the Web Browser." Thesis, Linköpings universitet, Medie- och Informationsteknik, 2020. http://urn.kb.se/resolve?urn=urn:nbn:se:liu:diva-168456.
Full textBabu, Sailesh. "A material based approach to creating wear resistant surfaces for hot forging." Connect to this title online, 2004. http://rave.ohiolink.edu/etdc/view?acc%5Fnum=osu1101836555.
Full textTitle from first page of PDF file. Document formatted into pages; contains xxii, 185 p.; also includes graphics (some col.). Includes bibliographical references (p. 178-185).
Jubica, Jubica. "Characterization of Secondary Carbides in Low-Alloyed Martensitic Model Alloy Tool Steels." Thesis, KTH, Materialvetenskap, 2020. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-284449.
Full textDen ständiga utvecklingen av högpresterande stål för transport, konstruktion och energisektorn kräver bättre förståelse för materialets egenskaper vid tillverkning. Dessa martensitiska stål inkluderar många legeringselement vilket ger ökad hårdhet vid härdning och anlöpning. Att studera utskiljning av karbider är en utmaning eftersom de är närvarande endast i liten volymsfraktion. Karbidreaktionerna är komplexa till följd av så kallade metastabila karbider vilka endast är närvarande vid en del av utskiljningsförloppet. För att tydliggöra och förenkla karbidkarakteriseringen fokuserar detta arbete på modellegeringar med två huvudelement utöver järn och kol, molybden och vanadin. Detta görs för att fastställa effekten av molybden och vanadinkarbider på den totala hårdheten. I detta arbete studeras två modellegeringar, A och B, härdade och anlöpta vid 550 °C och 600 °C med samma vanadininnehåll men olika molybdeninnehåll. Materialens hårdhet utvärderas och jämförs vid dessa temperaturer. Ett mer detaljerat karaktäriseringsarbete görs för material A med hjälp av STEM-EDS för att förstå mikrostrukturen och analysera utskiljningarna. Simuleringar görs med TC-PRISMA för att stödja det experimentella arbetet, vilket inkluderar simulering av den sekundära karbidutskiljningen och predikterar karbidstrukturen i dessa stål. Resultaten visar att de små sekundärkarbiderna i martensiten bidrar till den ökade styrkan hos material A. Hårdheten vid 550 °C är högre än vid 600 °C för material A eftersom både utskiljningen av karbider är sker långsammare och även dislokationsåterhämtning.
Varhaník, Matúš. "Obrábění těžkoobrobitelných materiálů." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2018. http://www.nusl.cz/ntk/nusl-379004.
Full textSaleem, Jason Jamil. "Quantifying the Participatory Ergonomic Effects of Training and a Work Analysis Tool on Operator Performance and Well-Being." Thesis, Virginia Tech, 1999. http://hdl.handle.net/10919/35856.
Full textMaster of Science
Волошко, О. В., and С. П. Вислоух. "Методика визначення оброблюваності конструкційних матеріалів "неруйнівними" методами." Thesis, Видавництво СумДУ, 2010. http://essuir.sumdu.edu.ua/handle/123456789/11278.
Full textMastroianni, Benjamin, and Oliver Babic. "ElectroFlex : Concept design of a tool lanyard with integrated power cable." Thesis, Jönköping University, JTH, Konstruktion och produktutveckling, 2019. http://urn.kb.se/resolve?urn=urn:nbn:se:hj:diva-51321.
Full textAxin, Kajsa, and Camilla Jonzon. "Resource planning for internal logistics : A tool designed for the material handling department at Scania Axles and Gearboxes." Thesis, Linköpings universitet, Logistik, 2012. http://urn.kb.se/resolve?urn=urn:nbn:se:liu:diva-78522.
Full textPark, Jung-Kyu. "Advanced Development of a Smart Material Design, Modeling, and Selection Tool with an Emphasis on Liquid Crystal Elastomers." The Ohio State University, 2012. http://rave.ohiolink.edu/etdc/view?acc_num=osu1354653154.
Full textHrabina, Martin. "Renovace nástrojových ocelí pro tváření za studena." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2015. http://www.nusl.cz/ntk/nusl-231113.
Full textDurdu, Levent. "Web-based Learning Tool: Design And Development Of An Online Basic English Support Material For Young Children At Elementary Level." Master's thesis, METU, 2003. http://etd.lib.metu.edu.tr/upload/1063395/index.pdf.
Full text#8217
and teacher&
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s perception of a web-based learning tool for an English course which was given as a second language at elementary level. The site was used as a supplementary material for 8th grade students in METU College. The researcher developed the site specifically for this study and in the development process internet and database technologies were used.The data were collected from the 22, 8th grade students through a computer attitude scale and a questionnaire, which was developed by the researcher. An interview with the course teacher was conducted. Descriptive statistics, frequency distributions and researcher observation were used to express the results of the study. The results showed that the site was perceived positively by more than half of the students in terms of vocabulary learning through the dictionary and activities page. The site was evaluated by the students and nearly most of the students found the site to be useful in terms of acquiring hearsay through the dictionary and the chat page of the site. More than half of the students perceived the chat environment more suitable for communication than classroom environment. The course teacher evaluated the site to be useful in terms of vocabulary learning, hearsay and online communication.
Brown, Hannah-Molly. "How is craft a tool for humbling and empowering humanity? : An investigation into learning, and empathy building through material relationships." Thesis, Konstfack, Textil, 2021. http://urn.kb.se/resolve?urn=urn:nbn:se:konstfack:diva-7801.
Full textInanloo, Bahareh. "A Multi-Criteria GIS-Based Route Selection Tool for Hazardous Material Transport: Consideration of Environmental Consequence, Traffic Congestions and Costs." FIU Digital Commons, 2015. http://digitalcommons.fiu.edu/etd/2262.
Full textZabala, Mejia Andres Oswaldo. "Developing a grading tool for sustainable design of structural systems in buildings." Thesis, Linköpings universitet, Industriell miljöteknik, 2021. http://urn.kb.se/resolve?urn=urn:nbn:se:liu:diva-177388.
Full textInFutUReWood project
Van, Schoor Jan Cornelius Rudolph. "Evaluation of the batch press as a laboratory tool to simulate high and medium-pressure roller crushers." Diss., University of Pretoria, 2012. http://hdl.handle.net/2263/37315.
Full textDissertation (MEng)--University of Pretoria, 2012.
gm2014
Materials Science and Metallurgical Engineering
unrestricted
White, Gregory William. "An investigation of the Australian layered elastic tool for flexible aircraft pavement thickness design." Queensland University of Technology, 2007. http://eprints.qut.edu.au/16663/.
Full textAgarwal, Pawan. "The design and empirical evaluation of a chemical process visualization tool to help introductory chemical engineering students solve material balance problems." Pullman, Wash. : Washington State University, 2009. http://www.dissertations.wsu.edu/Thesis/Summer2009/p_agarwal_072409.pdf.
Full textTitle from PDF title page (viewed on Sept. 15, 2009). "School of Electrical Engineering and Computer Science." Includes bibliographical references (p. 71-74).
Nilsson, Hultén Leo. "Nitrogen Without Oxygen : The effect of ferroalloys added after vacuum treatment on cleanliness of nitrogen-alloyed tool steel." Thesis, KTH, Materialvetenskap, 2021. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-298093.
Full textKvävelegerat verktygsstål tillverkas hos Uddeholms AB genom tillsats av kväverika ferrolegeringar efter vakumavgasning, och orenheter som introduceras i detta steg är svåra att avskilja. I den har uppsatsen jämförs två typer av kväverikt ferrokrom varav en i form av stycken och en i form av tråd med pulverkärna. De undersöks i tvärsnitt och totalt 16 prov från fyra charger undersöks med PDA (pulsfördelningsanalys) och systematisk mikroskopering i tvärsnitt. Resultaten från PDA missade mindre inneslutningar av spinell vilka tidigare har visat sig problematiska. Trådformen verkar lovande men fler charger behöver undersökas för att kunna dra en definitiv slutsats.
Kaminise, Almir Kazuo. "Estudo da influência do material do porta-ferramenta sobre temperaturas de usinagem no torneamento." Universidade Federal de Uberlândia, 2012. https://repositorio.ufu.br/handle/123456789/14725.
Full textThe main objective of this work is the experimental investigation of the effect that the material of the toolholder has on the temperature at tool-chip interface and on the surface temperatures of the cutting tool and toolholder. The study was conducted in dry turning of gray iron with uncoated cemented carbide inserts, using the same cutting parameters. Five toolholders had been confectioned in materials having different thermal conductivity, these being: copper, brass, aluminum, stainless steel and titanium alloy. The toolholders are identical and have the constructive aspects obtained from a commercial toolholder for turning that material. The temperature at the tool-chip interface was measured using the toolworkpiece thermocouple method and the surface temperatures in the tools and the toolholders, by conventional type T thermocouples. The system was modified in order to develop an experimental procedure for the physical compensating of the secondary and parasites thermoelectric signals (emf). Also, modifications was carried out in a conventional tailstock for use in driving the emf signal between the workpiece and a stationary conductor, but without significantly altering the stiffness of the system. The tailstock was electric insulated and a mercury bearing was mounted inside it and their internal connections were turned in reference junctions at room temperature because on otherwise it could act as secondary junctions. The calibration of the tool-workpiece thermocouple was developed in the same experimental apparatus using the modifications implemented in this system. Besides the results obtained with the investigation of the effects of the toolholder material on the surface temperatures of the tool and the tool holder and on the tool-chip interface temperature, this research also presents contributions to the use and performance of the tool-workpiece thermocouple method.
O objetivo principal deste trabalho é a investigação experimental do efeito que o material do porta-ferramenta exerce sobre a temperatura na interface ferramenta/cavaco e sobre as temperaturas superficiais da ferramenta de corte e do próprio porta-ferramenta. O estudo foi desenvolvido com a operação de torneamento cilíndrico externo de ferro fundido cinzento, a seco, com insertos de metal duro, em parâmetros de corte fixos. Cinco portas-ferramentas foram confeccionados em materiais com condutividades térmicas diferentes, sendo esses: cobre, latão, alumínio, aço inoxidável e liga de titânio. Os portas-ferramentas são geometricamente idênticos e têm as características construtivas de um porta-ferramenta comercial próprio ao torneamento daquele material. Mediu-se a temperatura na interface ferramenta/cavaco usando o método do termopar ferramenta-peça e as temperaturas superficiais na ferramenta e nos suportes, por meio de termopares convencionais do tipo T. O sistema termopar ferramenta-peça foi modificado no sentido de se desenvolver um procedimento experimental para a compensação física de forças eletromotrizes secundárias e parasitas. Destaca-se a execução de modificações em uma contra ponta rotativa convencional para o seu uso na condução do sinal da força eletromotriz entre a peça e um condutor estacionário sem, contudo, alterar significativamente a sua rigidez na fixação da peça. Nessas modificações, aplicou-se uma isolação elétrica permanente, implantou-se um mancal de mercúrio no seu interior e promoveu-se mudanças nas suas conexões internas, que poderiam agir como junções secundárias, transformando-as em junções de referência à temperatura ambiente. A calibração do sistema termopar ferramenta-peça foi desenvolvida sobre o próprio aparato experimental usando as modificações implantadas nesse sistema. Os resultados obtidos no trabalho mostram que os materiais usados nos suportes influenciam nas temperaturas superficiais da ferramenta e do porta-ferramenta, porém, que tais materiais não tem efeito significativo sobre as temperaturas da interface ferramenta/cavaco. Além disso, o trabalho apresenta, também, contribuições ao uso e calibração do método do termopar ferramenta-peça.
Doutor em Engenharia Mecânica
Dilner, David. "Behavior of cutting tool coating material Ti1-xAlxN at high pressure and high temperature." Thesis, Linköping University, Department of Physics, Chemistry and Biology, 2009. http://urn.kb.se/resolve?urn=urn:nbn:se:liu:diva-52773.
Full textThe high pressure and high temperature (HPHT) behavior of Ti1-xAlxN coatings on cutting tool inserts have been of interest for this diploma work. A literature study of HPHT techniques as well as measurement methods has been done. A diamond anvil cell (DAC) would be a good device to achieve high pressure and high temperature conditions on small samples. Another way to obtain these conditions would be a cutting test, which has been performed on a Ti1-xAlxN coated cutting tool insert with x = 0.67. Also a cubic press could be used to apply HPHT on a Ti1-xAlxN sample or a large volume press on a whole cutting tool insert. To measure hardness on thin coatings a nanoindentor could be used, which have been done on heat-treated Ti0.33Al0.67N and TiN samples. X-ray diffraction (XRD) is a suitable method to measure phase composition of a sample and was performed on the cutting tested insert as well as on an untreated reference insert. Three ways to continue this project have been outlined all starting with more comprehensive cutting tests.
Stjernstoft, Tero. "Machining of Some Difficult-to-Cut Materials with Rotary Cutting Tools." Doctoral thesis, KTH, Production Engineering, 2004. http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-3693.
Full textAutomobile and aero industries have an increasing interestin materials with improved mechanical properties. However, manyof these new materials are classified as difficult-to-cut withconventional tools. It is obvious that tools, cutting processesand cutting models has to be devel-oped parallel to materialsscience. In this thesis rotary cutting tools are tested as analternative toexpensive diamond or cubic bore nitridetools.
Metal matrix composites mostly consist of a light metalalloy (such as aluminium or titanium) reinforced with hard andabrasive ceramic parti-cles or fibres. On machining, thereinforcement results in a high rate of tool wear. This is themain problem for the machining of MMCs. Many factors affect thelife length of a tool, i.e. matrix alloy, type, size andfraction of the reinforcement, heat treatment, cuttingconditions and tool properties.
In tests, the Al-SiC MMC formed a deformation layer duringmilling, probably affected by lack of cooling. The dominatingfactor for tool life was the cutting speed. Water jet or CO2cooling of turning did not provide dramatic increase in toollife. With PCD, cutting speeds up to 2000 m/min were usedwithout machining problems and BUE formation. Tool flank wearwas abrasive and crater wear created an "orange-peel type" wearsurface. PCD inserts did not show the typical increase in flankwear rate at the end of its lifetime.
The use of self-propelled rotary tools seems to be apromising way to increase tool life. No BUE was formed on therotary tool at high cutting data. The measurements indicatethat the rotary tool creates twice as good surface as PCDtools. The longest tool life was gained with an inclinationangle of 10 degrees. Tool costs per component will beapproximately the same, but rotary cutting tool allows higherfeeds and therefore a higher production rate and thus a lowerproduction cost.
The rotary cutting operation might have a potential toincrease productiv-ity in bar peeling. The lack of BUE withrotary cutting gives hope on higher tool life. The test resultsshow that tool wear was 27% lower with rotary cutting tools.Increase of cutting speed from 22 to 44 m/min did not affectcutting forces. This indicates that the cutting speed canincrease without significant change in tool wear rate.
Issues related to rotary cutting like cutting models,cutting processes, standards, tools and models have beendiscussed. A tool wear model with kinetic energy has beendiscussed.
KEYWORDS:Difficult-to-Cut material, Metal MatrixComposite (MMC), Machining, Machinability, Rotary Cutting Tool,Acoustic Emission