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1

García-Ten, Francisco Javier, M. Francisca Quereda Vázquez, Carlos Gil Albalat, David Chumillas Villalba, Victoria Zaera, and M. Carmen Segura Mestre. "Life Ceram - Zero Waste in Ceramic Tile Manufacture." Key Engineering Materials 663 (September 2015): 23–33. http://dx.doi.org/10.4028/www.scientific.net/kem.663.23.

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The manufacturing of ceramic tiles in EU generates wastes at different stages of the production process. A significant percentage of these wastes are recycled into the current ceramic products and processes, however nowadays it is not possible to recycle all the waste generated. As a result, an important amount of waste is destined to landfills or used as very low add-valued fillers. LIFECERAM project's main objective is to achieve zero-waste in the manufacture of ceramic tiles through the development of tiles for urban paving with high content of ceramic wastes. The tiles will be manufactured
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2

S T, Basim, L. Periyasamy, M. Seethapathi, and K. Mohan das. "Optimizing Concrete Strength with the Partial Replacement of Aggregate with Ceramic Tiles for Sustainable Construction." Material Science Research India 20, no. 3 (2024): 195–212. http://dx.doi.org/10.13005/msri/200306.

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ABSTRACT: The coarse aggregate replacement in part with crushed waste ceramic tiles was explored at varying percentages, ranging from 10% to 50%. Simultaneously, granite powder and ceramic tile powder were employed as substitutes for fine aggregate, each at a 10% replacement rate alongside the ceramic coarse tiles. As a result of continuous innovations and advancements in the construction industry, there has been a significant rise in the utilization of natural aggregates. The generation of solid waste from construction demolitions has also witnessed a substantial increase. Research indicates
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3

Izak, Piotr, Jurij Delihowski, Joanna Mastalska-Popławska, and Agata Stempkowska. "Utilisation of Mining Waste for Production of Ceramic Tiles." Applied Sciences 15, no. 7 (2025): 3957. https://doi.org/10.3390/app15073957.

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This study proposes the utilisation of mining wastes, TG3 clay (Turoszów mining gangue) and post-flotation sludge (KGHM-Gilów), stored at a distance of about 150 km from each other in the region of Lower Silesia, Poland. From these wastes, mixtures were prepared for the production of ceramic tiles. Depending on the mutual proportions of the wastes, it is possible to obtain sintered stoneware-type ceramics with a mechanical bending strength of about 40 MPa and porous faience-type ceramics with a strength above 15 MPa. It is shown that the significant utilisation of these wastes is possible. The
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4

P.K, Naveen, and Anandkumar S. "Experimental Research on Ceramic Waste as Partial Replacement in Concrete." International Journal of Innovative Research in Advanced Engineering 10, no. 07 (2023): 461–64. http://dx.doi.org/10.26562/ijirae.2023.v1007.03.

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Due to the day to day innovations and development in construction field, the use of natural aggregates is increased tremendously and at the same time, the production of solid wastes from the demolitions of constructions is also quite high. Because of these reasons the reuse of demolished constructional wastes like ceramic tile came into the picture to reduce the solid waste and to reduce the scarcity of natural aggregates for making concrete. The ceramic tile waste is not only occurring from the demolition of structures but also from the manufacturing unit. The waste material should have to be
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5

Pinheiro, Bruno C. A., and J. N. F. Holanda. "Microstructural Analysis of Petroleum Waste Containing Ceramic Tile." Materials Science Forum 591-593 (August 2008): 845–48. http://dx.doi.org/10.4028/www.scientific.net/msf.591-593.845.

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In this work is done a study on the sintered microstructure of ceramic tile paste incorporated with petroleum waste. The raw materials used were kaolin, sodic feldspar, quartz and petroleum waste. The ceramic tiles containing up to 5 wt% petroleum waste were prepared by uniaxial pressing and sintered at 1200°C. The microstructural evolution was examined by SEM. In addition, water absorption, linear shrinkage, and sintered density were determined. The results showed that the microstructure of the ceramic tiles is influenced by the added petroleum waste.
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6

Bhavsar, Jay K., and Vijay Panchal. "Ceramic Waste Powder as a Partial Substitute of Fly Ash for Geopolymer Concrete Cured at Ambient Temperature." Civil Engineering Journal 8, no. 7 (2022): 1369–87. http://dx.doi.org/10.28991/cej-2022-08-07-05.

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The growth of the construction industry has expanded the demand for ceramic building products such as ceramic tiles, which constitute essential building materials. Nonetheless, a huge quantity of waste powder is produced during the polishing of ceramic tiles. The disposal of ceramic waste powder is a key environmental concern that needs to be properly addressed. The purpose of this research is to evaluate the potential of recycling ceramic waste powder as a geopolymer binder. The main objective consists of exploring the impacts of two types of ceramic waste powder (vitrified tiles and wall til
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7

Ji, Ying, Enyao Li, Gang Zhu, Ruiqi Wang, and Qianqian Sha. "Preparation and Performance of Ceramic Tiles with Steel Slag and Waste Clay Bricks." Materials 17, no. 8 (2024): 1755. http://dx.doi.org/10.3390/ma17081755.

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Steel slag and waste clay bricks are two prevalent solid waste materials generated during industrial production. The complex chemical compositions of these materials present challenges to their utilization in conventional alumina silicate ceramics manufacturing. A new type of ceramic tile, which utilizes steel slag and waste clay brick as raw materials, has been successfully developed in order to effectively utilize these solid wastes. The optimal composition of the ceramic material was determined through orthogonal experimentation, during which the effects of the sample molding pressure, the
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8

Teo, Pao Ter, Abu Seman Anasyida, and Mohd Sharif Nurulakmal. "Characterization of Ceramic Tiles Added with EAF Slag Waste." Advanced Materials Research 1024 (August 2014): 211–14. http://dx.doi.org/10.4028/www.scientific.net/amr.1024.211.

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The increasing production of steel leads to an increment of solid wastes generated especially Electric Arc Furnace (EAF) slag. This becomes a serious concern as the slag has to be disposed in a proper manner in order to avoid dumping in landfills which will eventually occupy available land and may cause permanent damage to the flora and fauna. In this project, an attempt was made to utilize the EAF slag as one of the raw materials in ceramic tiles. Results obtained showed that as percentage of EAF slag added was increased up to 60%, percentage of apparent porosity and water absorption were fou
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9

Nugroho Wijayanto, Agung, Raafi’u Bayumurthy Rashonda, Praptana, Kristanto Wahyudi, and Bangun Pribadi. "Application of non-destructive test method with ultrasonic for testing of flexural strength (Modulus of Rupture) on ceramic tile." Journal of Physics: Conference Series 2945, no. 1 (2025): 012022. https://doi.org/10.1088/1742-6596/2945/1/012022.

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Abstract One of the tests carried out to determine the quality of ceramic tiles is the flexural strength test (Modulus of Rupture, MOR). So far, the flexural strength test method for ceramic tiles is usually carried out by destructive tests that break the ceramic tiles until they break, which takes a long time and generates ceramic waste. Currently, the use of the non-destructive (NDT) method in the ceramics quality test is growing. The NDT method is a method of testing the quality of solid objects without damaging the object. This study aims to estimate ceramic tiles flexural strength (MOR) w
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10

Abdrakhimova, E. S. "New technologies and compositions for recycling non-ferrous metallurgical waste into acid-resistant ceramics without using traditional natural raw materials." Izvestiya. Non-Ferrous Metallurgy, no. 2 (June 27, 2025): 76–85. https://doi.org/10.17073/0021-3438-2025-2-76-85.

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This study investigates non-ferrous metallurgy waste – specifically, the clay fraction of zircon-ilmenite ore gravity separation tailings (ZIGT) – with the aim of using it as both a clay component and a non-plastic additive (chamotte derived from ZIGT) in the production of acidresistant ceramic tiles. It was found that samples made solely from ZIGT (without any additives), fired at temperatures of 1250–1300 °C, do not meet regulatory requirements for acid resistance. Introducing 40 wt. % chamotte into the ceramic body was found to be optimal for producing acid-resistant tiles at 1300 °C that c
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11

Hou, Yanglai, Jiajie Yu, Zhiqiao Li, Yuanhao Hai, Ju Xu, and Dingli Zheng. "Preparation of Black Ceramic Tiles with Chromium Slag and Copper Smelting Waste Slag." Metals 13, no. 3 (2023): 537. http://dx.doi.org/10.3390/met13030537.

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Chromium slag and copper smelting waste slag are solid wastes generated in the process of industrial production of chromium salt and copper metal, respectively. In this study, chromium slag and copper smelting waste slag were used as raw materials to produce black ceramic tiles. It can not only reduce environmental pollution but also increase their utilization value. The chromaticity values of ceramic tiles (L*, a*, and b*), which are color models developed by the International Commission on Illumination, were measured using a colorimeter. The phases and microstructure of the ceramic tile were
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Vasić, Milica Vidak, Nevenka Mijatović, and Zagorka Radojević. "Aplitic Granite Waste as Raw Material for the Production of Outdoor Ceramic Floor Tiles." Materials 15, no. 9 (2022): 3145. http://dx.doi.org/10.3390/ma15093145.

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One of the significant problems in the production of ceramic tiles is the very high consumption of natural resources such as clay, feldspar, and quartz. The possibility of replacing part of the formulation of ceramic batches is of great importance. In this research, the possibility of using aplitic granite waste from dimensional stone production was analyzed in detail. The waste is considered a low-cost substitute for feldspar in Serbia. The milled powdery waste was analytically tested to reveal its chemical and mineralogical contents, particle size distribution, and other important properties
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Vasić, Milica Vidak, Nevenka Mijatović, and Zagorka Radojević. "Aplitic Granite Waste as Raw Material for the Production of Outdoor Ceramic Floor Tiles." Materials 15, no. 9 (2022): 3145. http://dx.doi.org/10.3390/ma15093145.

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One of the significant problems in the production of ceramic tiles is the very high consumption of natural resources such as clay, feldspar, and quartz. The possibility of replacing part of the formulation of ceramic batches is of great importance. In this research, the possibility of using aplitic granite waste from dimensional stone production was analyzed in detail. The waste is considered a low-cost substitute for feldspar in Serbia. The milled powdery waste was analytically tested to reveal its chemical and mineralogical contents, particle size distribution, and other important properties
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14

Sugiyama, Toyohiko, Hajime Nagae, Kazuo Suzuki, and Kenichi Nakano. "Ceramic Brick with High Water Retentivity Prepared from Ceramic Waste and by Products." Advances in Science and Technology 45 (October 2006): 2235–39. http://dx.doi.org/10.4028/www.scientific.net/ast.45.2235.

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Many kinds of industrial waste were examined as potential constituents of ceramic bricks or tiles. The basic physical properties of these materials were measured, such as sintering temperature, water absorption, porosity, density, color, chemical stability and bending strength. Several kinds of sintered ceramics containing large amounts of waste materials were obtained by adjusting the amount of the waste materials added to the ceramics. These were fired at temperatures lower than 1000°C. A lowering of firing temperature results in a reduction of discharge of CO2 on the production process. Cer
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15

Faria, Katia C. P., R. F. Gurgel, and J. N. F. Holanda. "Characterization of Sugarcane Bagasse Ash for Use in Ceramic Bodies." Materials Science Forum 660-661 (October 2010): 1049–52. http://dx.doi.org/10.4028/www.scientific.net/msf.660-661.1049.

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The objective of this work is to characterization of sugarcane bagasse ash waste aiming the use it in red ceramic industry. The characterization was done in terms of chemical composition, X-ray diffraction, particle size distribution, morphology, and plasticity. The results show that the cane bagasse ash waste is a non plastic material, which contains high content of silica and minor amounts of Al, Fe, Ca, Mg, and K oxides. Thus, the sugar cane bagasse ash waste presents high potential for application in the manufacture of ceramic products such as bricks, roofing tiles, and ceramic tiles.
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16

Bernardo-Arugay, Ivyleen C., Fel Jane A. Echavez, Rae Homer L. Aquiatan, Carlito B. Tabelin, Raymond V. Rivera Virtudazo, and Vannie Joy T. Resabal. "Development of Ceramic Tiles from Philippine Nickel Laterite Mine Waste by Ceramic Casting Method." Minerals 12, no. 5 (2022): 579. http://dx.doi.org/10.3390/min12050579.

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Siltation is the biggest environmental challenge associated with nickel laterite mining in the Philippines. The amount of silt generated is huge and one mitigation strategy currently employed by the mining companies is the construction of siltation ponds where the bulk of the clayey- and silt-sized surface runoffs is collected. However, this poses several serious environmental hazards such as landslides due to heavy rainfall and the potential release of hazardous heavy metals. A promising approach to reduce the risks associated with long-term storage of nickel mine waste (NMW) is to employ cir
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17

Kotenko, Volodymyr, Serhiy Bashynsky, and Ihor Piskun. "PROSPECTS FOR THE INTEGRATION OF QUARTZ-FELDSPAR CONCENTRATE OBTAINED FROM KAOLIN ENRICHMENT INTO CERAMIC PRODUCTION PROCESSES." Sustainable Extraction and Processing of Raw Materials 5, no. 5 (2024): 40–44. http://dx.doi.org/10.58903/dv69110147.

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ABSTRACT. The paper examin es the potential use of quartz feldspar concentrate obtained as a result of kaolin enrichment to meet the growing demand for quartz feldspar materials, which are essential components in the production of ceramic tiles, sanitary ceramics and other products. The research methodology includes laboratory tests of the chemical composition of kaolin enrichment waste and analysis of the possibility for obtaining marketa ble quartz feldspar concentrates using flotation and electrostatic separation methods. The result s showed that high quality concentrates (possessing the ne
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18

Gadioli, Monica Castoldi Borlini, Mariane Costalonga de Aguiar, Abiliane de Andrade Pazeto, Sérgio Neves Monteiro, and Carlos Maurício Fontes Vieira. "Influence of the Granite Waste into a Clayey Ceramic Body for Rustic Wall Tiles." Materials Science Forum 727-728 (August 2012): 1057–62. http://dx.doi.org/10.4028/www.scientific.net/msf.727-728.1057.

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This work has as its objective to evaluate the influence of a granite waste into a clayey ceramic body for obtaining of rustic wall tiles. As raw materials, a clayey ceramic body for red ceramic production and a granite waste, resulting from ornamental stones cutting with the multi-wire technology were used. Compositions using 0, 10, 20 and 30% of waste incorporated into ceramic body were prepared. Specimens were fabricated by uniaxial press-molding at 20 MPa and sintered at 1050°C. The following properties were determined: linear shrinkage, water absorption and flexural rupture strength. In g
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Pessanha, G. B. S. S., and J. N. F. Holanda. "Valorization of fine wood dust waste to produce lightweight dense/porous bi-layered ceramic tile." Cerâmica 69, no. 392 (2023): 288–92. https://doi.org/10.1590/0366-69132024703923493.

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Abstract The Brazilian wood furniture industry generates a significant amount of fine wood dust waste. In this work, a new lightweight dense/porous bi-layered ceramic tile was developed using fine wood dust waste as a substitute for ceramic tile paste by up to 10 wt% in the porous bottom layer. The bi-layered ceramic tile pieces were prepared by double uniaxial pressing and fired at 1235 ºC. The technical properties and sintered microstructure were investigated. The results showed that the fine wood dust waste acted as an effective pore-forming agent. The new bi-layered ceramic tiles showed go
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Santos, Filipe, Fabrício Bagli Siqueira, and José Nilson França Holanda. " Valorisation of firewood ash waste for fired clay ceramics production." Holistic approach to environment 12, no. 2 (2022): 62–69. http://dx.doi.org/10.33765/thate.12.2.1.

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The objective of this work was to investigate the valorisation of firewood ash waste as an alternative raw material for clay ceramic production, through replacement of industrial plastic clay up to 20 wt.%. For this purpose, clay ceramic pieces were produced by uniaxial pressing and fired at temperatures ranging from 800 °C to 1100 °C. The technical properties of the fired clay ceramic pieces have been determined. It was found that the technical properties of the clay ceramic pieces depend on the firewood ash waste amount and firing temperature. The fired pieces incorporated with up to 20 wt.%
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Dr., Gajendra R. Gandhe, and P. Joshi Shardul. "An Overview Study of Concrete with Partial Replacementof Crushed Sand with Ceramic Tile Waste." International Journal of Innovative Science and Research Technology 8, no. 5 (2023): 514–15. https://doi.org/10.5281/zenodo.7948194.

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These days, due to the increase in construction, there is a lack or shortage in the supply of natural sand. Due to large demand and low supply, the cost factor gets increased, just as we depreciate the natural sand sources. We are using ceramics in construction in various forms, like tiles, sanitary work,etc. After demolition, this ceramic tile waste is the biggest challenge to decompose. By using this ceramic tile waste is a partial replacement with crushedsand, which is an alternative to natural sand and is currently used in practice.
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Sujitha, R., and Dr P. SivarajaN. "Investigation on Partial Replacement of Various Waste Materials as Coarse Aggregate in Concrete." International Journal for Research in Applied Science and Engineering Technology 11, no. 3 (2023): 1051–59. http://dx.doi.org/10.22214/ijraset.2023.49588.

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Abstract: The reuse of ceramic waste and iron slag waste as a substitute for coarse aggregate in concrete has been investigated. The current option for disposal of ceramic waste is landfill and this waste is of three types, namely ceramic tiles, clay bricks, flower potspots. Ceramic tiles were obtained from construction and demolition sites, which caused environmental pollution utilizationation of crushed tile as a coarse aggregate in concrete would also have a positive effect on the economy. And slag is considered a third-class hazardous waste that requires a large place for dumping. To trans
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Gripa, Everton M., I. L. M. Gonçalves, and Valeria Almeida. "Evaluation of Microstructural Phenomena in the Utilization of Porcelain Tile’s Shards to Obtain New Ceramic Materials." Materials Science Forum 930 (September 2018): 546–51. http://dx.doi.org/10.4028/www.scientific.net/msf.930.546.

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The industry of ceramic tiles exploits large amounts of natural resources and produces a lot of solid waste, especially porcelain tiles, a product of this industry that involves high technology fabrication. A previous study showed that, if the calcination conditions are respected (1200°C for 2 hours), it is possible to produce new ceramic tiles from the shards of porcelain tiles generated during construction or demolition. This study uses techniques such as X-Ray Fluorescence, X-Ray Diffraction and Scanning Electronic Microscopy in order to investigate the microstructural phenomena that allow
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Inderawati, Maria Magdalena Wahyuni, Salomon Quarum Basudewa, Riana Magdalena, and Ronald Sukwadi. "Analisis Biaya dan Dampak Lingkungan dalam Proses Produksi Keramik: Studi Kasus UKM ABC." Metris Jurnal Sains dan Teknologi 25, no. 01 (2024): 47–52. http://dx.doi.org/10.25170/metris.v25i01.5612.

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ABC Ceramic Factory conducted the process of producing ceramic floor tiles, distributing them to ceramic shops, and then selling them to consumers. Several processes or stages, from manufacturing to distribution, still leave abandoned waste. This research aims to determine what costs in making ceramics at the ABC Ceramic Factory can be reduced to save on company costs. The methods used are Green Quality Function Deployment and AHP Methods. Based on the data processing results, the ceramic manufacturing process is efficient, and the ceramic color is long-lasting because it has the expected sati
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Santos, A. M. M., A. C. A. Prado, M. B. M. Matos, P. H. A. Feitosa, J. H. A. Feitosa, and T. M. E. Alves. "Limestone Waste Incorporation in Clayey Mass for Rustic Ceramic Tiles Manufacturing." Materials Science Forum 1012 (October 2020): 221–26. http://dx.doi.org/10.4028/www.scientific.net/msf.1012.221.

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In the south of Ceará (Brazil), Cariri region, there is a production center for roof tiles and bricks. At that same region, there has been an expressive mining of laminated limestone, known as Pedra Cariri (Cariri Stone), which has produced large amounts of CaCO3-rich waste, that causes undesirable impacts to the environment. This work aimed to analyze the feasibility of producing rustic ceramic tiles, made up of clayey masses used in the region with the addition of this waste, aiming at the diversification of red ceramic products in a sustainable way. The mixtures were pressed, fired in maxi
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Sardarbekova, E. K. "POSSIBILITY OF USING TECHNOGENIC WASTE IN THE PRODUCTION OF WALL MATERIALS." Vestnik of the Kyrgyz-Russian Slavic University 24, no. 12 (2024): 127–31. https://doi.org/10.36979/1694-500x-2024-24-12-127-131.

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The paper provides an analysis of studies of the influence of flotation enrichment waste of antimony ores from the Kadamzhai Antimony Plant on the properties of ceramic materials. The possibility of using technogenic waste in construction products (bricks, tiles), refractories and decorative ceramics is considered. It has been established that the addition of waste plant to ceramic mixtures helps to improve drying properties and increase compressive strength due to the appearance of strengthening phases at a firing temperature of 900-950 0C. In addition, recycling waste in this way will reduce
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Adekunle, A. A., K. R. Abimbola, and A. O. Familusi. "Utilization of Construction Waste Tiles as a Replacement for Fine Aggregates in Concrete." Engineering, Technology & Applied Science Research 7, no. 5 (2017): 1930–33. http://dx.doi.org/10.48084/etasr.1071.

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Ceramic wastes are found to be suitable for usage as substitution for fine and coarse aggregates in concrete production. This study is an investigation into the utilization of waste tiles as partial replacement for fine and coarse aggregates in concrete. The control mix and other mixes containing cement, water, granite and partial replacement for sand with crushed tiles (in 5%, 10%, 15% and 20% proportions) were cast, cubed, cured and crushed. Also, another mix containing cement, water, sand and partial replacement of granite with crushed tiles (in 25%, 50% and 75% proportions) were cast, cube
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A., A. Adekunle, K. R. Abimbola, and A. O. Familusi. "Utilization of Construction Waste Tiles as a Replacement for Fine Aggregates in Concrete." Engineering, Technology & Applied Science Research 7, no. 5 (2017): 1930–33. https://doi.org/10.5281/zenodo.1037171.

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Ceramic wastes are found to be suitable for usage as substitution for fine and coarse aggregates in concrete production. This study is an investigation into the utilization of waste tiles as partial replacement for fine and coarse aggregates in concrete. The control mix and other mixes containing cement, water, granite and partial replacement for sand with crushed tiles (in 5%, 10%, 15% and 20% proportions) were cast, cubed, cured and crushed. Also, another mix containing cement, water, sand and partial replacement of granite with crushed tiles (in 25%, 50% and 75% proportions) were cast, cube
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Khanji, Mr Mohammad Aslam, and Sourabh Lalotra. "To Investigate the Properties of Concrete Having Partial Replacement of Fine Aggregate with Copper Slag and Coarse Aggregate with Ceramic Tile Waste." International Journal for Research in Applied Science and Engineering Technology 10, no. 8 (2022): 782–90. http://dx.doi.org/10.22214/ijraset.2022.46292.

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Abstract: The process of smelting copper produces copper slag as a by-product. The disposal of such a massive volume of copper slag raises environmental concerns. So, recycled copper slag can be utilised in place of fine aggregate or cement. This has several benefits, including lowering disposal costs and increasing recycling rates. In terms of coarse aggregates, their supply is a serious challenge in the construction industry. As a result, ceramic tile waste can be used as a coarse aggregate substitute. They are tough, long-lasting, and resistant to degrading forces. Ceramic tile wastes are s
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Vigneron, Thaís Queiroz Gomes, and José Nilson França Holanda. "Effect of Recycling Chicken Eggshell Waste as a Pore-Forming Mineral Source in Low-Water-Absorption Bi-Layered Red Ceramic Tiles." Minerals 14, no. 12 (2024): 1285. https://doi.org/10.3390/min14121285.

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This work evaluated the effects of incorporating chicken eggshell waste in a low-water-absorption bi-layered red ceramic tile composition, focusing on its porosity. Red ceramic tile formulations were prepared with incorporations of 0, 5, 10, 15, 20 and 25 wt.% of chicken eggshell waste. The bi-layered red floor tile processing method consisted of dry powder granulation, double uniaxial pressing and firing at 1220 °C using a fast-firing cycle. The physical properties and microstructural development of the tile specimens were investigated. It was found that chicken eggshell waste exhibited good
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Vil'bitskaya, N. A., S. A. Vilbitsky, and A. G. Avakyan. "Use of Mathematical Modeling in Building Ceramics Functional Properties Studies." Materials Science Forum 870 (September 2016): 191–95. http://dx.doi.org/10.4028/www.scientific.net/msf.870.191.

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The peculiarities of using mathematical and statistical data processing methods in studying the intensification in the process of sintering a ceramic material with a high content of high-calcium waste, and mineralizing sintering lithium-containing waste were studied. The region of optimal ceramic masses composition, which allows obtaining ceramic tiles with high functional properties, was defined.
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Faria, K. C. P., and J. N. F. Holanda. "Incorporation of sugarcane bagasse ash waste as an alternative raw material for red ceramic." Cerâmica 59, no. 351 (2013): 473–80. http://dx.doi.org/10.1590/s0366-69132013000300019.

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The sugarcane industry generates huge amounts of sugarcane bagasse ashes (SCBA). This work investigates the incorporation of a SCBA waste as an alternative raw material into a clay body, replacing natural clay material by up to 20 wt.%. Clay ceramic pieces were produced by uniaxial pressing and fired at temperatures varying from 700 to 1100 ºC. The technological properties of the clay ceramic pieces (linear shrinkage, apparent density, water absorption, and tensile strength) as function of the firing temperature and waste addition are investigated. The phase evolution during firing was followe
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33

Ashwini Tiwari, Ambrish Kumar Tiwari, Abhay Kushwaha, et al. "Enhancing concrete sustainability by incorporating crushed ceramic tiles as a partial replacement for fine aggregate in concrete mixture." World Journal of Advanced Engineering Technology and Sciences 13, no. 1 (2024): 880–91. http://dx.doi.org/10.30574/wjaets.2024.13.1.0460.

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In this study, the possibility of partially replacing ceramic tiles with fine particles in concrete mixtures is investigated in order to increase the sustainability of concrete. Recycling and utilizing ceramic waste are essential because its disposal causes environmental problems. In this study, we examine how the amount of crushed ceramic tile affects many aspects of concrete, such as compressive strength, durability, and environmental impact. According to our research, adding crushed ceramic tiles to concrete reduces waste while also demonstrating promising outcomes in terms of strength and
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Phuong, Nguyen Thi Thu, Pham Thi Mai Huong, Tran Quang Hai, et al. "Studying the use of thermomechanical treated sugarcane bagasse as partial replacement of quartz and feldspar in ceramic tiles production." Vietnam Journal of Chemistry 61, S3 (2023): 71–76. http://dx.doi.org/10.1002/vjch.202300082.

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AbstractSugarcane bagasse ash (SCBA) is an industrial waste that consists of silicon oxides, calcium, aluminum, iron, magnesium, and alkali metal oxides. The composition and structure of thermomechanical treated SCBA was analyzed by X‐ray fluorescence (XRF), Scanning Electron Microscopy (SEM) and X‐Ray diffraction (XRD). Thermomechanical treated SCBA was mixed with clay, quartz and feldspar at different compositions according to an appropriate mixing ratio and using this mixture for the production of dry pressed ceramic tiles. The physic mechanical properties (surface quality, water absorption
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Valença, Renan Lucas, and Fabio Ferraço. "Reutilization of the Solid Waste Materials Produced by a Ceramic Tiles Industry as a Raw Material for the Production of New Ceramic Tiles." Materials Science Forum 912 (January 2018): 180–84. http://dx.doi.org/10.4028/www.scientific.net/msf.912.180.

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The increasing demand for tiles to be used in civil construction has resulted in the development of industrial ceramic production in Brazil. However, a bigger production of tile means an increase in raw material consumption, which could increase the amount of industrial waste materials. One of the guidelines within the Brazilian law for solid waste materials (“Política Nacional dos Resíduos Sólidos”) is “Integrated Management”. The objective of this subcategory is to insure that research and application are being done in a way that will offer a solution and a use for the solid waste materia
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Zghari, Anouar, Habsaoui Amar, and Moulay Laarabi El Hachimi. "Immobilization of Trace Metal Elements from Lead Ore Processing Tailings in Ceramic Tiles : Case of the Zeïda Mine (High Moulouya, Morocco)." International Research Journal of Multidisciplinary Scope 06, no. 03 (2025): 496–510. https://doi.org/10.47857/irjms.2025.v06i03.04480.

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Abstract Mine tailings, which result from mining activities, generate hazardous wastes containing metal trace elements (MTEs). These metals contribute to environmental pollution and pose serious risks to both environmental and human health. In light of this issue, this study investigates the feasibility of immobilizing metal trace elements (MTEs) within lead ore processing tailings (LOPT) from the abandoned Zeï da Mine (High Moulouya, Morocco) as secondary raw materials for ceramic tile production. The chemical composition of the LOPT and clay were analyzed using X-ray fluorescence (XRF), and
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MISRA, S. N., B. B. MACHHOYA, and R. M. SAVSANI. "THERMO PHYSICAL CHARACTERISTICS OF VITRIFIED TILE POLISHING WASTE FOR USE IN TRADITIONAL CERAMICS-AN INITIATIVE OF CGCRI, NARODA CENTRE." International Journal of Modern Physics: Conference Series 22 (January 2013): 118–33. http://dx.doi.org/10.1142/s2010194513010003.

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This paper reports the thermo physical characteristics of Vitrified tile polishing waste materials. As such growing production of vitrified tiles in the country generate large volume of this waste obtained during processing, polishing and cutting of the vitrified tiles to the tune of nearly 10-15 tonnes per day from each plant. The characteristic features of these materials are being studied and investigated to develop suitable technology for finding its gainful use especially in the traditional ceramics. It is known that ceramic as such building materials industry could be a large raw materia
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Hariharan, Padal, and Lalitha G. "Study on Performance, Strength and Durability Of Metallic And Non-Metallic Fibre Reinforced Concrete With Inclusion Of Waste Ceramic Aggregates – A Review." Journal of Advanced Cement & Concrete Technology 6, no. 3 (2023): 7–18. https://doi.org/10.5281/zenodo.8374753.

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<em>Every year, the world generates millions of tons of waste, much of which cannot be recycled due to the high energy consumption and pollution involved in the recycling process. Ceramic is increasingly used in modern construction, especially in the production of tiles, but the material&#39;s fragility causes significant waste during processing, transportation, and installation. Even recycling the waste ceramic for further processing is currently not feasible. However, by using waste ceramic as a material in concrete production in the right way, we can eliminate waste and improve the properti
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Patil, Avadhut K. "Reuse of Crushed Ceramic Tiles as a Coarse Aggregate in Concrete." International Journal for Research in Applied Science and Engineering Technology 9, no. VII (2021): 2999–3001. http://dx.doi.org/10.22214/ijraset.2021.36854.

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The reuse of ceramic waste as a substitute for coarse aggregate in concrete has been investigated in this paper. The ceramic wastes are of three types, namely Tiles, Clay bricks were used. This study focuses on use of ceramic tile aggregate in concrete production. Ceramic tile obtained from manufacturing industries, construction and demolition sites that affects to environmental pollution. The utilization of crushed tile as a coarse aggregate in concrete are also have a positive effect on the economy. So the reuses of ceramic tile aggregate are major effect on the environment. In the present s
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Rambaldi, Elisa. "Pathway towards a High Recycling Content in Traditional Ceramics." Ceramics 4, no. 3 (2021): 486–501. http://dx.doi.org/10.3390/ceramics4030036.

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The present work shows the path towards the industrial production of ceramic tiles containing a high amount of recycling materials in the substitution of natural raw materials. Starting from the applied research at laboratory scale, which is able to demonstrate the work feasibility, other important milestones consist of pilot scale production until the proper industrial production. Finally, when all these steps are positively achieved, the practice is consolidated and it is possible to reach the concrete sustainability benefits (social, environmental and economic). The results of an industry d
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Hocenski, Verica, Ana Lončarić Božić, Nedjeljko Perić, Denis Klapan, and Željko Hocenski. "Environmental impact estimation of ceramic tile industry using modeling with neural networks." International journal of electrical and computer engineering systems 13, no. 13 (2022): 29–35. http://dx.doi.org/10.32985/ijeces.13.1.4.

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The ceramic tiles industry has a significant environmental impact due to consumption of raw materials, energy and environmental emissions. There are numerous activities on global level in accordance to the principles of sustainable development. This paper presents the development and application of mathematical models of manufacturing processes based on static neural networks for prediction and control of environmental impact of ceramic tiles production process. The neural network learning is made based on known input and output values from the production process. The control of the environmen
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Dalia Adil Rasool, Mais A. Abdulkarem, and Baydaa Jaber Nabhan. "Studying of Mechanical Behavior of Waste Materials Modified Cement Mortar." International Journal of Nanoelectronics and Materials (IJNeaM) 16, no. 3 (2024): 651–60. http://dx.doi.org/10.58915/ijneam.v16i3.1332.

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Large-scale environmental problems have been triggered by ceramic tiles from demolished buildings and animal bone waste. Therefore, optimizing their potential for reuse and recycling is an important goal of sustainable solid waste management. The primary objective of this study is to evaluate the feasibility of partial replacement of the fine aggregates in cement mortar with a combination of natural animal bone powder and industrial waste materials which is wall tiles ceramic powder. This study measures thermal and mechanical characteristics. Recycling construction waste is one of many ways to
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Zegardło, Bartosz, Wojciech Andrzejuk, Tomasz Drzymała, Beata Jaworska, Jerzy Nitychoruk, and Daniel Tokarski. "Ceramiczne odpady budowlane powstające w procesie rewitalizacji miasta – badanie możliwości ich wykorzystania jako substytutu cementu do betonów i zapraw." Przegląd Naukowy Inżynieria i Kształtowanie Środowiska 27, no. 4 (2019): 452–62. http://dx.doi.org/10.22630/pniks.2018.27.4.43.

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The article indicates the issue of revitalization of urban areas on the example of the former provincial city. Particular attention was paid to threats to the natural environment caused by difficulties in managing construction waste arising during this process. During the research work on waste demolition material from repairs and reconstruction of buildings, ceramic construction waste was selected. These materials were crushed and dust was generated from them. The purpose of the work was to study the activity indicator, i.e. the research that is carried out for dusts obtained, e.g. in metallu
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Israil, L. I. "MECHANICAL AND MICROSTRUCTURAL PROPERTIES OF OPAQUE CERAMIC TILES GLAZED WITH SOME INDUSTRIAL WASTES." Steklo i Keramika, no. 8 (August 2022): 66–67. http://dx.doi.org/10.14489/glc.2022.08.pp.066-067.

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The primary goal of this research is to determine the mechanical properties of opaque glazed ceramic tiles containing fly ash, tincal waste, and recycled red clay, including to assess if the results meet international requirements. Opaque glaze and tincal waste were the main components of all glaze compositions of four groups, which were named OG (original), FA (fly ash), RC (red clay), and FC (mixture) according to the additive. The ceramic tiles were prepared by dipping the biscuits in the glaze composition and firing them at 1150 ?C. The water absorption of the FA, RC, and FC tiles was less
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Morales, Ariel B. "ENHANCING CONCRETE STRENGTH WITH RECYCLED CERAMIC TILES AND DENTAL ADMIXTURES." International Journal of Business, Social and Scientific Research 12, no. 1 (2024): 23–26. http://dx.doi.org/10.55706/ijbssr12105.

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This study explores for the first time the utilization of combined use of ceramic tile aggregate and dental cast stones in the concrete production process. Ceramic tiles, sourced from manufacturing industries as well as construction and demolition sites—sources contributing to environmental pollution—were employed, along with waste dental cast stones obtained from hospitals in Metro Manila. The integration of crushed tiles as a replacement for coarse aggregate in concrete not only addresses environmental concerns but also holds promising economic benefits. Consequently, the incorporation of th
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Ribeiro, Daniel Véras, S. C. Figueiredo, Alexandre T. Machado, F. R. Valenzuela Diaz, and C. A. C. Souza. "Effect of Titanium Dioxide Manufacturing Waste in Mechanical Properties of Red Ceramics." Advanced Materials Research 1120-1121 (July 2015): 38–42. http://dx.doi.org/10.4028/www.scientific.net/amr.1120-1121.38.

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Rotary-vacuum-filter mud (RVFM) is waste generated during the manufacturing process of titanium dioxide. In this work, RVFM and ceramic bricks containing different ratios of this waste are investigated. The mud samples were characterized using thermal analysis (TG/DTG). The aim of the present work was to determine the effect of adding RVFM on the ceramic properties of clay, such as apparent porosity, water absorption, linear shrinkage and flexural strength, used to produce blocks and tiles. Samples were dried out at 110°C and fired at 800°C, 950°C and 1100°C. The addition of RVFM tends to incr
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Imtiaz, Ahmad Saba, Imam Gazzali Fagun Md., Ferdoushe Jui Jannatul, and Sharmin Reza Chowdhury Dr. "A Study on the Inclusion of Waste Ceramics as a Partial Substitute of Cement in Sustainable Concrete." Journal of Sustainable Construction Engineering and Project Management 7, no. 2 (2024): 27–40. https://doi.org/10.5281/zenodo.11159013.

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<em>The fast development of the world population and social progress are stressing natural resources and increasing industrial solid waste creation. It is critical to emphasize that construction and demolition (C&amp;D) wastes including materials from construction, refurbishment, and destruction of buildings and infrastructures contribute considerably to global trash generation. Ceramic materials constitute a considerable proportion of C&amp;D waste, including tiles, bricks, sanitary waste, and ornamental&nbsp;ceramics. Ceramic waste disposal in landfills is a frequent practice due to various
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Abdrakhimov, V. Z., and E. S. Abdrakhimova. "THE EFFECT OF SLAG FROM THE PRODUCTION OF METALLIC CHROMIUM ON THE TECHNICAL CHARACTERISTICS OF ACID-RESISTANT TILES." Construction and Geotechnics 12, no. 4 (2021): 94–102. http://dx.doi.org/10.15593/2224-9826/2021.4.07.

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Object of research: acid-resistant tiles obtained on the basis of unenriched kaolin and waste of non-ferrous metallurgy - slag from the production of metallic chromium, non-ferrous metallurgy wastes occupy the second place after chemical production waste in terms of the amount of especially harmful various pollutants. Various environmental pollutants, such as dust and slag, containing very harmful substances (especially hexavalent chromium, antimony, arsenic, lead and mercury) have a very negative impact on the health of people living within a radius of 50 km from metallurgical plants. The use
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Liu, Mengke, Guojun Ma, Xiang Zhang, Junjie Liu, and Qiang Wang. "Preparation of Black Ceramic Tiles Using Waste Copper Slag and Stainless Steel Slag of Electric Arc Furnace." Materials 13, no. 3 (2020): 776. http://dx.doi.org/10.3390/ma13030776.

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Copper slag and stainless steel slag of Electric Arc Furnace (EAF) are two typical metallurgical solid wastes, which contain a large number of valuables, such as Fe, Cr, and Cu. The transition metal elements in the waste slags, such as Cr and Fe, can be recycled as the coloring ions in the black ceramic tile. In this study, the Fe/Cr molar ratio in the raw materials of copper slag and stainless steel slag was adjusted, and the black ceramic tile was subsequently prepared by sintering. The results show that the optimum process parameters for the preparation of black ceramic tiles are the Fe/Cr
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Nie, Yi Hua, Xin Hai Liu, Yu Peng, Xiao Lin Yang, and Xiang Kun Li. "Study the Strength Regularity of Recycled Masonry Mortar Produced with Recycled Ceramic Tiles." Applied Mechanics and Materials 507 (January 2014): 378–82. http://dx.doi.org/10.4028/www.scientific.net/amm.507.378.

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Waste ceramic tiles are broken into sandy gravel to configure reclaimed sand instead of part of normal sand. Bending strength tests and compressive strength tests of mortar samples were carried out under different substitution rate of ceramic tile wastes sand in different curing time, which the ratio of cement and the consistency of mixture were fixed. The results indicate that strength grade of masonry mortar recycled by ceramic tile wastes under different substitution rates can be improved 1 or 2 grades, and the strength linearly increases as the curing time increases under the same substitu
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