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Journal articles on the topic 'Continuous casting'

Author: Grafiati

Published: 4 June 2021

Last updated: 25 July 2025

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1

Odilov, Furkat, and Farrukhjon Abdullaev. "Improving The Technology Of Continuous Casting Of Steel Castings." American Journal of Engineering And Techonology 03, no. 04 (2021): 108–17. http://dx.doi.org/10.37547/tajet/volume03issue04-17.

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This article describes the quality and cost-effectiveness of converting steels by melting them in electric arc furnaces. In addition, the technology of continuous casting of cast products in the furnace with the help of ferroalloys, followed by various equipment.

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2

Marukovich, E. I., V. A. Kharkov, I. O. Sazonenko, V. A. Kukareko, and A. V. Kushnerov. "Structure, physical and mechanical properties of bronze castings obtained by continuous and centrifugal casting." Litiyo i Metallurgiya (FOUNDRY PRODUCTION AND METALLURGY), no. 2 (June 9, 2020): 26–28. http://dx.doi.org/10.21122/1683-6065-2020-2-26-28.

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The influence of crystallization conditions (continuous and centrifugal casting) of small-sized BrА1Fe4Ni4 bronze castings on the structure, phase composition, and hardness was studied. It was found by metallographic and X-ray diffraction methods that the castings consist of (α + γ')-eutectoid, α phase and AlCu, Al2Cu3 intermetallic compounds. The matrix phase in the alloy, crystallized by centrifugal casting, due to its higher alloying with Al atoms, has an increased value of the crystal lattice parameter, compared with the case of continuous casting. The hardness of the casting obtained by c

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3

Vynnycky, Michael. "Continuous Casting." Metals 9, no. 6 (2019): 643. http://dx.doi.org/10.3390/met9060643.

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Continuous casting is a process whereby molten metal is solidified into a semi-finished billet, bloom, or slab for subsequent rolling in finishing mills; it is the most frequently used process to cast not only steel, but also aluminum and copper alloys [...]

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4

Minh Duc, Do, and Nguyen Hong Hai. "Study on Rheo-Continuous Casting of Al-Si A356 (EN AC4200) Alloys." Key Engineering Materials 682 (February 2016): 220–25. http://dx.doi.org/10.4028/www.scientific.net/kem.682.220.

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Rheo-continuous casting method is a combination of rheo- and continuous castings. In rheo-casting process the nucleation occurs on cooling slope with high rate in whole casting volume, so nuclei are numerous, resulting in very fine microstructure of nodular crystals. In this work the rheo-continuous process was carried out with a casting machine using 2 rollers of same size: diameter of 300 mm and width of 100 mm. The pouring temperature is near-liquidus. The microstructure obtained is fine (grain size < 40 μm), with nodular morphology. The mechanical properties of as-cast samples were high

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5

Sołek, K., and L. Trębacz. "Thermo-Mechanical Model of Steel Continuous Casting Process." Archives of Metallurgy and Materials 57, no. 1 (2012): 355–61. http://dx.doi.org/10.2478/v10172-012-0034-3.

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Thermo-Mechanical Model of Steel Continuous Casting Process In the paper a numerical model of heat and mass transfer in the mould zone in the steel continuous casting technology was presented. The model has been developed using ProCAST software designed for simulation of casting processes. It allows to determine temperature and stress distribution in continuous castings in order to optimize the most important process parameters. In this work calculations were executed for low carbon steel grades casted in the industry. In the simulations the real rheological properties measured in the experime

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6

Li, Yue, Ziming Wang, Xiaobin Zhou, Hong Xiao, and Qiang Yue. "A review of electromagnetic stirring on solidification characteristics of molten metal in continuous casting." Metallurgical Research & Technology 121, no. 3 (2024): 312. http://dx.doi.org/10.1051/metal/2024029.

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The solidification of molten metal represents a pivotal phase in the preparation and shaping of metallic materials. Continuous casting, as a crucial juncture in the solidification of molten metal, occupies a position of paramount significance. Nevertheless, during the process of continuous casting, challenges emerge, including uneven temperature field distribution, non-uniform solidification microstructures, and the presence of impurities, leading to defects such as segregation and shrinkage in the castings. Researchers have devoted decades to addressing these issues, culminating in the discov

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7

Sun, Zu Li, Ming En Guo, and Yu Chen Guo. "Research of Technological Factors on Producing Oxygen-Free Copper Strip in Horizontal Continuous Casting." Advanced Materials Research 538-541 (June 2012): 1097–100. http://dx.doi.org/10.4028/www.scientific.net/amr.538-541.1097.

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In the method that the oxygen-free copper strips are produced through undercurrent horizontal continuous casting-cold rolling process, there are some coarse grains, microscopic cracks, shrinkage, shrinkage and segregation defects in the oxygen-free copper strip billet, which debase the densities of the strip billet, and are the main reasons for rejected castings during machining operation. Through the orthogonal experiment of the technical factors in the casting process, the mapping model of artificial neural networks have been established using the data obtained in the experiments, which buil

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8

Marukovich, E. I., and E. B. Demchenko. "Heat transfer in the mold during vertical continuous casting of steel." Litiyo i Metallurgiya (FOUNDRY PRODUCTION AND METALLURGY), no. 3 (October 5, 2018): 26–30. http://dx.doi.org/10.21122/1683-6065-2018-3-26-30.

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The analysis of the performed researches has shown that the offered calculation technique is an effective means of management of formation process in casting. The found dependences and experimental data allow to calculate the specific value of the exactм heat flux in a given range of technological parameters obtained during a series of successful experiments for a particular casting method.Having the results of studies of the temperature regime of the mold during casting of a certain size and profile, it is possible to calculate the thermal state of the mold for the same casting process, but f

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9

Kim, Myoung Gyun, Gyu Chang Lee, and Joon Pyo Park. "Continuous Casting and Rolling for Aluminum Alloy Wire and Rod." Materials Science Forum 638-642 (January 2010): 255–60. http://dx.doi.org/10.4028/www.scientific.net/msf.638-642.255.

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Since the Continuous Casting & Rolling of the non-ferrous metal by Illario Properzi have invented in 1944, the various non-ferrous rod, wire and sheet are produced at present. Although there is long research and trials for producing the wire or rod of commercial the high-strength aluminum alloy, there are few companies with the success in producing commercial hard-aluminum alloys wire and rod by CC&R process. The application of the high-strength aluminum alloy rod or wire is various parts such as rivet, bolt, sports leisure supplies, high-tension power transmission wire, machinable and

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10

Yu, Lin Hui, Ming Gang Shen, Ji Dong Li, Yi Yong Wang, Jian Ming Su, and Chu Fei Han. "The Technology Study of Steel Belt Feeding Machine of Crystallizer of Continuous Casting." Applied Mechanics and Materials 727-728 (January 2015): 513–16. http://dx.doi.org/10.4028/www.scientific.net/amm.727-728.513.

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Crystallizer steel belt feeding technology make use of melt’s fusion decalescence, controlling the distribution of melt temperature field, restrain the columnar crystal’s growing to eliminate the composition segregation and internal loose of continuous casting. And it will improve the continuous casting’s quality. By discussing the effect of casting speed, the size of steel, casting section and other factors on the steel belt feeding speed, making comparison of different casting section get strip suitable feeding speed and range of strip size, combining with a steel for steel strip feeding tes

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11

Pak, Yu A., D. V. Rabadzhi, T. S. Masal’skii, A. V. Filippov, and D. V. Yurechko. "New continuous-casting equipment." Steel in Translation 42, no. 2 (2012): 146–47. http://dx.doi.org/10.3103/s0967091212020179.

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12

MATSUO, Mamoru. "Continuous casting of aluminum." Journal of Japan Institute of Light Metals 44, no. 9 (1994): 510–25. http://dx.doi.org/10.2464/jilm.44.510.

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13

MATSUO, Mamoru. "Continuous casting of aluminum." Journal of Japan Institute of Light Metals 39, no. 7 (1989): 524–38. http://dx.doi.org/10.2464/jilm.39.524.

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14

Scholes, A. "Segregation in continuous casting." Ironmaking & Steelmaking 32, no. 2 (2005): 101–8. http://dx.doi.org/10.1179/irs.2005.32.2.101.

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15

Sergejevs, Andrejs, Artis Kromanis, Janis Ozolins, and Eriks Gerins. "Influence of Casting Velocity on Mechanical Properties and Macro-Structure of Tin Bronzes." Key Engineering Materials 674 (January 2016): 81–87. http://dx.doi.org/10.4028/www.scientific.net/kem.674.81.

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Continuous casting is the most productive method of casting. Manufacturers often tend to increase casting velocity without taking into account the fact that it can cause latent defects within the casting and accordingly lead to a deterioration of the mechanical properties of product. The casting process of tin bronzes encumbers high shrinkage and high segregation in the cross section of the castings. The research was performed on three types of tin bronze alloys CuSn12-C, CuSn5Zn5Pb2-C, and CuSn7Zn3Pb7-C (EN 1982:2008). Influence of casting velocity on mechanical properties and macrostructure

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16

Birat, J. P. "Continuous casting for tomorrow : Near-Net Shape Casting." Revue de Métallurgie 86, no. 4 (1989): 317–34. http://dx.doi.org/10.1051/metal/198986040317.

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17

Ardelean, Erika, Marius Ardelean, Florin Drăgoi, and Erika Popa. "Study on Continuous Casting of Steel by Sizes." Solid State Phenomena 188 (May 2012): 285–92. http://dx.doi.org/10.4028/www.scientific.net/ssp.188.285.

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Continuous casting of steel has gradually replaced traditional casting, due to many advantages such as: casting to a close form to the finished product, low steel losses, the possibility of sequential casting of steel, high productivity, quality of continuously cast product. To benefit of all these advantages, the continuous casting machine must be flexible relative to the demands of customers. This paper presents a comparative analysis relative to main parameters of steel continuous casting for more type of semi-finished product, by processing of data collected from a continuous casting plant

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18

Marukovich, E. I., and E. B. Demchenko. "Kinetics of steel casting solidification during vertical continuous casting." Litiyo i Metallurgiya (FOUNDRY PRODUCTION AND METALLURGY), no. 3 (October 14, 2022): 36–39. http://dx.doi.org/10.21122/1683-6065-2022-3-36-39.

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A technique that allows calculating the values of the specific heat flux in a given range of values of the technological parameters of casting and the maximum allowable thickness of the casting crust at the outlet of the mold is proposed. The information on the temperature regime of the mold at various casting parameters can serve as a database containing the necessary information to solve the casting solidification problems. With the subsequent design of tooling and equipment, there is no need for additional experimental studies and analysis of the results obtained.

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19

Soda, H., G. Motoyasu, A. McLean, and A. Ohno. "Alloy Casting by the Horizontal Ohno Continuous Casting System." Cast Metals 6, no. 2 (1993): 76–86. http://dx.doi.org/10.1080/09534962.1993.11819130.

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20

Ardelean, Marius, Alina Lăscuțoni, Erika Ardelean, and Ana Socalici. "Optimization of Synthetic Slag Additions Used in Continuous Casting of Steel." Solid State Phenomena 254 (August 2016): 176–81. http://dx.doi.org/10.4028/www.scientific.net/ssp.254.176.

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The appropriate use and in adequate quantities of synthetic slags in continuous casting process (insulating coating powder in tundish and respectively lubricant molding powder in crystallizer) gives a good quality of continuous castings products. The paper presents two methods of determining the necessary of slags: using dispersion analysis software Minitab.v17 and optimization of heat transfer in tundish, depending on powder coating thickness, performed with a program made in Mathcad14 and respectively optimization of the molding powder thickness, using an own simulation program. Both methods

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21

Miteva, L. D., A. Yu Titov, I. I. Baranov, T. A. Bazlova, A. A. Nikitina, and V. D. Belov. "Structure and properties of C92900 antifriction bronze produced by upward continuous casting." Izvestiya. Non-Ferrous Metallurgy, no. 2 (June 27, 2025): 66–75. https://doi.org/10.17073/0021-3438-2025-2-66-75.

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Antifriction tin bronzes are used in the aerospace industry to manufacture components that operate in friction assemblies at elevated temperatures. This is due to the alloy’s favorable combination of antifriction, mechanical, and corrosion properties. In particular, tin bronze C92900 (alloy Cu–10Sn–3Ni–2Pb (wt. %)) is widely used in such applications. It is employed in the production of braking system components and plunger pump parts. Currently, these parts are manufactured by machining ingots produced through casting with directional solidification. However, this method has a low material ut

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22

Popkov, M. N., V. V. Reshetov, and A. I. Trushin. "Horizontal continuous casting of steel." Steel in Translation 40, no. 1 (2010): 38–46. http://dx.doi.org/10.3103/s0967091210010109.

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23

Lojen, Gorazd, Aleš Stambolić, Barbara Šetina Batič, and Rebeka Rudolf. "Experimental Continuous Casting of Nitinol." Metals 10, no. 4 (2020): 505. http://dx.doi.org/10.3390/met10040505.

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Commercially available nitinol is currently manufactured using classic casting methods that produce blocks, the processing of which is difficult and time consuming. By continuous casting, wherein molten metal solidifies directly into a semi-finished product, the casting and processing of ingots can be avoided, which saves time and expense. However, no reports on continuous casting of nitinol could be found in the literature. In this work, Φ 12 mm nitinol strands were continuously cast. Using a graphite crucible, smelting of pure Ni and Ti in a medium frequency induction furnace is difficult, b

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24

Zhou, Le-jun, Ying Ren, and Pei-yuan Ni. "Special issue on continuous casting." Journal of Iron and Steel Research International 29, no. 1 (2022): 1–2. http://dx.doi.org/10.1007/s42243-021-00721-z.

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25

Vapalahti, Sami, and Seppo Louhenkilpi. "Simulation of Continuous Casting Tundish." Materials Science Forum 473-474 (January 2005): 421–28. http://dx.doi.org/10.4028/www.scientific.net/msf.473-474.421.

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26

McKay, S., N. S. Hunter, A. S. Normanton, V. Ludlow, P. N. Hewitt, and B. Harris. "Continuous casting mould powder evaluation." Ironmaking & Steelmaking 29, no. 3 (2002): 185–90. http://dx.doi.org/10.1179/030192302225004142.

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27

Mills, K. C., P. Ramirez-Lopez, P. D. Lee, B. Santillana, B. G. Thomas, and R. Morales. "Looking into continuous casting mould." Ironmaking & Steelmaking 41, no. 4 (2014): 242–49. http://dx.doi.org/10.1179/0301923313z.000000000255.

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28

Duman, Ekrem, Mehmet Bayram Yildirim, and Ali Fuat Alkaya. "Scheduling continuous aluminium casting lines." International Journal of Production Research 46, no. 20 (2008): 5701–18. http://dx.doi.org/10.1080/00207540701355212.

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29

Johnson, Robert E., and Harish P. Cherukuri. "Vertical continuous casting of bars." Proceedings of the Royal Society of London. Series A: Mathematical, Physical and Engineering Sciences 455, no. 1981 (1999): 227–44. http://dx.doi.org/10.1098/rspa.1999.0310.

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30

Harada, H., E. Anzai, and E. Takeuchi. "Continuous Casting of Hollow Billets." Canadian Metallurgical Quarterly 39, no. 3 (2000): 307–18. http://dx.doi.org/10.1179/cmq.2000.39.3.307.

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31

Steinrück, Herbert, Christian Rudischer, and Wilhelm Schneider. "Modelling of continuous casting processes." Nonlinear Analysis: Theory, Methods & Applications 30, no. 8 (1997): 4915–25. http://dx.doi.org/10.1016/s0362-546x(96)00279-9.

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32

Harris, B., A. S. Normanton, G. Abbel, et al. "5th European Continuous Casting Conference." Ironmaking & Steelmaking 33, no. 2 (2006): 82–91. http://dx.doi.org/10.1179/174328106x101510.

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33

Aksel'rod, L. M., N. I. Lisitsyna, V. P. Simonov, and V. S. Lisin. "Horizontal continuous casting machine nozzles." Refractories 31, no. 3-4 (1990): 243–46. http://dx.doi.org/10.1007/bf01282377.

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34

Wolf, M. "Henry Bessemer and continuous casting." Revue de Métallurgie 98, no. 1 (2001): 63–73. http://dx.doi.org/10.1051/metal:2001159.

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35

Kunstreich, S. "Electromagnetic stirring for continuous casting." Revue de Métallurgie 100, no. 4 (2003): 395–408. http://dx.doi.org/10.1051/metal:2003198.

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36

Vdovin, K. N., A. E. Pozin, A. A. Podosyan, and I. E. Petrov. "Mold for Continuous Casting Machines." Metallurgist 59, no. 3-4 (2015): 305–7. http://dx.doi.org/10.1007/s11015-015-0101-x.

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37

Liberman, A. L. "New solutions in continuous casting." Metallurgist 44, no. 1 (2000): 30–32. http://dx.doi.org/10.1007/bf02467058.

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38

Bartocha, D., T. Wróbel, J. Szajnar, W. Adamczyk, W. Jamrozik, and M. Dojka. "The Influence of Casting Velocity on Structure of Al Continuous Ingots." Archives of Metallurgy and Materials 62, no. 3 (2017): 1609–13. http://dx.doi.org/10.1515/amm-2017-0246.

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AbstractThe aim of paper was determination of influence of the casting velocity in horizontal continuous casting process on solidification phenomenon and next primary structure of aluminum ingots. In the range of studies was conducted the experiment concerning continuous casting of Al ingots with diameter 30 mm at velocity from 30 to 80 mm/min. Moreover was developed adequate to the real the virtual model of cooled water continuous casting mould, which was used in simulation of solidification process of Al continuous ingot, made in ANSYS Fluent software. In result was determined the influence

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39

Elshan Jafarov, Elshan Jafarov, and Lala Aliyeva Lala Aliyeva. "ADVANCED TECHNOLOGIES IN STEEL PRODUCTION." ETM - Equipment, Technologies, Materials 14, no. 02 (2023): 47–52. http://dx.doi.org/10.36962/etm14022023-47.

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Continuous casting is essentially the youngest and most dynamically developing technology in the steel production and casting system as an industrial method of shaped casting process. At present, continuous casting of steel is adopted in more than 90 countries of the world. About 2,000 continuous casting machines (CCMs) of different purposes and designs are now in good operation, which allow casting about 93% of all steel produced in the world. At this time, steel bars with the following maximum cross-sections are produced in the industry: blue 600×670mm, slab 250×3200mm and circular bars with

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40

Zhou, Xue Feng, Feng Fang, and Jian Qing Jiang. "A Study on the Microstructure of AISI M2 High Speed Steel Manufactured by Continuous Casting." Advanced Materials Research 146-147 (October 2010): 1211–15. http://dx.doi.org/10.4028/www.scientific.net/amr.146-147.1211.

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Continuous casting has been widely applied in the production of steels and other metals. However, it has been rarely used in producing high speed steels, which are still manufactured by the conventional method of mould-casting. Thus, little is known about the microstructure of high speed steels made by the continuous casting technology. In the present work, AISI M2 steel is produced by horizontal continuous casting and the difference of solidification microstructure of ingots by different casting technologies has been examined. The results show that the networks of M2C eutectic carbides are gr

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41

Sotnik, S. V. "DEVELOPMENT OF AUTOMATED CONTROL SYSTEM FOR CONTINUOUS CASTING." Radio Electronics, Computer Science, Control, no. 2 (June 27, 2024): 181. http://dx.doi.org/10.15588/1607-3274-2024-2-18.

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Context. Today, automated continuous casting control systems are developing rapidly, as process of manufacturing billets (products) of same size from metal in casting mold in mass production has long been outdated and “continuous casting stage” is coming. This process is suitable for non-ferrous metals and steel. However, each time during development, task of improving quality of resulting billet arises, which directly depends on optimizing efficiency and reliability of automated systems themselves. Optimization is key stage in development process, as it is aimed at ensuring accuracy and stabi

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42

Chen, Shou Dong, Jing Chao Chen, and Lian Hao Lv. "Simulation of Microstructures in Solidification of Continuous Casting Aluminum Alloy Thin Strip." Advanced Materials Research 399-401 (November 2011): 1750–54. http://dx.doi.org/10.4028/www.scientific.net/amr.399-401.1750.

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Based on the research on the solidification of twin-roll continuous casting aluminum alloy thin strip, the analytical model of heterogeneous nucleation, the growth kinetics of tip (KGT) of twin-roll continuous casting aluminum alloy thin strip solidification are established by means of the principle of metal solidification, meantime based on the cellular automaton, the emulational model of twin-roll continuous casting aluminum alloy thin strip solidification is established. The foundation for the emulational simulation of twin-roll continuous casting thin strip solidification structure is laid

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43

Pan, Qiuhong, Wei Jin, Shouzhi Huang, Yufeng Guo, Mingyuan Jiang, and Xuan Li. "Simulation and Study of Influencing Factors on the Solidification Microstructure of Hazelett Continuous Casting Slabs Using CAFE Model." Materials 17, no. 8 (2024): 1869. http://dx.doi.org/10.3390/ma17081869.

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The Hazelett continuous casting and rolling process represents a leading-edge production method for cold-rolled aluminum sheet and strip billets in the world. Its solidification microstructure significantly influences the quality of billets produced for cold rolling of aluminum sheets and strips. In this study, employing the CAFE (Cellular Automaton—Finite Element) method, we developed a coupled computational model to simulate the solidification microstructure in the Hazelett continuous casting process. We investigated the impact of nucleation parameters, casting temperature, and continuous ca

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44

Li, Mu Yi, Yan Hu, and Hai Hao. "Continuous Casting of a Multi-Crystalline Silicon Billet." Materials Science Forum 833 (November 2015): 112–16. http://dx.doi.org/10.4028/www.scientific.net/msf.833.112.

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In order to improve the production efficiency, numerical simulation and experiments of continuous casting of a multi-crystalline silicon (mc-silicon) billet were carried out. Modeling works were done firstly to optimize casting recipe and predict billet cooling behaviors, a three-dimensional finite element model for the simulation of thermal field and fluid flow was built. The continuous casting of cylindrical silicon billet was studied considering different casting parameters such as withdrawal speed and heat transfer ability of mold. The simulation results indicate that lower casting speed a

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45

Brovman, M. Ya. "Stresses in the metal of a casting during continuous casting." Russian Metallurgy (Metally) 2006, no. 6 (2006): 508–17. http://dx.doi.org/10.1134/s0036029506060073.

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46

Soda, H., A. McLean, and G. Motoyasu. "A note on casting speed of Ohno continuous casting process." Materials Science and Technology 26, no. 8 (2010): 1015–16. http://dx.doi.org/10.1179/174328409x411844.

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47

Kuklev, A. V., Yu M. Aizin, I. F. Goncharevich, and A. V. Manuilov. "Improved feed of casting powders into continuous-casting-machine molds." Metallurgist 53, no. 5-6 (2009): 274–76. http://dx.doi.org/10.1007/s11015-009-9173-9.

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48

Sadat, Mohammad, Ali Honarvar Gheysari, and Saeid Sadat. "The effects of casting speed on steel continuous casting process." Heat and Mass Transfer 47, no. 12 (2011): 1601–9. http://dx.doi.org/10.1007/s00231-011-0822-8.

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49

Fu, Jian-Xun, Wen-Sing Hwang, Jing-She Li, Shu-Feng Yang, and Zhang Hui. "Effect of Casting Speed on Slab Broadening in Continuous Casting." steel research international 82, no. 11 (2011): 1266–72. http://dx.doi.org/10.1002/srin.201100116.

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50

Davison, Zimwara, Mugwagwa Lameck, Maringa Daniel, Mnkandla Albert, Mugwagwa Lindleen, and Talent Ngwarati Tendai. "Cost of Quality as a Driver for Continuous Improvement." International Journal of Innovative Technology and Exploring Engineering (IJITEE) 2, no. 2 (2012): 132–39. https://doi.org/10.5281/zenodo.2550979.

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 In the manufacturing, metal casting industry is one of the oldest basic principal and most important industries. The casting process is hindered by the occurrence of various defects. High casting reject levels and customer returns have a considerable adverse effect on productivity, delivery performance,  customer satisfaction and employee morale. In addition excessive rejection reduces yield, wastes valuable raw materials and involves management time in problem solving. All foundry processes generate a certain level of rejection that is closely related to the type of casting, the pr

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